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J A L GAUGE LENGTH ir INCHES
10
0
0 0.1 0.2 c
!
3 0.4 0-5 0.6 0.7 0
08 0.9 1.0
THE PRESENT
INVESTIGATION.
Two distinct series of experiments on mild-steel specimens were
carried out.
$ 40.
.*
c,
an
g5 30.
%l
c,
G
; 20-
k"
10.
9
8-
C
for Series I in Fig. 5, where all the points, with but one exception,
fall very close to the straight line drawn.
Thus we have u = 57 and ,l3 = 0.29.
The complete elongation equation for the mild-steel shafting of
Series I becomes
Nominal 2ross-sec-
Number diam. of onal area,
of k a
jest -piece. test-piece,
inchea.
A,
y, inches.
-
Series I 1 0.35 0.0940 30 -0.56.)
2 0.60 0.278, 50 -0.60 I
3 0.85 0.567, 47 -056 } -0.59
4 1.10 0.951, 56 -0.62 1
5 1.35 1.431, 66 -0.60 J
6 1.35 1431, 65 -0.65
was again manually controlled. The times taken to reach the various
stages in the tests are given in Appendix 11.
Data and Experimental Results.-As before, full data were
obtained and are given in Appendix I. For both series the Brine11
numbers were derived from the mean of three impressions made on
a flat surface milled on one end of each test-piece. In Fig. 4, the
results on the large specimens are plotted on logarithmic co-ordinates
and analysed in exactly the same way as before. Fig. 6 shows the
corresponding curves for the second group. The derived constants
for both groups are embodied in Table 1. New values for u and /3
are now obtained from the straight line in Fig. 5, which represents
the mean of all the k-A plottings for the whole of Series 11. From
this second line we find u = 67 and /3 = 0*21,, and hence for the
Bessemer mild steel the complete elongation equation becomes
It has been shown that for a given test-bar the equation e per cent
= &Laholds where k and a are constants and L is the original gauge
length, and that k is a function of the original area A, given by the
expression IC = uAB, where u and /3 are constants.
Thus the general elongation equation becomes
e per cent = ~ A P L ~ . . . . . . (7)
It would appear that three constants are necessary t o express
the variation in elongation for a given material with gauge length
and cross-sectional area. However, it will now be shown that a
and /3 are not independent.
Barbs,* in 1880, enunciated and proved the general law that
Percentage Elongations.
I I
a . . . -
Calcu-
lated.
-
I Ob-
served.
Calcu-
lated.
114
served.
Ob- I lated.
Calcu-
85
4 . - . 72 67 - -
a . . . - - 61 5G
1 . . . 50 50 - -
12 . . . - - 43 45
14 . . . 41 42 - -
1% . . . - - 39 39
2 . . . 36 37 37 37
from which
d,=d,+a{d,-&d,+ 2.30 l o g l oL~ ) d , { . (10)
THE LIMITATIONS
OF THE ELONGATION
EQUATION.
It is of the utmost importance to know over what range the
general elongation equation (9) can be applied in practice for
homogeneous material. As equation (9) which involves only two
constants, is based on a combination equation of (7) and (S), we find
it necessary to examine :-
(a) Barbas Law, or the Law of Similarity.
(6) The limitations on gauge length and cross-sectional area.
(a) Barbas Law.-The law of similarity as first enunciated by
Barba * from his tests on similar specimens has been widely accepted
without exhaustive experimental confirmation. Appleby confirmed
the law for mild steelswithin the scope of his tests. Monypennyz later
obtained moderate agreement with similar test-pieces of some nickel
steels. Dalby,$ too, using the true breaking load to fracture, has
carried out careful tests on similar annealed mild-steel specimens,
turned from the same bar. In spite of care in selection and annealing,
the core was found to be somewhat more ductile than the bar as a
whole, and thus the elongations varied slightly. This effect has been
found present with both Series I and 11.
__
* LOG.cit.
t Proc. Inst. C.E., 1894, vol. cxviii, page 395.
$ The Engineer, 1921, vol. 132, page 220.
Strength and Structure of Steel and Other Illetals, 1923, page 69
0.29,
0.21. 0.21,
L
- between which the log-log function is linear in any given case.
dA
L
For Series I, the limits of - may be taken as approximately 1
~
d A
and 10, those for Series I1 being somewhat less. Some further
experimental results of Dalby * on it very homogeneous annealed
mild steel provide valuable information in connexion with short
gauge lengths. The data plotted on logarithmic paper as shown in
Fig. 7 yields a good straight line, the definiteness of which is
particularly striking in view of the fact that each point is derived
from a separate test-piece. For this particular steel u = 45 and
a = -0.20. Fig. 7 shows that the law holds for a gauge length as
L L
small as #-inch (-A=
signs of departure.
0.7) and a t 5 inches ~-= 9 there are no
hi 1
The case of very long gauge lengths may now be considered.
It so happened that test-piece No. 5 fractured near one end, which
enabled the elongations on equivalent gauge lengths up to 18 inches
to be evaluated from half-length data. The expression e per cent
- 66L-w60 was found to represent the results between 1 and 7 inches
gauge length after which a transition occurred, and a similar relation,
e per cent = 36L-029, then held between the limits of 9 and 18 inches.
* Loc. cit.
This behaviour was also noted in another case which indicates that
the general elongation equation is really the law of the so-called local
extension -a somewhat indefinite region embracing the necked
portion of the specimen and extending for several inches on either
side of it. On no account can the local extension be regarded as
of small extent, independent of the gauge length.
OTHER FACTORS
WHICH INFLUENCE
THE ELONGATION.
3riginal dis-
tance of frac- el% e%
,
t u r e from one e l % and ez% Mean ez% e2%
extreme 4-in. (observed) el% (ob- (calcu.
gauge mark, served) lated)
inches.
I
2 (central) .
13 .
0.5
.
.
1
21.7 I 21.7
0-375 21.4
1 21-8
-
21.6
I
I
1.00
1-00
1.00
0.99
I
1 . ' 0.25 21.2 21.7 21.5 0-99 0.97
4 . 0.125 17.8 21.6 19.7 0.9, 0.91
0 . 16.2 0.7, 0.68
1
AND ANALYSISOF PREVIOUS
A CRITICAL EXAMINATION WORK.
The work on this subject falls naturally into two sections, namely,
that up to and including Unwin's investigation and modern work.
The enunciation of the law of similarity in 1880 by Barba * was
of first importance, and led to Hackney's t urging the adoption of
standard test-pieces after he had shown how diverse results could be
obtained for the same steel with different sized test-pieces. Appleby $
in 1894 made tests on hard and mild steel from which he concluded
that bars of large diameter afford a better criterion of average
ductility than smaller ones.
The formula which Unwin developed independently was, as he
himself pointed out, of earlier date. Belelubsky as early as 1891
was using the relation e per cent=a/L+b. A careful examination of
* LOC. cit,
j- Proc. Inst. C.E., 1884, vol. lxxvi, page 70.
t LOC.cit.
3 Trans. Amer. Soc. Mech. E., 1891, vol. 13, page 289.
3 D
Approx.
dimensions. Jltimete Mean
Test trength, Dltimate U a
jons per Strength, u a
No. Mean) (Mean).
39. inch. tons per
5 9 . inch.
1 2 3 4 5 6 7 8 9 1 0 20
L
__
dA
out by Professor Coker, and are included in Table 6. For that
alloy steel the index a becomes equal t o zero because the whole bar
was found to draw down uniformly until fracture occurred. Thus on
the basis of equation (9), the elongation is independent of the gauge
length and cross-sectional area and is numerically equal to 50 per
cent. One theory of the uniform drawing down of the specimen is
that the slightest constriction, under unstable conditions of stress,
hardens the steel locally t o such an extent that it immediately
* LOC.cit.
t Revue de Metallurgie, 1925, vol. 22, page 686.
Engineering, 1921, vol. 112, page 359.
5 Proc. Amer. SOC. Testing Materials, 1917, vol. 17, part ii, page 161.
11 Giornale del Genio Civile, 1922, vol. 60, page 343.
steel. Having derived Bertellas Law from the same source they
L
plotted e per cent against __ on logarithmic paper and obtained
dA
straight lines, but did not work out the slopes and intercepts. The
most that is stated is that n (=a) is found to be about -0.30 for
commercial low-carbon annealed sheet steel. As their tests mere
about twelve hundred in number, it is considered that their data are
worthy of further attention, and the constants have therefore been -L
evaluated and are included in Table 6. These Authors call ~~ -
z/A
~ ~
* Proc. Amer. SOC. Testing Materials, 1927, vol. 27, part ii, page 259.
Authority Percentagc
Material. reduction U a Remarks.
for data.
in area.
~
Ferrous.
Mild Steel, annealed , Dalby 45 -0.20
,, soft . Hackney 46 -0.20 Curve a, Fig. 3.
,, commercial
Beare and
Gordon
Gordon
Johnson*
i 53
63
-0.20
-0.35
Partly analysec
by Templin.
c
PARTICULARS
OF SPECIMENS
AND TESTRESULTS.
Series I, Mild-Steel Shafting ; Series 11, Bessemer Mild Steel.
~~
Brine11
Mean Mean Mean Actual Percen- Hardness
Number of Nominal diameter breaking tage re- Number,
diameter measured measured
test-piece. diameter, diameter, at con- stress, duction 0 mm.bal1
inch. tons per
parallel. centre. traction. sq. inch. tons pel
sq. inch.
in area. 3,000 kg.,
sq. inch 30 secs.
Series I.
~
0.35
0.60
0,344,
0.595,
~~
0,338,
0.5933
0.221,
0.382,
r 1
57
-
57.,
58.,
131)
146
0.85 0.849, 0.848, 0.549 62 58 147
1.10 1.100, 1.098, 0.736, 58 55 159
1.35 1.350, 1.350, 0.929 - 52., 162
1.35 1.350, 1,348, 0.858, 69 59., 171
ISeriei 11, Group 1.
0.36 0.360, 0.35g4 0.232 19., 33., 67 59 148
0.48 0-480, 0.479, 0.315 18-, 34., 67 56*, 150
0.63 0.630, 0426, 0.415 19-, 34., 65 55, 147
0.90 0.895, 0.894, 0.593 18., 33, 60 56 156
1.30 1.300, 1.297, 0.875 18., 34., 61 54., 161
Series 11, Group 2.
12 0.564 0.563, 0.563, 0.373 63 56*, 147
13 0.564 0.564, 0.564, 0.380 70 54., 159
14 0.424 0.424, 0424, 0.284 70 55-, 146
850 PROPOSED NJGW CRITERIA OF DUCTILITY. DEO.1928.
1 ;&
APPENDIX 11.
TIMESTAKEN
APPROXIMATE TO REACHVARIOUSSTAGESOF TEST.
Series I.
Number of Test-Piece.
Series 11.
- - -
8 11 12
- --
seconds 80 150 30
Time to maximum
170 350 150
Time to breaking
180 700 250
- --
Discussion.
Professor GILBERT COOK, D.Sc., wrote that the study of the
dtictility of metals was complicated by the fact that plastic
deformation was essentially a property associated with shear stress,
and there was no known method of applying to a material a uniformly
distributed pure shear stress. It was approached in the torsion of a
thin tube, but in this case instability prevented the development of
flow. If it were practicable to apply to a material the t w o
fundamental stress systems, namely hydrostatic tension (i.e. negative
hydrostatic pressure) and pure shear, one would probabIy acquire a
clearer knowledge of the fundamental properties of cohesion and
ductility. The simple tensile test, however: being a combination
of hydrostatic tension and pure shear, did not reveal either of these
properties in a true measure. On the one hand, in a ductile material,
the elastic limit in shear was reached before the cohesion limit, and
Gauge Length-inches.
Kaximum Percentage
Proof Nominal Elongation Percentage
Diameter Stress,
Reference. Of test- Stress, on Reduction
piece, in. .Per tons per
sq. in. sq. in. 4 dAG. of Area.
NOTE.-Proof stress taken as stress which gave 0.001 per cent permanent
extension.
The values obtained were not necessarily characteristic of the
material and they meant no more than test results obtained from
single specimens usually meant, but they did indicate variations of
considerable magnitude. It seemed to be probable, although not
true in the present case, that the specimens which had had the
reduction of area carried out in a single pass would show higher
values for a than those subjected to multi-stage reduction, since the
hardening effects were usually greater with the heavier pulls.
.dA
on page 844, wrote : K, curiously enough, is stated to vary with
the elongation, which seems t o indicate that he did not realize that
it is a true constant for a given material. On that point it was
unfortunate that the Author had not had access to the original
Italian memoir, for there (pages 352 and 353) Rertella gave in table
3 E
and graph ample proof that his K was not a constant but a function
of the elongation. His words were : I1 coefficiente K varia col
variare dell allungamento. Using the normal German gauge
length L = ll.3.\/A, he found that for wrought-iron and mild-steel
bars and plates the coefficient K varied from 14.1 for an elongation
of 5.42 per cent to 92.0 for an elongation of 35.00 per cent.
Further, in the crucial case of a single bar, measurements which
he himself had just made of the extensions on various lengths of a
ruptured specimen of high-grade mild-steel plate (u = - 0.20) gave
values of CJ which, as Table 8 showed, could hardly be regarded
a8 constant. It was noteworthy that the mean of the first and
last entries, namely 53, was the value given by the Author in
Table 6.
The Law of Similarity was first stated solely for circular test-bars
by Lebasteur and Marie : it was afterwards extended to the case of
rectangular specimens by Barba, and later still made more general
by Kick in his Law of Proportional Resistances. Regarded generally,
this law might be taken to be true a priori ; a t least there appeared
to be no cogent reason to expect any other result, and, allowing for
lack of homogeneity in material and ordinary errors in testing,
experiment had repeatedly demonstrated its validity.
As the Author himself had defined the limits of applicability of
his formula, his reference to it as the complete general elongation
equation was hardly admissible. He had, however, succeeded
in building up an equation which, besides expressing very
satisfactorily the relation between the observed quantities, contained
a suggestion of having, in part a t least, a true physical basis.
felt want for a new ductility law which accounted for percentage
elongation in terms of easily determined physical constants for a
given material in place of the older rule of Unwin which was known
to many as only approximately agreeing with the observed facts,
and which, he believed, was generally presented by modern teachers
as such.
The reason why Unwins Law was never strictly true was not
far to seek, and might be simply illustrated as in Fig. 11. The
diagram represented a typical tensile specimen used in testing t o
destruction. The original shape of the cross-section was not
important but was preferably circular. The original outline of the
specimen between the sections A and B when a t distance L apart
was shown by the outer broken lines. Finally when the specimen
was fractured a t E, the sections A and B were L 1 apart, and the +
curved outline was as shown by the full lines unless the material was
manganese-steel, in which case uniform contraction would result.
i . - . -- . - . -.
value of the index. Dr. Browns own curves had confirmed the
relation e per cent = kLa. His remarks on cold-working and the
tests summarized in Table 7 were a useful contribution to the
knowledge of the subject. The Author was in complete agreement
with the statement that a material would show a greater numerical
value for a after being cold-worked or work-hardened, and this
had been pointed out on page 842. From the fifth column in Table 7,
and utilizing equation (9), he had determined the values of u for
each test-piece by dividing the elongations by 4a. These results
were given in Table 9, with some of the rounded-off values from
Table 7.
57 65 -0.43 As annealed.
44 56 -0.92 30 per cent reduction
in area ; 3 passes.
40 44 -0.84 do. 1 pass.
32 41 -0.98 58 per cent reduction
in area ; 7 passes.
30 27 -0.75 do. 1 pass.
found to be outside the range over which equation (9) held strictly
(see page 838). The same reasoning applied to the last two values
of u given in Table 8 of Dr. Gordons results. However, with the
exception of the first value in that TabIe the values could have been
regarded as sensibly constant. He desired to point out that for
an accurate deduction of the value of 0, considerable precision
was required in the measurement of the intervals on the test-piece
both before and after deformation.
Mr. Kersey wrote t h a t the Author sought to prove that the
permanent extension due to a given load was a continuous function
of the length when the original sectional area remained constant.
The Author was unable to find this stated or implied in the Paper,
although it had been proved that the final permanent extension
L
of a test-piece was a continuous function of - between wide
dA
practical limits. The experiment described by Mr. Kersey was
interesting and showed clearly some of the effects produced by
discontinuous loading. The equation given in the Paper, however,
was never intended to apply to such tests, nor could such tests be
considered to vitiate it in any way. Mr. Eersey also criticized the
accuracy of the equation evolved on the ground of its simplicity,
but his objection could not be reconciled with the experimental
evidence contained in the Paper. Tests made on short gauge lengths
had already been shown in Fig. 7 .
Dr. Brooks had referred to the definition of the eccentricity y.
The definition given on page 840 was adopted to express equation (11)
in as simple a form as possible, but, if the eccentricity were redefined
to be zero for a central fracture and unity for it fracture on an extreme