:23232509; + :91 11 23232509; :med@bis.org.

in

...20/50 23 08 2017

,...20

:
1

( ...)
2
,...20

3

1)...20(11177)

:312017

..
www@bis.org.in

--

( )
.` (..)

203
9
 :011-23232509 (Extn. 8234)
Email: med@bis.org.in
:

BUREAU OF INDIAN STANDARDS

MECHANICAL ENGINEERING DEPARTMENT

Please correspond at Phone: 2323-2509, Fax: + 91 11 23232509, Email: med@bis.org.in

DRAFT IN WIDE CIRCULATION

DOCUMENT DESPATCH ADVICE

Ref. Date

MED 20 /T- 50 2308 2017

Pumps Sectional Committee, MED 20

___________________________________________________________________________________
i) All Members of Mechanical Engineering Division Council
ii) All Members of Pumps Sectional Committee, MED 20
iii) Others interested

Dear Sirs,

Please find enclosed the following document:

1) Doc: No. MED 20 (11177)WCDraft Indian Standard onSolar Powered Pumpset Specification

Kindly examine the draft standards and forward your views, stating any difficulties which you are likely
to experience in your business or profession, if they are finally adopted as Indian Standard.
Last date for comments: 31 October 2017

Comments, if any, may please be made in the format as given overleaf and mailed to the undersigned at
the above address.

In case no comments are received or comments received are of editorial nature, you will kindly permit us
to presume your approval for the above document as finalized. However, in case of comments of
technical in nature are received then it may be finalized either in consultation with the Chairman,
Sectional Committee or referred to the Sectional committee for further necessary action if so desired by
the Chairman, Sectional Committee. The document is also hosted on BIS website www@bis.org.in
It is also requested to further disseminate this email to the stakeholders concerned to enable them to examine the
draft and send comments thereon, if any.

Thanking you,

Yours faithfully

-sd-

(Rajneesh Khosla)
. Scientist `E & Head (MED)
Room No. 203, Manak Bhavan
9, Bahadur Shah Zafar Marg,
 New Delhi -110002
Tele: 011-23232509(Extn. 8234)
Email: med@bis.org.in
Encl.: As above
 Doc. No. MED/20/11177 WC

For Comments Only

DRAFT Indian Standard

SOLAR POWERED PUMPSET SPECIFICATION

ICS 23.100.10; 27.060

Not to be reproduced without the Permission Last date for receipt of

of BIS or to be used as a Standard Comments: 31 October 2017

FOREWORD

(Adoption clauses to be added later on).

This standard is primarily intended to introduce constructional, design, performance, safety features
and testing requirements for Solar powered water pump set and prescribes the method of measurement
of performance & energy efficiency rating and testing for performance.

While preparing this standard assistance has been drawn from Indian standards and guidelines as listed
below:

a) IS 9079: 2002
b) IS 14220: 1994
c) IS 8034: 2002
d) IS 9283: 2013

The manufacturers of solar powered water pump set offer an array of equipment to meet the diverse
applications of markets. The complexity of the product offering precludes the testing of each and every
model. However, to promote consistency in the representation of Solar powered water pump set
performance by all manufacturers, this standard establishes uniform rating and testing methods. It is
intended that equipment testing will be done in laboratory where the instrumentation and load stability
as defined in the standard can be provided.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test, shall be rounded off in accordance with
IS 2 : 1960 'Rules for rounding off numerical values (revised)'. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.

1
 Doc. No. MED/20/11177 WC

1 SCOPE

This standard specifies the technical requirements for solar powered water pump set for handling clear,
cold water. These pump sets can be installed on a suitable bore-well, open well, water reservoir, water
stream, etc.

2 REFERENCES

The Indian Standards listed at Annex A contain provisions which, through reference in this text,
constitute provision of this standard. At the time of publication, the editions indicated were valid. All
standards are subject to revision, and parties to agreements based on this standard are encouraged to
investigate the possibility of applying the most recent editions of the standards.

3 TERMINOLOGY

In addition to the terminology specified in Clause 3 of IS 5120, the following shall also apply.

3.1 Static Water Depth It is the depth of water level below the ground level when the pump is not
in operation.

3.2 Draw-Down It is the elevation difference between the depth of static water level and the
consistent standing water level in tube well during operation of pump set.

3.3 Submergence It is the minimum height of water level after drawdown above the pump
suction casing.

3.4 Manometric Suction Lift Manometric suction lift is the vacuum gauge/suction manometer
reading in meter of water column when pump operates at suction lift.

3.5 Daily Water Output It is the total water output on a clear sunny day with three times tracking
SPV panel, under the Average Daily Solar Radiation condition of 7.15 KWh /sq. m. on the surface of
PV array (i.e. coplanar with the PV Modules).

3.6 Wire to Water Efficiency It is the combined efficiency of Solar Power Conditioning Unit
(SPCU) / Controller with Inbuilt MPPT mechanism, Pump set and piping.

3.7 Clear Cold Water Clear cold water shall mean, water having the characteristics specified
below:

Sl. Characteristics Specified Value

No.
(1) (2) (3)
i) Turbidity 50 ppm (silica scale), Max
ii) Chlorides 500 ppm, Max
iii) Total solids 3000 ppm, Max
iv) pH value 6.5 to 8.5
v) Temperature 33C, Max
vi) Specific gravity 1.004, Max
vii) Hardness (as CaC03) (drinking water) 300 mg, Max
NOTES

1 If the range of pH value of water pumped is between 6.5 and 7.5 and also the chloride content is less than 100 ppm, the bronze
components of pump may be made of any grade of bronze. However, if the range of pH is between 6.5 and 8.5, and the chloride
content exceeds 100 ppm, only zinc free bronze fitted construction or stainless steel fitted construction, shall be permitted.

2 If any characteristics of the water differ from those specified above, the pump details shall have to be agreed between the
manufacturer / supplier & user and shall be specified in the order.

2
 Doc. No. MED/20/11177 WC

4 UNITS

The units shall be applied as specified in Clause 2 of IS 5120.

5 CONSTRUCTIONAL FEATURES

5.1 General

5.1.1 Solar powered water pump set uses the solar energy available through Solar PV modules. The
Solar PV modules produces DC power, which can be utilized to drive an AC pump set using Solar
Power Conditioning Unit (SPCU) to convert DC to AC.

5.1.2 Alternatively, the DC power produced by Solar PV modules can be utilized to derive a DC pumpset
using suitable DC Controller.

5.2 A solar powered water pump set typically consists of:

5.2.1 Pump set: Pump set are of the following types:

i) Surface mounted mono-block pump set or

ii) open well submersible pump set or
iii) bore well/deep well submersible pump set

5.2.2 Motor: The motor of the pump set can be of following types:

i) AC Induction Motor with a suitable External SPCU with inbuilt MPPT mechanism.

ii) DC Motor (with Brushes or Brush less DC) with a suitable DC Controller.

5.2.3 Electronics (either in built in SPCU/controller OR external):

5.2.4 Maximum power point tracker (MPPT)

5.2.5 Necessary controls / protections (as per 8.4.3)

5.2.6 Wherever required, Provision for remote monitoring of the installed pumps must be made in
the controllers or the inverters either through an integral arrangement or through an externally fitted
arrangement.

5.3 Material of Construction (MOC)

It is recognized that a number of materials of construction are available to meet the needs for pump set
handling clear, cold water. A few typical materials are indicated in Table 1, merely for the guidance of
the manufacturers and the users.

6 REVELANT PUMP STANDARDS

The types of the pumps mentioned above in 5.1.1 shall conform to the requirements specified in the
respective Indian standard listed below:

Sl. Type of Pump Set IS No and Title

No
IS 9079 - Electric monoset pumps for clear, cold water for
1 Surface Monobloc pump set agricultural and water supply purposes - Specification
(second revision)
IS 8034 - Submersible pump sets - Specification (second
2 Bore well Submersible pump set
revision)
Open well Submersible pump IS 14220 - Open well submersible pump sets -
3
set Specification

3
 Doc. No. MED/20/11177 WC

7 DESIGN FEATURES

7.1 GENERAL

The pumpset shall have suitable features properly designed to ensure satisfactory performance. In
particular, the following design features shall be incorporated:

7.1.1 The impellers shall be of the enclosed type or Semi open type;

7.1.2 The inlet hydraulic passages of the casing / diffuser / bowl and impeller shall be streamlined to
avoid eddies;

7.1.3 Gaskets, seals and packings used for clear, cold water pumps shall conform to those specified
in IS 5120;

7.1.4 The pumpset should be provided with mechanical seals/Oil seals to ensure zero leakage;

7.1.5 Each metallic impeller shall be dynamically balanced to Grade G 6.3 of IS / ISO 1940-1.
Dynamic balancing is not required for plastic and sheet metal impellers. Balancing here means the
balancing of the unbalanced rotating mass in the impeller and not balancing of the axial hydraulic thrust
in the impeller;

7.1.6 Each rotor of the motor shall be dynamically balanced to Grade G 6.3 of IS 11723 (Part 1);

7.1.7 Casing: Pump casing/Bowl shall be of robust construction and shall be tested to withstand 1.5
times the maximum discharge pressure for 2 min; and

7.1.8 The manufacturer shall have a system of controlling dimensional accuracy within a scheme of
fits and tolerance limits. The system shall help interchangeability and fitment at site of replacement
spares during repair and maintenance.

7.2 Open-well Submersible Pumpset

7.2.1 The surface finish of the shaft or of the protecting sleeve of the pumpsets having journal bearings
shall be 0.75 Ra, Max (see IS 3073).

7.2.2 The pumpset may be fitted with replaceable bearing and wearing ring, wherever provided.

7.2.3The motor shall be provided with a breathing attachment like bellows, Diaphragm etc. to
compensate the volumetric variation of water/oil inside the motor due to change in temperature.

7.2.4 The motor shall be protected from ingress of well water, sand and other foreign matter by
means of cable glands, rubber seals etc.

7.2.5 All the materials and components for the motor shall be suitable for application in respect of
resistance and mechanical performance continuously under water.

7.2.6 The rotor of the wet type water filled designed motor shall be provided with suitable coating to
protect it from corrosion under water.

7.3 Surface Mounted Monobloc Pumpset

7.3.1 The pump shall be capable to perform as per the guaranteed duty point at the manometric
suction lift as specified in clause 9.2 of IS 9079: 2002.

7.3.2 Suction limitation affecting the performance of pump shall be same as those specified in
IS 5120.
.
7.3.3 The shaft shall be of adequate size to transmit the required power.

4
 Doc. No. MED/20/11177 WC

7.4 Borewell Submersible Pumpset

7.4.1 The multi stage pump shaft shall be guided through journal bearings. In case of mixed flow
Bearings may be provided for each stage. In radial flow pumps, the bearings may be provided in
stage casing, suction housing and discharge casing, while in case of intermediate bearings, suitable
positions may be selected in the overall span.

7.4.2 The surface finish of the shaft or of the protecting sleeve of the pumpsets having journal bearings
shall be 0.75 Ra, Max (see IS 3073).

7.4.3 The pump may be fitted with replaceable bearing and wearing ring, wherever provided.

7.4.4 In case of multi stage pump, the inlet passages of the suction casing shall be designed to
reduce entry losses of the inlet flow.

7.4.5 The strainer on the suction shall offer the best compromise amongst restraining large solids
from entering the pump and minimizing the suction losses.

7.4.6 The motor shall be provided with a breathing attachment like bellows, Diaphragm etc. to
compensate the volumetric variation of water/oil inside the motor due to change in temperature.

7.4.7 The motor shall be protected from ingress of well water, sand and other foreign matter by means
of cable glands, rubber seals etc.

7.4.8 All the materials and components for the motor shall be suitable for application in respect of
resistance and mechanical performance continuously under water.

7.4.9 The rotor of the wet type water filled designed motor shall be provided with suitable coating to
protect it from corrosion under water.

7.4.10 The outer periphery of the pump casing may have provision for securing the cable and cable
guards over the cable, so as to prevent damage to the cable.

8 PERFORMANCE

8.1 Pumpset With SPCU/DC Controller

8.1.1 The minimum water output (Liters per Watt peak LPWp - Q) of the solar powered pump sets at
a given total head shall be derived from the below equations.

a) Category I DC SURFACE MONOBLOC PUMP SET (FIG. 1): Q = 1000H-1

b) Category II AC SURFACE MONOBLOC PUMP SET (FIG. 1): Q = 900H-1

c) Category III DC BOREWELL SUBMERSIBLE PUMP SET (FIG. 2): Q = 1250H-1.053

d) Category IV AC BOREWELL SUBMERSIBLE PUMP SET (FIG. 2): Q = 1250H-1.077

8.1.2 To ensure that the pump set delivers water during the maximum period of the day, the shut off
head of the pump set should be reasonably higher than the guaranteed duty point head to take care
of the variation in the solar insolation levels during the day.

8.1.3 The Shut off head of the pumpset shall be as per the following table:

Guaranteed Duty Point Head (m) Shut Off Head (m)

Shallow well (Surface ) Solar Pumping Systems
10 12
20 25

5
 Doc. No. MED/20/11177 WC

Deep well (submersible) Pumping Systems

30 45
50 75
70 100
100 150

8.2 Pumpset

8.2.1 The pump set as individual shall conform to the requirement of relevant IS specification
mentioned in Cl. 6.

8.2.2 Overall Efficiency of the pump set alone at duty point shall not be less than that of specified in
the relevant IS specifications (see Cl. 6).

8.3 Motor

8.3.1 Motor performance parameters shall conform to the values given in the relevant IS specifications.

8.3.2 Due to varying sun intensities, the motor has to run at variable frequency and hence shall be
suitable for operating at variable frequency.

8.3.3 The motor shall be tested for performance parameters and temperature rise as per the relevant
IS specifications (see Cl. 6).

8.3.4 The motor shall be suitable for running at continuous duty (Type S1) as specified in IS 12824.

8.3.5 The rated motor voltage is normally depends on power available from Solar Modules.
Preferred rated voltage and frequency for the AC induction motor based on commonly used solar
modules shall be as follows:

Type of Motor Solar Module Preferred Voltage and

Sr. No.
Pumpset Rating kW Wp Frequency
1 Surface 0.75 1200 120 V, 50 Hz, 3 Phase
2 Surface 1.5 1800 120 V, 50 Hz, 3 Phase
3 Surface 2.2 2700 230 V, 50 Hz, 3 Phase
4 Surface 3.7 4800 380 / 415 V, 50 Hz, 3 Phase

1 Borewell 0.75 1200 120 V, 50 Hz, 3 Phase

2 Borewell 1.5 1800 120 V, 50 Hz, 3 Phase
3 Borewell 2.2 3000 230 V, 50 Hz, 3 Phase
4 Borewell 3.7 4800 380 / 415 V, 50 Hz, 3 Phase
5 Borewell 5.5 6750 330 V, 50 Hz, 3 Phase
6 Borewell 7.5 9000 380 / 415 V, 50 Hz, 3 Phase

8.4 Solar Power Conditioning Unit (SPCU)/Controller

8.4.1 The SPCU/Controller overall efficiency shall be tested in accordance with IS/IEC 61683 and
shall be more than 95 percent efficient at rated frequency and rated load.

8.4.2 Maximum Power Point Tracker (MPPT) shall be included to optimally use the power available
from the Solar PV modules and maximize the water discharge.

8.4.3 The SPCU/Controller must have IP54 protection or must be housed in a cabinet having at least
IP54 protection.

6
 Doc. No. MED/20/11177 WC

8.4.4 Adequate protections shall be provided in the SPCU / Controller to protect the solar powered
pump set against:

a) Dry running;
b) Open circuit;
c) Accidental output short circuit;
d) Phase imbalance;
e) Over temperature;
f) Under voltage and
g) Reverse polarity.

8.4.5 A good reliable DC switch suitable for switching DC power ON and OFF is to be provided in the
SPCU/Controller.

8.4.6 All cables used shall be as per IS 694. Suitable size of cable shall be used in sufficient length
for inter-connection between the PV array to SPCU/Controller and the SPCU/Controller to solar
powered pump set.

8.5 Deration Factor

The rated power of solar module (Wp) is declared at an ambient temperature of 25 C. With increase
in ambient temperature, the power from the solar module drops as given below.

a) Power from Solar Modules decreases at 0.41percent with every 1 degree rise in temperature
above 25 C.

b) Voltage from Solar Modules decreases at 0.31 percent with every 1 degree rise in
temperature above 25 C.

Hence, a suitable deration factor shall be applied on the rated power of solar module to arrive at
available power during testing depending on the ambient temperature.

9 PROVISION FOR EARTHING

9.1 Earthing of the motor shall be done as per IS 9283 in accordance with the relevant provisions of
IS 3043.

9.2 For safety purpose, it shall be ensured during installation that the earthing is capable of
taking care of leakage current.

9.3 In case of PVC pipes used as discharge pipe, a separate non-corrosive, low resistance
conductor from motor earth terminal to control panel earth terminal shall be provided for earthing.

9.4 In case of non-corrosive, GI pipes and clamps are used for the purpose of earthing the motor,
earthing connection may be made to the discharge pipe clamp and to the control panel earth terminal.

10 RATINGS

The standard output ratings of the solar powered pump sets shall be 250, 500, 750, 900, 1200, 1500,
1800, 2400, 2700, 3000, 4800, 5000, 5500, 6000, 6750, 7500, 9000, 10000 WP. Standard rating is
always output of Solar PV modules i.e. input to the Solar Power Conditioning Unit (SPCU)/Controller.

NOTE Rating above 10000 Wp may be as declared by the manufacturer satisfying the performance as specified in 8.1.

11 TESTS FOR HYDRAULIC AND ELECTRICAL PERFORMANCE OF PUMPSET

11.1 The pump set shall be tested independently for hydraulic and electrical performance as per the
relevant IS specification (see Cl. 6.)

7
 Doc. No. MED/20/11177 WC

11.2 The surface Monobloc pumpset shall be capable to perform as per guaranteed duty point at the
manometric suction lift specified in Table below :

Manometric Suction lift for various Discharge Rates and Speed Segments at
mean Sea level and at 330C Water temperature (Reference : IS 9079, Table
2, Clause 9.2)
Manometeric Discharge Rate Range (l/s)
Suction Lift
(m) 4-pole 2-pole
6.0 Upto 72.0 Upto 24.0
5.5 72.0 93.0 24.0 29.0
5.0 - 29.0 - 33.5
4.5 - 33.5 - 38.5
4.0 - 38.5 - 43.5
3.5 - 43.5 50.0
Note -While the manometric suction lift is to be maintained at guaranteed discharge
rate it may not be always practically possible Hence, the requirement shall be
deemed to have met if the manometric suction lift is maintained at discharge rate
within -5 percent to +10 percent of guaranteed discharge rate.

11.3 The whole day performance of the pump set shall also be tested along with Solar Power
Conditioning Unit (SPCU)/Controller for the system performance to meet the requirement of 8.1.1 using
solar modules or solar simulator as per the below procedure:

a) Record the value of Solar intensity, Cumulative / Instantaneous Discharge in every 15

minutes with maintaining the constant TDH and assume to be the same performance till the
next reading taken after 15 minutes;

b) Put the values in the typical test format given in Table 3 for the whole day;

c) Calculate the whole day performance of the system; and

d) As per the availability, use either Solar modules or the Simulator for the input to
SPCU/Controller.

NOTE Temperature effect of the solar modules must be considered while performing the testing with simulator (see 8.5)

12 GUARANTEES AND TOLERANCES ON SOLAR POWERED PUMPSET PERFORMANCE

12.1 Guarantee of Workmanship and Material

The pump set shall be guaranteed by the manufacturer against defects in material and workmanship,
under normal use and service, for a period of at least 12 months from the date of billing.

12.2 Guarantee of Performance

The pump set shall be guaranteed for their performance of the nominal volume rate of flow and the
nominal head at the guaranteed duty point as specified in 8.1 under the Average Daily Solar Radiation
condition of 7.15 KWh/m2 on the surface of PV array (i.e. coplanar with the PV Modules). The actual
duration of pumping of water on a particular day and the quantity of water pumped could vary depending
on the solar intensity, location, season, etc.

12.3 The pump set shall be guaranteed at the nominal duty point. The applicable tolerance on
performance shall be 4 percent on head and 7 percent discharge.

8
 Doc. No. MED/20/11177 WC

13 PERMISSIBLE INACCURACIES IN MEASUREMENTS

13.1 In all commercial acceptance tests for agricultural pumps, a certain tolerance shall be allowed
to the manufacturer on his guarantee to cover the inaccuracies of the equations for volume rate of flow,
errors of observation and unavoidable errors of the instruments employed.

13.2 The permissible inaccuracy in the measurement of various quantities and all pertinent
apparatus used shall be as indicated in IS 11346. However, measuring equipment with higher accuracy
class may also be used.

14 MARKING AND PARAMETERS TO BE DECLARED BY THE MANUFACTURER

The Solar Powered Pump set and SPCU/Controller shall be marked with the following parameters
declared by the manufacturer:

14.1 Pump Set

a) Manufacturer's name, logo or trade-mark;

b) Type, size and SI No of pump;
c) Pump set Rating (kW / HP);
d) Total head m, Discharge lpm at the guaranteed duty point;
e) Capacity (LPD) at guaranteed head;
f) Operating head range, m;
g) Capacity range (LPM);
h) Rated Current (Amp);
j) Rated Voltage v and;
k) Overall Efficiency of the pumpset.

14.2 Solar Power Conditioning Unit (SPCU)/Controller

a) Manufacturer's name, logo or trade-mark;

b) Model Number; and
c) Serial Number;
d) Voltage Range

9
 Doc. No. MED/20/11177 WC

TABLE 1 Material of Construction of different pumps as per Relevant Indian Standard

Specification
BOREWELL SUBMERSIBLE OPENWELL SUBMERSIBLE
Components SURFACE MONOBLOC
PUMPSET PUMPSET

Cast Iron Gr. FG 200 of IS 210: 1993, Alloy steel casting as

Delivery casing ----
per IS 3444: 1987

Bronze Gr. LTB 2 of IS 318,

SS 410, SS 304 or suitable
Cast Iron Gr. FG 200 of IS 210, Bronze Gr. LTB 2 of IS 318,
thermoplastics such as poly
SS 410, SS 304 or suitable thermoplastics such as poly
phenylene oxide (PPO),
Impeller phenylene oxide (PPO), polycarbonate, acetal, glass filled
polycarbonate, acetal, glass
nylon6/nylon 66, PTFE, ABS, Polyster PETP, UHMWPE,
filled nylon6/nylon 66, PTFE,
etc.
ABS, Polyster PETP,
UHMWPE, etc.
Class 3A of IS 1875 or Grade
Grade X 04 Cr 12, X 12 Cr 12 or X 20 Cr 13 as per IS X 04 Cr 12, X 12 Cr 12, X 20
Motor Shaft
1570(Part 5): 1985 Cr 13 as per IS 1570(part 5):
1985
Bronze grade LTB 2, 3, 4 or 5 of IS 318 of 12% Chromium Steel Gr. X 04 Cr 12, X 12 Cr 12,
Shaft sleeve
X 20 Cr 13 of IS 6603 or 6911.

Cast Iron Gr. FG 200 of IS 210. Polyphenylene oxide

Pump bowl/Diffuser (modified PPO), polycarbonate, polyacetal or polypropylene, ----
SS 410, SS 304.

Stainless Steel Gr. X 04 Cr

Pump shaft 12, X 12 Cr 12, X 20 Cr 13 of Refer motor shaft
IS 6603 or 6911.
Cast Iron Gr. FG 200 of IS
Suction casing ---- ----
210, SS 410, SS 304
Casing wearing ring ( if
Bronze grade LTB 2, 3,4 or 5 of IS 318. PTFE, ABS or Nylon 66
Provided)

Grey cast iron Gr. FG 200 as per IS 210 or Carbon steel

Stator Casing (sheet or pipe) or stainless steel sheet Gr. X 20 Cr 13 as per ----
IS 1570 (Part 5)

Stator lamination Electrical sheet steel as per IS 648

Insulation:
For water filled motors--PVC or polywrap copper conductor
as per IS 8783. Super enamelled, Insulation
Winding Wire details as per IS 13730 (Part
For dry or encapsulated or oil filled or resin filled motor 34)
--- Super enamelled, Insulation details as per IS 13730 (Part
34)
Breather and
Nitrile rubber ----
diaphragm
Electro grade copper insulating with PVC or with polymer and
Cable ----
/or sheathing as per IS 694

Cable gland Nitrile rubber ----

Water drain plug Bronze/Brass/Stainless Steel/Suitable plastics ----

Leaded tin bronze Grade LTB3, LTB4 or LTB5 of IS 318: 1981

Bearing Bush or resin bonded carbon metal-clad or rubber or rubber-lined, ----
PTFE bonded carbon

Rotor Lamination Electrical sheet steel as per IS 648

Electro grade copper rods as per IS 613: 1984 or Die cast Die cast aluminium as per IS
Rotor conductor
aluminium as per IS 4026 4026
Stainless steel versus Carbon
Stainless steel versus Carbon Polymer Composite or
Thrust bearing Polymer Composite or Stainless Steel versus Carbon ----
Stainless Steel versus Carbon or bronze-fibre or fibre-
stainless steel

10
 Name of the Company Applying for Certification
PUMPSET TEST REPORT
PUMP SET MODEL: PUMP SET SERIAL NO: SPCU MODEL: . ;SR.NO. ..
SOLAR PANELS: ..Wp; MAKE . SR.NOs. .Total Nos.. Date : .
Input PV Water Wire to
Duty Point Discharge
Time of Taking Power Input Radiation Duration meter Power Ouput Water
Voltage Current kWh/m^2 HEAD (in Litres per
the Reading (in Watts) Coplanar with SM (in minutes) reading (in Watts) Efficiency
(V) (A) (in meters) minute)
(in Watts/m^2) Litres (in %age)
K = (HxJ)*1000/
A B C D=BxC E F G = (ExF)/(60x1000) H I J L = K/D
(6120)
Duration of sun
Time of sun Coplanar PV Coplanar PV Radiation
availability
availabilty before NA NA NA radiation before before pump NA NA NA NA NA
before pump
pump starts pump starts starts/(60*1000)
starts
Difference between
two successive
1
water meter
readings
Time during
2 --- DO ---
pump is in

11
3 --- DO ---
operation
4 --- DO ---
5 --- DO ---
. --- DO ---
. --- DO ---
Time of sun
Coplanar PV Duration of sun Coplanar PV Radiation
availability
NA NA NA radiation after availability after after pump NA NA NA NA NA
after pump
pump stops pump stops stops/(60*1000)
stops
Net Average
Total Solar PV Radiation
Discharge in Wire to
Coplanar with Solar
a Solar Day Water Eff
Modules (M )
(N ) (P )
CALCULATION
kWh/m^2/day Solar PV Radiation Coplanar with Solar Modules = M
Liters Output For 7.15 kWh/m^2/day of Solar Insolation = (N/M)*7.15
Liters Per Watt Per Day at Duty Head i eters with .Wp Solar Modules used = N /Total Wp used
Average water to wire efficeincy = P
COMMENTS :
Doc. No. MED/20/11177 WC
 Doc. No. MED/20/11177 WC

FIGURE 1: SURFACE MONOBLOC PUMPSET

FIGURE 2: DEEP WELL SUBMERSIBLE PUMPSET

12
 Doc. No. MED/20/11177 WC

ANNEX A
(Clause 2)

LIST OF REFERRED INDIAN STANDARDS

IS. No. Title

210 : 2009 Grey iron castings Specification (fourth revision)
304 : 1981 High tensile brass ingots and castings (second revision)
318 : 1981 Specification for leaded tin bronze ingots and castings (second revision)
613 : 2000 Copper rods and bars for electrical purposes (second revision)
617 : 1994 Aluminium and aluminium alloy ingots and castings for general engineering
purposes (Third Revision) (Under print)
694 : 2010 694 Polyvinyl Chloride Insulated Unsheathed--And Sheathed Cables/cords
With Rigid And-Flexible Conductor For Rated Voltages-Up To And Including
450/750 V

1570 (Part 2/Sec 1) : Part 2 Carbon steels (unalloyed steels), Section 1 Wrought products(other
1979 than wire) with specified chemical composition and related properties (first
revision)

3043 : 1987 Code of Practice for Earthing

3073 : 1967 Assessment of Surface Roughness
3444 : 1999 Corrosion resistant High Alloy Steel and Nickel base castings for general
applications(second revision )

4026 : 2007 Aluminium ingots billets and wire bars (EC grade)
5120: 1977 Technical requirements for rotodynamic special purpose pumps (First
revision)

6603 : 2001 Stainless Steel Bars and Flats

6911 : 1992 Stainless steel plate, sheet and strip Stainless steel plate, sheet and strip
8034 :2002 Submersible pump sets - Specification (second revision)

8783 (Part 4) : 1995 Winding Wires for Submersible Motors - Part 4 : Individual Wires - Section
1 : HR PVC Insulated Wires
9079 : 2002 Electric monoset pumps for clear, cold water for agricultural and water
supply purposes - Specification (second revision)
9283 : 2013 Motors for submersible pump sets

10572 : 1983 Methods of sampling for pumps

11346 : 2002 Code of acceptance tests for agricultural and water supply pumps (first
revision)
12824 : 1989 Type Of Duty And Classes Of Rating Assigned To Rotating Electrical
Machines
13730 (Part 6): Specifications for Particular Types of Winding Wires - Part 6 : Oleo-Resinous
Enameled Round Aluminium Wire, Class 180
13730 (Part 34) : Specifications for Particular Types of Winding Wires - Part 34 : Polyester
2000 Enamelled Round Copper Wire, Class 130 L
14220:1994 Open well submersible pump sets - Specification
IS/ISO 1940-1 : 2003 Mechanical Vibration Balance Quality Requirements For Rotors in a
Constant (Rigid) State Part 1-Specifications And Verification Of Balance
Tolerances
IS/IEC 60034-1 : Rotating Electrical Machines Part 1 Rating and Performance
2004
IS/IEC 61683 : 1999 Photovoltaic System-Power Conditioners Procedure for Measuring
Efficiency

13
 TEMPLATE FOR SENDING COMMENTS ON BIS DOCUMENTS

Date: Document No.: Title of the Document:

Name of the Commentator/ Abbreviation of the
Commentator/Organization:
Organization:

(Comments on each clause/subclause/table/fig, etc be started on a fresh box. Information in column 5 should include reasons for the comments/suggestions for modified
wordings of the clauses when the existing text/provision is found not acceptable. Adherence to this format facilitates Secretariats work)

Abbreviation Clause/ Paragraph No. / Type of Comments/Suggestions along with Justification Proposed Change/Modified Wordings
1)
of the Subclause Figure No. / Comment for the Proposed Change
Commentator/ No. Table No.
Organization (e.g. 3.1) (e.g. Table 1)
(1) (2) (3) (4) (5) (6)

1) Type of comment: ge = general te = technical ed = editorial

page 1 of 1
BIS electronic commenting template/version 2017/01