XR3F-19B160

SERVICE MANUAL US Model

The electrical adjustments are done

automatically in this set. Version: AA

Model Name Using Similar Mechanism F8ZF-19B160

CD Drive Mechanism Type MG-205F-132
Optical Pick-Up Name KSS-313B/Z-N

SPECIFICATIONS
System Compact disc digital audio system Disc
Disc Compact disc Track pitch 1.6 m
Laser Semiconductor laser (=780 nm) Sampling frequency 44.1 kHz
Spindle speed 200 r.p.m. to 500 r.p.m. (CLV) Quantization 16 bit linear quantizing/channel
Error correction Sony Super Strategy Cross Interleave Read Modulation system EFM
Solomon Code Transfer rate 2.03 Mbit/sec. (before modulation)
Number of channels 2
D-A conversion 1-bit General
Frequency response 20 to 20,000 Hz +1.0
1.5 dB Power requirements 14.4 V dc car battery (negative ground)
Harmonic distortion 0.02% (1 kHz) Current drain 1 A (playback)
Dynamic range 85 dB 2 A (during disc loading or eject)
Signal to noise ratio 85 dB Operating temperature 20C to +60C (4F to +120F)
Channel separation 70 dB Dimensions Approx. 188 59 160.6 mm (w/h/d)
Wow and flutter Below measurable limit (7-1/2 2-7/20 6-2/5 in.)
Outputs Ford Signal Connector including projecting parts and controls
Weight Approx. 1.3 kg (3 lb), net

COMPACT DISC PLAYER

MICROFILM
 SECTION 2
DIAGRAMS
IC Block Diagrams
IC301 PCM1710U-A/1K (MD MAIN BOARD) IC302 SM5852CS-E2 (MD MAIN BOARD)

LRCI 1 16 DB/DS
LRCIN 1 28 ML/DSD BCKI 2 INPUT MOD2
15
INTERFACE DIGITAL
DI 3 SIGNAL 14 MOD1
INPUT PROCESSOR 13 OPT
DIN 2 27 MC/DM2
INTERFACE DIGITAL MODE SYSTEM
FILTER CONTROL CLOCK
CLK 4
12 VDD
BCKIN 3 26 MD/DM1
VSS 5

4 TIMING 25 MUTE SEQUENTIAL 11 LRCO

CLKO RSTN 6 OUTPUT
CONTROL CONTROL 10 BCKO
TESTN 7 INTERFACE
9 DOUT
XTI 5 24 MODE MUTE
MUTEN 8
CONTROL
XTO 6 23 CKSL MODE
NOISE CONTROL
SHAPER
DGND 7 22 DGND

VDD 8 21 VDD
5-LEVEL DAC 5-LEVEL DAC
RIGHT LEFT
VCC2R 9 20 VCC2L

GND2R 10 LOW-PASS FILTER LOW-PASS FILTER 19 GND2L

RIGHT LEFT
IC401 BA6287F (MD MAIN BOARD)
EXT1R 11 18 EXT1L

3-STAGE AMP OUT1 1 8 GND

EXT2R 12 3-STAGE AMP 17 EXT2L
RIGHT LEFT

VOUTR 13 16 VOUTL

GND1 14 15 VCC1
VM 2 7 OUT2

DRIVER DRIVER
TSD

VCC 3 6 VREF
CONTROL LOGIC

POWER
SAVE

FIN 4 5 RIN

IC402 BA6394F (MD MAIN BOARD)

28 27 26 25 24 23 22 21 20 19 18 17 16 15
+ +

GND GND VCC

THERMAL
SHUTDOWN DRIVER DRIVER
DRIVER
+ CH3 CH4
MUTE

+
DRIVER DRIVER
OP-AMP CH2 CH1

+

GND VCC
BIAS

+ +
1 2 3 4 5 6 7 8 9 10 11 12 13 14

4
IC501 CXA1782BR (MD MAIN BOARD) IC502 CXD2507AQ (MD MAIN BOARD) IC101 BA3129F-T1 (MAIN BOARD)

+IN1A 1 14 +IN2A

XLON
SPOD
SPOC
SPOB
SPOA
CLKO
VDD
XLTO
DATO
CNIN
SEIN
CLOK
XLAT

RF O
RF I

PHD 2
PHD 1
LD

PHD
CP
CB
CC1
CC2
FOK

RF M
64 63 62 61 60 59 58 57 56 55 54 53 52 +

+
36 35 34 33 32 31 30 29 28 27 26 25
IN1A 2 13 IN2A

+IN1B 3 12 +IN2B
SERVO AUTO
FOK 1 51 DATA

+
+

SEQUENCER 5
MON 2 50 XRST IN1B 4 11 IN2B
MDP 3 49 SENS
CPU SUB CODE
MDS 4 14 INTERFACE PROCESSOR 48 MUTE OUT1 5 10 OUT2
DIGITAL
LOCK 5 4 CLV 47 SQCK
TEST 6 46 SQSO
SW1 6 9 SW2
FILO 7 45 EXCK
LEVEL S DIGITAL EFM VEE 7 8 VCC
APC FILI 8 44 SBSO
PLL DEMODULATOR
PCO 9 43 SCOR
VSS 10 3 42 VSS
AVSS 11 41 WFCK
ASYMMETRY
CLTV 12 CORRECTOR 40 EMPH
D/A DIGITAL
AVDD 13 5 39 DOUT
INTERFACE OUT
RF 14 38 C4M

FOK
6
MIRR BIAS 15 37 FSTT
IIL 24 SENS ASYI 16 36 XTSL
RF IV AMP1 DFCT 16K ERROR

CLOCK
ASYO 17 RAM CORRECTOR 35 XTAO

GENERATOR
TTL 23 C.OUT
ASYE 18 3 34 XTAI
WDCK 19 33 MNTO

TTL
22 XRST 20 21 22 23 24 25 26 27 28 29 30 31 32
RF IV AMP2 TTL
FE BIAS 37 IIL DATA REGISTER INPUT SHIFT REGISTER

VDD
GFS
21 DATA

BCLK
RFCK

LRCK
XUGF
XPCK
CZPO
XROF

GTOP
MNT3
MNT1

PCMD
ADDRESS DECODER
20 XLT
IIL
IIL OUTPUT DECODER
19 CLK

FE AMP
F 38
TOG1-3 FS1-4 TG1-2 TM1-7 PS1-4
F IV AMP
BAL1-3

E
IC401 TL5001CD (MAIN BOARD) IC502 SN74HC165ANS (KEY BOARD)
39 FZC COMP 18 VCC

PARALLEL INPUTS
E IV AMP CLOCK SERIAL OUTPUT
EI 40 VCC INHIBIT D C B A INPUT QH

INPUT
FEED BACK
VCC
OUT

16 15 14 13 12 11 10 9
TE AMP 4 3 2 1

BAL1
BAL2
BAL 3
TRACKING
HPF COMP LPF COMP U.V.L.O CLOCK D C B A SERIAL
PHASE ISET 17 ISET
DEAD-TIME INHIBIT IN
COMPENSATION REFERENCE COMPARATOR
VEE 41 VOLTAGE SHIFT/
QH

+

TG1 TM6 OSC LOAD

TED 42 +
16 SL O ERROR + SWITCH
'ON' CK
TM5 AMP AT E F G H QH

TOG1
TOG2
TOG3
15 SL M 'H'
S.C.P.
TM4 COMPARATOR 1
+
FCS PHASE PWM
TZC COMP 1 2 3 4 5 6 7 8
LPFI 43 COMPENSATION COMPARATOR
TM3 14 SL P SHIFT/ CLOCK E F G H OUTPUT GND
TEI 44 TM2 S.C.P. LOAD QH
DFCT + LATCH PARALLEL INPUTS
ATSC 45 WINDOW COMP FS1
TM1 TM7 S.C.P.
TZC 46 FS2 13 TA O COMPARATOR 2
ATSC
TDFCT 47 5 6 7 8
RT

DFCT
SCP
GND

TG2
CONTROL

F SET
DEAD-TIME

VC 48 FS4

1 2 3 4 5 6 7 8 9 10 11 12

FEI
FLB

FEO
TG2

FGD
TGU

FE O
FSET

FE M
TA M

SRCH

FDFCT
5 5
XR3F-19B160

2-1. BLOCK DIAGRAM SERVO Section

DIGITAL SIGNAL PROCESSOR, FILTER

CLV SERVO
IC502
CLOCK XTAI C16M
RF AMP 7 12 9 8 34 A
GENERATOR
PHD1 (Page 7)

FILI
35

FILO
PCO
CLTV
4
DETECTOR RF RFO RF CLK
+ 31 ASYMMETRY DIGITAL PLL PCMD DATA
RF AMP SUMMING 14 EFM 21 3 DI DOUT 9 B
CORRECTION BCK

D/A
A D AMP DEMODULATOR BCK 22 2 BCKI
PHD2 RFI BCKO 10
30 LRCK LRCK (Page 7)

INTERFACE
36 20 1 LRCI LRO 11

MUTE

I-V AMP
B C 48 6 RSI
FOCUS OK FOK FOK
25 1
COMPARATOR FOCUS OK
16K RAM MD2
AMP

INTERNAL BUS
F SUB-CODE 15
PROCESSOR
MIRR DATA DATO COMPRESSOR
E 21 56 IC302
RF AMP, AMP TTL TTL CLK CLKO
19 59
FOCUS/TRACKING XLT XLTO
SERVO 20 57
DEFECT IIL IIL XRST
IC501 (1/2) 22
AMP

SERVO AUTO SEQUENCER

IIL SENS SEIN

IIL DATA REGISTER

24 54 ERROR
C.OUT CNIN DIGITAL
23 55 CPU INTERFACE CORRECTOR
TTL CLV

OPTICAL PICK-UP

MON
MDP
MDS
SQSO
SQCK
SENS
DATA
CLOK
XLAT
SCOR
SBSO
EXCK
GFS
WFCK
EMPH
FOCUS
XRST
(KSS-313B/Z-N) FEO FEI FOCUS PHASE FEO
ERROR 1 2 6
COMPENSATION 2 3 4 46 47 49 51 53 52 43 44 45 27 41 40 50
AMP

FE BIAS EMPH
37 C
(Page 7)
F
38 I-V
TRACKING TEO TEI TRACKING PHASE TAO
E ERROR 42 44 13
39 AMP COMPENSATION
AMP
LASER DIODE

AUTOMATIC FOCUS GAIN FG0

LD LD PD
POWER CONTROL 33 SWITCH FG1 11 13 61 54 53 55 64 27 52 22 24
AMP AMP
Q502 PHD Q503
PD LD
GFS

34 65 C.OUT

SQIN
DLAT

SENS
DCLK
XRST

SQCK
SCOR
COMP

DDATA
DMUTE

28 FOK

48 FG0
49 FG1
SYSTEM CONTROLLER
5 FO IC601 (1/2)

LASER ON SWITCH 29 APC

Q501
S601
FGG
SLDON

(DISC SET)
50 40
FOCUS/TRACKING COIL DRIVE,
SPINDLE/SLED MOTOR DRIVE
IC402 DSW 80
2-AXIS
DEVICE VO2+ ON : When completion of the disc
12 TRACKING VIN2 LOADING MOTOR DRIVE chucking operation.
VO2 3
11 COIL DRIVE IC401
S301
(LIMIT)

(FOCUS)
OUT1 FIN

(TRACKING)
M903 1 LOADING 4 56 LMOT1
VIN1 M OUT2 RIN
VO1+ (LOADING) 7 MOTOR DRIVE 5 57 LMOT2
14 FOCUS 1 LSW 79 +5V
VO1 VIN1
13 COIL DRIVE 2
ON : When the optical pick-up
is inner position.
05 SLED SERVO
IC501 (2/2)
DISC SIZE
VO3+ (8cm/12cm) 1 PH1IN
M902 17 SLED VIN3 SLO SLED SLP SLED ON SWITCH DETECT SENSOR
M VO3 MOTOR DRIVE 26 16 14
(SLED) 18 AMP Q504, 505 D801, Q604

VO4+ DISC IN
M901 15 SPINDLE VIN4 DETECT SENSOR 2 PH2OR3
(SPINDLE) M VO4 28
16 MOTOR DRIVE D802, Q605
SIGNAL PATH

LOADING
: CD PLAY
COMPLETION
3 PH4IN
DETECT SENSOR
D804, Q607

6 6
 XR3F-19B160

2-2. BLOCK DIAGRAM MAIN Section

3 SIGNAL PATH
AUDIO IN
R-CH : CD PLAY
4
AUDIO IN
LINE AMP & SWITCH L-CH
IC101
+5V DRIVER,
+5V ACC +5V
BACK-UP REGULATOR
DIGITAL FILTER, Q401
IN2A SERVO B+ SWITCH
D/A CONVERTER SYSTEM B+
13 Q602, 603
IC301 D401

OUT2 SWITCHING 4
LOW-PASS 2 B+ SWITCH REGULATOR B+ SWITCH
IN2B AUDIO OUT IC402 B+ REGULATOR BATT
B 2 DATA LOUT 16 FILTER 11 10 Q609, 610 Q409, 411 Q403, 404
L-CH Q406, 407
3 BCK IC102 (1/2)
(Page 6)
1 LRCK
MUTING REGULATOR
Q101 CONTROL
C16M IN1A
4 CLKO 2 SWITCH
A Q410
(Page 6) IN OUT
ERROR PWM OUTPUT 1
OUT1 4
26 EMP1 LOW-PASS 1 AMP COMPARATOR CIRCUIT
EMPH IN1B AUDIO OUT
27 EMP2 ROUT 13 FILTER 4 5
C R-CH VCC 2
IC102 (2/2) POWER CONTROL
OSC

SW1
SW2
(Page 6) 5 IC401 3
CD LOGIC LEVEL SHIFT
MUTING 6 9 LAMP+
SENSE D302
Q201
XTI 5
X301 CN301 +10V
16.93MHz TO MASTER UNIT +10V (VFD) REGULATOR 1
XTO 6 MUTING Q405 LAMP
CONTROL SWITCH AUDIO CIRCUIT PL501 506
MUTE (IC101, 102) B+
Q301 CD/EXIT
25 +5V RIPPLE 5
SWITCHING RADIO ON
Q302 +5V REGULATOR FILTER
IC404 Q408
CN201
CD LOGIC POWER
SENSE D/A CONVERTER +5V CONNECTOR
B+ SWITCH
Q304 (IC301) B+ REGULATOR
Q301, 302
IC402

6 21 25 26 20 14 19 76 62

SVP
DAON

CDON

AMUTE
POWER
LAMPIN

LGSENS

DAMUTE
RADIOON

SYSTEM CONTROLLER
IC601 (2/2)

VFCLK
VFDAT
VFINH

QH
EJKEY
X2
X1
BATTCHK
RESET

VFLAT

SH/LO
78 77 18 17 16 15 66 69 70 63 60
05

X601
FL DRIVER RESET SIGNAL
4.19MHz
IC501 GENERATOR
9 1 2 44 43 42 47 BACK-UP
IC602

DI
CL
CE

QH
S/L
CLK
BLK

S501
EJECT

SYSTEM RESET
BATT
AH 1G, 2G P1 P25 IC403
11 14, 3 6 2, 3 37 27, 25 19, 17 11
KEY CONTROL
IC502 BATTERY CHECK
Q402

FLUORESCENT INDICATOR TUBE

VFD501
S502 509

7 7
XR3F-19B160
2-5. SCHEMATIC DIAGRAM SERVO Section (1/2) See page 8 for Waveforms. See page 4 for IC Block Diagrams.

The components identified by mark ! or dotted

line with mark ! are critical for safety.
Replace only with part number specified.

10 10
 XR3F-19B160
2-6. SCHEMATIC DIAGRAM SERVO Section (2/2) See page 8 for Waveforms. See page 4 for IC Block Diagrams.

(Page 13)

11 11
 XR3F-19B160
2-8. SCHEMATIC DIAGRAM MAIN Section See page 5 for IC Block Diagrams.

(Page
11)

(Page
14)

13 13
XR3F-19B160
2-9. PRINTED WIRING BOARD KEY Board See page 8 for Circuit Boards Location. 2-10. SCHEMATIC DIAGRAM KEY Board See page 5 for IC Block Diagram.

(Page 12)
(Page
13)

14 14