India X-Ray Service Manual

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* Printed versions are For Reference Only *

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CONTENTS
TITLE PAGE NO.
IMPORTANT PRECAUTION 1
CHAPTER 1
Introduction 2
2.0 Pre Installation 2
1 Site Preparation 2
2 Standard Room Layout 2
2.1 Size of Doorway 2
2.2 Location of x-ray installation 2
2.3 Layout 2
2.4 Room & Power Requirement 3
2.5 Installation tool 3
CHAPTER 2 Physical Installation 4
90-1R Tube Stand + Regent Table 5

90-1/90-2R Tube Stand + Horizon Table 7
90-1/90-2R Tube Stand + Simplex Table 9
90-3/90-4/90-5 Tube Stand + simplex Table 10
Collimator : Collimex II and Collimex III 12
Motorised Collimator Collimex M 12
HV Generator 13
Tube Heads 13
Mobile Stand 13
Portable Stand 14
Room Layout Simplex 15
Room Layout Regent 16
Interconnections 16
CHAPTER 3 Calibration ,Functional Checks

and Adjustments 17
Stallion 20 Portable 17
Genius 60 and Genius 100 22
DX 300 32
DX 525 51
CHAPTER 4 Trouble Shooting 68

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1
TITLE PAGE NO
CHAPTER 5 Preventive Maintenance Check List 70
DX 200, DX300 & DX525 Generators 70

Genius 60 and Genius 100 generators 71
Mobile Stand 72
Horizon Table 72
Regent Table 73
Simplex Table 75
Stallion 20 76
Tube Stands 77
CHAPTER 6 Renewal Parts List 78
CHAPTER 7 Schematics 90
Stallion 20 91
Genius 60 96
Genius 100 (Mobile) 103
Genius 100 (Stationery) 110
DX 300 118
DX 525 135
Anode Breaking Panel 148
Collimex III 149
Motorised Collimex 150
Regent Table Wall mounting Schematic 152
Regent Table Wiring Schematic 153
SFD Revealex 154
Stallion 100 Rotor Controller Schematics 155
SFD Smart X 156
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2
IMPORTANT PRECAUTIONS
WARNING
DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE

MANUAL HAS BEEN CONSULTED AND IS UNDERRSTOOD. FAILURE TO HEED
THIS WARNING MAY RESULT IN INJURY TO THE SERVICE PROVIDER,
OPERATOR OR PATIENT FROM ELECTRIC SHOCK, MECHANICAL OR OTHERR
HAZARDS
DAMAGE IN TRANSPORTATION
All packages should be closely examined at the time of delivery. If damage is

apparent write Damage In Shipment on all copies of the freight or express
bill BEFORE delivery is accepted or signed for by a GE representative or
hospital receiving personnel. Whether noted or concealed, damage MUST be
reported to the carrier immediately and local GE Healthcare office.
IMPORTANT ---- X- RAY PROTECTION

X-ray equipment, if not properly used, may cause injury. Accordingly the
instructions herein contained should be thoroughly read and understood by
every one who will use the equipment before attempting to place this
equipment in operation. The General Electric Company, Healthcare Group,
will be glad to assist and co-operate in placing this equipment in use.
Although this apparatus incorporates a high degree of protection against X-
radiation other than the useful beam, no practical design of equipment can
provide complete protection, Nor can any practical design compel the
operator to take adequate precautions to prevent the possibility of any
persons carelessly exposing themselves or others to radiation.
It is important that anyone having anything to do with x-radiation be

properly trained and fully acquainted with the recommendations of the local
authority and takes adequate steps to protect against injury.
The equipment is sold with the understanding that the General Electric
Company, Healthcare Group, its agents, and representative have no
responsibility for injury or damage, which may result from improper use of
the equipment.
Various protective materials and devices are available. It is urged that such
materials or devices be used.
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3
CHAPTER - 1
Introduction
The goal of this document is to guide service representative through an entire x-ray installation
and to provide Diagnostic and Calibration information for troubleshooting and repair.
Pre Installation
1 Site Preparation
This refers to the arrangements required for the planning and arranging of a site for the
installation of x-ray equipment.
1. All conduit, ducts or raceways to be prepared
2. Good quality wooden beam for tube stand ceiling rail to be supported firmly
3. The distance between ground and ceiling should be maximum 3042mm (119.75)
Minimum 2615mm (103)
4. Proper wiring for power supply cable and interconnecting wires
5. Electrical power requirements as per the system ( refer page 89 of service manual )
6. Customer shall provide Main switch with DOL starter as per the requirement with good
Earthing connection.
2 Standard Room Layouts
2.1 Size of Doorway
Size of doorway for taking packing boxes inside should be 900mm (36) minimum
2.2 Location of X-ray Installation
For X-ray installation in a residential complex, it shall be ensured that (a) walls Of the
x-ray rooms on which primary x-ray beams falls is (are) not less than 35cm thick brick
or equivalent, (b) wall(s) of the x-ray room on which scattered x-ray falls is (are) not
less than 23 cm thick brick or equivalent and (c) there is a shielding equivalent to at
least 23cm thick brick of 1.75mm lead in front of the door(s) and windows of the x-ray
room to protect the adjacent areas.
2.3 Layout
The room housing of a x-ray unit shall not be less than 18 meters square for general
purpose radiography. No single dimension of x-ray room shall be less than 4 meters.
Refer to AERB Safety Code: AERB/SC/MED-2 (Rev 1) for

Medical Diagnostic X-ray equipment and Installations
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4
2.4 Room / power Requirement
POWER SUPPLY REQUIREMENTS

ST 20 /GENIUS 60 MOBILE
POWER SUPPLY SINGLE PHASE, 15 AMP, 3 PIN PLUG.
CAPACITY 3 KVA, WITH PROPER EARTHING. (For GE 60 only)
WIRE SIZE 3/20, WITH 12 SWG , BARE EARTHING.3/20
GENIUS 100 / SIMPLEX / HORIZON
POWER SUPPLY THREE PHASE, 400/440V AC.
CAPACITY 10 KVA, WITH SEPARATE EARTHING
MAIN SWITCH BOARD 32 AMP,3 POLE ,HRC FUSE SWITCH
STARTER ML 1.5 D.O.L.TYPE (OPTIONAL)
WIRE SIZE. 7/20, 2 No. 8SWG BARE EARTHING
ROOM SIZE ( L X B X H ) 15 X 13.3 X 9 DARK ROOM -- 5 X 6
DX 300 OR DXD 300/SIMPLEX OR
REGENT
POWER SUPPLY THREE PHASE, 400/440V AC
CAPACITY 30 KVA, WITH SEPARATE EARTHING.
MAIN SWITCH BOARD IRON CLAD 63 AMP,3 POLE ,HRC FUSE SWITCH.
STARTER ML 2 D.O.L.TYPE (OPTIONAL)
PANEL VOLTMETER 0 500 V AC.
ROTARY SWITCH 4 WAY
WIRE SIZE. 4 WIRES, 7/16, 2 No. 8 SWG BARE COPPER EARTHING
ROOM SIZE ( L X B X H ) 15 X 13.3 X 9 DARK ROOM -- 5 X 6
DX 525 OR GENIUS 500 /SIMPLEX OR
REGENT
POWER SUPPLY THREE PHASE, 400/440V AC.
CAPACITY 50 KVA, WITH SEPARATE EARTHING.
MAIN SWITCH BOARD IRON CLAD 100 AMP, 3 POLE, HRC FUSE
STARTER ML 3 ( L & T )D.O.L.TYPE ( OPTIONAL )
PANEL VOLTMETER 0 500 V AC.
ROTARY SWITCH 4 WAY
WIRE SIZE . 3 WIRES -- 19/16, 2 NO. 8 SWG BARE COPPER EARTHING
ROOM SIZE ( L X B X H ) 15 X 13.3 X 9
CASSETTES & FILMS 8 X 10 , 10 X 12 , 12 X 15 ,

DARK ROOM SIZE 5X6 HI SPEED INTENSIFYING SCREEN,
TANKS, (MINIMUM 9 LITERS), CHEMICALS,
ACCESSORIES SAFE LIGHT, HANGERS, CLIPS
LEAD APPRON, HANGER FOR LEAD APRON
LEAD PROTECTION SCREEN,
LEAD BLOCKERS, LEAD NUMBERS & LETTERS
CONES . CHEST STAND
2.5 Installation Tools
1.Standard service Engineers Took kit

2.Electric Drill with bits
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5
CHAPTER - 2
Physical Installation
Quick Installation Guide For all X-Ray Mech Products ( Local )

Check List , CTQs & Critical to Safety
REVISION HISTORY ( Document wise)
Rev Date Author Modifications Owner Change note no.

#
000 2nd April 2003 CC Hardas Zero release Engg.
001 17th Oct 2003 CC Hardas IITV System added on Engg
last page
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90-1 TUBE STAND + REGENT TABLE.
Remember that tube head , collimator are directly above the patient . Any
small negligence can cause the injury to the patient / operator
1 Prepare room layout referring installation Layout doc no. 153997.
2 Roughly mark the positions of column, table control, H.T. Transformer etc.
3 Prepare ducts, junction box, etc. for power supply and interconnections.
Make sure that wooden beam for ceiling rail is of good quality and is supported firmly.
While fixing the ceiling rail on wooden beam, make sure to fix ALL the screws.
4 Install first ceiling rails & floor rails of 90 1R column. Ensure floor rail centerline CTQ
is 19mm ahead i.e., towards tableside from centerline of ceiling rail. Use
plumb bob to mark the location of floor rail.
5 Ensure joint of floor rails is perfectly matching. Two floor rails with End Stoppers at
both ends. Move the column from one end to other and confirm that it stops due to
end stoppers.
6 Ensure joints of ceiling rails are perfectly matching. Two small ceiling rails are either Safety
side of central longer ceiling rail
Ensure firm bolting of End Stoppers at both ends of ceiling rail. Move the tube stand
in both directions and confirm that it stops due to end stoppers
7 Ensure for regent I, coupling bar and positioning bracket is fixed on the telescope. Safety
And longer wire ropes of 2055 mm lengths are to be used for Regent I. (shorter wire
ropes of 1980 mm for Reg. II) Erect column and ensure column shell is perfectly
vertical, column base asm is parallel to floor rail & telescope is perpendicular to floor
rails. Use plumb bob to check verticality. Make sure that two bearings are at rear side
of neck assembly. Whereas on front side has one bearing . Fully tighten the 8 nos. of
allen bolts of neck Assembly. This is Critical to Safety . Move the column from one
end to other and confirm that all the three bearings of neck assembly roll on ceiling
rail . Adjust the column neck assembly height such that there is only 3mm max.
gap between channel of the bearing asm and ceiling rails bottom edge . This
is to make sure that there will not be any possibility of column coming out of
ceiling rail. (Along its full longitudinal travel ) . This is Critical to Safety.
8 Insert the telescop assembly and immediately fix up the end stoppers of telescope Safety
horizontal movement. This is Critical to Safety.
9 Telescope with the load of tube/tube head and collimex is perfectly horizontal.
10 Rotate the telescope through 360 degrees & ensure it is concentric within 0.5
degrees.
11 Rotate the column through 360 degrees & check bearing asm on ceiling rails moves
to & fro but within 20mm max.
12 There is no excessive play at bearing asm. & ceiling rails.
13 Ensure plunger action of index plate & all locks are working properly.
14 Measure lateral travel as 10 inch of the telescope & fix the aluminum bumper plate at
the front with grub screws
15 Fix the safety stud on drive pipe asm again. This is Critical to Safety. Safety
16 Ensure wire ropes are parallel to each other and having equal tension when complete
load is put on telescope
17 After making sure that tube stand movement along the rail is OK, bolt the neck Safety
assembly firmly. For fixing it permanently, a dowel pin is supplied along with
accessories. Fix up this dowel pin by drilling a hole in neck assembly. This is Critical to
Safety.
18 Check the balancing of tube/tube head with collimex and with HV Cables by moving
them up & down. Adjust the quantity of additional cwts in the column accordingly.The
force required for upward movement should be lesser compared to that for downward
movement . (Because body weight helps during downward movement).
19 Height indicating scale shall be stuck on the column in such a way that tabletop mark CTQ
on the indicating nameplate on carriage will show height of source pt. to tabletop.
20 Both wire ropes are equally tightened
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21 All ball bearings , tracks, pulleys, rollers & all moving parts are properly lubricated by
3in1 oil.
7
22 Ensure minimum half of the threading length of each cable fitting is engaged in the Safety
threads. This is Critical to Safety .
23 Only after completion of 90-1R T.S., start installing Regent Table.
24 For detailed installation instructions refer # 129961 for Regent I/II Tables.
25 Bring the table in front of column and keep in such a way that tube centerline will CTQ
match the table top longitudinal center line along the entire length of the table. and
Allowable variation is max. 3mm. Also check the dimension 1025mm from the end of Safety
the floor rail to table end given in the installation layout. Table must be grouted
firmly.
26 Make sure that chain routing is correct. (Chain has to be below the sprocket) Safety
threads. This is CTS - Critical to Safety.
28 Tighten both wire ropes of main counter weight and outer carriage, keeping table in Safety
vertical position and not in horizontal position. This is Critical to Safety
29 Ensure additional safety bumper block is fixed on inner carriage. Safety
30 Make sure that chain routing is correct. (Chain has to be below the sprocket) . Ensure Safety
tension on the chain is proper and adequate. Lock nut is also provided on the chain
studs. (Refer to regent chain routing. ppt )
31 Ensure gear box has oil in it and it is not drain out during transportation CTQ
32 Mount the footstep.
33 For Regent I, releasing all locks of column (which is very important) check the CTQ
undercouch coupling is smooth and without obstruction. Shutter levers (incase of
Revealex) are also working smooth. If not, proper greasing of bowden cable is
required. Check the movement of the tube when coupled to table , in trendlenburg
position and towards the Head End side. Tube should not touch the floor.
34 Install all other parts of generators, Regent wall mounted control and wiring and
check all electrical operations
35 Ensure there is no humming noise on the electromagnetic brakes. CTQ
36 Ensure myelographic stopper is fixed.
37 Ensure brake for angulation drive is working smooth.
38 Ensure working of angulation limit safety push button microswitches by pressing Safety
buttons by hand. (These are provided, if table angulates beyond limits.) This is
critical to Safety.
39
Ensure perfect balancing of fluoro staging asm. Adjust end counterweights of main
cwt. Accordingly.
40 SmartX SFD: Refer to 10 Page document no. 2304589INS rev 2 supplied with CTQ
every Smartx . This document also gives the layout for IITV installation.
Ensure proper working of glide back system and both positions of the SFD. i.e.,
radiographic and parking. The plunger should be engaged in the holes provided on
SFD at both pos.
In lowermost position of SFD , Table top to compression cone distance should be less
than 5 Inches / 125 mm
Also ensure cone assembly does not obstruct tower in taking into parking position.
41 SmartX SFD: There are eccentric bearing on SFD holding bracket. Adjust those so CTQ
that there is no lateral play in SFD .
42 Revealex SFD: Ensure swiveling of SFD is proper and SFD does not fall with its own
weight.
43 Revealex : CAUTION : While carrying out replacement or repairs of Revealex ensure
that wire rope routing in tower is as shown in enclosedd file Regent - Wire Rope
Routine.ppt
44 Ensure grid does not fall from the tracks on its own weight.
45 Check the fine threading of cable fittings. Confirm that it is not damaged Safety
46 Re-confirm End stoppers (Vertical, Trendlenburg ). Safety
47 Reconfirm End stoppers (Outer carraige , Inner carraige , ) Safety
48 Reconfirm End stoppers of SFD compression Safety
49 Reconfirm Chain tension lock nut. Safety
50 Presence of spring washers / lock washers and lock nuts Safety
51 Adjustment of tower Cwt wire rope length. (CTQ is that SFD with its compression CTQ
cone in parked position should glide back in its parking position.) . Check for no
obstructions.
52 In its fully compressed position, Compression cone to table top distance should be CTQ
less than max limit specified (125 mm)
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TUBE STAND During Installation / PM / SERVICING

A Confirm that end stoppers of ceiling rail are bolted properly. Safety
B Confirm that end stoppers of floor rail are bolted properly. Safety
C Confirm two bearings at rear side of neck assembly Safety
D While removing tube, do not rely on lock. Make arrangement to hold it Safety
E Check wire rope ends. Confirm that no strands have come out. Safety
F No rubbing of wire rope to any part in all position. Safety
G Connect earthing / ground wire in rotor cable to casing of tube head. Incase Safety
of stationary anode tube head, confirm that ground connection of tube head
is having a good connectivity with supply Earthing.
REGENT During Installation / PM / SERVICING
A During installation, make sure that chain routing is correct. (Chain has to be below Safety
the sprocket).
B While removing SFD or replacing SFD wire rope tube, do not rely on lock. Make Safety
arrangement to hold it / rest it. Take precaution to protect tabletop.
C Confirm that each & every end stoppers for inner carriage, outer carriage, SFD Safety
compression, SFD parking in / out, Table angulations (vertical and trendulburg ) are
fixed properly .
D No rubbing of wire ropes to any part in all position. (SFD wire ropes, main Cwt rope, Safety
bucky rope)
E Also Refer Service Note / TIL 01 for PM of Table Safety
F Make good Earthing Connection. Also connect ground wire in rotor cable to Safety
X-Ray tubehead casing
90-1 / 90-2 TUBE STAND + HORIZON
Remember that tube head , collimator are directly above the patient . Any
2 Roughly mark the positions of column, table control, H.T.Transformer etc.
4 Install first ceiling rails & floor rails of 90 1R column. Ensure floor rail centerline CTQ
is 19mm ahead i.e., towards tableside from centerline of ceiling rail. Use plumb bob
to mark the location of floor rail.
end stoppers.
Ensure firm bolting of End Stoppers at both ends of ceiling rail. Move the tube stand
in both directions and confirm that it stops due to end stoppers
7 Erect column and ensure column shell is perfectly vertical, column base asm is Safety
parallel to floor rail & telescope is perpendicular to floor rails. Use plumb bob to check
verticality. Make sure that two bearings are at rear side of neck assembly. Whereas
on front side has one bearing. Fully tighten the 8 nos. of allen bolts of neck Assembly.
This is Critical to Safety. Move the column from one end to other and confirm that all
the three bearings of neck assembly roll on ceiling rail. Adjust the column neck
assembly height such that there is only 3mm max. gap between channel of the
bearing asm and ceiling rails bottom edge . This is to make sure that there
will not be any possibility of column coming out of ceiling rail. (Along its full
longitudinal travel ) . This is Critical to Safety .
10 Rotate the telescope through 360 degrees & ensure it is concentric within 0.5
degrees.
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9
12 There is no excessive play at bearing asm. & ceiling rails.

14 Measure lateral travel as 10 inch of the telescope & fix the aluminum bumper plate at
16 Ensure for regent I, coupling bar and positioning bracket is fixed on the telescope. CTQ
And longer wire ropes of 2055 mm lengths are to be used for Regent I. (shorter wire
ropes of 1980 mm for Reg. II)
Safety.
them up & down. Adjust the quantity of additional cwts in the column accordingly.The
force required for upward movement should be lesser comapared to that for
downward movement . (Body weight helps during downward movement).
on the indicating nameplate on v/carr. Will show height of source pt. to tabletop.
22 All ball bearings, tracks, pulleys, rollers & all moving parts are properly lubricated by
3in1 oil.
threads. This is CTS - Critical to Safety.
24 Only after completion of 90 1R/ 90 2R T.S. you can start installing Horizon Table.
25 Refer to installation Layout doc no. 153997. Bring the table in front of column CTQ and
and keep in such a way that tube/tube head centerline will match the tabletop Safety
longitudinal centerline along the entire length of the table. Allowable variation is max.
3mm. Also check the dimension 1025 from the end of the floor rail to table end given
in the installation layout. Table must be grouted firmly. Grouting will prevent the
shaking / wobbling of the table
26 All ball bearings, tracks, pulleys, rollers & all moving parts are properly lubricated by
3in1 oil.
27 Ensure bucky slides along the bucky channel smoothly & without noise.
28 Ensure bucky lock unit works properly.
29 Install all other parts of generators and wiring and check all elect. Operations.
30 Fixing of bucky stoppers
31 Presence of spring washers / lock washers and lock nuts
32 Tabletop handling. Preserve top quality finish. Free of scratches, spots etc. Do not CTQ
keep tools on the table top

D While removing tube, do not rely on lock . Make arrangement to hold it Safety
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90-1 / 90-2 TUBE STAND + SIMPLEX TABLE.
Remember that tubehead , collimator are directly above the patient . Any
4 Install first ceiling rails & floor rails of 90 1R column. Ensure floor rail centerline is CTQ
19mm ahead i.e., towards tableside from centerline of ceiling rail. Use plumb bob to
mark the location of floor rail.
end stoppers.
Ensure firm bolting of End Stoppers at both ends of ceiling rail. Move the tube stand in
both directions and confirm that it stops due to end stoppers
7 Erect column and ensure column shell is perfectly vertical, column base asm is parallel Safety
to floor rail & telescope is perpendicular to floor rails. Use plumb bob to check
verticality. Make sure that two bearings are at rear side of neck assembly. Whereas on
front side has one bearing. Fully tighten the 8 nos. of allen bolts of neck Assembly.
This is Critical to Safety. Move the column from one end to other and confirm that all
the three bearings of neck assembly roll on ceiling rail. Adjust the column neck
assembly height such that there is only 3mm max. Gap between channel of the
bearing asm and ceiling rails bottom edge. This is to make sure that there will
not be any possibility of column coming out of ceiling rail. (Along its full
longitudinal travel ) . This is Critical to Safety.
10 Rotate the telescope through 360 degrees & ensure it is concentric within 0.5 degrees.
12 There is no excessive play at bearing asm. & Ceiling rails.
14 Measure lateral travel as 10 inch of the telescope & fix the aluminium bumper plate at
16 Wire length is 1980 mm (Shorter type) CTQ

Safety.
them up & down. Adjust the quantity of additional cwts in the column accordingly. The
force required for upward movement should be lesser compared to that for downward
movement. (Body weight helps during downward movement).
on the indicating nameplate on carriage. Will show height of source pt. to tabletop.
22 All ball bearings , tracks, pulleys, rollers & all moving parts are properly lubricated by
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3in1 oil.
11
threads. This is Critical to Safety .
24 Only after completion of Tube stand you can start installing simplex table.
25 Refer installation layout for simplex table and tube stand.
26 Bring the table in front of column and keep in such away that tube centerline will
match the tabletop longitudinal center line along the entire length of the table. In this
case cross-arm is horizontal and tube/tube head is facing downwards. Allowable
variation is 3 mm. Also check the dimension 1025 mm from the end of the floor rail
to table end given in the installation layout. Table must be grouted.
threads. This is Critical to Safety.
28 Ensure footstep is fixed on front upright.
29 Ensure swiveling of screen frame / SFD is proper and suitable bumpers are provided.
30 The foot lock spring anchoring. This is Critical to Safety Safety
31 Proper engagement of pin in all positions of table. (Check for no excessive play). It is Safety
critical to safety
32 Tabletop handling. Preserve top quality finish. Free of scratches, spots etc. Do not keep
tools on the table top
33 Firmly grout the table on the floor. Grouting will prevent the shaking / wobbling of the Safety
table. It is critcal to safety
34 Check the fine threading of cable fittings. Confirm that it is not damaged. It is Safety
Critical to Safety.
35 Fixing of End stoppers (Vertical, Trendulburg ).
36 Lubrication of tracks / pulley / roller
38 Ensure bucky and bucky counterweight move without noise & obstructions. When table
is in horizontal / vertical positions.
39 Ensure bucky locks works effectively in horizontal / vertical positions.
40 Install all other parts of generators and wiring etc. and check all electrical operations.

D While removing tube , do not rely on lock . Make arrangement to hold it Safety
90-3 / 90-4 / 90-5 TUBE STAND + SIMPLEX TABLE.
. Remember that tube head , collimator are directly above the patient . Any small
negligence can cause the injury to the patient / operator
1 Prepare room layout referring installation Layout doc no. 186998C.
Check that main counterweight is of 470 mm length.
4 Install first ceiling rails & floor rails of Tube Stand. Ensure floor rail centerline is 19mm CTQ
ahead i.e., towards tableside from centerline of ceiling rail. Use plumb bob to mark the
location of floor rail.
5 Ensure joint of floor rails is perfectly matching. Two floor rails with End Stoppers at both
ends . Move the column from one end to other and confirm that it stops due to end
stoppers.
6 Ensure joints of ceiling rails are perfectly matching. Two small ceiling rails are either side Safety
of central longer ceiling rail
Ensure firm bolting of End Stoppers at both ends of ceiling rail. Move the tube stand in
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both directions and confirm that it stops due to end stoppers

7 Erect column and ensure column shell is perfectly vertical, column base asm is parallel to Safety
12
floor rail & telescope is perpendicular to floor rails. Use plumb bob to check verticality.
Make sure that two bearings are at rear side of neck assembly. Whereas on front side
has one bearing. Fully tighten the 8 nos. of allen bolts of neck Assembly. This is Critical
to Safety. Move the column from one end to other and confirm that all the three bearings
of neck assembly roll on ceiling rail. Adjust the column neck assembly height such that
there is only 3mm max. Gap between channel of the bearing asm and ceiling
rails bottom edge. This is to make sure that there will not be any possibility of
column coming out of ceiling rail. (Along its full longitudinal travel) . This is
Critical to Safety.
9 Telescope, cross arm etc with all the load of tube, collimex and screen frame / SFD are
perfectly horizontal. Check the fixing of the fulcrum point
10 Rotate the telescope through 360 degrees & ensure it is concentric within 0.5 degrees.
11 Rotate the column through 360 degrees & check bearing asm on ceiling rails moves to
& fro but within 20mm max.
12 There is no excessive play between the ball bearings of bearing asm. & Ceiling rails.
14 Measure lateral travel as 8 inch. Ensure label center line of table top is struck on
Telescope at the center of the travel.
15 Check the balancing of cross arm by rotating, tube & collimex at one end & screen
frame / SFD at other end. Adjust the fulcrum point accordingly. .( Tube mounting Arm to
fulcrum distance 430 mm , 340 mm and 540 mm for 90 3 , 4 & 5 column respectively
)- pls refer to Room Layout drawing no. 186998C
16 Check the balancing of whole unit of vertical carriage cross-arm, tube, collimex, SFD, HV
Cable etc. by moving those up & down vary the quantity of add. Cwts in the column
accordingly. Also ensure large size main cwt. lgth 470 mm is supplied with the column.
18 Check that Shorter wire rope of 1980 mm length is supplied with tube stand CTQ
20 After making sure that tube stand movement along the rail is OK, then the tube stand Safety
adjustable neck assembly can now be positively clamped. For fixing it permanently, a
dowel pin is supplied along with accessories. Fix up this dowel pin by drilling a hole in
neck assembly. This is Critical to Safety.
21 Check the balancing of tube/tube head with collimex and with HV Cables by moving them
up & down. Adjust the quantity of additional cwts in the column accordingly. The force
required for upward movement should be lesser compared to that for downward
movement. (Body weight helps during downward movement).
22 Height indicating scale shall be stuck on the column in such a way that tabletop mark on CTQ
the indicating nameplate on carriage. Will show height of source pt. To tabletop.
24 All ball bearings, tracks, pulleys, rollers & all moving parts are properly lubricated by 3 in
1 oil. Apply oil on Allen screws, grab screws, & spring washers to avoid rushing in future.
26 Ensure lead glass asm fits tight in the screen frame / SFD. Use cork sheet if required.
27 In case of 90 3FR / 4FR / 5FR with screen frame / SFD ensure Borden cable is properly
greased & its working is smooth.
28 Ensure proper cable clamps with respect to tube/tube head are furnished.
29 Ensure proper pin asm/spindle are furnished with respect to type of tube/tube head &
screen frame / SFD.
30 Ensure proper limiter brackets are furnished with respect to tube / tube head.
31 Ensure lead apron is provided.
Screen frame / SFD must remain horizontal when cross-arm is vertical.
32 Ensure (2) Allen screws & (2) cheese head screws are used for mounting BEL tube plate. Safety
33 Only after completion of 90 3FR / 4FR / 5FR Tube stand you can start installing simplex
table.
34 Refer installation layout for simplex table and tube stand.
35 Bring the table in front of column and keep in such away that tube centerline will match
the tabletop longitudinal center live along the entire length of the table. In this case
cross-arm is horizontal and tube/tube head is facing downwards. Allowable variation is 3
mm. Also check the dimension 1025 mm from the end of the floor rail to table end
given in the installation layout. Table must be grouted.
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37 Ensure foot step is fixed on front upright.

38 Ensure swiveling of screen frame / SFD is proper and suitable bumpers are provided.
39 Grid does not fall by its own weight from SFD tracks.
40 Ensure wire rope will not be loosened after tightening of the clamp block. Check it in
vertical position of the tube.
41 The foot lock spring anchoring. This is Critical to Safety Safety
42 Proper engagement of pin in all positions of table. (Check for no excessive play). It is Safety
critical to safety
43 Tabletop handling. Preserve top quality finish. Free of scratches, spots etc. Do not keep CTQ
tools on the table top
44 Firmly grout the table on the floor. Grouting will prevent the shaking / wobbling of the Safety
table. It is critcal to safety
45 Check the fine threading of cable fittings. Confirm that it is not damaged. It is Critical
to Safety
46 Fixing of End stoppers (Vertical, Trendulburg ).
47 Lubrication of tracks / pulley / roller
49 Ensure bucky and bucky counterweight move without noise & obstructions. When table is
in horizontal / vertical positions.
50 Ensure bucky locks works effectively in horizontal / vertical positions.
51 Install all other parts of generators and wiring etc. and check all electrical operations.

D While removing tube, do not rely on lock . Make arrangement to hold it Safety
G Connect earthing / ground wire in rotor cable to casing of tube head. Incase of Safety
stationary anode tube head, confirm that ground connection of tube head is
having a good connectivity with supply Earthing.
Collimator : Collimex II and CollimeX - III
CTQ
1 Make sure that collimator is mounted properly on the tube or tube head with 4 Safety
nos. of screws / bolts. Make sure that the strips holding the collimator all
aligned properly and are fixed properly with full tightening of bolts. Check the
presence of spring washer. Remember that collimator mounting is Critical
to Safety. Patient is directly below it .
2 Make sure that collimator covers are firmly fixed. It is also Critical to Safety Safety
3 Matching of center cross mark with that of shutter closing line.
4 While cleaning of mirror ensure no finger marks, incase collimator was opened
at site.
5 Do not touch the lamp with bare finger. Always use clean and dry tissue paper. Safety
6 Do not try to remove the lamp when it is hot. Wait for it to cool down. Halogen Safety
lamp (100Watts) requires few minutes to cool down.
7 In case of Collimex III, check the working of thermal switch. It is CTQ. Safety
Motorized Collimator CollimeX-M
CTQ
1 Make sure that collimator is mounted properly on the tube or tube head with 4 Safety
nos. of screws / bolts. Make sure that the strips holding the collimator all
aligned properly and are fixed properly with full tightening of bolts. Check the
presence of spring washer. Remember that collimator mounting is Critical
to Safety. It is directly above the patient.
2 Check motor supply goes off when shutters are fully open.
3 Check motor supply goes off when shutters are fully close
4 Matching of center cross mark with that of shutter closing line. CTQ
5 While cleaning of mirror ensure no finger marks, incase collimator was opened CTQ
Released
at site.
6 Do not touch the lamp with bare hand. Always use clean & dry tissue paper.
14
7 Warning: Do not try to remove the lamp when it is hot. Wait for it to cool Safety
down. It requires few minutes to cool down.
9 Do not try to manual operate the shutters. It will transmit a large force CTQ
on gears and will damage the gear teeth.
HV Generators
CTQ
1 Correct setting of spark gap and paint removal at spark point. Safety
2 Shorting link between top plate & tank with paint removed at the point of Safety
contact.
3 Correctness of Small Focus & Large Focus connections. Wrong connection can CTQ
result into blowing off of small filament. Thus causing a loss of Rs 80,000 (cost
of tube)
4 Oil level at room temp should be approx 6 mm from inner surface of top plate. CTQ
More oil will cause oil leakage in hot places. Less oil will cause sparking along
the HV receptacle surface
5 Check the threading / tapping of cable mounting ring. CTQ
Properly Connecting earthing / ground wire in important SAFETY CTQ. Safety

Also confirm a good building earthing connection at site.
Tube Heads
CTQ
Make sure that Tube Head is mounted properly on tube stand / Mobile Stand / Safety
Portable stand. Remember that Tube Head mounting is Critical to Safety.
It is directly above the patient.
1 Fixing of aluminum filter plate on top plate
2 Presence of spark gap Safety
3 Shorting wire between "G" and the Shell. Removal of paint at the point of Safety
contact is CTQ.
4 Check the tightness of all the four screws holding the cover on the tubehead. Safety
5 Check the tightness of Allen bolts holding the tube head on fork. Safety
6 Check the tightness of bolt holding the fork Safety
7 Properly Connecting earthing / ground wire in important SAFETY CTQ. Safety
Also confirm a good earthing connection at site. Incase of rotating
Anode tube , connect earthing wire of rotor cable to the casing of tube
head.
Mobile Stand
Remember that tube head, Collimator are directly above the patient.
Any small negligence can cause the injury to the patient / operator
1 Check wire rope ends. Confirm that no strands have come out Safety
2 Equal length of wire ropes
3 Check the fine threading of cable fittings. Confirm that it is not damaged. The Safety
uniform wall thickness of cable fitting is also a CTQ
4 Tightening of all wire ropes Safety
5 Fixing of End stoppers of vertical movement
6 Mounting nut -bolts of tube head and the fork Safety
7 Lubrication of tracks / pulleys / shaft / pins / wheels etc
During PM / SERVICING
* For PM check list format, use Service Note 02 CTQ
9 Bring down fully the tube head and lock it, before removing control or cassette Safety
box from mobile stand. ( at one site , unit toppled because precautions were not
taken while removing the cassette box )
10 Check all the points given in Service Note # 002 on preventative maintenance
11 Check the presence of caution label on tube stand Safety
Released
12 Check and confirm the working of parking lock. So that while moving the Safety
machine, operator can park the tube head and bring it the lower most position.
15
13 Check for no rubbing of wire rope to any part in all position. Safety
14 The Earthing connection to 3-pin plug is important SAFETY CTQ. Also Safety
tube head ground connection should have a good connectivity with
supplies Earthing.
Portable Stand (Stallion 20 P)
Remember that tube head, cone are directly above the patient. Any
1 Lubrication of tracks / pulleys / shaft / pins / wheels etc Do not open the
carriage assembly.
3 Visual inspection of parts especially castings for any cracks Safety
4 Noise less movement of carriage especially at junction of two uprights. CTQ
5 The Earthing connection to 3 pin plug is important SAFETY CTQ. Also Safety
tubehead ground connection should have a good connectivity with
supply Earthing.
1. Educate customer / operator on
CAUTIONS!!!
1 It is a portable machine and using it as mobile machine is risky as machine may topple on
rough floor .
2 Do not transport the assembled machine on rough floor / rough road / via stair case / via ramp
Right Procedure is: Dismantle -- Carry all the parts -- Reassemble.
While dismantling take care so that tube head or carriage will not fall off.
3 While moving on wheels, always bring the tube head to the lower most position, to prevent
toppling down
4 Do not attempt to open carriage assembly when it is mounted on stand.
5 Do not keep any material on machine or on tube head arm. Do not use machine for unintended
application.
6 Incase any damage occurring to machine (cracks in welding joints or cracks in casting or hard
up-down movement / gear slipping while cranking etc) , it is very risky to continue use of
machine..
7 Call Wipro GE authorized service personnel ONLY.
During PM, handover the printout of the Cautions mentioned above to the user.
Or handover copy of latest Operator Manual to user. (Caution page is now included in OM). Printed
caution label is available with warehouse.
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16
Room Layout for Simplex

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17
Room Layout for Regent Table
Interconnections
For system interconnection refer calibration and function check manuals

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18
CHAPTER -3
Calibration Functional checks and Adjustments
STALLION 20
The information contained herein is presented only as a guide for the applications of our products. No
responsibility is assumed by GE MEDICAL SYSTEMS, X-RAY (S.A) for any infringements of patents or
other rights of the third parties, which may result from its use. No license is granted by implication or
otherwise under any patent or patent rights of GE MEDICAL SYSTEMS, X-RAY (S.A) or others.
The information contained herein may be changed without prior notice. It is therefore advisable to
contact GE MEDICAL SYSTEMS, X-RAY (S.A) before proceeding with the design of equipment
incorporating this product.
THEORY
The working of this unit can be explained by using following blocks.
Auto Transformer & Voltmeter.
KVP and Ma selection
Filament Circuit.
Inverse Reducer
Radiographic Timer circuit.
Ma Metering circuit
Common Problems faced in the field.

.
This X- Ray generator can support only one X-ray tube for Radiographic examinations. The X ray tube
used in this unit is stationary Anode with single focus. The focal spot size of the tube is 2.8 mm x 2.8 mm.
DSA 1 tube insert manufactured by Bharat Electronics Ltd is used in this X Ray unit The filament current
(Voltage supplied to filament of the tube) determines the out put current of the X- Ray tube. The voltage
supplied to the primary of the HT transformer (Generally referred to as P1 P2 voltage) determines the Kilo
voltage applied across the Anode & Cathode of the X- Ray tube. Closing the P1P2 circuit for the desired
time controls the duration of X- Ray output from the tube. The P1P2 circuit is closed with the help of two
SCRs connected in Reverse Parallel.
AUTO TRANSFORMER
Refer sheet no 1 of the circuit diagram.
In coming line voltage is connected to Ts 11 (L) & TS 12 (N) (2,E & 2,F) terminals. The autotransformer
T1 (5B to 5 H) is energized by supplying incoming line voltage thru contacts of Toggle Switch S1, (3,E &
3 F) & voltage compensator switch S2 (4 C). The voltage compensator switch selects the appropriate tap
of autotransformer so that the volts per turn for the autotransformer is maintained. The Voltmeter helps
the operator in selecting the proper tap.
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19
VOLTMETER.
The voltmeters are connected across the Tap No 28 & tap no 1 of the Auto Transformer. In older models
the Auto Tap numbers may be different than 28 & 1 .The dial of the voltmeter is having Red band on the
voltmeter. The meter is calibrated in such a way that the needle is on the RED band when the voltage
across the meter is 230 V (+ or 3 volt) Once the voltage compensator switch is adjusted to have the
needle on RED band, all the taps of the autotransformer will give the desired output voltages.
KVP & MA SELECTION.
Refer Sheet no 1 of the circuit Diagram.

The tube current (ma) & KVP are inter linked in this unit.
This unit is designed in such away that one of the following six combinations can be selected.
1) 20 ma at 60 Kvp
2) 20 ma at 65 Kvp
3) 15 ma at 70 Kvp.
4) 15 ma at 75 Kvp
5) 15 ma at 80 Kvp &
6) 15 ma at 85 Kvp
A low voltage proportional to KVP is selected with the help of tap switch, and fed to the primary of High
Tension Transformer. The stepped up voltage is applied across the X - Ray Tube. The primary voltage of
the HT Transformer is referred to as P1, P2 voltage. The P1 Bar gets selected thru B pole of the technic
selector switch S3, Normally open Contact of Relay K1 ( k1 B ) The P2 Bar is connected to 0 volt bar.
It gets connected whenever SCR1 & SCR2 conduct.
This unit is capable of selecting one of the 6 combinations mentioned above.
Ma Selection. Controlling filament voltage to the X ray tube controls the X Ray Tube current. The
filament voltage is fed thru a filament transformer. The low voltage is fed to primary of the filament
transformer. This voltage is generally referred to as F1, F2 voltage. The A pole of the switch, S 3
selects the voltage which is fed to F2 terminal of the Tube head thru R 53 pre heating resistor. Across
the resistor N.O. contact of Relay K1- D. is connected. When the Relay K1 activates the resistor is by
passed and full voltage is fed to primary of filament transformer. The F1 terminal of the tube head is
connected to tap no 1 ( 0 volt AC ) The B Pole of the Switch selects the voltage proportional to KVP-
which is fed to Terminal P1 of the HT transformer thru N.O. contact of relay K 1- B .The P2 terminal of
the tube head is connected to 0 volt bar ( tap no 1 of Auto transformer ) thru SCR switch. The primary of
the HT transformer (P1, P2 terminals of the tube head) gets the voltage proportional to selected KVP.The
F1 , F2 terminals of the tube head are the primary of the Filament transformer. The primary of the
filament transformer gets the voltage depending upon the selected tube current . ( 15 ma or 20 ma )
FILAMENT CIRCUIT
Depending up on technic (ma selected), the voltage will be fed to F2 terminal of the tube head. The F1
terminal of the tube head is connected to 0 volt bar.
The resistor R 53 (300 ohm, 30 watt 10, B) is connected in series. The series resistor ensures that part
of the selected voltage gets applied to F1 , F2 terminals of the tube head. This lower voltage ensures that
filament of the X Ray tube is heated to lower temperature. This is called as pre - heating of the filament.
When X rays are required, the N.O. contact of the 1 K1 relay ( 1 K1 D contact ) closes and the resistor
gets by passed. The full voltage gets applied to filament of the x ray tube.
SPACE CHARGE COMPENSATION.
At 70, 75, 80 & 85 KVP, 15 ma should be the tube current. Due to variation in the KVP, the tube current
will not be the same for the same filament voltage. At higher KVP, little less filament voltage is supplied
to the filament for getting same (15 ma) tube current. At 80 & 85 KVP, filament transformer primary is
supplied with 144 V, where as at 70 & 75 KVP, for the same ma output, (15 ma) 148.3 volts are supplied.
Thus at lower KVP the filament voltage is more by 4.5 volts for higher kvp. This arrangement tries to keep
tube current more or less close to 15 Ma, from 70 kv to 85 kv.
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20
TUBE CURRENT MEASURING CIRCUIT.
The secondary of the HT transformer is divided in to two equal parts. One of the center taps is connected
to Ground. The second center tap is connected to Ground thru the DC ma meter. This arrangement gives
two benefits.
1) The voltage of the Anode and cathode is half the selected KV with respect to Ground having different
polarities. (Anode at + and cathode at voltage) This arrangement reduces the insulation requirement of
the Tube head to half the working KV. There by reducing the size of the Tube head.
2) Since the Ma meter is connected to Ground, one can keep the Ma meter in the control console. No high
voltage Hazards. The current thru the Ma meter is the current drawn by the secondary of the HT
transformer The Load on the secondary is the X ray tube only and hence the Ma meter reads the X Ray
tube current.
Thus with this arrangement we can measure the X ray Tube current safely though the X Ray tube is
connected in high Voltage circuit.
RADIOGRAPHIC TIMER.
The Radiographic Timer has a timing range from 0.1 seconds to 10 .00 Seconds. The radiographic timer is
used in the X Ray unit to switch on the X ray exposure at a desired instant for a predetermined time in
Seconds. The exposure gets cut off automatically after the predetermined time is over.
Refer Sheet no2 of the circuit diagram.
The stabilized DC voltage 12 V is available across pin no 6 & 8 of the timer PCB, after switching ON the
control. The timer comes in to the picture after pressing the Hand switch.
The hand switch has two switches in it. The Normally Closed (N.C.) switch is connected between Ts 3 &
TS 5. The Normally Open (N.O.) switch is connected between TS 3 & TS 4.
The timer circuit performs following functions.
1) It provides 0.8 sec delay between the closure of the Hand Switch & the commencement of the X Ray
exposure.
2) It starts the X- Ray exposure in synchronization with the line wave.
3) It stops the exposure after the selected time is elapsed.
4) In case if exposure does not terminate after the lapse of selected timing , the safety timer ensures
the termination of x ray exposure , after 12 .0 seconds .
There are four Operational Amplifiers in IC 2 (LF 339). All these Op amp are configured as comparators.
Refer 12,D 16, J of sheet no 2 of the circuit diagram.( IC 2 D ).
A voltage divider chain consisting of R2 , VR1 , R7 & R8 is connected across 12 V DC supply. Reference
voltage is supplied to Pin no 11 & signal voltage is supplied to pin no 10. The pin no 11 (non inverting
input of comparator) is connected to R7, VR1 junction. Pin no 11 will be at approximately 4.4 Volts. Pin
no 10 is connected to + end of capacitor C3. This pin will be at almost 0 volts, when the unit is switched
ON. The out put pin 13 will be at + 12 Volts.
After pressing the Hand switch, emitter of the transistor Q1 gets connected to 0 volt DC bar. Its base is
connected to pin no 13 of op amp which is at + 12 volts. Hence the transistors conducts & relay K1 gets
ON.
The Hand switch has another micro switch. This micro switch is normally closed. Its N.C. contact ensures
that the capacitor C3 does not get charged even after switching ON the unit. The capacitor C3 starts
charging after pressing the Hand Switch.( When the switch opens)
The D Comparator of IC 2 - switches ON the relay K1, after pressing the hand switch.
Refer IC 2 A comparator. (5, F)
Pin no 4 is supplied with reference voltage & pin no 5 is connected to + terminal of the capacitor C3. The
Released
voltage of this pin will very as per the capacitor voltage.

The moment hand switch is pressed pin no 5 is at almost 0 volts & pin no 4 is at 0.4 V
21
The out put pin 2 will be at 0 Volts.

After 1.2 seconds, the capacitor C3 will charge to a voltage of 0.4 volts, and the out put pin #2 will be at
+ 12 volts.
Thus the out put pin # 2 will be at 0 volts from the time unit is switched ON After pressing the hand
switch with a delay of 1.2 seconds, the out put pin # 2 will be at +12 V
As long as the pin # 2 is at 0 volts, the capacitor C 4 will also have o volt charge on it. Since pin 3# 2 and
pin # 8 are tied together, the voltage at pin # 8 will be same as that of pin # 2.
Consider OP amp IC 2 C.
The pin # 9 is connected at the junction of R 5 & R 6. It will have 7 Volts. (Reference voltage) Pin no 8 will
have signal voltage.
Initially (from the point unit is switched ON, hand switch is pressed and delay of 1.2 seconds) signal will
be zero volt so the out put at pin # 14 will be + 12 Volts
The LED 3 will be ON. The base voltage of the transistor Q2 (9. H) Will be positive with respect to emitter
and there will be base emitter current. The transistor Q2 will be conducting to its full saturation. Its
collector will be at 0 volt w.r.t. TS 3 (Sheet 1 at 9, H)
Cathode of SCR 2 is connected to TS 3.and Collector of transistors Q2 & Q 3 is connected to gate of SCR 2
thru diode D 13 (Sheet 1 at 10, E). Thus if any one of the transistors Q 2 or Q3 is conducting, the gate of
the SCR2 will be at 0 volt WRT to its cathode and the SCR 2 can not conduct.
After 1.2 seconds delay, the pin # 2 of IC 2 A will change its state from 0 to + 12 Volts (capacitor C 3 will
have more voltage than 0.4 volts), there by pin # 8 will change its state too. When the signal voltage
goes to + 12 volt and the reference voltage on pin # 9 will be 7 volt, the out put at pin # 14 will change
from + 12 volt to 0 volt.
The moment pin # 14 goes to 0 volts, the base emitter of Q 2 will be reversed biased and Q 2 will come
out of saturation.
The base of the transistor Q 3 is connected to Ts- 7 (P1 bar) thru R 23 6.8 Meg ohm resistor. Q 3 will
turn ON & OFF in synchronization of the P1, P2 voltage. Since Q 2 is not conducting and Q 3 conducts and
goes off in synchronization with sinusoidal supply.
The first movement when the P 1 bar is positive ( K 1 B is closed that means Hand switch is pressed ) ,
Q 3 is off ,
SCR 2 Anode gets connected to Positive going AC thru L1 and R 51 (Sheet 1, at 11, H), Its Cathode is
connected to Negative going AC and its Gate is connected to + 24 V Dc thru R 25,(Sheet 2, at 9, D ). Thus
SCR 2 conducts as long as its Anode is getting positive going voltage.
Next half cycle of the AC supply, the Cathode of SCR 2 gets + ve going AC- hence its stops conducting,
current thru L1 inductor stops flowing. The stored energy in the inductor gives a pulse to Gate of SCR 1.
The Anode of the SCR 1 is getting + ve going AC supply and its Cathode to negative of AC supply. During
negative half of the Ac supply SCR 1 conducts.
Thus SCR 2 conducts during positive half of the AC cycle as long as, transistor Q2 is off and the SCR 1
conducts during negative half of the AC cycle. SCR 2 is called as master SCR and SCR 1 as slave SCR.
The capacitor C 4 (6, H sheet No 2) was not getting charging path as long as pin no 2 of IC 2 A was at 0
volts. (From the time unit is switched ON to time delay of 1. sec after hand switch for exposure is pressed)
After the time delay, exposure starts as explained above. The pin no 2 goes high + 12 Volt and the timing
capacitor starts charging thru a path - + 12 bar RT chain, R 22 and R 21. (RT chain will select the
resistor depending upon the selected exposure time- refer 1 A to 7 C at sheet no 2)
Refer IC 2 B comparator. Its pin no 6 is connected to reference voltage common of VR 2
potentiometer. Initially the pin no 7 is at O voltage as the capacitor is not charged. The capacitor starts
charging thru a path mentioned above and as capacitor charges more than pin no 7 (which is some where
near 6.6 volts) the out put pin no 1, goes to 12 volt from its initial o volt state. This forces the transistor
Q2 in conduction. The collector voltage of transistors Q 2 & Q 3 is pulled down to 0 volts. Thus the gate
voltage to master SCR is pulled down to 0 . SCR 2 stops conducting and exposure stops.
Operation of Safety Timer-In case if due to some problem in the SCRs (Say one of the SCRs getting short
during exposure is ON) the exposure may not terminate even if the gate voltage to SCR 2 is removed. The
safety timer will take care of the termination of the exposure.
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22
Refer IC 2 D We have seen earlier that when Hand switch is pressed, pin no 13 goes high and gives
positive base emitter bias to transistor Q1 there by turning it ON. Pin no 13 will be high as long as the
voltage of pin no 10 is lower than that of pin no 11.( which is about 10.5 volts )The capacitor c 3 charges
thru 1.2 meg. After 12 seconds, the capacitor charges to more than 10.5 volts and pin no 13 goes low to 0
volts. These transitions reverse the base emitter bias of the transistor Q1 and turn it OFF. The relay k1
turns off, and its B contact ( 11 , C at sheet 1 ) opens the P1 P2 path there by turning off the exposure
after 12 seconds.
There are earlier models of ST 20 P units in the field. The SCR contacting system works the same way as
explained above. The timer circuit is built with 3 transistors network. The functioning of the three-
transistor network is explained in the Theory for DX 300 unit. The synchronization of the exposure start is
achieved with the help of Transistor and its base connecting to AC supply thru a 6.8 meg ohm resistor.
(Same way as explained above)
In some of the older units, instead of Inductance, capacitance is used to store the charge when master
SCR conducts, and it discharges to give a gate pulse to slave SCR.
In the earlier units, safety timer feature is not there. Similarly some units may not be having pre-heating
resistor in the filament circuit. Customers will have to switch off the unit after its use. Keeping the unit ON
without pre heating resistor for a long time may result in damaging the filament of the X Ray tube.
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GENIUS 60 / 100 X RAY GENERATOR

Genius 60 and Genius 100 (SC) X-Ray Generator consists of X-Ray control and the tube head containing X-
Ray tube. H.V. Transformer and the filament transformer. Whereas Genius 100 (RA) Generator consists of
X-Ray control HV tank containing HV transformer, filament transformer and two receptacles for HV cables.
These instructions cover the sequence and the procedure of installing and calibrating the generator. It is
strongly recommended that these instructions be strictly followed entirely, and in the same sequence.
PRE-INSTALLATION
Tool & Materials
The following are required in addition to the standard servicemans tool kit. The electrical measuring
instruments listed must all be in correctly calibrated condition. Adjustments made using incorrectly reading
instruments can be grossly incorrect and sometimes dangerous.
(a) Moving iron type Voltmeter 0-300 VAC
(b) 500 V Meggar
(c) Ammeter 0-30 amps. AC
Servicemens test meter of 20.000 ohms DC volt sensitivity such as Simpson 260 or equivalent.
(d) Spinning top
(e) Penetrometer
(f) Keltron Cycle Counter
(g) Any electrical heater load of 1 to 5 KW
(h) Test lamp
(i) Operation Maintenance of Genius 60/100
(j) Circuit diagram for Genius 60 mobile Drawing No. 129285B
(k) Circuit diagram for Genius 60 stationary Drawing No. 129286B

(l) Circuit diagram for Genius 100 Drawing No. 129288B
POWER LINE REQUIREMENTS
The X-Ray generator requires single-phase power supply. However in case of stationary unit it may also be
energized from 3-phase power supply by using a phase reducing (3 phase to single phase) transformer.
The single phase or 3 phase power supply must then be as detailed below: -
For single phase 240V For 3 Phase 415 V
Power Supply Power Supply
1. Voltage Range 185-270 380 V-440 V
2. Frequency 50 Hz or 60Hz a s may be 50 Hz or 60Hz as may

shown on the name plate be shown on the name
plate
3. Maximum Momentary Genius 60 7.5 KVA

Power Demand
Genius 100 10 KVA
4. a) Maximum Momentary} Genius 100=46 amps -

Released
line current}
24
b) Long time Current} Genius 60=32 amps -
5 amps
5. Load Power factor

For Genius 60 0.6 0.6
For Genius 100 0.95 0.95

6. Maximum As measured at control (TSI- Between R-Y or Y-B or
allowable line resistance 11 & TSI-12) B-R phase.
For full rating Input points 1.2 ohms
0.4 ohms
With reduced rating 0.8ohms 2.4 ohms
7. Phasereducing None 10 KVA, Input 400 or

transformers specification 440V, 3 phase AC
Output 230 VAC single
phase. Inherent
regulation not to exceed
3%
8. Line safety switches & 30-amp rating. 30 amp rating.

fuse.
DC POWER SUPPLY CHECK

Switch ON the control, adjust three lamp voltmeter and check voltage on power supply PCB (82) as given
below:
82EC-15 + 5V 82EC-9 +24V
82EC-14 0V 82EC-8 0V
82EC-13 5V
82EC-12 +12V
82EC-11 0+5V
82EC10 0V
mAS display and instantaneous tube over load protector check. In this unit O/L is given through EPROM
Confirm the operation of this circuit be retreating BEL DSA 3 tube chart and mAS display table.
INSTANTANEOUS TUBE OVERLOAD PROTECTOR
This circuit is tested at the factory for proper operation and no adjustment can be done to change the
overload setting
Genius 60 Genius 100
Technique selector on 60 mA 100mA
KVA selector on 80 KVP 80 KVP
Time selector on 0.16sec. 0.4 sec.
Energize the control and observe that the tube overload lamp is ON. If standby switch is pressed now,
relay K3 will not pick up and filament will not be boosted, Also exposure cannot be given by pressing X-Ray
switch.
If time selector setting is now reduced by one step, relay K7 2 will pick up and tube O/L lamp will go
OFF. On pressing the stand-by switch now, relay K3 will pick up. Exposure can be given by pressing X-Ray
switch.
Using BEL DSA 3 rating chart similar tests can be taken at any combination of mA, KVP and seconds.
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25
MAINS RESISTANCE
Mains resistance of maximum 0.4 ohms in 240 V line is suggested in Indian Standard specification of
Diagnostic Medical X-Ray equipment IS 7620 (Part 1) Page 25- 1986 (60 mA/80 KVP generator).
Line resistance can be found out by connecting 6 KW Heater load across wires coming to supply input
points TSI-11 & TSI-12 and measuring the current (0-30 amps range) and no load and ON load voltages.
Line resistance = (VNL VL) I ohms.
This test is as per ISI suggested test IS 7620 (Part 1) Page 29 1986
RATINGS
(a) The maximum ratings for the generator are as follows:-
Fluoroscopy 3mA at 85 KVP 3mA at 85 KVP
Radiography 60mA at 80 KVP 100mA at 100 KVP
(b) The maximum KVP and satisfactory trouble free operation is subject to the following limitations: -
Line-resistance Line resistance limits the usable KVP at high mA value as given below: -
Line resistance at the Maximum KVP at mA value of

input of X-Ray control
0.4 ohms & less F 20 40 60 F 25 50 100 80

0.6 ohms 85 100 100 80 85 100 100 100 100
0.8 ohms 85 95 95 75 85 100 100 95 95

85 90 90 70 85 100 100 90 90
UNPACKING & INSPECTION:

Open the packing cases near the final position of installation. Check the parts as per packing list, enclosed
in the packages. The contents should be immediately checked for shortages and physical damages. The
packing case should not be discarded until such time as the unit is completely installed.
DAMAGE REPORT
Should any shortage or damage be noticed, immediately report its nature and extent to the nearest Branch
Office so that necessary steps may be taken to place the unit in good order and condition at the earliest
possible moments.
Any loose components must be properly fixed up. All wiring must be examined for any visual evident
breakage or looseness and should be corrected if found. All connections at terminal strips or any other
terminal points must be physically checked for tightness.
MOVING THE EQUIPMENT INTO POSITION (for stationary units only)

Move the X-Ray control into position, which may have been earlier, decided upon during layout of the
installation. It should preferably be kept a about (12 inches) 300 mm min. away from the wall partition so
that control can be easily rotated for calibration / servicing.
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26
EARTHING
Use an electrically reliable ground to earth control and the tube stand properly. Check with licensed
electrical contractor that the earth wire provided by him with the wiring, is actually grounded properly.
Avoid any gas, hot or cold water, or steam pipes for earthing etc., as usually they are unsatisfactory and in
some instances even dangerous.
ELECTRICAL INTERCONNECTIONS
Prepare cut, terminate and label the wires suitably for making the following interconnections. However
dont actually connect the wires at this stage when and which are to be progressively connected, will be
covered in subsequent section of this I.D.
Interconnections:
From control To
TS2-4 Foot Switch (Stationary Unit)
TS2-5
TS2-11 Room Light (Stationary Unit)
TS2-12
TS2-1 LBD Supply
TS2-2
From Control Bucky Oscillex (Stationary unit)
TS2-10 TS 1 Bucky Oscillex (Stationary unit)
TS2-7 Hand switch Stand by
TS2-8 Hand switch - common
TS2-9 Hand switch X-Ray
TS2-5 Spot Transfer (Genius 100 stationary unit)
TS2-6
TS2-3 Earthing
TS2-11 Phase 230 V
TS2-12 Neutral OV Single phase power supply.
CONNECTING THE PHASE REDUCING TRANSFORMER (For Genius 100 and optional for Genius 60
stationary unit)
Connect the three power supply leads from three phase main switch or magnetic contactor to the three
input terminals of the phase reducing transformer.
The lead from X-Ray control TSI-12 should be connected to output terminal of phase reduction transformer
marked as Common. The lead from X-Ray control TSI-11 should be connected to output terminal of the
phase reduction transformer which is marked when 3 phase input is 400V. If you are unable to
compensate the line voltage unable to get green LED ON) then TSI-11 should be connected to output
terminal marked when 3 phase input is 440 V.
3 LAMP VOLTMETER TEST

Insert 20 amps fuse in Flat rear side panel and make circuit breaker on Connect 0-300 VAC voltmeter
across TS3-3 and TS3-8. Switch on the control. Adjust voltage compensator (Fine & Coarse) such that
meter reads 230 VAC. Check that green GO LED is ON for voltage fine compensator HI or LOW LED
becomes ON respectively. If required calibrated by turning 81 VR6.
RADIOGRAPHY TIMER ADJUSTMENT

Connect the Keltron cycle counter across TSI-5 and TSI-6. Set technique selector to lowest radiography
technique. Set KVP selector to 80 KVP and time selector to 1.0 second.
Energize the control and give an exposure first by pressing the stand-by and then the X-Ray switch. The
cycle counter should now show the reading of 1.0 second. Repeat the exposure few times and note cycle
counter readings. If these readings are not within 0.98 to 1.02 seconds range, adjust potentiometer [81
Released
VRI] on timer printed circuit board, until exposures of 1.0 second are obtained on cycle counter.
27
FLUOROSCOPY TIMER ADJUSTMENT (For stationary Unit)

Set the technique selector on F and KVP selector on 80 KVP. Press reset button and give a fluoroscopy
exposure by pressing X-Ray switch pressed for a long time. After 4.5 minutes, buzzer will start. The cycle
counter should slow the reading of 4.5 minutes = 10 seconds, if not, then slightly turn the potentiometer
[81 VR2] on timer PCB. Reset the fluoro timer and repeat exposure.
FIRST ENERGISATION OF THE TUBE HEAD

Now connect the multicore cable supplies along with the equipment, to the X-Ray control and the tube
head. The multicore cable is labeled at both ends:
Control End Tube Head End

TSI 1 F1
TSI 2 F2
TSI 3 G
TSI 4 M
TSI 5 P1
TSI 6 P2
Check with feeler gauge, the protective air gap provided on terminal M to G on tube head is correctly set at
0.011 mm. Also check that there is no oil or dirt or rust in this gap.
To check actual mAs calibration connect analog mA meter between TPI and TP2 on PCB No. 82.
From now on the X-Ray tube will have to be energized. Fix up the light beam diaphragm on the tube
head (or place a lead sheet on the tube head)
CAUTION: Avoid overloading or Overheating X-Ray tube.

Exposure factors suggested in these directions are within the ratings of BEL DSA- 3 tube or single isolated
exposure. But beware that such exposures are not too often or too fast. Watch the heating of the tube
head and allow sufficient cooling period between the exposures.
Set technique selector at 20mA and 25 mA KVP selector at 70 KVP and time selector at 3.0 seconds.
Energizes the control and give an exposure by pressing stand-by switch first then X-Ray switch. The mA
meter should read 20/25 mA. Also there should be neither abnormalities in operation nor any sparking
sounds. If necessary adjust the green wire band on the filament resistor R1 to get 20/25 mA. If actual mAs
reading on display and product of actual mA (on analog meter) and selected seconds are not matching then
readjust potentiometer 81 VR5.
AUTO TAP ADJUSTMENT FOR KVP CALIBRATION:
Depending upon the supply line resistance, the following auto tap leads should be connected to the
different mA positions of the technique selector switch S11-A
Example: As wired in factory auto-Tao No. Is connected at TS3-1 to 60mA Technique switch wire for 0.8
ohms line. If line resistance is only 0.6 ohms then remove auto tap No. 5 wire from TS3-1 connect a
jumper from TS3-2 to TS3-1 for connecting Tap No.6 to TS3-1.
Genius 60
Line 20mA 40mA 60mA

Resistance
TS3-5 TS3-4 TS3-1
0.4 ohms Tap No. 24 Tap No.20 Tap No. 11
0.6 ohms Tap No.23 Tap No.19 Tap No. 6
0.8 ohms Tap No.23 Tap No.18 Tap No. 5

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28
Genius 100
Line 25mA 50mA 100mA
Resistance
TS3-5 TS3-4 TS3-1
0.4 ohms Tap No. Tap No. Tap No.
BOOSTER TRANSFORMER CHECKS AND ADJUSTMENTS

Satisfactory performance and calibration of the unit at all mA and KVP for short or long exposure timings
necessarily required that the booster transformer operation is properly checked and adjusted.
Set the control for 40mA (50 mA in case of Genius 100 unit), 75 KVP, 2.0 seconds. Make an exposure.
Adjust the white wire band on filament register R1 to get correct mA reading, observe the reading of test
voltmeter before and during the exposure. Accordingly set the white wire band on booster register R9, for
no buck no boost condition. Recheck the mA reading and if necessary readjust the band on filament
register R1. If it is boosting during exposure, then shift the white wire band on booster resistor R9 towards
the blue wire end of the resistor. If it is bucking / drooping then shift the white wire band away from the
blue wire end.
SPACE CHARGE COMPENSATION (Only for Genius 100 unit)

(a) Space charge compensation is given common for all mA technique. Therefore it is desired to
check and adjust it for 50mA technique. Normally the factory connected secondary tap No. 4 will
not be required top change.
(b) Set control for 50mA. 75KVP 1,25 seconds. Make an exposure. If necessary adjust the white wire
band on filament resistor R1 to get correct mA.
(c) Make another exposure at 50mA. 90KVP, 1.25 seconds and note mA actually obtained. Similarly
make one exposure at 50mA. 1.25 seconds and again note mA actually obtained.
(d) If mA obtained at 50 KVP as well at 90 KVP is within 10% the space charge compensation is
correct and needs no change.
(e) If mA obtained at 50 KVP is less than 45 mA or more than 55mA and mA obtained at 90 KVP is
less than 45mA or more than 55mA, then on space charge transformer secondary disconnect
green wire from tap No.4 and connect it to next higher tap i.e. tap No.5.
(f) Check again the mA obtained at 75 KVP at 50 KVP and at 90 KVP If space charge transformers
tap has been changed then the mA values at 75 KVP should be readjusted by shifting the band on
the filament resistor R1
Adjust R1 resistor bands to set 20.60 mA (25, 100mA) stations.
Genius 60
20 mA 75kVp 2 Sec
60 mA 60 kVp 1.2 Sec
Genius 100
25 mA 75 kVp 2 Sec
100 mA 60 kVp 1.0 Sec
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29
Connect 0-30 amps AC Ammeter in series with primary of H.T. transformer (i. e. in series with
P1) give an exposure as above a 20mA/25mA 75 KVP 2.0 seconds.
For Genius 60 20mA technique Primary current 7 amps

Genius 100 25mA technique Primary current 8.8 amps
Similarly, the H.T. Transformer primary (P1P2) current readings will be as below (For 40mA 50mA
technique): -
Genius 60 40mA technique Primary current 14 amps
Genius 100 50mA technique Primary current 17.6 amps
INVERSE REDUCER RESISTOR ADJSUTMENT (Only for Genius 60 unit)

It doesnt normally need any adjustment in field. The bands on inverse reducer resistor R4 are factory set.
In case of Genius 100, inverse reducer is not in circuit.
SPINNING TOP TEST

For Genius 100 at 50 mA, 80 KVP proceed to take spinning top test at 0.02, 0.04, 0.06, 0.08 seconds.
Confirm that correct number of dots (2,4,6,8 respectively) is obtained. (For Genius 60 at 40 mA, 80 KVP
at 0.06, 0.08, 0.10, 0.12 seconds.)
To get correct number of dots you may have to readjust the potentiometer 81 VR1 on timer PCB.
BUCKY (OPTIONAL CONNECTIONS)
Now connect the interconnections leads for the bucky as follows:-

Control X-Ray table bucky circuit (Oscillex)
TS2-11 TS - 4,5 0VAC
TS2-10 TS -1 230 VAC
TS2-7 TS - 2 Bucky in out.
TS2-8 TS - 3 NO contact.
TS2-9 TS - 6 Bucky start.
(Ensure that on bucky TS-2 & TS-3 are not electrically connected) Check that the bucky operates
satisfactorily.
CONNECTING LIGHT BEAM DIAPHRAGM

Connect the two-core wire of LBD to the terminals TS2-1 and TS2-2 of X-Ray control. Ensure that the
interconnecting wires are of sufficient gauge to carry 3 amps current and there are no loose connections in
the wiring. Check that the LBD lamp lights with sufficient intensity.
MAXIMUM FLUORO mA (Only for stationary unit)
Connect the AC voltmeter across P1, P2,. With KVP set at 75 KVP technique selector on F position and
fluoro mA control fully clockwise, give fluoro exposure by pressing X-Ray switch. If necessary adjust the
F band on filament resistor R2 so as to get maximum 3mA. The voltmeter should read 170 V (A.C.). If
reading is not 170V adjust the variable band on Fluoro resistor R10 (8.2 ohms) to get that reading.
CAUTION : DO NOT GET TEMPTED TO SET FLUORO mA MORE THAN 3mA VALUE.
The BEL DSA-3 X-Ray tube, which rated for 200 watts continuous, does not allow more than 3mA at 85
KVP. Therefore setting the fluoro mA to higher value may endanger the X-Ray tube.
Limiting the fluoro mA value to 3mA is also in accordance with the radiation safety measures suggested by
Directorate of Radiation Protection AERB.
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30
Before handing over the unit to the customer, educate the customer NOT TO EXCEED 85 KVP on
Fluoroscopy. Also educate about the importance of eye adaptation to the darkness, as mentioned in the
Operation Maintenance. With eyes properly adapted to the darkness, the 3mA on fluoroscopy will be
more than sufficient to screen the patient.
FOOT SWITCH CONNECTION:
Connect the leads from foot switch to control terminals TS2-4 and TS2-5. Operate the unit for fluoroscopy
using this switch and check that operation is satisfactory.
ROOM LIGHT CONNECTION
Connect two leads from this lamp to the control terminals TS2-11 & TS2-12. Check that this lamp goes
OFF during the fluoroscopy exposure.
NOTE: This lamp should be of very low wattage and of diffused Red, Green or Blue Color. The position of
lamp should be such that it should not cause any reflection on the eyes of the operator.
SPOT FILM TECHNIC (OPTIONAL) FOR GENIUS 100
Connect the two leads from the transfer switch of spot film device to control terminals TS2-5 and TS2-6.
Set the spot film mA band (Yellow wire band) on the filament resistor R1 to get 80 mA during spot film
technique.
COMPLETION OF INSTALLATION
(a) Check that all wire leads are connected tight appropriately bundled and or tied securely and away
from Heat producing resistors as also not mechanically obstructing free operation of relays, contactors or
rotary switches.
(b) Properly fix all protective and ornamental covers. Operate the equipment in all its modes to ensure
that it is faultless.
(c) Compile together all your test data collected during the process of installing the unit, including all test
X-Ray films. Prepare and forward the installation completion report and feedback reports.
Instantaneous tube overload protector & rating chart (DSA 3 100 /25 X-RAY TUBE)
Genius 60
Max allowed timing
KVP
20mA 40mA 60mA
(Sec) (Sec) (Sec)
45 10 10 6
50 10 10 3
55 10 10 2
60 10 8 1.5
65 10 6 0.6
70 10 5 0.5
75 10 3 0.25
80 10 2.5 0.14
85 10 1.5 NA
90 10 1.5 NA
95 10 0.8 NA
Released
100 10 0.6 NA
31
Genius 100
Max allowed timing
KVP
25 mA 50mA 80mA 100mA
(Sec) (Sec) (Sec) (Sec)
45 10 10 10 10
50 10 10 6.0 3.0
55 10 10 4.0 1.5
60 10 8 3.0 1.25
65 10 6 2.0 0.8
70 10 5 2.0 0.6
75 10 3 1.25 0.4
80 10 2.5 1.0 0.3
85 10 1.5 0.6 0.25
90 10 1.5 0.5 0.2
95 10 0.8 0.4 0.12
100 10 0.6 0.3 0.1
mAS Display Table (Genius 60)
Sec 20mA 40mA 60mA

0.06 1 2 4
0.08 2 3 5
0.10 2 4 6
0.12 2 5 7
0.14 3 6 8
0.16 3 7 10
0.20 4 8 12
0.25 5 10 15
0.30 6 12 18
0.40 8 16 24
0.50 10 20 30
0.60 12 24 36
0.80 16 32 48
1.00 20 40 60
1.25 25 50 75
1.50 30 60 90
2.00 40 80 120
2.50 50 100 150
3.00 60 120 180
4.00 80 160 240
5.00 100 200 300
6.00 120 240 360
8.00 160 320 480
10.00 200 400 600
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mAS Display Table (Genius 100)
Sec 25mA 50mA 100mA
0.02 0.5 1.6 2
0.04 1 3.2 4
0.06 1.5 4.8 6
0.08 2 6.4 8
0.10 2.5 8 10
0.12 3 9.6 12
0.14 3.5 11.2 14
0.16 4 12.8 16
0.2 5 16 20
0.25 6.2 20 25
0.3 7.5 24 30
0.4 10 32 40
0.5 12.5 40 50
0.6 15 48 60
0.8 20 64 80
1.0 25 80 100
1.25 31.2 100 125
2.0 37.5 160 200
3.0 75 240 300
4.0 100 320 400
6.0 150 480 600
8.0 200 640 800
10.0 250 800 999

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DX 300
IMPORTANT X-RAY PROTECTION
X-Ray equipment , if not properly used, may cause injury. Accordingly, the
instruction here in contained should be thoroughly read and understood
before you attempt to place the equipment in operation.
Although this apparatus incorporates a high degree of protection against X-radiation
other than the useful beam, no practical design of equipment can provide complete
protection. Nor can any practical design compel the operator or his assistant to take
adequate precautions or prevent the possibility of authorized or unauthorized
persons carelessly, unwisely, or unknowingly, exposing themselves or other to direct
or secondary radiation.
It is important that everyone having anything to do with X-radiation
acquainted with the recommendations of the Directorate of Radiation
Protection of Bhabha Atomic Center and of the International Commission on
Radiation Protection and take adequate steps to ensure protection.
Various protective materials and devices are available. It is urged that or
devices be used.
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34
PRE INSTALLATION REQUIREMENTS

PREPARATIONS:
Before installation work begins, check the site according to the latest installation plan. Check the number
and size of interconnecting wires. If no test has been carried out to find out the line resistance value carry
out that test.
Power Supply Requirements
FOR THREE PHASES POWER SUPPLY
Voltage Range 380V 440 V
Frequency 50 Hz
Maximum Monetary Power demand 30 KVA
Long Time Power demand 4 KVA
Load Power Factor 95%
Max. Line Resistance allowed for full rating 0.38 Ohms
With Reduced Rating 0.76 Ohms
Main Switch and Fuse Rating 100 Amp
Maximum KVP is limited by following: -
(a) Limitation of X-Ray tube used Rating of the X-Ray generator is stated independently of X-Ray tube
used. The tube used may limit the usable KVP and mA to less than that of which the generator is capable.
(b) Line Resistance (line regulation): The line resistance value limits the usable KVp at large mA value as
given below:
3 PHASE AVERAGE mA STATIONS

LINE RESISTANCE
50S 100S 200S 300L
0.25 Ohms 100 100 100 100
0.33 Ohms 100 100 100 90
0.42 Ohms 100 100 95 85
0.50 Ohms 100 100 90 80

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35
Tools and Equipments:

The following tools are required in addition to service engineers standard tool kit.
1. Voltmeter 0 / 150 / 300 V AC moving iron type.

2. AC mA meter 0/10/100/300 mA.
3. mAs hold meter .

4. Clamp on Ammeter (Tong tester) 10/30/100/300 Amp.
5. HV Cable Spanner.
6. Wiring tools (Crimping tools, lugs, ferrules).
7. Cycle counter.
8. Penetrometer
9. DX 300 Circuit diagram code 139285.
10. Digital multimeter. (3 1/2 digit)
UNPACKING AND SET-UP
Make inspection upon delivery and report damage if any. Prompt reporting is essential for claims to be
honored, especially if damage is concealed.
If temporary storage is required before installation, equipment should be kept a or near normal room
temperature, covered to protect against dust, dirt and moisture.
The equipment is shipped in three wooden crates. They contain:
1. X-Ray control
2. HT Transformer
3. Phase Reduction Transformer.

Move the equipment smoothly giving jerks or impact to their pre selected locations.
Note down the serial numbers of the equipment. Remove the covers of X-Ray control and check for any
damages.
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INTERCONNECTIONS
WIRING INTER CONNECTION SCHEME
DX 300 INTER CONNECTION TABLE
Console HT Transformer
1 P1 P1 STUD
2 P2 P2 STUD
3 G G STUD
4 40 TS1 1 M STUD
5 40 TS1 2 XL
6 40 TS1 3 A1
7 40 TS1 4 XS
8 40 TS1 5 ROOM LIGHT ON TERMINAL STRIP
9 40 TS1 6 0 V AC B4 & B5 OF BUCKY
10 40 TS1 7 230 V AC B1 OF BUCKY
11 40 TS1 8 B2 OF BUCKY
12 40 TS - 9 B3 OF BUCKY
13 40 TS - 10 B6 OF BUCKY
14 40 TS - 11
15 40 TS - 12
BUCKY CONNECTIONS CAN BE ROUTED THRU HT TRANSFORMER TERMINAL STRIP
16 40 TS - 13 FOOT SWITCH & SF SW

17 40 TS - 14 FOOT SWITCH
18 40 TS - 15 SPOT TRANSFER SWITCH
19 40 TS - 16 HAND SW X RAY
20 40 TS - 17 HAND SW ST - BY
21 40 TS - 18 HAND SW COMMON
22 40 TS - 19 ROTOR-BEL - O (TOSHIBA 1)
22 40 TS - 20 ROTOR-BEL - II (TOSHIBA 2)
22 40 TS - 21 ROTOR-BEL I (TOSHIBA 3)
SUB ASSEMBLIES
Panel No. Panel Name.

2T H.T.TRANSFORMER TERMINAL BOARD
20 CONSOLE HINGE PANEL REAR SIDE

21 PCB FOR KVP METERING
25 PCB FOR TIMER & TECHNIC/ O/L CIRCUIT.
30 CONSOLE POWER PANEL HINGE PANEL FRONT SIDE
40 CONSOLE RELAY PANEL HINGE PANEL FRONT SIDE

42 mA METERING PCB.
43 PCB FOR ROTOR & SOLENOID CIRCUIT.

60 CONSOLE PEDASTAL TOP PANEL.
71 PCB FOR 3 LAMP VOLTMETER

72 PCB FOR mAs DIGITAL READ OUT.
73 PCB FOR FLUOROKVP READ OUT.
Released
80 DISPLAY PANEL.
37
81 PCB FOR DIGITAL KVP METER.

82 PCB FOR SAMPLE & HOLD
83 PCB FLURO KVP DISPLAY.

90 OPERATOR PANEL.
DISPLAY PANEL
(PANEL NO. 80)
OPERATOR PANEL
(PANEL NO 90)
PANEL
NO. 20(REAR SIDE)
& 40 (FRONT SIDE)
POWER PANEL
(PANEL NO. 30)
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38
40K1 To K8
40 T1
TRANSFORMER
40R4
40 T2 40R8
40K9 To K13
40 T3 40R2
43 NO PCB
40 R1
40F1 To F7 PANEL No. 25
40 R5
PANEL No. 42
Resistor
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39
PCB
No.83 MA METER
PCB NO.81 90S1
90S8
90S7SW
90R1
PCB NO 74
PCB NO
73
90S-4
90S-3 90S-2
90S-5
SW
Released
40
6
P C B # 72 0
T
P C B # 71
S
60 K 1
60 K 2
60
T 2
60
T 3
A u to T ra nsfo rm er 6 0 T 1 C V T ty p e F ila m e n t s t a b ilise r
S ta b ilise r
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41
PRE INSTALLATION CHECKS
This chapter contains Procedures to be followed to install the DX 525. This ensures a complete and
thorough installation of the system.
During installation it is advisable that spare fuses be kept at hand to avoid interruptions during testing
procedures.
MEGGER TEST:
Carry out 1000 volts DC Megger Test between ground and following terminals of control.
1. 30L1
2. 30L2
3. 30P1
4. 30P2
5. Voltage Compensator Switch Common.
Similarly, Megger Test must be carried out between ground and following terminals of HT Transformer
Unit.
1. P1
2. A1
3. C
FUSES
No. Rating Schematic FUNCTION

Location
30F1 63Amp 2-E/Sht.1 LINE FUSE
30F2 63Amp 2-E/Sht.1 LINE FUSE
40F1 10Amp 2-E/Sht.3 230 V AC CIRCUIT
40F2 10Amp 2-J/Sht.3 0 V AC
40F3 10Amp 16G/Sht 1 FLUOROSCOPY
40F4 2 Amp Slow 11-G/Sht 4 ROTOR 0 VOLT BAR

Blow
40F5 1Amp 1-C/Sht.6 IN AC LINES OF 24 V DC

SUPPLY
40F6 1 Amp 2-B/Sht 3 IN 24 V DC SUPPLY TO

RELAY CIRCUIT
40F7 3 Amp 3-B/Sht 1 IN 24 V AC BAR FRO

COLLIMEX.
62F1 2 Amp/ Slow 2-C/Sht5 FILAMENT STABILISER

Blow INPUT
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42
ADJUSTMENTS
POTENTIOMETER/
RESISTOR VALUE FUNCTION
40 R1 200 Ohm SF mA Adjustments
40 R2 100 Ohm LF mA Adjustments
21 R10 10K For Setting 0.95 Volts when P1 P2 voltage is

180 volts
21 R13 1K O/L above 100 KVP
21 R15 1K O/L above 100 KVP
42 R2 47K Cable capacitance compensation.

CW Resistance short
43 R3 8 Ohm 56 V Rotor Relay pick-up
25 R8 10 K Reference for Timing:
25 R9 10 K ITOLP Setting, CCW for O/L
25 R19 5K 0.8 sec Rotor delay.
25 R18 1K Timing
62 R4 5K Filament Stabiliser output.
62 R2 10 K Filament Stabiliser protection against over

voltage
71 R8 5K 3 Lamp Voltmeter Green Band
[?] R1 1K DPM of KVP meter 1.00V fro 100 KVP.
90 R1 200 Ohm Fluoro mA control
CONNECTING PHASE REDUCING TRANSFORMER:
Connect the three phase supply leads from 3 phase iron clad switch or magnetic contractor, to the three
The lead from X-Ray control input terminal 30L2 must be connected to terminal C only on the output side
of Elpro make phase reducing transformer. (If the transformer is of another make, connect this lead to the
output terminal which connects to the star or neutral point of the three phase winding.)
The lead from X-Ray control input terminal 30L1 should, as far as possible, be connected to the output
terminal of the phase reduction transformer, which is marked or suggested, When 3 phase input is 440
volts.
Use the other output terminal marked When 3 phase input is 440 volts only if you are unable to
compensate the line voltage (i.e. unable to get green GO LED ON).
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43
3 LAMP VOLTMETER TEST:

Insert 10 Amp fuse in 40F3 fuse holder and 3 Amp fuse in 40FS fuse holder. Temporarily connect 10 Amp
fuse wires in place of 30F1 and 30F2 main fuses. Connect 0-300V AC voltmeter across 62 TS-1 and 62 TS-
2. Switch on the control. Measure and confirm the following voltages:
Across 71 CE2 and ve of 71 C2 (470 MFD + 12 V dc.
Across 71 EC1 and ve of 71 C2 (470 MFD) 12 V dc.

By operating the voltage compensator, check that AC voltmeter reading changes. Also check that green
GO LEAD comes ON for voltmeter reading of 230 4 Volts and LO LED comes ON for reading less than
226V and HI LED comes on for reading more than 234 V. If required the calibration can be done by
turning the potentiometer 71 R8 to get GO LED ON for reading of 230 4 Volts.
MAS DIGITAL READOUT CHECKS:

Check + 5V DC regulated voltage across 21C4 (1 mfd) capacitor select 1 sec. on timer switch and 50 mA
station on mA selector. MAS display should show 50. Similarly check for all other mA x sec combinations.
The mAs product should appear on display. Refer SECTION: 8 for all stored values of MAS products.
KVP METERING CIRCIT CHECKS:

Measure and confirm following voltages:
Across 82 EC-3 and 82 EC10 + 5 Volts dc.
Across 82 EC-12 and 82 EC10 5 Volts dc.
Across 82 EC 2 and 82 EC10 say A volts dc.
KVP display reading should be A x 100
Potentiometer 81R 1 has been factory adjusted to get the above calibration.
If required to calibrate this potentiometer it is recommended to get A volts value close to 1-volt dc by
operating KVP major and or minor switches and then calibrate.
Select 50 mA Station: Adjust Major and Minor KVP switches to get 141 V across 60TS5 and 60TS10.
Adjust 21R10 to get 70KVP reading on DPM.
SETTING MAX KVP LIMIT AND MINIMUM KVP LIMIT
Select 50 mA station and by operating KVP switches adjust 100 KVP. Gradually turn potentiometer 21R13
in CW direction and observe the relay 21K1. Adjust the potentiometer such that 21K1 just picks up. Select
300mA station and 40 KVP. Adjust 21R15 in such a way that relay 21K1 just picks up.
TIMER PCB + 18 V POWER SUPPLY CHECK:
Insert 1 AMP glass fuse in 40F5 fuse holder. Connect DC voltmeter across 25CR4 Switch ON the control.
Meter should read 18V DC regulated voltage.
FLUORO KVP DISPLAY CIRCUIT CHECK:

Select Fluoroscopy by pressing push button F. Selected fluoro KVP should be displayed in the right hand
corner window. Check if selected KVP gets displayed (From 45 KVP to 100KVP). In case if there is any
problem check PCB No. 73,83 +5V and 0V supply (zero V) and A deck of fluoro KVP selector switch and
related wiring.
INSTANTANEOUS TUBE OVERLOAD PROTECTOR CHECK:

This circuit is adjusted and tested at factory for proper operation with timer power supply set for exactly
18V DC. Confirm the operation of this circuit by referring to BEL DRA-1 rating chart (Table No. 1 & 2). The
potentiometer 25R9 is factory set and should be found satisfactory unless:
1. It happened to get disturbed in transit or for any reason.

2. The timer supply is not stable.
While checking/adjusting this circuit, it should be recognized that some small inaccuracy (i.e inability to
exactly comply with BEL DRA-1 rating chart.), may be found. Adjustment of 25R9 should be done to
achieve maximum OVERALL COMPLIANCE (to get results nearest to) with rating chart.
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44
X-RAY TUBE ROTOR TEST:

Make following connections.
Control H.T. Transformer

40TS-22 2T-SU
40TS-23 2T-C
40TS-24 2T-SO
40TS-20 2T-14
40TS-21 2T-TS1
40TS-19 2T-15
2T-09 1 -0 OVER COUCH TUBE
2T-TS1 3 TOSHIBA -I STATOR (BEL)
2T-07 2 -II
2T-V9 -0 UNDER COUCH

2T-TS1 -I TUBE STATOR (BEL)
2T-U7 -II
Insert slow blow 2 Amp glass fuse at 40F4 holder. Connect 230V cycle counter across 40 TS-19 and 40
TS-20. Also connect 0-300V AC meter across the same terminals. Energize the control and select
Radiography 50 mA and any KVP any seconds. Press the rotor switch. The over couch X-ray tube anode
should start rotating. The test voltmeter should now read about 230 V AC and the cycle counter should
start operating. After a short delay relay 40K12 should operate and voltmeter reading should drop to 56
Volts. The cycle counter should stop with a reading of 0.8 seconds and also the relays 40K4, 40K5, should
operate. On releasing the ROTOR switch, the over couch tube rotor should now start showing down and
stop ultimately. Reset the cycle counter and repeat this test a few times. In each test the same sequence
of events should occur and the cycle counter should read 0.8 seconds. If this 0.8 seconds delay is not
accomplished, adjust the potentiometer 25R19.
Remove one stator connection. Press Rotor switch and X-Ray switch, Confirm that safety contactor 30K2
does not pick up. Restore this connection and then remove the other connection of stator and again note
that 30K2 does not operate. Restore this connection and remove the third connection of stator and
confirm that 30K2 does not operate.
Set 300 mA, 100KVP, and 0.3 sec. The technique O/L LED should light up. Press the Rotor switch. The
Rotor should not start.
SAMPLE AND HOLD CRCUIT CHECK
Select any allowable technique and press ROTOR switch. Observe the KVp display. The displayed KVP
should remain steady. With the ROTOR switch pressed, even by changing the KVP switch, the KVP display
should not change. If any manipulation is observed in this test, the sample and hold PCB (Panel 82)
should be looked into.
TIMER AND SCR TEST:
Across 30 P1 and P2, connect a test lamp and the cycle counter. Temporarily disconnect wire at 24 EC15
to by pass ITOPL circuit during this test. Set 200mA, 90 KVP 1.0 sec exposures. Make an exposure and
read cycle counter. Repeat the exposure fro few times and note cycle counter readings. If average reading
is not 1 = 0.05 second, adjust potentiometer 25 R8. Now connect oscilloscope across P1, P2 and check
lower timings viz. 0.02, 0.04, 0.06, and 0.08 and 0.1 sec by making an exposure. The oscilloscope reading
should be set time =0.01 sec. The Cycle counter reading should be set time =0.02 sec. If the readings
obtained are not within specified limits, adjust potentiometer 25R18 to get the desired results. Higher
timings above 2 seconds may differ by 10 % of set timings. Reconnect wire disconnect from 25EC15.
FILAMENT STABILISER TEST

Connect true RMS reading (Moving iron type) voltmeter across 61TS3 and 61TS4. Insert slow blow fuse in
2 Amps in 61F1 fuse holder. Switch on the control. Select any radiographic technique and press St by
switch. The voltmeter readings should be close to 165 Volts. The potentiometer of 61 R4 is a factory
adjusted to get 165 V AC on stabilizer output terminals. Confirm that stabilizer voltage remains constant
by operating the voltage compensator switch in both directions. Please note that stabilizer works only
after pressing St-by switch. (Only after relay 40 K8 is energized).
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45
TUBE SELECTION AND FOCAL SPOT SELECTION CHECK
At this stage connect following interconnections between control and HT Transformer:

40 TS-32 2T-XL
40 TS-34 2T-XS
40 TS-33 2T-A1
Confirm that on HT Transformer P1 and P2 cables are not yet connected. Now connect cathode HV cable
between over-couch X-Ray tube cathode and HT OC cathode receptacle. Remove the shutter diaphragm
and filter from tube so that filament can be visually observed. Now with Fluoroscopy selected and control
switched-on observe that over couch X-Ray tube filament DOES NOT light up. With Radiography selected
observe that small focus filament lights up for 50 mA to 100 mA stations and large focus filament lights-
up for 200 mA, 300 mA stations. While observing the tube filament for each mA selection, press Rotor
switch once each time and see that appropriate filament brightness up but again becomes dim when
Rotor Switch is released. Now connect the cathode high voltage cable for the fluoroscopy tube and see
that small focus filament lights up and its intensity varies with position of fluoro-ma potentiometer. Now,
when on fluoroscopy mode, temporarily connect jumper between 40 TS-13 and 40TS-15 in order to
stimulate SFT switch action. The small focus filament should boost up if mA technique selected is 50 or
100 mA. For 200 & 300mA station, on simulating the spot film transfer, the small focus filament should go
off and the large focus filament should light up with boosted intensity.
At this point it should also be observed that with fluoroscopy selected and 40TS-13 and 40TS-15
jumpered, only rotor of fluoroscopy tube rotates and NOT that of Radiography X-Ray tube. Similarly, note
that with radiography selected and Rotor switch pressed, only the rotor of Radiography tube rotates.
OPERATIONAL CHECKS
FIRST ENERGISATION OF H.T. TRANSFORMER AND TUBES:

Remove the lamp and heater load, Now make the following interconnections:
Control HV Transformer
30 P1 P1
30 P2 P2
30 TS2-5 M with your A.C.MA meter in series.
[?] TS1-6 G
Also connect the above H.V. cable of Radiographic Tube unit.
Caution: Avoid overloading or overheating X-Ray Tube.

From now on the X-Ray tube will have to be engerised. Exposure factors suggested in these directions are
within the ratings of BEL-DRA-1 tube for single exposures. But beware that such exposures are not
repeated too often or too fast. Watch the heating of the tube casing and allow sufficient cooling periods
between exposures.
a) Select Radiography. Set technique selector at 50 mA, Radiographic KVP selector for 40 KVP and time
selector at 3 seconds. Energize control and make an exposure first by pressing standby switch and after
0.8 second by pressing the X-Ray switch. The control MA meter should read nearly 50mA and there should
be no abnormalities in operation or any sparking sounds. If necessary adjust the 50 MA band on the small
focus filament resistor R1 to get 50MA. Check at this point that during exposure youre A.C.MA meter
reads 55MA. Tap the H.V. transformer tank a few times to bring up air bubbles if any get released.
b) Next increases KVP setting to 50 and make an exposure again ensuring that there are no abnormalities
or sparking sounds. After each such exposure tap the high voltage transformer tank from the outside a
few times. Progressively increase KVP to 60,70,80,90 and 100 and give a few exposures at each KVP. Tap
the transformer tank from time to time.
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46
c) Connect your 0-100 Amp AV Ammeter (or 0-5 Amp AC Ammeter along with 20:1 ration CT), in series
with primary of the H.T. Transformer. Give an exposure as above at 50 MA 100 KVP 3 seconds.
The readings will be as below:

Control MA meter - 50 MA
AC MA meter - 55 MA
AC Ampere meter- 23 Amps
d) Set technique selector to 100 and repeat exposures at 70, 80, 90 and 100 KVP. If necessary adjust 100
mA large focus band on filament resistor R2 in order to get 100 MA. Watch for any abnormal operations or
sparking noise, and tap the transformer tank from time to time. The readings of the meters must be as
below:

AC MA meter -- 110 MA
DETERMINING LINE RESISTANCE VALUE AT 30L1 & 30L2 TERMINALS

Connect AC voltmeter across 30 L1 and L2. Connect tong tester on power supply line. (Say on 30L1
incoming cable) give an exposure at 100 MA, 80 KVP, 3 seconds, Note down meter readings.
The following formula gives the line resistance value
Line Resistance = Drop in Voltmeter Readings

Line Current
KVP CALIBRATION
The following table gives the 60T2 transformer tap connections for calibration, for a given line resistance
value. By referring this table, make changes in connections at the terminal strip on 60T2 transformer.
Caution: Be careful so as not to short circuit the 60T2 taps.
KVP CALIBRATION TABLE
LINE RESISTANCE 50 S 100 S 200 YELLOW 300 L

VALUE AT 30L1 RED GREEN LEAD BLACK
&30L2 LEAD LEAD LEAD
0.38 ohm 60 T2 60 T2 TAP 60T2 TAP10 60T2
TAP 15 13 TAP 6
0.50 ohm 60 T2 60 T2 TAP 60 T2 60 T2
TAP 15 13 TAP 10 TAP 6
0.64 ohm 60 T2 60 T2 TAP 60 T2 60 T2
0.76 ohm 60 T2 60 T2 TAP 60 T2 60 T2
ESTABLISHING 70 KVP BASE LINE UPTO 100 MA
a) With technique selector on 50S. Radiographic KVP selectors at 70 and Time selector at 2.0 seconds
energize control and set voltage compensators. If necessary adjust 50 MA small focus band on filament
resistor R3 in order to get 50 MA exactly.
b) Take similar steps for techniques 100s.

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SPINNING TOP TESTS FOR TIMER
a) At 100 MA 60 KVP proceed to take spinning tests of the timer for 0.1, 0.2, 0.4, 0.5, 08 and .10
seconds. Confirm that the correct no. of dots are obtained. In a few cases it may become necessary to
adjust the potentiometer (1 K ohms). 25R18.
MA CALIBRATION OF HIGH MA TECHNIC
CAUTION: For 200 MA to 500 Ma exposures, you will be approaching the tube rating chart limits. The
exposures suggested in the following steps are within limits for single exposure but they must not be
repeated too fast in order to avoid over heating of the tube anode or the tube casing.
Connect your MAS meter input terminals in series with AC MA path either at 2T-M or at 30TS2-5
terminals. Keep the RESET/READ switch of MAS meter in RESET mode. Switch ON the power of MAS
meter.
a) At 100 MA 70KVP 2 sec. exposure recheck that control MA meter reads exactly 100 MA DC and your AC
test MA meter reads 110 MA AC. Now put MAS meter on READ mode. Change time selector to .06, .08,
.1, .16 seconds progressively and make exposures at each on of these. Note down MAS readings. They
should be 6, 8, 10, 16, MAS respectively. This test will confirm that your MAS meter is well calibrated.
b) Now make exposures on following settings and each time note down MAS readings:
200 MA 70 KVP, 0.15 sec. MAS readings should be 30

300 MA 70 KVP, 0.10 sec. MAS readings should be 30
Depending on actual MAS readings, adjust the respective band on filament resistors to get the correct
desired MAS readings.
PENETROMETER TESTS
a) As far as possible select the size of a cassette with screens which will enable at least four/radiographs
of your penetrometer on the same film preferably along with your spinning top for each strip. Adequate
size and numbers of lead sheet or film blockers are also required. Lead sheets with holes, cracks etc, or
lead rubber sheets should be avoided because an leakage of radiation or fog permitted by them may
mislead in the interpretation of Penetrometer tests.
b) Proceed to take the penetrometer tests using the following techniques:
MA TIME KVP DISTANCE
300 .02 80 66
200 .03 80 72
100 .06 80 72
50 .12 80 72
c) Examine the film after proper development. Using the 50 MA strip as the reference, observe if the same
step number has the same density for all other MA values.
If densities are different, shifting of the lead coming on 20T2 Transformer secondary taps will have to be
carried out. If for example, 200 MA strip appears darker than the 50 MA strip, then green colored lead
coming on 20T2 tap must be shifted down by at least one tap. If it was connected to 20T2-12, it must be
disconnected from there, and should now be connected to 20T20-11. If 400 MA strip appears lighter than
Released
50 MA strip, then black colored lead on 20T2 tap must be shifted up by at least one tap. If it was
connected to 20T2-16, it must be disconnected from there and should now be connected 20T2-17.
48
d) Based upon judgment of the first Penetrometer results make necessary arrangements of lead coming
on 20T2-taps for 100 MA, 200 MA, 300 MA, 400 MA, and 500 MA. Do not shift the tap for the 50 MA
position because it has been correctly set at the factory and is not likely to be affected by line regulation
considerations at installation site.
e) Repeat steps b, c and above once or more as required until same penetrometer step shows equal
density on the film for all MA values that is 500, 400, 300, 200, 100 and 50 MA. If equal densities are not
obtained in spite of repeated adjustments, density variation not exceeding one step difference may be
permitted.
SPACE CHARGE COMPENSATION: 60 TO 100 KVP
a) Set control for 50 MA small focus, 60 KVP, 2 seconds. Energize control and set voltage compensation
correctly. Give an exposure and if necessary adjust 50s band on filament resistor R3 to get 50 MA
correctly.
b) Make another exposure at 50 MA, 100 KVP, 2 seconds and note MA actually obtained.
c) If MA obtained at 60 KVP as well as 100 KVP is 50 MA only, space charge compensation for this
technique is correct from 60 to 100 KVP and no change is required.
d) If MA obtained at 60 KVP is more than 50 MA and MA obtained at 100 KVP is less than 50 MA, you must
reset space charge compensation. White space charge compensation lead from 90S8A/2 is factory-
connected 40T1-B. It must be shifted to lower numbered tap, 40T1-9 in this example.
CAUTION: Be careful, so as not to short circuit the 40T1 transformer taps.

e) On the other hand condition opposite to (d) above may be observed. MA obtained at 60KVP would then
be less than 50 MA and MA obtained at 100 KVP more than 50 MA. For such a condition white space
charge compensation lead from 90S8 A/2 must be shifted from 40T1-A to a higher numbered tap such as
40T1-B or 40T1-C.
f) If changes as in (d) or (e) is made readjust 50 MA band on filament resistor R2 to get 50 MA. Then
again check Ma at 60 and 100 KVP.
g) Repeat all steps a, b, c, d, e, f, again until exactly 5010% MA is obtained at 60, 80 and 100 KVP.
Similarly steps (a) and (g) must then be taken for each one of the radiographic techniques noting however
the following specific space charge compensation leads, terminal numbers and bands on filament resistors
for the various techniques.
Technique Space charge lead Factor connected Filament Resistor and

to Band
100S Black 40T1-C R1:100S
200S Green 40T1-D R2:200S
300L Yellow 40T1-E R2:300L
Exposures and MAS meter. See that you get the same MAS readings at 60, 80 or 100 KVP for same
exposure time after getting correct space charge compensation.
You may end up with some taps on 40 T1 getting more than one lead In an extreme case one tap of 40 T1
may get all the leads. This is not objectionable.
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49
FLUOROSCOPY AND SPOT FILM ADJUSTMENTS
CAPACITIVE CURRENT COMPENSATION

a) Connect the anode and cathode H.V. cables for the fluoroscopy tube to the H.V. transformer end. But
do not yet connect them at the tube unit end. If only a single tube unit is used both for radiography and
fluoroscopy, remove both cables from the tube unit end again at this stage. Carefully hang the tube unit
ends of both cables so that they will not be too close to ground or to electrically grounded parts or to each
other. This precaution is suggested for avoiding any arcing over in the following tests and adjustments.
b) With fluoroscopy mode selected and independent. Fluoro KVp selector on 70 KVp, energize the control
and set voltage compensators correctly to get control voltmeter reading at the middle of red band.
Operate the unit for fluoroscopy using the test switch and watch the mA display, which should read zero
mA. If the mA readings are above or below zero, adjust the potentiometer 42R6 located on panel 40 PCB
until the mA display reads zero.
De- energizes control and reconnect the anode and cathode H.V. cables at the tube unit ends.
FIRST ENERGISATION OF FLUORO TUBE UNIT:
Connect your test voltmeter 0-300 V AC across P1 and P2. On installations consisting of two tube units,
the under couch or fluoroscopic tube unit will not have been used so far. With fluoroscopy mode selected
fluoro KVp selector on 50 KVp and fluoro mA control fully turned clockwise, give a fluoro exposure of
about 10 seconds. Watch that the operation of the tube unit is normal without any arcing etc. Also
observe that the mA display reads roughly 3mA on. Now increase the fluoro KVp value viz. 50, 60, 70, 80
90, 100 KVp. Also note the test voltmeter reading. Those should be close to the value given in the
following table: -
SELECTED FLUORO- KVp 45 50 55 60 65 70
Vp1p2 AT 3 mA 45 50 55 60 65 70
Vp1p2 measured value
Vp1p2 AT 3 mA 129 138 147 156 165 175
CAUTION: Watch tube unit heating and if required give appropriate intervals between
exposures.
This paragraph will not be applicable for installation consisting only one tube unit because the unit will
have been tested and seasoned in earlier radiography calibration.
MAXIMUM FLUORO mA
Check with the user how much maximum fluoroscopic mA he would desire to have. His choice may be any
value but not exceeding 3 mA. With fluoro KVp set at 90 and fluoro mA control fully clockwise, give a
fluoro exposure of about 5 seconds and observe the mA display reading. If necessary adjust the F band on
the small focus filament resistor 20R2-AB so as to get the desired maximum fluoro mA value. If required
recalibrate potentiometer VR3, clockwise rotation of potentiometer VR3 decreases mA display.
CONNECTING FOOT SWITCH OR EXPOSURE SWITCH OF SPOT FILM DEVICE
Released
Connect the two leads from these switches to control terminals 40TS-14 and 40TS-13. Operate the unit
for fluoroscopy using these switches and check that the operation is satisfactory.
50
SPOT FILM TRANSFER AND EXPOSURE CONTROL

Connect the two leads from the transfer switch of the spot film device to control terminals 30TS-1 and
30TS-2. Separate mA adjustments have been provided for spot film transfer mA techniques (from sr. no.
50006. Resistor bands on 20R2-B (Small focus under coach) and 20R3-B (Large focus under coach should
be adjusted with procedure same as used for calibrating over coach tube.
In case of under coach X-Ray tube is of different type (other than BEL-DRA-1) the service engineer may
have to connect resistance of suitable value and wattage in series with 40TS-2 (i.e. XL) and 40TS-4 (XS)
with a RAD or SFT relay contact across it. Service engineer will also have to take into account the tube
rating chart of this under coach tube in case its rating is less than that of DRA 1 tube.
SEQUENCE OF OPERATION
SWITCH ON THE UNIT.

ADJUST THE VOLTAGE COMPENSATOR SWITCH TO GET GO LED ON.
SELECT FLUORO / RADIOGRAPHY MODE OF OPERATION.
SELECT ONE OF THE MA TECHNICS ( 50,100,200 OR 300 MA )
SELECT KVP WITH THE HELP OF MAJOR & MINOR KVP SELECTOR SWITCHES.
SELECT TIME.
SELECT BUCKY IN OR OUT.
POSITION THE PATIENT & THE FILM.
PRESS ST - BY SWITCH PROVIDED ON HAND SWITCH AND KEEP IT PRESSED.
PRESS X RAY SWITCH PROVIDED ON HANDSWITCH AND KEEP IT PRESSED.
AFTER EXPOSURE IS OVER RELEASE BOTH THE SWITCHES OF HAND SWITCH.
SWITCH OFF THE UNIT IF NO MORE EXPOSURES ARE TO BE TAKEN
RELAY SEQUENCING.
NO ACTION BY OPERATOR RELAY COIL ACTION IN THE CONTROL

GETS SUPPLY CIRCUIT
/ LOCATION
1 PRESS ON SWITCH OF THE CONTROL CONTACOR ENERGISES

30 K1(3,E-1) AUTOTRANSFORMER.
2 SELECTS RAD MODE 40K2 (2,C-4) CONNECTS SUPPLY TO RAD
CIRCUIT(4,G-3)
3 SELECTS KVP,MA & TIME 40 K9 (14,E-6) REMOVES INTERLOCK IN
ROTOR CIRCUIT IF NO O / L
3A SELECTS BUCKY ( IN / OUT ) 40 K11 ( 6,C-3)
4 PRESSES ST BY SW & KEEPS IT 40K8(6,C-3) ROTOR STARTS ROTATING
PRESSED.
ACTION BY OPERATOR RELAY COIL ACTION IN THE CONTROL

NO GETS SUPPLY / CIRCUIT
LOCATION
5 ST BY SWITCH KEPT PRESSED 40 K 4 (12,J-3) DELEY CIRCUIT (0.8SEC)
STARTS
6 ST BY SWITCH KEPT PRESSED AFTER 0.8 40 K 12 (6,D-6) ROTOR CIRCUIT GETS SUPPLY
SEC DELAY IS OVER OF 56 V
7 ST BY SWITCH KEPT PRESSED 40 K 5 (13,B-4) REMOVES INTERLOCK IN
EXPOSURE START CIRCUIT
8 ST BY SWITCH KEPT PRESSED & 40 K3 (4,C-3) IF BUCKY IN SELECTED, K11
X RAY SWITCH PRESSED 40K11(6,D-3) GETS ON IT STARTS
90S-4 90S-3 90S-2
OSCILLATING.
TIMING CAPACITOR STARTS
CHARGING.
9 ST BY SWITCH KEPT PRESSED & 40 K 10 (10,D-6) XRAY CONTACTOR GETS
X RAY SWITCH PRESSED ACTUATED
10 ST BY SWITCH KEPT PRESSED & 30 K2 (12 B 3) P1P2 SUPPLY IS ESTABLISHED,
X RAY SWITCH PRESSED X RAYS ARE ON
11 IF EITHER OF THESE SWITCHES IS 40 K10 30 K2 CONTACTOR DROPS OUT
Released
RELEASED, OR IF TIMING IS OVER DE ENERGISES & EXPOSURE IS TERMINATED
51
FLUORO / SFD MODE OF OPERATION.
1 SELECTS FLUORO MODE 40 K1 (2,C-4) CONNECTS SUPPLY TO FLUORO

CIRCUIT
2 SELECTS KVP,MA & TIME. 40 K9 (14,E-6) REMOVES INTERLOCK IN
FOR SPOT RADIOGRAPHY ROTOR CIRCUIT IF NO O / L
3 PRESSES FOOT SWITCH 60K 2 (2,C-3) STARTS COUNTING FLUORO
TIME
4 PRESSES FOOT SWITCH 40 K13(2,C-3) ACTUATES FLUOROSCOPY.
5 RELEASES FOOT SWITCH & PULLS THE SF SWITCH CHANGES FLURO TO SPOT FILM
CASSETTE CARIER OF SFD . (3,G 3) MODE.
6 RELEASES FOOT SWITCH & PULLS THE 40 K6 & K7 ACTION IS SIMILAR TO THAT
CASSETTE CARIER OF SFD (4,C-3) OF STEP 4 -7 IN RADIOGRAPHY
MODE
7 PRESSES FOOT SWITCH WITH CASSETTE 40 K3( 3,C-3) ACTION IS SIMILAR TO THAT
CARRIER IN FORWARD POSITION OF STEP 8 ONWARDS IN
RADIOGRAPHY MODE
8 TAKES BACK THE CASSETTE CARRIER IN SF SWITCH UNIT GOES IN FLUORO MODE
FLUORO POSITION OPENS
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DX 525
IMPORTANT X-RAY PROTECTION

X-Ray equipment , if not properly used, may cause injury. Accordingly, the
instruction here in contained should be thoroughly read and understood
before you attempt to place the equipment in operation.
Although this apparatus incorporates a high degree of protection against X-radiation
other than the useful beam, no practical design of equipment can provide complete
protection. Nor can any practical design compel the operator or his assistant to take
adequate precautions or prevent the possibility of authorized or unauthorized
persons carelessly, unwisely, or unknowingly, exposing themselves or other to direct
or secondary radiation.
It is important that everyone having anything to do with X-radiation
acquainted with the recommendations of the Directorate of Radiation
Protection of Bhabha Atomic Center and of the International Commission on
Radiation Protection and take adequate steps to ensure protection.
Various protective materials and devices are available. It is urged that or
devices be used.
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PREINSTALLATION REQUIREMENT
Preparations:
Before installation work begins, check the site according to the latest installation plan. Check the number
and size of interconnecting wires. If not test has been carried out to find out the line resistance value,
carry out that test.
1.2 Power Supply FOR THREE PHASE POWER SUPPLY FOR SINGLE PHASE
Requirement POWER SUPPLY
Voltage Range 380 V 440 V
Frequency 50 Hz
Maximum Monetary Power 50 KVA
Demand
Long Time Power Demand 4 KVA
Load Power Factor 95%
Max. Line Resistance allowed for 0.25 ohms
full rating
With reduced rating 0.50 ohms
Main switch and fuse rating 100 Amperes
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54
Maximum KVP is limited by the following:

(a) Limitation of X-Ray tube used Rating of the X-Ray generator is stated independently of X-Ray tube
used. The tube used may limit the usable KVP and mA to less than that of which the generator is capable .
(b) Line Resistance (line regulation) : The line resistance value limits the usable KVP at large mA value as
given below :
3 PHASE AV LINE MA STATIONS

RESISTANCE 50S 100S 200S 100L 400L 500L
0.25 Ohms 125 125 125 125 110 90
0.33 125 125 125 125 105 85
0.42 125 125 124 125 125 80
0.50 125 125 120 05 90 70
Tools and Equipments:
The following tools are required in addition to the Service Engineers standard tool kit.
1. Voltmeter 0/150/300 VAC moving frequency.

2. AC mA meter 0/10/100/300 mA
3. MAS hold meter
4. Clamp on Ammeter (Tong tester) 10/30/100
5. HV cable spanner
6. Wiring tools (Crimping tool, lugs, ferrules)
7. HV Bleeder Unit
8. Cycle counter
9. Heater load (min.2 kW) and lamp load
10. Oscilloscope
11. Penetremeter
12. DX-525 circuit diagram code 139-85
13. Digital Multimeter
14. Logic Probe
Unpacking and Set-up:

Make inspection upon delivery and report any damage. Prompt reporting is essential for claims to be
honored, especially if damage is concealed.
If temporary storage is required before installation equipment should be kept at or near normal room
temperature, covered to protect against dust, dirt and moisture.
The equipment is contained in 3 wooden crates. They are:
1. X-Ray control
2. HT Transformer
3. Phase Reduction Transformer
Move the equipment smoothly without giving jerks or impact to their preselected locations.
Note down the serial number of the equipment. Remove the covers of X-Ray control and check
for any damages.
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55
INTERCONNECTIONS
Wiring interconnection Scheme: DX-525 INTERCONNECTION TABLE
SR. CONTROL SIZE HT SIZE

NO.
01 P1 19/16 P1
02 P2 19/16 P2
03 G 7/16 G
04 40 TS-20 48/0.2 2T-A1
05 40 TS-21 48/0.2 2T-XL In case of single tube
06 40 TS-22 48/0.2 2T-XS combination connect SU and
07 40 TS-23 48/0.2 2T-M SO both wires to SO
08 40 TS-7 48/0.2 2T-SU
09 40 TS-8 48/0.2 2T-C
10 40 TS-9 48/0.2 2T-SO
11 40 TS-10 48/0.2 2T-14
12 40 TS-11 48/0.2 2T-TS1
13 40 TS-12 48/0.2 2T-15
BEL TOSHIBA
14 2T-09 0 1 OVERCOUCH
15 2T-TS1 3 CORE I 3 TUBE
16 2T-07 II 2
17 2T-U9 3 CORE 0 1 UNDERCOUCH

18 2T-TSI 48/0.2 I 3 TUBE
19 2T-U7 II 2
20 40 TS-25 48/0.2 2T-TS 2 CORE Collimex
21 40 TS-26 48/0.2 2T-TS 48/0.2 (24V DC)
22 40 TS-13 48/0.2 2 CORE FOOT SWITCH

23 40 TS-14 -DO- 48/0.2
24 40 TS-13 -DO- 2 CORE SFT SWITCH

25 40 TS-16 -DO- 48/0.2
26 40 TS-1 -DO- 2 CORE ROOM LIGHT

27 40 TS-2 - DO - 48/0.2
28 40 TS-2 48/0.2 4 CORE 230 v-1 & 5 [Oscillex]
29 40 TS-3 - DO - OV- 4 [Oscillex]
30 40 TS-5 - DO - BKY OUT 3
31 40 TS-6 - DO - BKY IN 2 & 6
32 40 TS-5 48/0.2 Tomography

33 40 TS-24 - DO - interlock
34 40 TS-17 3 CORE COM HANDSWITCH

35 40 TS-18 X-Ray
36 40 TS-19 Rotor
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List of Sub Assemblies
PANEL NO. PANEL NAME
2T HT Transformer terminal Board
20 Relay panel
21 PCB for KVP metering
30 Power panel (Pedestal rear panel)
40 Timer panel
42 MA/MAS PCB
47 PCB for Timer
48 PCB for Flip Flop
49 PCB for SCR O/L Protection
60 Pedestal top panel
62 Stabilizer assy.
71 PCB for 3 lamp voltmeter

72 PCB for MAS digital readout
80 Display panel
81 PCB for digital KV meter

82 PCB for sample and hold
90 Operator panel
PRE INSTALLATION CHECKS
Procedures to be followed to install the DX 525. This ensures a complete and thorough installation of the
system.
During installation it is advisable that spare fuses be kept at hand to avoid interruptions during testing
procedures.
MEGGER TEST:
Carry out 1000 volts DC Megger Test between ground and following terminals of control.
1. 30L1
2. 30L2
3. 30P1
4. 30P2
5. Voltage Compensator Switch Common.
Similarly, Megger Test must be carried out between ground and following terminals of HT Transformer
Unit.
1. P1
2. A1
3. C
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57
CONNECTING PHASE REDUCING TRANSFORMER:

Connect the three phase supply leads from 3 phase iron clad switch or magnetic contractor, to the three
The lead from X-Ray control input terminal 30L2 must be connected to terminal C only on the output side
of Elpro make phase reducing transformer. (If the transformer is of another make, connect this lead to the
output terminal which connects to the star or neutral point of the three phase winding.)
The lead from X-Ray control input terminal 30L1 should, as far as possible, be connected to the output
terminal of the phase reduction transformer, which is marked or suggested, When 3 phase input is 440
volts.
Use the other output terminal marked When 3 phase input is 440 volts only if you are unable to
compensate the line voltage (i.e. unable to get green GO LED ON).
3 LAMP VOLTMETER TEST :

Insert 10 Amp fuse in 40F3 fuse holder and 3 Amp fuse in 40FS fuse holder. Temporarily connect 10 Amp
fuse wires in place of 30F1 and 30F2 main fuses. Connect 0-300V AC voltmeter across 62 TS-1 and 62 TS-
2. Switch on the control. Measure and confirm the following voltages:
Across 71 CE-2 and ve of 71 C2 (470 MFD + 12 V dc.

Across 71 EC-1 and ve of 71 C2 (470 MFD) 12 V dc.
By operating the voltage compensator, check that AC voltmeter reading changes. Also check that green
GO LEAD comes ON for voltmeter reading of 230 4 Volts and LO LED comes ON for reading less than
226V and HI LED comes on for reading more than 234 V. If required the calibration can be done by
turning the potentiometer 71 R8 to get GO LED ON for reading of 230 4 Volts.
MAS DIGITAL READOUT CHECKS:
Check + 5V DC regulated voltage across 21 C4 (1 mid) capacitor select 1 sec. on timer switch and 50 mA
station on mA selector. MAS display should show 50. Similarly check for all other MA x Sec combinations.
The MAS product should appear on display (The decimal point has been rounded off to the nearest
integer) Refer Section 8 for all stored values of MAS products.
KVP METERING CIRCIT CHECKS :

Measure and confirm following voltages:
Across 82 EC-3 and 82 EC - 10 + 5 Volts dc.
Across 82 EC-12 and 82 EC - 10 5 Volts dc.
Across 82 EC 2 and 82 EC 10 say A volts dc.
KVP display reading should be A x 100

Potentiometer 81R 1 has been factory adjusted to get the above calibration.
If required to calibration this potentiometer it is recommended to get A volts value close to 1 volts dc by
operating KVP major and minor switches and then calibrate. Temporarily disconnect wire coming on 21
EC-9. (Tape that lead.) Temporarily connect a link between 21 E-9 and 60 T2 tap 3 connect 0-300 V AC
voltmeter across 60 TS-9 and 60 TS-10. By operating KVP major and minor switches get 214 volts AC
reading on voltmeter. For this setting the KVP meter should read 125. The potentiometer 21 R-10 has
been provided for this calibration.
Disconnect the temporary link between 21EC-9 and 60 T-2 tap 3. Restore the original connection at 21
EC-9.2
SETTING MAX KVP LIMIT AND MINIMUM KVP LIMIT

Select 300 mA station and by operating KVP switches get 125 reading on KVP digital meter. Gradually turn
potentiometer 21 R-13 and observe the relay 21K-1. Adjust the potentiometer such that 21K-1 just picks
up.
Set to 44 KVP and adjust 21 R-15 potentiometer so that 21 K1 relay just Picks up and O/L LED glows. This
sets the lower KVP limit.
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58
TIMER PCB + 24V POWER SUPPLY CHECK

Insert 1 Amp glass fuse in 40F-7 fuse holder. Connect DC voltmeter across 47 C-3 (100 mfd). Switch ON
the control. Meter should read 24V dc regulated voltage. The potentiometer 47 R-9 is for adjusting this
voltage.
LINE SYNC ADJUSTMENTS:

Connect 3 core hand switch cable.
40 TS - 17 Common
Hand SW
40 TS 18 X-Ray
40 TS 19 Rotor
Temporarily connect the shorting link across 40 K4-B contacts. Connect oscilloscope across 47 C-9
capacitor. Check the wave shape across 47 C-9. it should be a s shown on sheet 11. Temporarily
disconnect the wire at 47 EC-9 (AC Sync signal.) Confirm on oscilloscope that previous wave shape has
disappeared. (The charge discharge action on condenser C9 has stopped). Reconnect the wire at 47 EC-9,
the wave shape should reappear,
Remove the short link, which was connected temporarily across 40 k4-B contacts.
INSTANTANEOUS TUBE OVERLOAD PROTECTOR CHECK:

This circuit is adjusted and tested at factory for proper operation with timer power supply set for exactly
24V DC. Confirm the operation of this circuit by referring to BEL-DRA-1 rotating chart (Table on Sheet 3-
6) The potentiometer 47 R 17 is factory set and should be found satisfactory unless
1. It happened to get disturbed in transit or for any reason.

2. The timer supply is not exactly 24 V DC.
While checking/adjusting this circuit, it should be recognized that some small industries (i.e inability to
exactly comply with BEL DRA-1 rating chart.), may be found. Adjustment of 47 R-17 should be done to
achieve maximum OVERALL COMPLIANCE (to get results nearest to) with rating chart.
X-RAY TUBE ROTOR TEST:
Make following connections or confirm the connections.
Control H.T. Transformer
40TS-22 2T-SU
40TS-23 2T-C
40TS-24 2T-SO
40TS-20 2T-14
40TS-21 2T-TS1
40TS-19 2T-15
BEL TOSHIBA
2T-09 -0 1 OVER COUCH TUBE
2T-TS1 -I 3 STATOR
2T-07 -II 2
2T-U9 -0 1 UNDER COUCH

2T-TS1 -I 3 TUBE STATOR
2T-U7 -II 2
Insert 10 Amp fuse at 40 F- 8 holder and slow blow 1.6 Amp glass fuse in 40 F-6 holder. Connect 230V
cycle counter across 40 TS-12 also connect 0-300V AC meter across the same terminals. Energize the
control and select Radiography 50 mA and any KVp and any sector.. Press the rotor switch. The over
couch X-ray tube anode should start rotating. The test voltmeter should [?] read about 230 V AC and the
cycle counter should start operating. After a short delay relay [?] operate and voltmeter reading should
drop to 56 Volts. The cycle counter should stop with a reading of 0.8 seconds and also the relays 40K4,
40K5, and safety contactor 30 K2 should operate. On rotating the ROTOR switch, the over couch tube
rotor should now start showing down and stop ultimately. Reset the cycle counter and repeat this test a
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few times. In each test the same sequence of events should [?] and the cycle counter should read 0.8
seconds. If this 0.8 seconds delay is not accomplished, adjust the potentiometer 47 R-21.
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Remove one stator connection. Press Rotor Switch and confirm that safety contactor 30K2 does not pick
up/ Restore this connection and then remove th e other connection of stator and again note that 30K2
does not operate on pressing ROTOR. Restore this connection and remove the third connection of stator
and confirm that 30K2 does not operate.
Set 300 mA, 100KVP, and 0.3 sec. The technic O/L LED should light up. Press the Rotor switch. The
Rotor should NOT start.
SAMPLE AND HOLD CRCUIT (KVp)
Select any allowable technique and press ROTOR switch. Observe the KVp display. The displayed KVp
should remain steady. With the ROTOR switch pressed, even by changing the KVp switch, the KVp
display should not change. If any manipulation is observed in this test, the sample and holds PCB) Panel
82) should be looked into
TIMER AND SCR TEST:
Across 30 P1 and P2, connect a heater load of 2 to 5 KW and test lamp and test voltmeter. Set
radiography 50mA, 80 KVp, and 1 second, press rotor switch and then X-ray switch the test lamp should
light with Steady GLOW for selected time setting. Repeat the test several times and confirm no
abnormalities.
Now, connect cycle counter across P1 & P2, Temporarily disconnect wire at 47 EC in order to bypass
ITOLP during test. Set 300 mA, 100 KVP 1.0 seconds exposure Make an exposure and read cycle counter.
Repeat the exposure few times and note cycle counter reading. If reading differs adjust it by
potetniometer 47 R 45. Now connect Oscilloscope if available. Across P1, P2 Make an exposure on 0.1 sec,
0.2, 0.3, 0.4, o.5, 0.6 seconds and observe the number of cycles appearing on oscilloscope and cylce
counter readings. If readings differ adjust potentiometer 47R35 to get exactly 1,2,3,4,5 and 6 cylces on
oscilloscopes and 10, 20, 30, 40, 50, 60 milliseconds on cycle counter. Reconnect the wire at 47 EC4.
ODD IMPULSE CXT (FLIP-FLCP TXT)
With rotor switch pressed make severe exposure on 2.0 seconds setting observe 48LED 1. After every
exposure is over the state of LED should reverse.
FILAMENT STABILISER TEST:
Connect true RMS reading (Moving iron type) voltmeter across 62TS3 and 62TS4. Insert slow blow fuse in
62 F1 and 62 F2 holders. Switch on the control the voltmeter readings should be close to 220V AC
Stabilizer output terminals. On rotating the voltage compensators switch in either direction, confirm that
stabilizer voltage remains constant.
TUBE SELECTION AND FOCAL SPOT SELECTION CHECK :
At this stage connect following interconnections between control and HT Transformer:

40 TS-21 2T-XL
40 TS-22 2T-XS
40 TS-20 2T-A1
Confirm that on HT Transformer P1 and P2 cables are not yet connected. Now connect cathode HV cable
between over-couch X-Ray tube cathode and HT OC cathode receptacle. Remove the shutter diaphragm
and filter from tube so that filament can be visually observed. Now with Fluoroscopy selected and control
switched-on observe that over couch X-Ray tube filament DOES NOT light up. With Radiography selected
observe that small focus filament lights up for 50 mA to 200 mA stations and large focus filament lights-
up for 300 mA, 400 mA and 500 mA stations. While observing the tube filament for each ma selection,
press Rotor switch once each time and see that appropriate filament brightness up but again becomes
dim when Rotor Switch is released. Now connect the cathode high voltage cable for the fluoroscopy tube
and see that small focus filament lights up and its intensity varies with position of fluoro-ma
potentiometer. Now, when on fluoroscopy mode, temporarily connect jumper between 40 TS-13 and
40TS-16 in order to stimulate SFT switch action. The small focus filament should boost up if mA technique
selected is 50/100/200mA. For 300/400/500mA station, on simulating the spot film transfer, the small
focus filament should go off and the large focus filament should light up with boosted intensity. At this
point it should also be observed that with fluoroscopy selected and 40TS-13 and 40TS-16 jumpered, only
rotor of fluoroscopy tube rotates and NOT that of Radiography X-Ray tube. Similarly, note that with
radiography selected and Rotor switch pressed, only the rotor of Radiography tube rotates.
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60
TUBE RATING CHART FOR BEL DRA-1

Maximum allowable exposure time in seconds for single exposure considered in station.
Small Focus
MA 50s 100s 200s
KVP SEC SEC SEC
125 5.0 2 ---
120 5.0 2 ---
110 5.0 3* ---
100 5.0 4* 0.05*
90 5.0 5 0.3*
80 5.0 5 0.9*
70 5.0 5 1.5
60 5.0 5 3.0
50 5.0 5 4.0
Large Focus
MA 300L 400L 500L
KVP SEC SEC SEC
125 0.06 - -
120 0.08* -
110 0.15 -
100 0.3 -
90 0.4 0.01
80 0.6 0.04
70 1.0 0.10
60 1.5 0.2*
50 3.0 0.5*
* Timing of next higher station of timer is just allowable.

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61
OPERATIONAL CHECKS
FIRST ENERGISATION OF H.T. TRANSFORMER AND TUBES:
Remove the lamp and heater load, Now make the following interconnections:
Control HV Transformer
30 P1 P1
30 P2 P2
40 TS-23 M with your A.C.MA meter in series.
30 EL-6 G
Also connect the above H.V. cable of Radiographic Tube unit.

Caution: Avoid overloading or overheating X-Ray Tube.
From now on the X-Ray tube will have to be energized. Exposure factors suggested in these directions are
within the ratings of BEL-DRA-1 tube for single exposures. But beware that such exposures are not
repeated too often or too fast. Watch the heating of the tube casing and allow sufficient cooling periods
between exposures.
a) Select Radiography. Set technique selector at 50 mA, Radiographic KVP selector for 40 KVP and time
selector at 3 seconds. Energize control and make an exposure first by pressing standby switch and after
hearing the safety contactor has operated, by pressing the X-Ray switch. The control mA meter should
read nearly 50mA and there should be no abnormalities in operation or any sparking sounds. If necessary
adjust the 50 mA and band on the small focus filament resistor R2 to get 50mA. Check at this point that
during exposure youre A.C.MA meter reads 55MA. Tap the H.V. transformer tank a few times to bring up
air bubbles if any get released.
b) Next increases KVP setting to 50 and make an exposure again ensuring that there are no abnormalities
or sparking sounds. After each such exposure tap the high voltage transformer tank from the outside a
few times. Progressively increase KVP to 60,70,80,90 and 100 and give a few exposures at each KVP. Tap
the transformer tank from time to time.
c) Connect your 0-100 Amp AV Ammeter (or 0-5 Amp AC Ammeter along with 20:1 ration CT), in series
with primary of the H.T. Transformer. Give an exposure as above at 50 MA 100 KVP 3 seconds.
The readings will be as below:
AC MA meter - 55 MA

d) Set technique selector to 100 and repeat exposures at 70, 80, 90 and 100 KVP. If necessary adjust 100
mA large focus band on filament resistor R2 in order to get 100 MA. Watch for any abnormal operations or
sparking noise, and tap the transformer tank from time to time. The readings of the meters must be as
below :
AC MA meter - 110 MA
DETERMINING LINE RESISTANCE VALUE AT 30L1 & 30L2 TERMINALS
Connect AC voltmeter across 30 L1 and L2. Connect tong tester on power supply line. (Say on 30L1
incoming cable) give an exposure at 100 MA, 80 KVP, 3 seconds, Note down meter readings.
The following formula gives the line resistance value
Line Resistance = Drop in Voltmeter Readings

Line Current
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62
KVP CALIBRATION
The following table gives the 20T2 transformer tap connections for calibration, for a given line resistance
value. By referring this table, make changes in connections at the terminal strip on 20T2 transformer.
Caution: Be careful so as not to short circuit the 20T2 taps.

KVP CALIBRATION TABLE
LINE RESISTANCE 50 S 100 S 200 S 300 L 400 L 500 L RED

VALUE AT 30L1 BLUE BLACK GREEN RED BLACK LEAD
&30L2 LEAD LEAD LEAD LEAD LEAD
20T2 TAP 20T2 TAP9 20T2 20T2 20T2 20T2

0.10 ohm
8 TAP12 TAP13 TAP15 TAP17
20T22 20T2 TAP 20T2 20T2 20T2 20T2

0.15 ohm
TAP 8 10 TAP12 TAP14 TAP16 TAP18
20T2 TAP 20T2 TAP 20T2 20T2 20T2 20T2

0.18 ohm
8 10 TAP13 TAP15 TAP17 TAP18
20T2 TAP 20T2 TAP 20T2 20T2 20T2 20T2

0.21 ohm
8 11 TAP13 TAP16 TAP18 TAP19
* Factory connected taps.

APPROXIMATE KVP READINGS FOR DIFFERENT SETTINGS OF KVP MAJOR SWITCH
KVP Major KVP Minor

Switch Switch MA TECHNIC
Position Position
50 100 200 300 400 500
MA MA MA MA MA MA
1 1 54 46 39 31 23 19
2 1 54 46 39 31 23 19
3 1 64 56 49 41 33 29
4 1 74 66 59 51 44 39
5 1 85 88 70 62 54 50
6 1 95 88 80 72 64 60
7 1 106 98 90 82 75 70
8 1 116 10 101 93 85 80
9 1 * 118 111 103 95 91
10 1 * * 121 113 105 101
11 1 * * * 122 114 111
12 1 * * * * 119 115
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63
NOTE: SWITCH POSITION 1 MEANS DIAL MARK IS AT 12 OCLOCK POSITION
KVP READING WILL BE GREATER THAN 125 KVP AND OVER LOAD (O/L) LED INDICATION WILL LIGHT
UP.
ESTABLISHING 80 KVP BASE LINE UPTO 100 MA

a) With technique selector on 50 s. Radiographic KVP selectors at 80 and Time selector at 2.0 seconds
energize control and set voltage compensators. If necessary adjust 50 MA small focus band on filament
resistor R3 in order to get 50 MA exactly.
b) Take similar steps for techniques 100s.
SPINNING TOP TESTS FOR TIMER
a) At 100 MA 80 KVP proceed to take spinning tests of the timer for 0.1, 0.2, 0.4, 0.5, 08 and .10
seconds. Confirm that the correct no. of dots are obtained. In a few cases it may become necessary to
adjust the potentiometer (500 ohms). 47R35.
b) Apart from accuracy of the timer by the number of dots obtained, the spinning top results may also
provide additional information on the performance of the unit. If for instance alternate dots are somewhat
fainter, it is possible that 1 SCR is not firing fully. This condition may be examined and corrected. Also if
your first dot is very faint or it starts with a sharp edge it is possible that the exposure is not starting at 0
volts on the sine wave. This condition may also be examined and corrected.
MA CALIBRATION OF HIGH MA TECHNIC

CAUTION: For 200 MA to 500 Ma exposures, you will be approaching the tube rating chart limits. The
exposures suggested in the following steps are within limits for single exposure but they must not be
repeated too fast in order to avoid over heating of the tube anode or the tube casing.
Connect your MAS meter input terminals in series with AC MA path either at 2T M or at 40 TS 23
terminals. Keep the RESET/READ switch of MAS meter in RESET mode. Switch ON the power of MAS
meter.
a) At 100 MA 80KVP 2 sec. exposure recheck that control MA meter reads exactly 100 MA DC and your AC
test MA meter reads 110 MA AC. Now put MAS meter on READ mode. Change time selector to .06. .08,
1, 15 seconds progressively and make exposures at each on of these. Note down MAS readings. They
should be 6, 8, 10, 15, MAS respectively. This test will confirm that your MAS meter is well calibrated.
b) Now make exposures on following settings and each time note down MAS readings :
200 MA 80 KVP, 0.15 sec. Mass readings should be 30
300 MA 80 KVP, 0.10 sec. 30
400 MA 80 KVP, 0.10 sec. 40

500 MA 80 KVP, 0.04 sec. 20
Depending on actual MAS readings, adjust the respective band on filament resistors to get the correct
desired MAS readings.
PENETROMETER TESTS
a) As far as possible select the size of a cassette with screens which will enable at least five radiographs of
your penetrometer on the same film preferably along with your spinning top for each strip. Adequate size
b) and numbers of lead rubber sheets should be avoided because an leakage of radiation or fog permitted
by them may mislead in the interpretation of Penetrometer tests.
Proceed to take the penetrometer tests using the following techniques :
MA TIME KVP DISTANCE

500 .02 80 66
400 .03 80 72
300 .04 80 72
200 .06 80 72
100 TWO EXPOSURES OF .06 80 72

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05 .25 80 72
64
c) Examine the film after proper development. Using the 50 MA strip as the reference, observe if the same
step number has the same density for all other MA values.
If densities are different, shifting of the lead coming on 20T2 Transformer secondary taps will have to be
carried out. If for example, 200 MA strip appears darker than the 50 MA strip, then green coloured lead
coming on 20T2 tap must be shifted down by at least one tap. If it was connected to 20T2-12, it must be
disconnected from there, and should now be connected to 20T20-11. If 400 MA strip appears lighter than
50 MA strip, then black coloured lead on 20T2 tap must be shifted up by at least one tap. If it was
connected to 20T2-16, it must be disconnected from there and should now be connected 20T2-17.
d) Based upon judgement of the first Penetrometer results make necessary arrangements of lead coming
on 20T2-taps for 100 MA, 200 MA, 300 MA, 400 MA, and 500 MA. Do not shift the tap for the 50 MA
position because it has been correctly set at the factory and is not likely to be affected by line regulation
considerations at installation site.
e) Repeat steps b, c and above once or more as required until same penetrometer step shows equal
density on the film for all MA values that is 500, 400, 300, 200, 100 and 50 MA. If equal densities are not
obtained inspite of repeated adjustments, density variation not exceeding one-step difference may be
permitted.

a) Set control for 50 MA small focus, 80 KVP, 2 seconds. Energize control and set voltage compensation
correctly.
b) Make another exposure at 50 MA, 60 KVP, 2 seconds and note MA actually obtained.
c) If MA obtained at 60 KVP as well as 100 KVP is 50 MA only, space charge compensation for this
technique is correct from 60 to 100 KVP and no change is required.
d)If MA obtained at 60 KVP is more than 50 MA and MA obtained at 100 KVP is less than 50 MA, you must
reset space charge compensation. Black space charge compensation lead from 20K1-B is factory-
connected 20T1-A. It must be shifted to lower numbered tap, 20T1-9 in this example.
e) On the other hand condition opposite to (d) above may be observed. MA obtained at 60KVP would then
be less than 50 MA and MA obtained at 100 KVP more than 50 MA. For such condition black space charge
compensation lead from 20K1-B must be shifted from 20T1-A to a higher numbered tap such as 20T1-B or
20T1-C.
f) If changes as in (d) or (e) is made readjust 50 MA band on filament resistor R2 to get 50 MA. Then
again check Ma at 60 and 100 KVP.
g) Repeat all steps a, b, c, d, e, f, again until exactly 5010% MA is obtained at 60, 80 and 100 KVP.
Technique Space charge lead Factor connected Filament Resistor and

to Band
100S Blue 20T1-C R2:100S
200S Yellow 20T1-D R2:200S
300L Red 20T1-E R3:300L
400L Green 20T1-F R3:400L
500L Black 20T1-G R3:500L
Note: 1.For 300L and 400L techniques you may have to use short exposures and MAS meter. See that you
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get the same MAS readings at 60, 80 or 100 KVP for same exposure time after getting correct space
charge compensation.
65
2. You may end up with some taps on 20T1 getting more tap of 20T1 than one lead. In an extreme case
one tap of 20T1 may get all the leads. This is not objectionable.
3. For 500L technique space charge compensation is to be done for a KVP range of 60 to 80 and for short
exposures.

a) Set control for 50 MA small focus, 80 KVP, 2 seconds. Energize control and set voltage compensator
correctly.
b) Make another exposure at 50 MA, 60 KVP. 2 seconds and note MA actually obtained. Similarly make
one exposure at 50 Ma, 100KVP 2 sec and again note Ma actually obtained.
c) If MA obtained at 60 KVP as well as at 100 KVP is 50 MA only, space charge compensation for this
technique is correct from 60 to 100 KVP and no change is required
d) If MA obtained at 60 KVP is more than 50 MA and MA obtained at 100 KVP is less than 50 MA, you must
reset space charge compensation. Black space charge compensation lead from 20K1-B is factory-
connected 20T1-A. It must be shifted to lower numbered tap, 20T1-9 in this example.
On the other hand condition opposite to (d) above may be observed. MA obtained at 60 KVP would then
be less than 50 MA and MA obtained at 100 KVP more than 50 MA. For such a condition black space
charge compensation lead from 20K1-B must be shifted from 20T1-A to a higher numbered tap such as
20T1-A to a higher numbered tap such as 20 T1-B or 20 T1-C.
e) If changes as in (d) or (e) is made readjust 50 MA band on filtration resistor R2 to get 50 MA. Then
again check MA at 60 and 100 KVP.
f) Repeat all steps a, .b, c, d, e, f again until exactly 5010% MA is obtained at 60, 80 and 100 KVP.
Technic Space charge lead Factor Filament Resistor and

connected to Band
100S Blue 20T1-C R2:100S
200S Yellow 20T1-D R2:200S
300L Red 20T1-E R3:300L
400L Green 20T1-F R3:400L
500L Black 20T1-G R3:500L
Note: 1. For 300L and 400L techniques you may have to use short exposures and MAS meter. See that
you get the same MAS readings at 60, 80 or 100 KVP for same exposure time after getting correct space
charge compensation.
2. You may end up with some taps on 20T1 getting more tap of 20T1 than one lead. In an extreme case
one tap of 20T1 may get all the leads. This is not objectionable.
3. For 500L technique space charge compensation is to be done for a KVP range of 60 to 80 and for short
exposures.
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66
FLUOROSCOPY AND SPOT FILM ADJUSTMENTS
CAPACITIVE CURRENT COMPENSATION

a) Connect the anode and cathode H.V. cables for the fluoroscopy tube to the H.V. transformer end. But
do not yet connect them at the tube unit end. If only a single tube unit is used both for radiography and
fluoroscopy, remove both cables from the tube unit end again at this stage. Carefully hang the tube unit
ends of both cables so that they will not be too close to ground or to an electrically grounded part or to
each other. This precaution is suggested for avoiding any arcing over in the following tests and
adjustments.
b) With fluoroscopy mode selected and independent. Fluoro KVp selector on 19 KVp, energize the control
and set voltage compensators correctly to get control voltmeter reading at the middle of red band.
Operate the unit for fluoroscopy using the test switch and watch the mA display, which should read zero
mA. If the mA readings are above or below zero, adjust the potentiometer 42R6 located on panel 40 PCB
until the mA display reads zero.
De- energizes control and reconnect the anode and cathode H.V. cables at the tube unit ends.
FIRST ENERGISATION OF FLUORO TUBE UNIT:
Connect your test voltmeter 0-300 V AC across P1 and P2. On installations consisting of two tube units,
the under couch or fluoroscopic tube unit will not have been used so far. With fluoroscopy mode selected
fluoro KVp selector on 50 KVp and fluoro mA control fully turned clockwise, give a fluoro exposure of
about 10 seconds. Watch that the operation of the tube unit is normal without any arcing etc. Also
observe that the mA display reads roughly 3mA on. Now increase the fluoro KVp value viz. 50, 60, 70 ,80
90, 100 KVp. Also note the test voltmeter reading. Those should be close to the value given in the
following table: -
Vp1p2 AT 3 mA 45 50 55 60 65 70
Vp1p2 AT 3 mA 129 138 147 156 165 175
CAUTION: Watch tube unit heating and if required give appropriate intervals between
exposures.
This paragraph will not be applicable for installation consisting only one tube unit because the unit will
have been tested and seasoned in earlier radiography calibration.
MAXIMUM FLUORO mA
Check with the user how much maximum fluoroscopic mA he would desire to have. His choice may be any
value but not exceeding 3 mA. With fluoro KVp set at 90 and fluoro mA control fully clockwise, give a
fluoro exposure of about 5 seconds and observe the mA display reading. If necessary adjust the F band on
the small focus filament resistor 20R2-AB so as to get the desired maximum fluoro mA value. If required
recalibrate potentiometer VR3, clockwise rotation of potentiometer VR3 decreases mA display.
CONNECTING FOOT SWITCH OR POSURE SWITCH OF SPOT FILM DEVICE

Connect the two leads from these switches to control terminals 40TS-14 and 40TS-13. Operate the unit
for fluoroscopy using these switches and check that the operation is satisfactory.
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67
SPOT FILM TRANSFER AND EXPOSURE CONTROL
Connect the two leads from the transfer switch of the spot film device to control terminals 30TS-1 and
30TS-2. Separate mA adjustments have been provided for spot film transfer mA techniques (from sr. no.
50006. Resistor bands on 20R2-B (Small focus under coach) and 20R3-B (Large focus under coach should
be adjusted with procedure same as used for calibrating over coach tube.
In case of under coach X-Ray tube is of different type (other than BEL-DRA-1) the service engineer may
have to connect resistance of suitable value and wattage in series with 40TS-2 (i.e. XL) and 40TS-4 (XS)
with a RAD or SFT relay contact across it. Service engineer will also have to take into account the tube
rating chart of this under coach tube in case its rating is less than that of DRA 1 tube.
ADJUSTMENTS AT A GLANCE
POTENTIO- VALUE FUNCTION
20R2 360ohm SF mA Adjustments
20R3 200ohm LF mA Adjustments
21R10 10K For Setting 1.25volts at 214 volts
21R13, 21R15 1K O/L at 125 KVP below 40 KVP
42R2 47K Cable capacitance compensation.
CW Resistance short
42R4 50ohm mA O/L, CW for getting O/L
43R3 8ohm 56V Rotor Relay pick-up
47R9 1K 24 Volts de setting
47R17 10K ITOLP Setting, CCW for O/L
47R21 1K 0.8 Sec Rotor delay
47R35 200ohm Low timing, CW for Higher timing
49R6 10K SCR O/L CCW for getting O/L
62 R7 5K Filaments stab 230V
62R20 10K Filament stab 230V
71R8 5K 3 Lamp Voltmeter Green Band
81R1 1K DPM of KVP meter 1,25V 125KVP
90R1 200ohm Fluoro mA control
47R45 10K Long timing., CW for higher [?]

Released
68
FUSES
NO. RATING FUNCTION
30-F1 63AMPS LINE FUSES
30 F2 10AMPS 0V AC
40-F3 10AMPS FLUOROSCOPY
40 F4 10AMPS 230 VAC
40 F5 3AMPS 230VAC
40 F6 1.6AMPS ROTOR 0VOLT BAR
SLOW BLOW
40 F7 1 AMPS IN AC LINES OF 24 VDC
40-F8 10 AMPS 230 V ROTOR, ROOM LIGHT
40-F9 3 AMPS COLLIMAX SUPPLY 24 VAC
62-F1 1.6 AMPS STABILIZER INPUT
SLOW BLOW
62-F2 1.6 AMPS STABILIZER OUTPUT
SLOW BLOW
40-F1 1AMP SCR GATE FUSE
40-F2 1AMP SCR GATE FUSE

Released
69
CHAPTERR 4 TROUBLE SHOOTING

STALLION 20
COMMON FAULTS AND SOLUTIONS.
Unit exposes when switch is released- check the NO & NC connections of the switch. Chances are
there these are reversed. Ts 3 & TS 4 NO (Normally open) contact has to be connected & TS 3
& Ts 5 NC Normally closed contact of the switch to be connected.
Unit not getting ON- Check the Fuse F 1. Check the Toggle switch. It should not be in the middle
position. Turn the voltage compensator switch. One particular position may not be making
contact.
During Exposure unit makes abnormal humming sound. Check the P1 P2 connections. If some
third party has tried to repair it , these might have been reversed. Connect them properly.
Check the Filament supply. Connect a voltmeter at F1 F2 on Tube head and take the reading. The
voltmeter reading should vary from 144 volts to 156 volts depending upon the technic selected.
Check the continuity of ma meter path. Point M to G in the control.
Ma meter overshoots. This indicates some problem in the Tube head. Re- check the tube head on
some working unit and if found same symptoms replace the same.
Continuous exposure-Remove P1 P2 connections from the Tube head side. Connect 60 or 40
watt, 230 Volt bulb across the wires removed from the Tube head. Tape the connections
properly.. Short emitter, collector of transistor Q2.Switch ON the unit and attempt an exposure.
The bulb should light foe a very short time. If it lights for long time, one of the SCRs is failed.
With continuity meter, check the continuity between Anode & Cathode of both the SCRs. The
meter should show very high resistance. If it shows very low , that SCR is shorted. Replace the
scr with correct rating.
If Both the SCRS are good and even then exposure is not terminating, check the timer circuit.
Check if the capacitor voltage is not rising problem could be either the timing resistor chain is
open or the capacitor is leaky. The timing resistor chain can be checked with the meter or by
varying the timing exposures with dummy load (bulb load) can be tried at different settings of
the time. Start from lowest timing of 0.1 second.
If the capacitor voltage rises as per the time selected and even then exposure is not terminating,
the problem could be with the transistors Q 2 & Q3. Replace both the transistors.
DX 300 TROUBLE SHOOTING
N FAULT PROBABLE CAUSE ACTION

O
1 MACHINE NOT GETTINGG ON ONE OF THE THREE PHASES IS MISSING CHECK THE INCOMONG
POWER
CIRCUIT BREAKER TRIPPED OFF RE SET THE 30 AMP
CIRCUIT BREAKER
VOLTAGE COMPENSATOR SWITCH CALL AUTHORISE
DEFECTIVE SERVICE PROVIDER.
BLOWN OFF FUSES CHECK THE MAINS
FUSES IN CONTROL
2 NO DISPLAY NO POWER TO DISPLAY CIRCUIT CHECK FUSES 40 F1 &
40 F2
TRANSFORMER 60 T3 DEFECTIVE CALL AUTHORISE
SERVICE PROVIDER
3 ROTOR NOT ROTATING NO POWER TO ROTOR CIRCUIT CHECK FUSES 41 F1 ,
F2 & F4
DISCONNECTED WIRES FROM RPTOR CHECK FOR LOOSE OR
CIRCUIT DISCONNECTED WIRES
IN ROTOR CIRCUIT
STARTING CAPACITOR DEFECTIVE CALL AUTHORISE
SERVICE PROVIDER
PROBLEM WITH THE STATOR WINDING CALL AUTHORISE
SERVICE PROVIDER
4 LBD BULB NOT GETTING ON NO POWER TO LBD CIRCUIT CHECK THE MALE
FEMALE PLUG FOR
DICONNECT, CHECK
FUSE 40 F7, RESISTOR
Released
40 R3, CHECK THE BULB

IF FUSED.
70
5 GREEN LED GO NOT INCOMING POWER SUPPLY IS TOO LOW CHECK THE INPUT
GETTING ON OR TOO HIGH VOLTAGE TO CONTROL
VOLTAGE COMPENSATOR SWITCH NOT REPLACE THE
MAKING PROPER CONTACT COMPENSATOR SWITCH
+ & - VE 12 VOLT SUPPLY IS FAULTY REPLACE THE 71 CR1
OR 71 CR2 ZENER
DIODE.
PROBLEM EITH 71 PCB REPLACE THE PCB
6 NO KVP DISPLAY SIGNAL NOT AVAILABLE, 60 T2 REPLACE THE
TRANSFORMER FAULTY TRANSFORMER
6 NO KVP DISPLAY 90 S8 B /2OR PCB 21 FAULTY REPLACE THE FAULTY

COMPONENT
7 81 IC 7 OR 81 IC 13 DEFECTIVE REPLACE THE
81 PCB.
8 KVP DISPLAY GOES ON CAPACITOR 81 C 6 GETS CHARGED CLEAN / REPLACE RELAY
INCREASING THRU LEAKAGE PATH 40 K8
IF VOLTAGE ON CAPACITOR C6 GOES ON ISOLATE THE
INCREASING, THERE IS ONE MORE CONNECTIONS &
LEAKAGE PATH REMOVE THE LEAKAGE
PATH
81 IC7 OR 81 IC 13 FAULTY REPLACE PCB #81
9 O/L IS ON EVEN THOUGH 21 K1 RELAY CIRCUIT IS FAULTY & REPLACE FAULTY PART-
THE SET PARAMETERS ARE RELAY 21 K1 GETS ON 21 IC2, TRANSISTOR 21
WITHIN SAFE LIMITS Q1, OR PCB 21
ONE OF THE TRANSISTORS FROM 25 Q5, REPLACE THE FAULTY
Q6, Q7 & Q8 IS FAULTY TRANSISTOR
10 EXPOSURE STARTS & CUTS THE LINE IS VERY POOR & VOLTAGE USE LOWEST MA
OFF IMMEDIATELY DROPS DOWN TO LESS THAN 180 V STATION.
DURING EXPOSURE ASK ELECTRICIAN TO
LOOK FOR LOOSE
CONNECTIONS IN THE
POWER SUPPLYOUT
SIDE THE CONTROL
11 EXPOSURE STARTS & CUTS PROBLEM IN THE ROTOR INTERLOCKS REPLACE RELAY 40 K 4
OFF IMMEDIATELY OR RELAY 40 K 5
OR RELAY 40 K 12 OR
RESISTOR 43 R3
12 EXPOSURE DOES NOT CUT TIMING RESISTOR CHAIN OPEN CHECK FOR THE BREAK
OFF TIMING CAPACITOR 25 C1 FAULTY IN RT 1 CHAIN OR
REPLACE THE FAULTY
CAPACITOR
13 EXPOSURE DOES NOT CUT SAME AS IN # 12 OR PROBLEM WITH REPLACE THE FAULTY
OFF ,IF SELECTED TIMING IS THE TRANSISTORS 25 Q1, Q2, Q3, Q4 TRANSISTORS.
MORE THAN 1.5 SECONDS OR Q5
14 ERRATIC TIMER OUTPUT THE TIMER CIRCUIT DOES NOT GET REPLACE FAULTY
STABLE VOLTAGE. ZENER DIODE 25 CR4 ZENER DIODE
FAULTY
15 NO FLUORO OUTPUT FLUORO TIMER CUT OFF THE EXPOSURE RE SET THE FLUORO
TIMER.
THE CASSETTE CARRIER IN THE SFD IS PUSH BACK THE
NOT IN THE FLUORO POSITION CASSETTE CARRIER IN
FLUORO POSITION.
NO POWER TO PRIMARY, REPLACED THE BLOWN
FUSE 40 F3 BLOWN OFF OFF FUSE.
NO POWER TO FILAMENT CIRCUIT CLOSE THE OPEN PATH
FROM STABILISER
OUTPUT TO A1 & XS
TERMINALS ON
HT.TRANSFORMER.
16 ERRTIC DISPLAY FOR EPROMS 81 IC 1 & 81 IC 9 FAULTY REPLACE THE ICs
SELECTED MAS
PCB # 81 FAULTY REPLACE THE FAULTY
PCB
Released
71
CHAPTER 5
PREVENTIVE MAINTENANCE CHECK LIST
PMS CHEK LIST FOR DX 200 / DX/DXD 300 & DX 525
NAME OF THE CUSTOMER

ADDRESS OF THE
CUSTOMER
SERIAL NUMBER OF THE CONTROL

INSTALLATION DATE (Approx)
DATE OF PERFORMING PMS
NAME OF SERVICE ENGINEER
NAME OF SERVICE DEALER
S. TEST CHECKED BRIEF DESCRIPTION OF

NO. (tick mark) ADJUSTMENTS CARRIED
OUT
1 Voltmeter Accuracy ( At GO light on Voltage
across 61 TS 5 & 60 TS 8.
2 Check the Display Boards Function
3 Check Fluro KVp display.
4 Check the O/L lamp Glows at 40 <KVP .> 100 .
Set 300 mA 100 KVP , 75 mAS O/L off & at 90
mAS O/L ON.
5 Rotor must not start if O/L is on , after pressing st -
by switch.
6 Check Ma calibration at 70 KVP Record Ma reading
obtained.
50 ma 200 ma
100 ma 300 ma ( Use mAs meter )
7 Check Space Charge Compensation.
8 Check that exposure terminates for short as well as
long ( 2 Sec ) timings.
9 Check output of Filament Stabiliser.& Note it down.
Before Exposure. During Exposure. ( 200
ma at 70 Kvp )
10 Check the collimator ( LBD ) bulb voltage. Check
the Resistor 40 R3
NOTE : TICK IF THE CHECK ING IS COMPLETED.. CARRY OUT THE AJUSTMENT
WHEREEVER NECESSARY . BRIEFLY WRITE THE JOB DONE
REFER TO SERVICE CD FOR DOCUMENT QUICK INSTALLATION GUIDE DOC NO.

129962 SM
FOR ALL CTQS AND SAFETY ASPECTS OF INSTALLATION . CARRY OUT THOSE CHECKS
& FILL UP
THAT CHECK LIST AS WELL ALONG WITH THIS PMS CHECK LIST
ALSO USE AERB FIELD DATA FORMS CHECK LIST ( A , B , C1 to C9 , D ) TO TEST THE
SYSTEM (
Released
72
PMS CHEK LIST FOR Genius 60 / Genius 100 GENERATOR

ADDRESS OF THE
CUSTOMER
SERIAL NUMBER OF THE CONTROL


OUT
1 Voltmeter Accuracy ( At GO light on Voltage cross
230 Volt bar. of Auo Transformer
2 Check the Display Boards Function
3 Check Fluro KVp display.( Not Applicable )
4 Check the O/L lamp Glows as per the Tube Rating
(See Manual )
1 Set 60 mA 80 KVP , 0.06 Sec O/L ON.
2 Set 60 Ma 75 KVP 0.06 Sec O/L light Off
5 Check Ma calibration at 70 KVP Record Ma reading

obtained.
20 ma /25 mA ; 40 ma / 60 mA ;
60 mA / 100 mA ( Use mAs meter )
6 Check Space Charge Compensation ( G100 )
7 Check that exposure terminates for short as well as
long ( 2 Sec ) timings.
8 Check output of Filament circuit.& Note it down.
Before Exposure.
During Exposure. ( 40 ma at 70 Kvp )
Functioning of Booster Transformer Checking
9 Check the collimator ( LBD ) bulb voltage. Check
the Resistor in series with the bulb
WHEREEVER NECESSARY . BRIEFLY WRITE THE JOB DONE

129962 SM FOR ALL CTQS AND SAFETY ASPECTS OF INSTALLATION . CARRY OUT
THOSE CHECKS & FILL UP THAT CHECK LIST AS WELL ALONG WITH THIS PMS CHECK
LIST
ALSO USE AERB FIELD DATA FORMS CHECK LIST ( A , B , C1 to C9 , D ) TO TEST THE
SYSTEM (
congruence of radiation and optical fields , central beam alignment , alignment of film cassette with
bucky grid , focal
Released
73
PMS CHEK LIST FOR GENIUS MOBILE

( Taken from Service Note 002 )
ADDRESS OF THE
CUSTOMER
SERIAL NUMBER OF THE UNIT


OUT
1 Check the tightness of all the four screws
holding the cover on the tubehead.
2 Check the tightness of allen bolts holding
the tubehead on fork.
3 Check the tightness of bolt holding the fork
on articulate arm.
4 Check the presence of 12 nos of circlips on
6 pins on articulate arm.
5 Check the tightness of 4 nos. of bolts
holding the articulate arm on the column
carraige .
6 Visually check the condition of two wire
ropes for followings :
6A no loose strands ( if loose strands seen ,
replace the wire rope )
6B equal wire rope tension. ( If not , adjust the
tension)
6C no rubbing of wire ropes are against any
part during up/down movement.
7 Check at the top of column , the fixing of
pulley shaft .
Released
74
P M S C H E K LIST FO R H O R IZO N T A B L E .
ADDRESS OF THE
C U S T O M ER
SERIAL NUMBER OF THE TABLE

IN STALLATION DATE (Approx)
DATE O F PERFORMING P M S
NAME OF SERVICE ENGIN E E R
S. TEST CHECKED B R IE F D E S C R IPTION OF

NO. (tick mark) A D J U S T M ENTS C A R R I E D
OUT
1 Check the four props ( legs ). T hese should not have
shake.
2 Check the movement of the Bucky from head
end to foot end
3 Check Bucky lock effectiveness
4 Check on bucky tray , cassette lock effectiveness
5 Check functioning of bucky
6 Check bucky connections . retightened those screws
7 Check E A R T H I N G connection of table . retighten that
screw / bolt.
N O T E : T ICK IF THE CHECK ING IS COMPLETED.. CARRY O U T T H E A J U S T M E N T

WHEREEVER
N E C E S S A R Y . B R IE F L Y W RITE T H E JOB DONE
REFER T O S E R V IC E C D FO R D O C U M E N T Q U IC K I N S T A L L A T IO N G U ID E D O C N O .
129962 SM
F O R ALL C T Q S A N D SAFETY A SP E C T S O F IN S T A L L A T I O N . CARRY OUT T H O S E CHECKS
& FILL UP
T H A T C H E C K LIST AS W ELL ALO N G W IT H T H IS PM S C H E C K LIST
A L S O U SE A E R B FIELD DATA FORM S CHECK LIST ( A , B , C1 to C9 , D ) TO TEST THE
S Y S T E M ( congruence of radiation and optical fields , central beam alignment , alignment of film
cassette
w ith bucky grid , focal spot size , kvp measurement , linearity of m A loading stations , linearity of timer
,
output consistency , total filteration.) FIL L U P T H O S E C H E C K LISTS A S W E L L .
Released
75
PMS CHEK LIST FOR REGENT TABLE.

ADDRESS OF THE
CUSTOMER

SFD MODEL (REVEALEX / SMARTX )

OUT
1 Check the movement of the cassette carrier
2 Check the functioning of the Programme Selector on
SFD.
3 Check the movement of Divider & cone Plate.
4 Check the functioning of the Locks on the plate.
5 Check the orientation of the Grids in SFD & in the
Bucky. The center line on the Grid Has to be
parellel to center line on the Table Top.see that the
tube side is facing the table top.
6 Check the functioning of the Switches on the SFD.
7 Check the functioning of both the PUSH BUTTON
switches provided for Fluoroscopy.
8 check the operation of the U/C shutters in both the
Positions of the table
9 Check the movements of SFD. up / down , Sideways
& longitudinal.in both the positions of the table
Horizontal & Vertical.
10 Check the balancing of the SFD.( Table in both
the positions )
11 Check both the wire Ropes of SFD mounting
a) Tension must be Equal for both the wire ropes.
b) Not a single strand should come out of the wire
ropes. ( No broken Strand)
12 Check the movement of the Bucky From head end
To foot end.
Check the Bucky Lock. Check the cassette lock.
Check the Connections of the Bucky.
Check the Earthing connection of the table.
Check the grouting of the table.
Released
76
PMS CHEK LIST FOR SIMPLEX TABLE.

ADDRESS OF THE
CUSTOMER


OUT
1 Check if the locking stud engages fully in
all the five positions .
2 Table should not have shake.
3 Check the mounting bolts ( table body to
base)
They must be tight.
4 Check the m ovement of the Bucky from
head end to foot end.
5 Check Bucky lock effectiveness
6 Check on bucky tray , cassette lock effectiveness
7 Check functioning of bucky
8 Check bucky connections . retightened those
screws
9 Checl earthing connection of table . retighten that
screw / bolt.
10 Check the grouting of the table
W HEREEVER
NECESSARY . BRIEFLY W RITE THE JOB DONE

129962 SM
FOR ALL CTQS AND SAFETY ASPECTS OF INSTALLATION . CARRY OUT THOSE
CHECKS & FILL UP
THAT CHECK LIST AS W ELL ALONG W ITH THIS PMS CHECK LIST .
ALSO USE AERB FIELD DATA FORM S CHECK LIST ( A , B , C1 to C9 , D ) TO TEST
THE SYSTEM ( congruence of radiation and optical fields , central beam alignment , alignm ent
of film cassette with bucky grid , focal spot size , kvp measurem ent , linearity of m A loading
stations , linearity of timer , output consistency , total filteration.) FILL UP THOSE CHECK
LISTS AS W ELL .
Released
77
PMS CHEK LIST FOR ST 20 PORTABLE

ADDRESS OF THE CUSTOMER
SERIAL NUMBER OF THE UNIT


NO. (tick mark) ADJUSTMENTS
CARRIED OUT
1 Lubrication of tracks / pulleys / shaft / pins /
wheels etc
Donot open the carriage assembly .
2 Presence of spring washers / lock washers
and lock nuts
3 Visual inspection of parts especially
castings for any cracks Critical to
Safety
4 Noise less movement of carraige especially
at junction of two uprights.
5 Accuracy of panel voltmeter and mA meter
6 Tighten all the connections ( 3 pin top , and
terminal strip connections inside the control
and connection on tubehead.
7 Ensure EARTHING continuity between
control / tubehead / mains earth
Released
78
PMS Check List for 90 SERIES TUBE STAND

ADDRESS OF THE CUSTOMER
TUBE STAND MODEL NAME

SERIAL NUMBER OF THE TUBE STAND
Time Required 1 and 1/2 hourone person

OUT
1 Check the function of Foot Lock (Locks /
Unlocks )
- Do not use any lubricant
(if not working , adjust the eccentric)
2 Check the Swivel Lock Sq. Pin engages/
disengages
Put few drops of 3in 1 oil on square pin.
3 Check all the screws and allen bolts holding
(two sideway tracks & centre track) are

tight.
Tighten those which are loose
4 Check the movement of carraige up &
down
5 Balancing of the tube (Tube must stop at
any position without applying locks)
6 Remove the cover & check all bearings
physicall
- for cracks on outer shell & eccentric
bearings are in place & shell is touching the
column surface. Clean the tracks (No oil
traces
Released
79
CHAPTER 6
RENEWAL PARTS LIST

old part # Part Description New Part #
Collimex Spare part list
WGEL150197 LBD BULT-COLUMN ASM 5163312

WGEL157806 COUPLING BLOCK ( motorised ) 5213639
WGEL160101 LIGHT BEAM DIAPHRAGM( collimex III) 5214149
WGEL160286 MIRROR FOR LBD 5163456
WGEL160502 MOTORISED LBD 5190353
WGEL160627 MOTOR (motorised ) 5213859
DX 300 Spare Part List
WGEL133581 PANEL 21-5V SPPLY/KVP MTR 5214089

WGEL101371 PUSH BUTTON SWITCH RED (OFF 90S15A) 5213489
WGEL101372 PUSH BUTTON SWITCH ASSEMBLY (ON 90S14A ) 5213465
WGEL101611 FUSE CARTRIGE 63 A 30F1, 30F2 5214299
WGEL101631 GLASS FUSES 10 AMPS 40 F1, 40F2, 40 F3 5214244
WGEL101632 GLASS FUSES 3 AMPS 40F7 5214263
WGEL101639 GLASS FUSES 1 AMPS 40F6, 40F5 5214136
WGEL101884 CABLE FOR STATOR 3 CORE 5214410
WGEL101997 CONTACTOR-LINE dx 300 5213910
WGEL102167 POWER RELAY 24V (3PDT) - 40 K 13 5213686
WGEL102167 POWER RELAY 24V (3PDT) 5213686
WGEL102192 RELAY-ROT.PORT-6V DC - 40 K5 5213993
WGEL102193 RELAY-3PDT 24V D.C.-40 K1 TO 40K4, 40K6 TO 40K12 & 61K1 5213610
WGEL102205 RESISTOR 200 OHMS 150W - 40 R1 - SF 5213640
WGEL102208 RESISTOR 100OHMS 100W 40R2 LF 5214228
WGEL102247 RESISTOR 400OHMS 120W 40R6- FIL BOOST 5213614
WGEL102376 FLUORO TIMER--DX-300 5213757
WGEL102391 PUSH BUTTON, GREY - 90 S9 A , 90 S10 A 5213497
WGEL102392 PUSH BUTTON, WHITE - 90S11 A , 90S12 A , 90S13 A 5213887
WGEL103338 IC 5 AND IC 6 FOR DX300 5213677
WGEL103406 TECHNIC SELECTOR SWITCH 5214177
WGEL103409 TAP SWITCH VOLT.COMP. KVP MINOR AND MAJOR 5213848
WGEL103925 PUSH BUTTON SWITCH ASSEMBLY FOR FUNCTION SELECTION 5213583
WGEL104145 PIEZO BUZZER 24 V DC 5213506
WGEL104157 ZENER DIODE 12V 71 CR1 , 71 CR2 5213796
WGEL104351 RESISTOR 2.2K 40W 61 R2 5213551
Released
WGEL104355 RESISTOR- 1K 40W 61 R3 5171372

WGEL104535 POT 200OHM 50W FLURO MA CONTROL 5163245
80
WGEL104541 RESISTOR 3.3K 25W DX-300 61 R1 5190716

WGEL105303 MA MATER 0-300 MA DX-300 5163755
WGEL105320 MCB 30 A S P 5155427
WGEL112401 KNOB SMALL - TIMER AND TECH. SELECTION SWITCH 5218762
WGEL112402 KNOB BIG , VOLTAGE, KVP MAJOR , MINOR, FLURO KVP, FLL 5218763
WGEL133531 PANEL 71-VOLTMETER 5163206
WGEL133532 PANEL 72 DX-300 5190636
WGEL133534 PANEL 82-KVP MTR & DISP 5171104
WGEL133543 PANEL 73 DX300 5214108
WGEL133582 PANEL 42-DX300 MA MTRING 5190085
WGEL133583 PANEL 43 DX300 ROTOR/MISC 5171186
WGEL133584 PANEL 25 DX300/TIMER&TECH 5213628
WGEL133761 PCB ASM PANEL 81--DX-300 5162893
WGEL139121 FIBER GLASS CTL DX-300 5170986
WGEL139385 DISPLAY PANEL - STICKER 5213444
WGEL139386 OPERATOR PANEL STICKER 5171182
WGEL139471 EPROM IC 1 5170757
WGEL139472 EPROM IC9 5190104
WGEL139501 DXD300 GENERATOR 5171464
WGEL139502 DX300 GENERATOR 5155452
WGEL139511 DX/DXD300 CONTROL 5155436
WGEL139531 AUTO TRANSFORMER 60T1 5214074
WGEL139571 TRANSFRMER 60T2 DX300/525 5213866
WGEL139572 TRANSFRMER DX300 60T3 5163002
WGEL139621 TIME SELECTOR SWITCH ASM - WITH RESISTOR CHAIN 5163269
WGEL139643 CVT 5163156
WGEL139981 IC-5 FOR DX-300 5163372
WGEL139982 IC-6 FOR DX-300 5170116
WGEL142355 OIL PLUG SCREW 5214090
WGEL143481 HAND SWITCH DX 300 5163128
WGEL144771 H.V.RECTIFIER 300MA/500MA 5214047
WGEL145401 SOLENOID ASSEMBLY HV CHANGE OVER 5214369
WGEL145494 SPACE CHRGE XFRMER 40 T1 DX300 5170694
WGEL146643 DXD300 TRANSFORMER 5163039
WGEL147241 TRANSFORMER 40 T2 CAPACITY CURRENT ADJUST. 5190715
WGEL147243 CURRENT TRANSFORMER FOR ROTOR CIRCUIT40 T3 5171479
WGEL148402 TAP SWITCH FLURO KVP 5163374
WGEL148731 CABLE RECEPTACLE 5163279
WGEL148751 FILAMENT XFRMR THX-1 TUBE 5162820
WGEL148801 30 KVA TRANSFORMER 5171166
WGEL133533 PANEL 81-KVP&MAS DISP (old units) 5171288
WGEL139587 DIAL (ACRYLIC SHEET) 5171301
WGEL 148502 HV TRANSFORMER ASSEMBLY 5171216
DX525 Spare Part List
WGEL101611 FUSE CARTRIGE 63 A 5214299

WGEL101621 FUSE HOLDER 63 A 5213972
WGEL101997 CONTACTOR-SAFETY&LINE dx 525 5213910
WGEL102167 POWER RELAY 24V (3PDT) - 5213686
Released
WGEL102191 24 VOLTS DC DPDT RELAY 5214373
81
WGEL102193 RELAY-3PDT 24V D.C. 5213610

WGEL102205 RESISTOR 200 OHMS 150W - 20 R3 - LF 5213640
WGEL102206 RESISTOR 350 OHMS 150W - 20 R2 SF 5213502
WGEL102208 RESISTOR 100 OHMS 100W 5214228
WGEL102247 RESISTOR 400 OHMS 120W 20 R1 - FIL BOOST 5213614
WGEL102248 RESISTOR 9 OHM 200W- 5213534
WGEL103318 MCB 30 A 5213654
WGEL103409 TAP SWITCH VOLT.COMP. KVP MINOR AND MAJOR 5213848
WGEL103416 MA/MAS METER 0-500MA 5213987
WGEL103595 EDGE CONNECTOR 22W DX-525 5214055
WGEL103912 KNOW ASM DX-525 5214235
WGEL103921 SWITCH ASM(90S1,90S2) ON/OFF SW 525 5213841
WGEL103922 FUNC.SEL.SWITCH ASM DX525 5214409
WGEL103923 SWITCH ASM (MA SEL)DX-525 5213801
WGEL104131 RELAY 200 VOLTS AC DPDT 5214389
WGEL104181 SCR MELTRON TY 2004 47SCR1 5214433
WGEL104182 SCR TY8004 5214046
WGEL104183 SCR MELTRON TY8016 5213767
WGEL104188 SCR -30 SCR1 & 2 5213920
WGEL104351 RESISTOR 2.2K 40W DX525 5213551
WGEL104355 RESISTOR-LATCH LOAD 1K40W 5171372
WGEL104368 100 OHM 50 WATTS WIRE WOUND RESISTOR 5163547
WGEL104378 680 OHMS, 30 WATTS, WIRE WOUND RESISTOR 5213721
WGEL104381 3.3 OHM 50 WATTS WIRE WOUND RESISTOR 5190669
WGEL104535 POT 200OHM 50W FLURO MA CONTROL 5163245
WGEL104548 RESISTOR 820 OHM 20W 5170708
WGEL105500 240 / 20-1 VARISTOR 5155479
WGEL105501 VARISTOR 30V1,RDN-320/14 5162988
WGEL105502 320 / 20-2 VARISTOR 5213580
WGEL112401 KNOB SMALL 5218762
WGEL112402 KNOB BIG 5218763
WGEL133501 PANEL 21 DX-525 5214036
WGEL133502 PANEL 42 DX-525 5190034
WGEL133503 PANEL 43 DX-525 5171109
WGEL133504 PANEL 48 FLIP-FLOP CKT 5213569
WGEL133531 PANEL 71-VOLTMETER 5163206
WGEL133532 PANEL 72 DX-525 5190636
WGEL133541 PANEL 47 DX-525 5163067
WGEL133641 PANEL 62 5190328
WGEL133762 PCB 81 FOR DX-525 5190648
WGEL139101 DX525 GENERATOR 5213835
WGEL139111 CONTROL DX-525 5162939
WGEL139121 FIBER GLASS CTL DX-300 5170986
WGEL139241 TRANSFORMER ASM 20T2 5163698
WGEL139242 KVP METERING TRANSFORMER 60 T2 5214388
WGEL139243 TRANSFORMER 90 T1 5190096
WGEL139301 H.T. TRANSFORMER DX-525 5214200
WGEL139473 EPROM IC-1 5170817
Released
WGEL139474 EPROM IC-9 5190253
82
WGEL139531 AUTO TRANSFORMER 60T1 5214074

WGEL139643 CVT 5163156
WGEL139983 IC-5 FOR DX-525 5163317
WGEL139984 IC-6 FOR DX-525 5213529
WGEL143481 HAND SWITCH DX525 5163128
WGEL143604 TRANSFORMER ASSEMBLY 5213825
WGEL143652 TIME SELECT SWITCH ASM 5155493
WGEL144594 CB PANEL 23 5170991
WGEL144771 H.V.RECTIFIER 300MA/500MA 5214047
WGEL144801 50KVA TRANSFORMER 5170783
WGEL146276 EDGE CONNECTOR 12 WAY 5213533
WGEL147241 TRANSFORMER 40 T2 CAPACITY CURRENT ADJUST. 5190715
WGEL147243 CURRENT TRANSFORMER FOR ROTOR CIRCUIT40 T2 5171479
WGEL148401 TAP SWITCH 1P 12W FLURO KVP 5199921
WGEL290107 CONTACTOR KIT 5218785
manual TRANSFORMER 60 T3 (dx525 ) 5218803
Genius 100 Spare Parts List
WGEL101371 PUSH BUTTON SWITCH RED 5213489

WGEL101379 PUSH BUTTON SWITCH BLACK 5213530
WGEL102193 RELAY-DPDT 24V D.D. 50/60 5213610
WGEL102246 RESISTOR 600 OHMS 5214267
WGEL102247 RESISTOR 400OHMS 120W FIL 5213614
WGEL102996 CONTRACTOR 16 A 5213784
WGEL103314 MCB 10 A 5214402
WGEL103595 EDGE CONNECTOR 22W GE100 5214055
WGEL104353 RESISTOR(I.R) 120OHMS 30W 5162821
WGEL129221 POWER SUPPLY 5213718
WGEL129243 EPROM IC 8 5199941
WGEL129244 EPROM IC 9 5163433
WGEL129371 GENIUS 100 CONTROL 5163648
WGEL133813 DISPLAY PCB ASSLY 5171422
WGEL140191 BOOSTER TRANSFORMER 50/60 5213776
WGEL143481 HAND SWITCH GE 100 5163128
WGEL144182 CONTROL-TUBEHEAD CABLE 5163234
WGEL146302 TUBE HEAD ST-100 5190041
WGEL146741 TRANSFORMER 10KVA 5190172
WGEL146861 FILAMENT TRANSFORMER ASSEMBLY 5190535
WGEL146923 HT TRANSFORMER ASSEMBLY LOW 5163677
WGEL148401 TAP SWITCH 1P 12W GE100 5199921
WGEL148402 TAP SWITCH 2P 12W KVP 5163374
WGEL181961 FORK & ADAPTING PARTS 5218753
WGEL133783 POWER SUPPLY PCB (FROM SL. NO.6) 5218799
WGEL148404 TAP SWITCH ASSEMBLY (4P-6W) TECHNIC SELECTOR 5218802
Released
WGEL129131 FRP CABINET GEN 100 5171071
83
Genius 500 Spare Part List (obsolete )
WGEL105503 275/20-2 varistor 5213711

WGEL112520 PUSH BUTTON SWITCH WHITE 5162815
WGEL130195 TRANSFORMER 5214224
WGEL130272 AUTO X-MER 5163643
WGEL130321 CONTROL TO HT CABLE ASSEMBLY 5171404
WGEL130351 EPROM OC 7 5190174
WGEL130362 41U2 EROM 5170716
WGEL133744 PCB ASM--GENIUS 500 5171201
WGEL133784 MICROPROCESSOR PCB ASSEMBLY 41 5163429
WGEL130218 KEY BOARD ASSEMBLY 5218792
WGEL130352 EPROM IC-8 5218793
WGEL130361 41U1 EPROM 5218794
WGEL133741 LINE SYNC. PCB ASSEMBLY 5218796
WGEL133743 MA / MAS PCB ASSEMBLY 5218797
Genius 60 spare Part List

WGEL101379 PUSH BUTTON SWITCH BLACK 5213530
WGEL102193 RELAY-DPDT 24V D.D. 5213610
WGEL103105 RECTIFIER (I.R.)-ST-20 VF 5213463
WGEL103314 MCB 10 A 5214402
WGEL103595 EDGE CONNECTOR 22W GE60 5214055
WGEL129111 GENIUS 60 CONTROL 5171063
WGEL129115 DISPLAY FILM 5170578
WGEL129116 CONTROL FILM 5190115
WGEL129221 POWER SUPPLY 5213718
WGEL129241 EPROM IC 8 5213713
WGEL129242 EPROM IC 9 5190088
WGEL129251 TIME SELECTOR SWITCH ASSEMBLY 5170602
WGEL129701 MOBILE STAND GNS 60 5171437
WGEL133811 DISPLAY PCB GENIUS 60 5214297
WGEL143149 BELLOW ST-20 (P) 5162888
WGEL143258 HOLDER FOR BELLOW 5190224
WGEL143481 HAND SWITCH GE 60 5163128
Released
84
WGEL146301 TUBE HEAD ST-60 5190691

WGEL148401 TAP SWITCH 1P 12W GE 60 5199921
WGEL148402 TAP SWITCH 2P 12W KVP 5163374
WGEL133782 POWER SUPPLY PCB ASSEMBLY 5218798
WGEL280055 GENIUS MOBILE XRAY UNIT 5218777
WGEL129131 FRP CABINET GEN 60 5171071
HV Cables and Sleevings
WGEL280045 SLEEVINGS STRAIGHT 5218775

WGEL280060 HV CABLES 6METERS 5218779
WGEL280061 CABLE 8 METER 5218780
WGEL280062 HV CABLE 10 METER 5218783
IITV Spare part List
manual Monitor (Imported) 5218816

manual Monitor Trolley (Local) 5218817
manual Adaptor Plate (Local) 5218819
manual IITV Kit (Local) 5218820
Mobile Stand Spare Parts List
WGEL129701 MOBILE STAND GNS 60 5171437

manual Articulated Arm (GE60/100) 5218787
manual Mobile Castor wheel (square plate) (ge60/100) 5218788
manual Mobile Castor wheel (rectangular Wheel) (GE60/100) ( new type ) 5218805
Oscillex Bucky Spare Parts List
WGEL150261 BUCKY LOCK 5190776

manual Grid 10*1 5218810
WGEL101375 MICRO SWITCH-DPDT OSCII 5213651
WGEL150598 GRID 6:1 60 LINES 5190468
WGEL150599 GRID 8:1 (80 LINES) 5190782
WGEL152891 ALUMINUM CAMS FOR BUCKY 5190046
WGEL157149 bucky motor 5190325
WGEL157391 BUCKY CAM 5170597
WGEL158111 BUCKY ASM-OSCILLEX II 5190704
WGEL158151 CASSETTE TRAY-OSCILLEX 5213525
WGEL158262 BUCKY ADAPTING PART-HORZ 5190681
Released
WGEL158291 CAMS FOR BUCKY MOTOR 5163010
85
Portable Stand Spare Parts List
WGEL144411 RADIOGRAPHIC CONE "C" ST20 5170997

WGEL144421 RADIOG.&MASTOID CONE "D" ST 20 5171462
WGEL161201 CARRIAGE ASM-VERT STAND 5190566
WGEL161357 HANDLE (BAKELITE) 5170623
WGEL161381 LOCKING ASM N.P STAND 5213609
WGEL161101 Demountable stand 5163055
WGEL161215 CARRIAGE ASM-VERT STAND 5171274
WGEL161217 WGEL161217-SHAFT 5171231
Regent Table Spare part list
WGEL102806 SOLENOID 5213720

WGEL150241 CONVERSION KIT--REGENT-11 5171094
WGEL152154 STEEL WIRE ROPE 5170814
WGEL152991 CRANK HANDLE ASSEMBLY 5171198
WGEL153137 UPRIGHT BUSH 5163730
WGEL153203 REGENT 1 TABLE 5171148
WGEL153204 REGENT 2 TABLE 5163037
WGEL153289 SPROCKET WITH KEY 5171504
WGEL153511 WIRE ROPE-REGENT 5170654
WGEL153513 CABLE ASM(BUCKY C'WT)-REG 5214059
WGEL153839 COUNTER WEIGHT 5190319
WGEL153858 END COUNTER WEIGHT (3.5 KG LEAD) 5171452
WGEL153859 END COUNTER WEIGHT (1.5 KG LEAD) 5163740
WGEL153861 MAGNETIC LOCK-GAMMAREX 5163718
WGEL153880 UNDER COUCH TUBE ADAPTING 5155446
WGEL155191 CABLE ASSEMBLY COILED 5214240
WGEL159101 REGENT CONTROL ASM 5213967
WGEL174945 MERCURY SWITCH 5218751
WGEL280025 FLUOROSCOPIC SCREEN 5218774
WGEL159111 Transformer T 1 in the Wall mounted Control 5218804
WGEL199132 CORD CONNECTOR ASSEMBLY (bucky cable) 5218806
manual Smartx upgrade kit 5218807
manual Micro switch assembly 5218808
WGEL159341 TABLE TOP W/FRAME-REGENT 5163155
WGEL150593 GRID(CARTON)-REVEALEX 5162940
WGEL152646 LEAD GLASS (smart x) 5163568
WGEL165102 REVEALEX ASM 60-2C 5214010
WGEL165128 KNOB REVEALEX 5170976
WGEL182116 CAMS FOR REVEALEX 5218755
WGEL101392 PUSH BUTTON-REVEALEX 5214037
WGEL101439 FOOT SWITCH 5218790
ST / SRS Series spare part list

Released
WGEL102163 RELAY 5214275
86
WGEL104350 RESISTOR 6.2K 20 WATTS 5213560

WGEL104351 RESISTOR 2.2K 40W SRD-325 5213551
WGEL143523 SCR PCB CARD SRD-325 5214265
WGEL143641 TIME SELECTOR SWITCH 5162855
WGEL143681 CIRCUIT BOARD ASM SRD-325 5214391
WGEL147295 DIAL 5213812
WGEL101997 CONTACTOR-SAFETY&LINE 725 5213910
WGEL103113 ZENER DIODE 24V 3W 5214226
WGEL103306 MA METER 0-500 MA SRD 725 5214106
WGEL104188 SCR SRD-725 5213920
WGEL143651 TECH SELECT SWITCH ASM 5163145
WGEL144594 CB PANEL 23 SRD 725 5170991
WGEL149428 TRANSFORMER SRD-725 5155503
WGEL101372 SWITCH 10A250V AC SRS 150 5213465
WGEL102248 RESISTOR 9OHM 200W-SRS150 5213534
WGEL103401 TAP SWITCH12P SRS-150/300 5214169
WGEL103402 TAP SWITCH-SRS-150/300 5214234
WGEL104131 RELAY 7K OHM COIL SRS-150 5214389
WGEL145494 SPACE CHRGE XFRMER SRS150 5170694
WGEL148502 XFMR ASM SRS-150/300 5171216
WGEL101466 TOGGLE SWITCH-SPRING RET. 5213976
WGEL101611 FUSE CARTRIGE 63 A 5214299
WGEL101979 CKT BREAKER-OVER LOAD 5213461
WGEL102457 CERAMIN WAFER.D.SWITCH 5214186
WGEL103115 RELAY 5214394
WGEL103267 RESISTOR 30 OHMS 200 WATT 5213644
WGEL103305 MA METER 0-350 150/300 5213735
WGEL103415 VOLTMETER 0-300 ROUND 5214039
WGEL144361 FILAMENT TRANSFORMER 5162973
WGEL146166 DIAL 5190099
WGEL146277 EDGE CONNECTOR 21 PIN 5163196
WGEL146684 SEL SWITCH 5214436
WGEL147167 MAJOR KVP DIAL 5170688
WGEL147168 DIAL 5170600
WGEL147169 DIAL 5214051
WGEL147178 DIAL PANEL MINOR KVP 5171160
WGEL147185 DIAL 5190783
WGEL147296 300 MA DIAL 5163209
WGEL147361 BOOSTER TRANSFORMER 5171240
WGEL148139 TECK SELECTOR 300 MA 5214143
WGEL148145 KVP DIAL FOR 300 MA 5170893
WGEL148301 ROTOR PROTECTOR ASSEMBLY 5213814
WGEL149546 SUPPORT CHANGEOVER 5199945
WGEL165108 MICRO SWITCH SRS-150/300 5162980
WGEL143265 ANODE SUPPORT 5162970
WGEL103303 MA METER 0-120 ST100 5214323
WGEL103307 MA METER 0-70 ST 50/100 5213626
WGEL105301 MA METER 0-120 MA 5213519
WGEL105306 MA METER 0-6-120MA 5163666
Released
WGEL140142 TECH SELECTOR SWITCH 5190447
87
WGEL140249 DIAL TECH SELECTOR ST-100 5163376

WGEL140271 ROTOR CONTROLLER ASSEMBLY. 5171398
WGEL143643 TIMER DECK SWITCH ST-100 5163753
WGEL143691 ELEC. TIMER ASSY WITH PCB, TRANFORMER ETC. 5213773
WGEL144771 H.V.RECTIFIER 5214047
WGEL146165 DIAL ST 100 5163328
WGEL146633 SPACE CHRG XFRMR ST-100 5190257
WGEL148462 TAP SWITCH TEC SEL 6P 6W 5171466
WGEL148505 HT XFORMER ST100 5190374
WGEL140255 DIAL FLUORO TIMER 5171252
WGEL140246 DIAL FLUORO VCC,VCF ST100 5171451
ST 20 - (PORTABLE )
WGEL020772 METAL SEALS 5214286
WGEL101465 TOGGLE SWITCH-DPDT-ST-20 5214170
WGEL101921 KNOB (ROUND SHAFT) 20/VF 5213518
WGEL101931 KNOB ASM-VERT FLUORORAD 5214413
WGEL102136 DSA-1 TUBE INSERT 5213481
WGEL102333 MA METER GREY ST 20 (P) 5213973
WGEL102334 VOLTMETER GREY ST 20 (P) 5214148
WGEL102371 VOLT COMP SWITCH FOR ST20 5213752
WGEL103266 RESISTOR 40OHMS 302-ST-20 5214077
WGEL103357 VOLT METER 5214082
WGEL103359 MA METER FOR 20MA PORTABL 5214008
WGEL103591 MALE CONNECTOR ST-20(P) 5214441
WGEL103592 FEMALE CONNECTOR ST-20(P) 5214094
WGEL103912 KNOW ASM DX-525 5214235
WGEL104182 SCR TY8004 5214046
WGEL104183 SCR MELTRON TY8016 5213767
WGEL104355 RESISTOR-LATCH LOAD 1K40W 5171372
WGEL104535 POT 200OHM 50W ST-20 5163245
WGEL142908 TECH DIAL 5214215
WGEL142911 CONTROL ASM ST20 5162831
WGEL142927 DIAL TECH SEL S3 ST20 5214183
WGEL142928 DIAL (RAD TIMER-S8)ST-100 5171296
WGEL143148 GASKET ST-20(P) 5162868
WGEL143149 BELLOW ST-20 (P) 5162888
WGEL143202 TUBE HEAD ST-20P 5163325
WGEL143249 GASKET 5171239
WGEL143266 ANODE SUPPORT 5163277
WGEL143302 ST 20 PORTABLE 5155461
WGEL143482 HAND SWITCH ASM ST-20(P) 5190100
WGEL145541 AUTO XFRMR ASM 5214434
WGEL146276 EDGE CONNECTOR 12 WAY 5213533
WGEL146317 BASE PLATE 5214238
WGEL146682 TIME SELECT.SWITCH ST20VF 5162982
WGEL146683 TIME SELECT.SWITCH ST20-P 5162959
Released
WGEL146801 HT TRANSFORMER ASSEMBLY 5162849
88

WGEL148401 TAP SWITCH 1P 12W ST-20P 5199921
WGEL148403 TAP SWITCH 2P 6W ST-50/60 5170618
WGEL181962 TUBE HEAD FORK AND ADAPTING PLATE 5218754
WGEL133721 PCB ASSEMBLY FOR ST 20 5218795
WGEL104132 RELAY 200 V AC 5213566
WGEL142919 DIAL 5214032
WGEL101351 CRANK HANDLE 5214404
WGEL103105 RECTIFIER (I.R.)-ST-20 VF 5213463
WGEL103308 VOLTMETER 0-30VAC ST50/60 5213805
WGEL103411 MA MATER 0-70 MA ST50/60 5214210
WGEL105300 MA METER 0-70 MA 5170959
WGEL133651 PCB ASM 5213928
WGEL140147 DIAL (TECH SELECTOR) 5213537
WGEL143258 HOLDER FOR BELLOW 5190224
WGEL146168 TIMER DIAL ST-50/60 5171120
WGEL146681 TIMER SELECTOR SWITCH 5213475
WGEL101461 TOGGLE SWITCH SPDT (RESET) 5218791
WGEL144183 TUBE HEAD CONTROL CABLE 5214208
WGEL195239 CASTOR WHEEL/DUPLEX FRONT 5218771
WGEL101463 TOGGLE SWITCH-ST 50/60 VF 5213653
WGEL101466 TOGGLE SWITCH-SPRING RET. 5213976
WGEL103595 EDGE CONNECTOR 22W ST60/100 5214055
WGEL103912 KNOW ASM DX-525 5214235
WGEL104535 POT 200OHM 50W ST-20 5163245
WGEL105315 VOLTMETER 5190169
WGEL140245 DIAL KVP ST-50/60 5171068
WGEL143148 GASKET ST-20(P) 5162868
WGEL143149 BELLOW ST-20 (P) 5162888
WGEL143481 HAND SWITCH ST-50/60 5163128
WGEL143481 HAND SWITCH ST-50/60 5163128
WGEL143692 ELECTRONIC TIMER ASSEMBLY 5213793
WGEL146317 BASE PLATE 5214238
WGEL146345 ANODE SUPPORT ST-100 5190389
WGEL148401 TAP SWITCH 1P 12W ST-60/100 5199921
WGEL151142 TILTOMETER ST-50/60/100 5163736
Released
WGEL101415 DP CIRCUIT BREAKER 5 AMP 5218789
89
WGEL140161 AUTO TRANSFORMER ST 60/100 5218800

WGEL146632 TRANSFORMER ASSEMBLY 5218801
WGEL102390 PUSH BUTTON BLACK 5213978
WGEL102393 PUSH BUTTON RED 5213717
WGEL102394 PUSH BUTTON GREEN 5214270
WGEL171757 V-BELT 5218750
Horizon & Simplex Table Spare part list
WGEL155251 FOOT STEP ASSEMBLY 5190299

WGEL150111 HAND GRIP ASSEMBLY 5213499
WGEL150171 HAND GRIP 5213498
WGEL150301 COMPRESS.BAND-HORIZ.TABLE 5213547
WGEL150811 FOOT REST ASSEMBLY 5170917
WGEL154801 HORIZONTAL BUCKY TABLE 5163582
WGEL155101 SIMPLEX TABLE 5162898
WGEL155355 TABLE TOP W/O FRAME-SMPLX 5190347
Tubes
manual Toshiba 7239 Tube 5218811

manual Toshiba Electrical kit 5218812
manual Toshiba Adapt Mechanical Kit 5218813
WGEL255545 RAY PORT 5218772
WGEL280066 THX-1 TUBE ASM (20/40) 5218784
WGEL280067 thx -II tube 5218786
WGEL102135 DSA-3 TUBE INSERT 5214042
WGEL102136 DSA1 tube insert (ST 20) 5213481
WGEL132102 FLOURILUX ( II Tube) 5190205
Tube Stand Spare part list
WGEL165102 WGEL165102-REVEALEX ASM 60-2C 5214010

WGEL186102 90-2 R TUBE STAND 5218758
WGEL186103 90-3 FR TUBE STAND 5218759
WGEL186126 FLOOR RAIL ( comes in single piece) if pair is req , order 2 no's 5218761
WGEL186127 CEILING RAIL-SMALL 5218764
WGEL186938 SPACER 5218769
WGEL186939 SPACER 5218770
WGEL186104 90-4 FR Tube Stand 5218809
WGEL186105 90-5 FR TUBESTAND 5218760
WGEL186261 TELESCOPIC CROSS ARM (90-1R) 5218765
WGEL186431 WIRE ROPE 5218767
WGEL186101 90-1 R TUBE STAND 5218757
manual Ceiling Suspension (Local) 5218818
Released
90
Revelax / Smart x SFD spare part list
WGEL-Smartx upgrade kit 5218807

WGEL280025 WGEL280025-FLUOROSCOPIC SCREEN 5218774
WGEL165101 WGEL165101-REVEALEX SFD (Smatr x) 5163041
WGEL150593 WGEL150593-GRID14 X 14 -REVEALEX 5162940
MISC PARTS
WGEL020886 GEAR REDUCER 5213856

WGEL101299 RESISTOR 650 OH 30 WATTS 5213961
WGEL103125 SCR 5213824
WGEL103161 POWER RELAY 5213540
WGEL103169 POWER RELAY 5213756
WGEL103337 IC 2716 5214139
WGEL103407 TECHSELECT SWITCH 5213665
WGEL105165 IC 5214257
WGEL107701 IC 9C72P,IC7 EFR CPU 5163176
WGEL112522 MICROSWITCH ASSEMBLY 5171523
WGEL129103 GENERATOR 5163314
WGEL132102 FLOURILUX ( II Tube) 5190205
WGEL132801 ANODE BREAKING KIT 5171090
WGEL133526 PANEL 5190708
WGEL133538 PANEL 82 5171368
WGEL133554 PCB DISPLAY 5171368
WGEL141185 ANODE CONTROL 5214193
WGEL142303 HEAD TO CONTROL CABLE 5190766
WGEL147528 ACTUATOR KNOB 5190020
WGEL152214 PULLEY 5190431
WGEL153583 MICRO SWITCH 5170742
WGEL159311 SHUTTER ACTUATING MECH. 5163070
WGEL161215 CARRAGE 5171274
WGEL161217 SHAFT 5171231
WGEL181401 FORK AND ADAPTING PARTS 5218752
WGEL182358 PULLEY 5218756
WGEL186288 BUSH 5218766
WGEL186432 CABLE ASM 5218768
WGEL280017 filament phantom 5218773
WGEL280048 LOCKING RING 5218776
Released
91
CHAPTER 7
SCHEMATICS
Released
92
STALLION 20
PORTABLE
Released
93
Released
94
Released
95
Released
96
Released
97
GENIUS 60
MOBILE
Released
98
Released
99
Released
100
Released
101
Released
102
Released
103
Released
104
GENIUS 100
MOBILE
Released
105
Released
106
Released
107
Released
108
Released
109
Released
110
Released
111
GENIUS 100
(STATIONERY)
Released
112
Released
113
Released
114
Released
115
Released
116
Released
117
Released
118
Released
119
DX 300
Released
120
Released
121
Released
122
Released
123
ROTOR DETAIL ROTOR RESISTANCE

BEL 0 I II BEL O & I 113 Ohms, I & II 139 Ohms, 0 & II 27 Ohms
TOSHIBA 1 3 2 TOSHIBA 1 & 3 - 61Ohms, 2 & 3 - 90 Ohms, 1 & 2 - 30 Ohms
Released
124
Released
125
Released
126
Released
127
Released
128
Released
129
Released
130
Released
131
Released
132
Released
133
Released
134
Released
135
Released
136
DX 525
Released
137
Released
138
Released
139
ROTOR ROTOR RESISTANCE

BEL - 0 I II BEL 0 & I 113 Ohms, I & II 139 Ohms, 0 & II - 27 Ohms
TOSHIBA 1 3 2 TOSHIBA 1 & 3 - 61 Ohms, 2 & 3 - 90 Ohms, 1 & 2 - 30 Ohms
Released
140
Released
141
Released
142
Released
143
Released
144
Released
145
Released
146
Released
147
Released
148
Released
149
Released
150
COLLIMEX III
Released
151
MOTORISED COLLIMEX
Released
152
Released
153
Released
154
Released
155
Released
156
Released
157
Smart X SFD
Released
158
Released
159

India X-Ray Service Manual

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Rendered PDF File Page 1 of 160 DOC0724495, Rev:1

Electronic Signature Information

Type Controlled Document

Title X-RAY TRAINING MANUAL

Name Reason For Change File Size (Bytes)

Route Signer Status Comments Completion Date

* Printed versions are For Reference Only *

TITLE PAGE NO.

2.0 Pre Installation 2

CHAPTER 2 Physical Installation 4

90-1R Tube Stand + Regent Table 5

CHAPTER 3 Calibration ,Functional Checks

CHAPTER 4 Trouble Shooting 68

CHAPTER 5 Preventive Maintenance Check List 70

DX 200, DX300 & DX525 Generators 70

CHAPTER 6 Renewal Parts List 78

DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE

All packages should be closely examined at the time of delivery. If damage is

IMPORTANT ---- X- RAY PROTECTION

It is important that anyone having anything to do with x-radiation be

2 Standard Room Layouts

2.1 Size of Doorway

2.2 Location of X-ray Installation

Refer to AERB Safety Code: AERB/SC/MED-2 (Rev 1) for

2.4 Room / power Requirement

POWER SUPPLY REQUIREMENTS

CASSETTES & FILMS 8 X 10 , 10 X 12 , 12 X 15 ,

2.5 Installation Tools

1.Standard service Engineers Took kit

Quick Installation Guide For all X-Ray Mech Products ( Local )

REVISION HISTORY ( Document wise)

Rev Date Author Modifications Owner Change note no.

90-1 TUBE STAND + REGENT TABLE.

TUBE STAND During Installation / PM / SERVICING

90-1 / 90-2 TUBE STAND + HORIZON

12 There is no excessive play at bearing asm. & ceiling rails.

TUBE STAND During Installation / PM / SERVICING

90-1 / 90-2 TUBE STAND + SIMPLEX TABLE.

16 Wire length is 1980 mm (Shorter type) CTQ

TUBE STAND During Installation / PM / SERVICING

90-3 / 90-4 / 90-5 TUBE STAND + SIMPLEX TABLE.

both directions and confirm that it stops due to end stoppers

37 Ensure foot step is fixed on front upright.

TUBE STAND During Installation / PM / SERVICING

Collimator : Collimex II and CollimeX - III

Motorized Collimator CollimeX-M

Properly Connecting earthing / ground wire in important SAFETY CTQ. Safety

Portable Stand (Stallion 20 P)

1. Educate customer / operator on

Room Layout for Simplex

Room Layout for Regent Table

For system interconnection refer calibration and function check manuals

Auto Transformer & Voltmeter.

KVP and Ma selection

Radiographic Timer circuit.

Common Problems faced in the field.

Refer sheet no 1 of the circuit diagram.

KVP & MA SELECTION.

Refer Sheet no 1 of the circuit Diagram.

This unit is capable of selecting one of the 6 combinations mentioned above.

SPACE CHARGE COMPENSATION.

TUBE CURRENT MEASURING CIRCUIT.

Refer Sheet no2 of the circuit diagram.