Fan and Duct Size

Air Qty 515000 m3/h

Air Qty 143.056 m3 /Sec
Static Pressure 550 mm of wg

Fan Outlet Pipe 3.200 Mtr

Area 8.042 Sq. Mtr
Air Velocity 17.787 m/s
Fan Inlet Pipe 3.200 Mtr
Area 8.042 Sq. Mtr
Air Velocity 17.787 m/s

Cement Mill
Cement Mill Dia 4.600 Mtr
Cement Mill length 16.500 Mtr
Motor 5600.000
Motor @ 90% 5040.000 Kw
Specific Power/Ton 28.000 Kw
Total Production 180.000 TPH

Static Separator Size

Expected production 450 TPH
Feed /m3 of air 4 kg/m3 of air
feed allowed as per fan 2060 ton / hour
Estimated circulation factor 4.58 (Feed/Fines)
Specific air load for fines 0.874 kg/m3
Separator Feed 572.222 kg/second
Density of Cement Considered on separating area 1000.000 kg/cm3
Feed thickness over the separating area 0.049 Meter
Air Feed Duct - Height 2.150 Meter
Air Feed Duct - Width 3.200 Meter
Air Feed Duct - Area 6.880 Squire Meter
Air Feed Duct -Air Velocity 20.793 m/s
Slant Length 3.626 Meter
Classifying Area 11.604 Sq. Mtr
Air Guide Vane 0.010 Meter Thick
Air Guide Vane 3.200 Meter Long
Area/Vane 0.032 Sq. Meter
Space in Vane 0.030 Meter
Separator Angle 35.000 Degree
Vane Slant Height 0.052 Meter
No. of Vane 69 Nos
Total Area Obstructed by Vane 2.219 Sq. Meter
Open Classifying Area 4.661 Sq. Meter
Air Velocity Open Classifying Area 30.690 m/s
 2.000 1.59
3.142 1.986 3.9711302

2.08

10.022
 Fan and Duct Size
Air Qty 86000 m3/h
Air Qty 23.889 m3 /Sec
Static Pressure 550 mm of wg

Fan Outlet Pipe 1.380 Mtr

Area 1.496 Sq. Mtr
Air Velocity 15.972 m/s
Fan Inlet Pipe 1.400 Mtr
Area 1.539 Sq. Mtr
Air Velocity 15.519 m/s

Cement Mill
Cement Mill Dia 2.200 Mtr
Cement Mill length 11.000 Mtr
Motor 484.900
Motor @ 95% 460.655 Kw
Specific Power/Ton 15.000 Kw
Total Production 30.710 TPH

Static Separator Size

Feed /m3 of air 4 kg/m3 of air
feed allowed as per fan 344 ton / hour
Separator Feed 95.556 kg/second
Density of Cement Considered on separating area 1000.000 kg/cm3
Feed thickness over the separating area 0.048 Meter
Air Feed Duct - Height 0.830 Meter
Air Feed Duct - Width 1.380 Meter
Air Feed Duct - Area 1.145 Sq. Meter
Air Feed Duct -Air Velocity 20.856 m/s
Slant Length 1.447 Meter
Classifying Area 1.997 Sq. Mtr
Air Guide Vane 0.008 Meter Thick
Air Guide Vane 1.380 Meter Long
Area/Vane 0.011 Sq. Meter
Space in Vane 0.028 Meter
Separator Angle 35.000 Degree
Vane Slant Height 0.049 Meter
No. of Vane 30 Nos
Total Area Obstructed by Vane 0.327 Sq. Meter
Open Classifying Area 0.818 Sq. Meter
Air Velocity Open Classifying Area 29.199 m/s
bypass duct size 0.8625
Deference of fan outlet duct area acd open classifying area 0.678
bypass duct size single line 0.4644104
0.9288208
bypass duct size of two line 0.3283878
0.6567755

meter dia 0.2

meter dia 0.25
meter dia 0.3
meter dia
Sq. Mtr
meter redis
meter dia
meter redis
meter dia

0.0314159 113.09734 70% 79.168135

0.0490874 176.71459 70% 123.70021
0.0706858 254.469 70% 178.1283
 Static Separator
Sl.No. Description Item Nos. Length Width Thickness Unit weight Weight
1 Side Wall Ms Plate 2 1.932 0.5 0.008 7852 60.68
2 Bottom Wall Ms Plate 1 1.388 0.2 0.008 7852 17.44
3 Bottom Side Wall Ms Plate 1 1.388 0.058 0.008 7852 5.06
4 Bottom Side Wall Ms Plate 1 1.388 0.058 0.008 7852 5.06
5 Bottom Side Wall Ms Plate 1 1.388 0.182 0.008 7852 15.87
6 Bottom Mid Plate Ms Plate 1 1.38 0.07 0.008 7852 6.07
7 Top Wall Ms Plate 1 1.388 0.107 0.008 7852 9.33
8 Top Wall Ms Plate 1 1.388 0.296 0.008 7852 25.81
9 Top Wall Ms Plate 1 1.396 0.049 0.008 7852 4.30
10 Top Wall Ms Plate 1 1.396 0.143 0.008 7852 12.54
11 Air Guide Plate Ms Plate 32 1.38 0.2 0.008 7852 17.34
12 Air Guide Plate Ms Plate 3 1.565 0.11 0.008 7852 10.81
13 Bottom Flange Ms Plate 2 3.53 0.675 0.008 7852 149.67
14 Toop Flange Ms Plate 4 3.49 0.675 0.008 7852 147.98
15 Side Wall Suit Ms Plate 2 0.709 0.23 0.008 7852 10.24
16 Front Wall Suit Ms Plate 2 1.396 0.709 0.008 7852 62.17
17 Material Guide Plate Ms Plate 6 1.38 0.1 0.008 7852 8.67
18 Front Wall Slant Suit Ms Plate 1 1.396 0.137 0.008 7852 12.01
19 Front Wall Slant Suit Ms Plate 1 0.822 1.099 0.008 7852 56.75
20 Front Wall Slant Suit Ms Plate 1 1.396 0.137 0.008 7852 12.01
21 Back Wall Slant Suit Ms Plate 1 1.396 0.115 0.008 7852 10.08
22 Back Wall Slant Suit Ms Plate 1 0.822 1.265 0.008 7852 65.32
23 Back Wall Slant Suit Ms Plate 1 1.396 0.039 0.008 7852 3.42
24 Side Wall Slant Suit Ms Plate 2 0.23 0.09 0.008 7852 1.30
25 Side Wall Slant Suit Ms Plate 2 1.2 0.23 0.008 7852 17.34
26 Side Wall Slant Suit Ms Plate 2 0.35 0.128 0.008 7852 2.81
27 Mid Wall Slant Suit Ms Plate 3 1.2 0.05 0.008 7852 3.77
28 Flange Slant Suit Ms Plate 2 1.68 0.07 0.008 7852 7.39
Total Weight
121.36
17.44
5.06
5.06
15.87
6.07
9.33
25.81
4.30
12.54
554.79
32.44
299.35
591.92
20.49
124.35
52.01
12.01
56.75
12.01
10.08
65.32
3.42
2.60
34.67
5.63
11.31
14.77