EPP01214/02 14.05.

2002 10:41 Uhr Seite 1

EPKJ
Inline joints for MI/MIND paper
insulated cables up to 1 kV

Raychem heat-shrinkable materials

have been widely used to insulate,
seal and mechanically protect power
cables since the 1960s. The reliability
and simplicity of the heat-shrinkable
technique led our engineers, in close
collaboration with electrical utilities,
to develop a series of cable joints
based on these materials.
The Tyco Electronics Energy Divisions
system eliminates the heavy equip-
ment, compound pouring and delays
of traditional methods, and has pro-
ven to be a dependable, time-saving
and easy-to-install answer to cable
jointing problems.

Ease of installation
By shrinking clear insulating tubing
over the cores, the fitter is able to
protect the cable from moisture and
dirt right from the start of the jointing
procedure.
To insulate the connectors, heavy-wall
heat-shrinkable tubing is used. This
automatically ensures the necessary
wall thickness and allows the use of
various conductor jointing techniques.

Sealing
To keep cable impregnation in place
and water out, the functions of the
lead sheath are restored with an
adhesive-lined heat-shrinkable sleeve.
The heat and the shrinking action
cause the adhesive to melt and flow, Performance As the leader of heat-shrinkable
providing a high integrity durable Raychem joints are designed and fully materials and one of the largest cable
seal on the ends of the cable sheath. tested to meet Raychem specification accessory makers, Tyco Electronics
PPS 3013, which encompasses the Energy Division makes a wide range
Mechanical strength requirements of the major national of cable jointing, terminating, insulat-
A galvanized steel grid is used for standards and international norms. ing and sealing systems, supporting
impact protection. This is flexible Each joint covers a range of cable them with customer training, service
enough to be easily wrapped round sizes and is supplied in kit form and technical assistance to meet the
the joint, but rigid when clamped complete with illustrated installation demands of the electricity supply
to the cable armour. The Raychem instructions. industry.
Armarap joint case has been
developed and fully tested for
earth fault carrying capacity.

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EPP01214/02 14.05.2002
EPKJ
Test Sequence
Insulation Resistance
Impact
A.C. Voltage Withstand
Impulse Voltage Withstand
Insulation Resistance
Load Cycling
Thermal Short Circuit
Load Cycling
Insulation Resistance
Impulse Voltage Withstand
D.C. Voltage Withstand
Notes:
Ordering information
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and
reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of
any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these
products is set forth in our standard terms and conditions of sale.
ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Crompton, Dorman Smith, Dulmison, Guro, Hellstern, La Prairie, Morlynn, Raychem, and SIMEL are trademarks.
10:41 Uhr Seite 2
Minimum performance for Raychem joints for
MI/MIND paper insulated cables up to 1 kV
Result
between conductor and 1000 M
grounded water bath
4 kg wedge dropped 6 times no functional damage
from 2 m
4 kV for 15 min no breakdown and no flashover
10 positive and 10 negative, no breakdown and no flashover
1.2/50s, 8 kV peak, between
conductor and grounded water bath
repeat 1000 M
63 cycles pass
5h heating, 3h cooling
conductor temperature: 85C
1s symmetrical fault with no visible signs of damage
conductor temperature as for
cable specification
1s earth fault with sheath temperature
as for cable specification
as above with cable in 1 m water, pass
oversheath removed
repeat 1000 M
repeat no breakdown and no flashover
15 kV for 5 min in water no breakdown and no flashover
1. All voltages are phase to ground.
2. Further details are given in Raychem specification PPS 3013.
4 core paper cable with armour
Cross-section Raychem kit number
16 - 25 mm2 EPKJ 0528
35 - 50 mm2 EPKJ 0535
70 - 150 mm2 EPKJ 0542
185 - 300 mm2 EPKJ 0549
Raychem joint kits are available for Raychem joint kits are supplied
MI/MIND paper and plastic insulated complete with full installation
cables for up to 1 kV, with 2 to 5 cores and application information.
and with conductor cross-sections up
to 300 mm2. Solderless earth connec- For further details on this or any
tions and a full selection table are other Raychem products please con-
available on request. tact your local sales representative.
Tyco Electronics EPP 0121 5/02
Argentina Canada Thailand
Phone: ++54-11-4733 2277 Phone: ++1-905-475 6222 Phone: ++66-2-7394026 - 32
Fax: ++54-11-4733 2267 Fax: ++1-905-470-4453 Fax: ++66-2-3260563 - 64
Australia France United States of America
Phone: ++61-2-4390 1111 Phone: ++33-3-80583200 Phone: ++1-800-327-6996
Fax: ++61-2-4353 2497 Fax: ++33-3-80341015 Fax: ++1-800-527-8350
Brazil Mexico United Kingdom
Phone: ++55-11-3611 1862 Phone: ++52-5-729 0405 Phone: ++44-1772-325400
Fax: ++55-11-3611 2457 Fax: ++52-5-361-8545 Fax: ++44-1772-726276
Tyco Electronics Raychem GmbH
Energy Division
Haidgraben 6, 85521 Ottobrunn/Munich, Germany
Phone: ++49-89-6089-0, Fax: ++49-89-6096345 http://energy.tycoelectronics.com
EPKJ Joints for MI/MIND
paper insulated cables
up to 1 kV with armour
Raychem GmbH Raychem Corporation Raychem Ltd.
Electrical Products Electrical Products Electrical Products
Haidgraben 6 8000 Purfoy Rd. 438 Alexandra Road # 05-01
D-85521 Ottobrunn Fuquay-Varina, Alexandra Point
Munich, Germany NC 27526-9349, U.S.A. Singapore 119958
Tel. (089) 6089-0 Tel. (800) 327-6996 Tel.No. 65-2774138
Fax (089) 6096345 Fax (800) 527-8350 Fax No. 65-2743611
EPP01269/01 15.10.2001 10:17 Uhr Seite 1

Heat-shrinkable joints for transitions

from MI/MIND paper insulated cables
to plastic and rubber insulated cables
up to 1 kV

The problem of connecting plastic

insulated power cables to existing
paper insulated ones has led to the
requirement for an insulating and
sealing system with proven service
records of reliability for jointing each
of the two cable types.

Universal applicability
Raychem transition joints for 1 kV
meet this requirement because they
rely on a technique designed and
used from the outset for both paper
and plastic insulated cables. This is
the technology of Raychem heat-
shrinkable materials.
Following extensive application over
the last decades, our system is now
widely acknowledged as an unusually
dependable and easy-to-install
jointing method for traditional
and modern cable types alike.

Fast and efficient

Mixing, pouring, lopping-up and
curing delays are all eliminated since
Raychem joints require no jointing
compound or resin. This feature also
enables the joint to be buried imme-
diately. As the components are of
heat-shrinkable material, they can
be held in stock in varying climatic
conditions without risk of long-term
deterioration.

Ease of installation
The heat-shrinkable design of the
joint enables a dependable seal to be
made easily at the end of the paper
insulated cable. To keep water out
and oil in, the cores are protected
with heat-shrinkable tubing and
the cable crutch sealed with a heat-
shrinkable breakout. Adhesive pre-
coated on the inside of the breakout
melts and flows during the shrinking
action to form a lasting barrier on the
tubing covered cores and the cables
metal sheath.
The conductors can be jointed with
either mechanical, compression or
soldered connectors, which are then
insulated by shrinking adhesive-lined
thick-walled tubing over them, at the
same time finally sealing the cores of
both cables.
Outer sealing and mechanical
strength
For unarmoured and concentric
neutral cables, the mechanical and
sealing functions of the oversheath
are restored by heat shrinking a thick-
walled insulating tubing over the joint
area. A durable and repeatable seal
is ensured here, too, by hot-melt
adhesives already pre-installed on
the inside of this component.

For armoured cables, earth continuity

and impact protection are provided
by a hot tin plated steel joint case.

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EPP01269/01 15.10.2001 10:17 Uhr Seite 2

Heat-shrinkable joints for transitions from

MI/MIND paper insulated cables to plastic and
rubber insulated cables up to 1 kV
Performance Raychem joints are designed As the leader in heat-shrinkable
and fully tested to meet Raychem materials, and one of the largest
specification PPS 3013, which cable accessory makers, Raychem
encompasses the requirements of supports its products with customer
the major national standards and training, service and technical assis-
the IEC norms. Each joint covers a tance to meet the demands of the
range of cable sizes and is supplied growing world of energy.
complete with full installation
instructions.
Test sequence Result
Insulation Resistance between conductor and 1000 M
grounded water bath
Impact 4 kg wedge dropped 6 times from 2 m no functional damage
A.C. Voltage Withstand 4 kV for 15 min no breakdown and no flashover
Impulse Voltage Withstand 10 positive and 10 negative, 1.2/50 s, no breakdown and no flashover
8 kV peak, between conductor and
grounded water bath
Insulation Resistance repeat 1000 M
Load Cycling 63 cycles pass
5 h heating, 3 h cooling
Conductor temperature:
Paper cables: 85 C
PVC cables: 75 C
XLPE cables: 95 C
Thermal Short Circuit 1 s symmetrical fault with conductor no visible signs of damage
temperature as for cable specification

1 s earth fault with armour temperature

as for cable specification
Load Cycling as above, with cable in 1 m water, pass
oversheath removed
Insulation Resistance repeat 1000 M
Impulse Voltage Withstand repeat no breakdown and no flashover
D.C. Voltage Withstand 15 kV for 5 min no breakdown and no flashover
Notes: 1. All voltages are phase to ground.
2. Further details are given in Raychem specification PPS 3013.

Ordering Information: Raychem joints are available for tran-

sitions from paper to plastic insulated
cables with or without armour for up
to 1 kV, with 4 cores and with con-
ductor cross-sections up to 300 mm2.
A full selection table is available on
request.

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and
reliable. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of
Tyco Electronics EPP 0126 9/01

any particular quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these
products is set forth in our standard terms and conditions of sale.
ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.

Argentina Canada Thailand

Phone: ++54-11-4733 2277 Phone: ++1-905-475 6222 Phone: ++66-2-7394026 - 32
Fax: ++54-11-4733 2267 Fax: ++1-905-470-4453 Fax: ++66-2-3260563 - 64
Australia France United States of America
Phone: ++61-2-4390 1111 Phone: ++33-3-80583200 Phone: ++1-800-327-6996
Fax: ++61-2-4353 2497 Fax: ++33-3-80341015 Fax: ++1-800-527-8350
Brazil Mexico United Kingdom
Phone: ++55-11-3611 1862 Phone: ++52-5-729 0405 Phone: ++44-1772-325400
Fax: ++55-11-3611 2457 Fax: ++52-5-361-8545 Fax: ++44-1772-726276
Tyco Electronics Raychem GmbH
Energy Division
Haidgraben 6, 85521 Ottobrunn/Munich, Germany
Phone: ++49-89-6089-0, Fax: ++49-89-6096345 http://energy.tycoelectronics.com
Rayl1Brosch 04.03.2002 14:05 Uhr Seite 1

R Rayligator
Heat-shrinkable 1 kV branch joints for
4-core plastic cables without armour
and for multi-core connectors
Rayl1Brosch 04.03.2002 14:06 Uhr Seite 2

Rayligator
Heat-shrinkable
1 kV branch joints for
4-core plastic cables
without armour and for
multi-core connectors
First introduced in 1991, the Rayligator filled
branch joint for low voltage cables offers a
modern alternative to two component filler
systems.The Rayligator branch joint system
uses a pressure resistant mastic to fill the
entire joint area. The mastic ensures good
sealing to the plastic insulation as well as to
the metal connector.
Rayligator joints are tough.
The outer heat-shrinkable sleeve is reinforced
with rugged fibres giving a tough joint. The
mastic fills the joint area and prevents any
ingress of water.
Rayligator joints are easy to install.
Simply apply the mastic around the joint area
and cover it with the outer heat-shrinkable
sleeve. Heat the sleeve with a suitable torch
until the green indicator colour disappears.
Heating is completed within a few minutes
even in cold weather.
Rayligator joints are clean.
Because the kit contains no liquids, the hazards
associated with handling conventional two
component or bitumen fillers are eliminated.
The Rayligator mastic S1291 neither contains
any substances classified as dangerous
according to Annex 1 of the EEC Directive
67/548 nor is the preparation dangerous,
according to EEC Directive 88/379. When the
installation is completed there are no harmful
residues or messy containers requiring special
and costly disposal.
Rayligator joints are tested.
Rayligator joints meet VDE 0278, part 3 and
the Raychem specification PPS 3013.

Rayligator joints have no shelf life

restriction.
You don't have to worry about the expiry date
as with conventional two component fillers
since the mastic has an unlimited shelf-life.
Rayl1Brosch 04.03.2002 14:07 Uhr Seite 3

Installation Steps Prepare the cable in the normal way.

Insert two sticks of mastic between the main

cable cores to fulfill the sealing in the area of
the multi-core connector.

Wrap the three mastic sheets around the

joint area.

Install the wraparound sleeve and secure it

with the metal channel.

Seal the gap between the main and the

branch cable with the special adhesive clip.

Heat the sleeve with a regular torch until

the green indicator colour disappears.

Continue heating for a further two minutes,

allowing the mastic to fill and seal the entire
joint area and the sleeve to tightly conform
to the cables.
Rayl1Brosch 04.03.2002 14:07 Uhr Seite 4

Selection Table - Ordering Information - Dimensions

Main Cable Branch Cable Multi-Core Connector Part No. Dimensions (approx.)
Cross Section Cross Section max. Diameter Length Diameter
(mm2) (mm2) (mm) (mm) (mm)
16-185 6- 95 115 BMHM 1001-4B1* 500 135
95-185 6- 95 115 BMHM 1001-4C1 500 135
95-240 6-150 135 BMHM 1001-4D2 560 155
Installation Instruction: EPP 0380 or EPP 0385 * The application range of this kit can
also be covered with the kit BMHM-4C1
and a separately ordered black mastic
Note: Rayligator Branch Joints for 3-core EPPA 206-4-250 as a shim.
plastic insulated cables with concentric neutral
as well as paper (main) and plastic (branch)
insulated cables on request.

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users, however, should
independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or performance. Such an assurance is only
provided in the context of our product specifications or explicit contractual arrangements. Our liability for this product is set forth in our standard terms and conditions of sale.
Tyco Electronics EPP 0414 8/00

AMP, DULMISON, HELLSTERN, RAYCHEM, SIMEL are trademarks of Tyco International Ltd.

Argentina Canada Thailand

Phone: ++54-11-4733 2277 Phone: ++1-905-475 6222 Phone: ++66-2-7394026 - 32
Fax: ++54-11-4733 2267 Fax: ++1-905-470-4453 Fax: ++66-2-3260563 - 64
Australia France United States of America
Phone: ++61-2-4390 1111 Phone: ++33-3-80583200 Phone: ++1-800-327-6996
Fax: ++61-2-4353 2497 Fax: ++33-3-80341015 Fax: ++1-800-527-8350
Brazil Mexico
Phone: ++55-11-861 1311 Phone: ++52-5-729 0405
Fax: ++55-11-861 1862 Fax: ++52-5-361-8545

www.tycoelectronics.com

Tyco Electronics Raychem GmbH

Energy Division
Haidgraben 6, 85521 Ottobrunn/Munich, Germany
Phone: ++49-89-6089-0, Fax: ++49-89-6096345
 Energy Division
http://energy.tycoelectronics.com

Filled joints for unarmoured power cables up to 1 kV

Catalogue 2003

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L O W V O L T A G E A C C E S S O R I E S

Filled joints for unarmoured power cables up to 1 kV

Multi-core gel-filled straight and branch joints

for polymeric insulated cables 1 kV 4

Single-core gel-filled straight and branch joints

for polymeric insulated cables 1 kV 6

Heat-shrinkable branch joints for polymeric

and paper insulated cables 1 kV 8

Heat-shrinkable branch joints for PVC insulated cables 1 kV 10

Resin-filled straight joints for polymeric insulated cables 1 kV 11

Resin-filled branch joints for polymeric insulated cables 1 kV 14

Casting materials GUROFLEX and RAPID 18

Connectors and accessories 20

3
 L O W V O L T A G E A C C E S S O R I E S

Multi-core gel-filled straight and branch joints for

polymeric insulated cables 1 kV

Cable Design of joints Gel sealing technology

The joints are designed for 1-, 2-, 3-,
31/2- and 4-core polymeric insulated
cables without armour up to 16 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
The cables are jointed by connectors
supplied within the kit or selected
according to the maximum dimen-
sions given in the tables. The cores
are spread apart and a separator
horizontally inserted. The connection
area is positioned in the middle of
the opened gel-filled box. The joint is
lightly pressed into the gel with the
separator in the bottom of the box
placed between the lower cores.
The box is closed until the locks snap
in place. Installing a cable tie as a
lock prevents accidental re-opening.
For branch configurations, the branch
cable and cores are positioned in
parallel to the main cable and cores.
Proprietary PowerGel technology
for applications from 40 to +90C
continuous temperature with an
unlimited shelf life
PowerGel is silicone oil embedded
in a cross-linked silicone matrix
Combines the advantages of solid
(elastic memory) and liquid
(wetting, conforms to surfaces)
sealing materials
Extremely high elongation and
elasticity, excellent ageing and
dielectric properties
Displacement of moisture
PowerGel wets the surface by
applying a thin layer of silicone oil
Different connector technologies
can be used

4-core gel-filled straight joints including mechanical connectors

Nominal voltage Cross section Ordering Joint
U0/U (kV) (mm2) description L x W x H (mm)
1.5 6 RayGel-23-M (S2) 144 x 50 x 28
0.6/1
6 16 RayGel-24-M (S2) 180 x 70 x 40

4-core gel-filled straight and branch joints without connectors

Nominal voltage Cross section (mm2) Ordering Dimensions Joint
U0/U (kV) Main Branch description Max. connector L x W x H (mm)
round rectangular
D x L (mm) L x W x H (mm)
1 x 10 50* 1 x 16 RayGel-12 (S4) 10 x 25 21 x 24 x 15 86 x 46 x 26
0.6/1 4 x 1.5 6 4 x 1.5 RayGel-23 (S2) 8 x 32 21.5 x 8 x 12.5 144 x 50 x 28
4 x 6 16 4 x 2.5 RayGel-24 (S2) 14 x 40 20 x 12.5 x 20 180 x 70 x 40
* For single-core cables only

4
 L O W V O L T A G E A C C E S S O R I E S

Multi-core gel-filled straight and branch joints for

polymeric insulated cables 1 kV

Cable Design of joints Gel sealing technology

The joint is designed for 31/2-, 4- and
5-core polymeric insulated cables
without armour up to 25 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
The piercing connector block sup-
plied within the kit joints the cable
cores. Based on piercing technology
no stripping of the primary insulation
is required. The connector block is
positioned in the centre of one gel-
filled half shell. The second half shell
snaps in to the previous one.
Accidental re-opening is prevented
by the snap mechanism.
Proprietary PowerGel technology
for applications from 40 to +90C
continuous temperature with an
unlimited shelf life
PowerGel is silicone oil embedded
in a cross-linked silicone matrix
Combines the advantages of solid
(elastic memory) and liquid
(wetting, conforms to surfaces)
sealing materials
Extremely high elongation and
elasticity, excellent ageing and
dielectric properties
Displacement of moisture
PowerGel wets the surface by
applying a thin layer of silicone oil
Piercing connector block included
No insulation stripping required

4-core gel-filled straight joint including mechanical connector block

Nominal voltage Cross section Ordering Joint
U0/U (kV) (mm2) description L x W x H (mm)
0.6/1 4 x 6 25 (35*) GelBox-25 270 x 100 x 45
* 35 mm2 for round, solid Al conductors only

5-core gel-filled straight joint including mechanical connector block

Nominal voltage Cross section Ordering Joint
U0/U (kV) (mm2) description L x W x H (mm)
0.6/1 5 x 6 16* GelBox-25-5 270 x 100 x 45
* includes an insulated single mantle clamp for the earthing wire (see page 21)

5
 L O W V O L T A G E A C C E S S O R I E S

Single-core gel-filled straight and branch joints for

polymeric insulated cables 1 kV

GILS GHFC GTAP

GelWrap GelCap GelCap-SL

Cable
The joints are designed for 1-core
polymeric insulated cables without
armour up to 185 mm2.
Design of joints
The cables are jointed by connectors
supplied within the kit or selected
according to the maximum dimen-
sions given in tables. The connection
area is positioned in the middle of
the opened gel-filled box or wrap-
around. The box is closed until the
locks snap in place. For branch
configurations, the branch cable is
positioned in parallel to the main
cable. For the stub connection prod-
ucts, simply push the GelCap cover
over the connection and snap the
clamp closed. The clamp design and
position holds the unit securely in
place.
Gel sealing technology
Proprietary PowerGel technology
for applications from 40 to +90C
continuous temperature with an
unlimited shelf life
PowerGel is silicone oil embedded
in a cross-linked silicone matrix
Combines the advantages of solid
(elastic memory) and liquid
(wetting, conforms to surfaces)
sealing materials
Extremely high elongation and
elasticity, excellent ageing and
dielectric properties
Displacement of moisture
PowerGel wets the surface by
applying a thin layer of silicone oil
Different connector technologies
can be used

6
 L O W V O L T A G E A C C E S S O R I E S

Single-core gel-filled straight joints including mechanical connector

Nominal voltage Cross section Ordering Joint
U0/U (kV) (mm2) description L x W x H (mm)
0.6 35 95 GILS-4/0 (B18) 110 x 50 x 30

Single-core gel-filled branch joints without connectors

Nominal voltage Cross section (mm2) Ordering Die size Dimensions Joint
U0/U (kV) Main Branch description Max. connector L x W x H (mm)
L x W x H (mm)
16 35 2.5 6 GHFC-1 (B10) BG 34.9 x 24 x 19 86 x 70 x 30
35 70 2.5 10 GHFC-2 (B10) O 57 x 34.2 x 22 110 x 50 x 30
0.6
35 95 6 70 GHFC-2.5 (B10) D 75 x 40 x 25 180 x 70 x 40
185 95 GHFC-3 (B6) N 82.5 x 62.9 x 38 160 x 90 x 50

Single-core gel-filled branch joints including connectors

Nominal voltage Cross section Ordering Joint
U0/U (kV) Main and Branch (mm2) description L x W x H (mm)
2.5 35 GTAP-1 (B18) 86 x 70 x 30
0.6
2.5 70 GTAP-2 (B18) 110 x 50 x 30

Single-core Gelwrap straight joints without connector

Nominal voltage Cross Application Ordering Dimensions Joint
U0/U (kV) section (mm2) Range (mm) description Max. connector (mm) L x D (mm)
L D
2.5 95 4 18 GELWRAP-18/4-100 (B6) 25 25 100 x 25
2.5 95 4 18 GELWRAP-18/4-150 (B6) 75 25 150 x 25
0.6
2.5 95 4 18 GELWRAP-18/4-200 (B6) 125 25 200 x 25
2.5 95 4 18 GELWRAP-18/4-250 (B6) 175 25 250 x 25
35 240 10 33 GELWRAP-33/10-150 (B6) 50 40 150 x 40
0.6 35 240 10 33 GELWRAP-33/10-200 (B6) 100 40 200 x 40
35 240 10 33 GELWRAP-33/10-250 (B6) 150 40 250 x 40

Single-core gel-filled stub joints without lugs

Nominal voltage Cross section Ordering Dimensions Joint
U0/U (kV) (mm2) description Max. lug length (mm) L x D (mm)
1.5 6 GELCAP-1* (B5) 25 70 x 38
6 35 GELCAP-2 (B5) 50 90 x 25
0.6
35 95 GELCAP-3 (B5) 75 150 x 40
35 185 GELCAP-4 (B5) 125 205 x 50
* GELCAP-1 has 3 phases in one cap

Single-core gel-filled stub, branch joint including connector

Nominal voltage Cross section Ordering Joint
U0/U (kV) Main Branch (mm2) description L x D (mm)
0.6 2.5 35 2.5 10 GELCAP-SL-2/0-3HOLE (B10) 70 x 38
The connector in this kit has 2 holes to accommodate the main size cable and one hole to accommodate the tap cable

7
 L O W V O L T A G E A C C E S S O R I E S

Heat-shrinkable branch joint for polymeric and

paper insulated cables 1 kV

L
D

Dimensions L, D see table

Cable Design of joints Technology

The joints are designed for 4-core
paper and polymeric insulated cables
with or without armour up to
240 mm2.
Examples: N(A)YY, SZAPKOVB,
IPO 13, NPO 13, ACHPAbI, BB , ABB ,
YAKY, YKY, AKFtA, AYKY, CYKY,
ANKOY, ANKOP, PP 00-(A), PP 41-(A),
N(A)YBY, IPO 14
The joint is designed to be installed Using mastic filler material
live using compact ring connectors. No mixing required
Mastic around the cores and the Suitable for polymeric and paper
connector seals and insulates. insulated cables
A fibre-reinforced wraparound seals Fibre-reinforced outer heat-shrink-
to the oversheath and provides able wraparound
mechanical protection. Joints for
tape armoured cables also include
solderless earth connection. Paper
cables are sealed with additional
oil-resistive mastic and a breakout
for the branch cable.

4-core heat-shrinkable branch joints without connectors

Nominal voltage Cross section (mm2) Ordering Dimensions Joint (mm)
U0/U (kV) Main cable Branch cable description Max. connector (mm) L D
Branch joints for polymeric insulated cables without armour
4 x 16 185 4 x 6 95 BMHM-1001-4B1 115 500 135
4 x 95 185 4 x 6 95 BMHM-1001-4C1 115 500 135
0.6/1
95 240 6 70 BMHM-1001-4D1 135 500 155
4 x 95 240 4 x 6 150 BMHM-1001-4D2 135 560 155
Branch joints for polymeric insulated cables with steel tape armour or aluminium tape shield
4 x 16 185 4 x 16 95 BMHM-1031-4C1-CEE01 115 560 135
+ EPPA 206-4-250*
0.6/1
4 x 95 185 4 x 16 95 BMHM-1031-4C1-CEE01 115 560 135
4 x 95 240 4 x 50 120 BMHM-1031-4D1-CEE01 135 500 155
Branch joints for paper insulated main cables and polymeric insulated branch cables
4 x 35 95 4 x 35 95 SMOE-81551 115 560 135
0.6/1 4 x 120 185 4 x 35 95 SMOE-81503 115 560 135
4 x 120 240 4 x 35 95 SMOE-81740 135 650 155
* EPPA 206-4-250 filler mastic must be used if the cross section is 95 mm2 in order to shim the main cable

Note: The kits do not include compact ring connectors

Compact ring connectors of Hellstern type for cross sections up to 240 mm2 are available (see page 22)

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 L O W V O L T A G E A C C E S S O R I E S

Heat-shrinkable branch joint for 4-core polymeric insulated cables including Hellstern compact ring
connector
Nominal voltage Main conductor (mm2) Main conductor (mm2) Ordering Joint (mm)
U0/U (kV) rm/sm re/se rm/sm re/se description L D
5 x 2.5 10 5 x 2.5 10 SMOE 81601* 250 50
4 16 4 16 SMOE 81426* 380 55
35 70 50 95 6 50 6 70 BMHM 1001-4B1-4874 500 135
70 120 95 150 6 50 6 70 BMHM 1001-4B1-6875 500 135
150 185 6 70 6 70 BMHM 1001-4C1-6878 500 135
0.6/1
185 240 6 70 6 70 BMHM 1001-4D1-6879 550 155
240 6 70 6 70 BMHM 1001-4D1-6880 550 155
95 120 120 150 10 95/ 16 120/ BMHM 1001-4D2-6877 560 155
35 120 50 150
* Insulated single core connectors are included
Additional sealing kits for double branches are available on request

Heat-shrinkable branch joint for 31/2-core polymeric insulated cables including Hellstern compact ring
connector
Nominal Main cable Branch Ordering Joint
voltage phase conductor (mm2) neutral conductor (mm2) conductor (mm2) description (mm)
U0/U (kV) rm/sm re/serm/sm re/se rm/sm re/se L D
70 120 95 150 35 70 50 95 6 50 6 70 BMHM 1001-4B1-4875.3 500 135
0.6/1 150 185 70 70 6 50 6 50 BMHM 1001-4C1-6878.3 500 135
185 240 95 95 6 50 6 50 BMHM 1001-4D1-6879.3 500 155
240 120 120 6 50 6 50 BMHM 1001-4D1-6880.3 500 155
Additional sealing kits for double branches are available on request

Note: Compact ring connectors of Hellstern type for cross sections up to 240 mm2 are available (see page 22)

Conductor types: sm: sector stranded

se: sector solid
rm: round stranded
re: round solid

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 L O W V O L T A G E A C C E S S O R I E S

Heat-shrinkable branch joint for PVC insulated

cables 1 kV

L
D

Dimensions L, D see table

Cable Design of joints Technology

The joints are designed for 31/2- and
4-core PVC insulated cables with
solid conductors and without armour
up to 185 mm2.
Example: N(A)YY
The joint is designed to be installed
live using compact ring connectors.
A environment friendly non-toxic,
rugged material fills the whole joint
area. A fibre-reinforced wraparound
seals to the oversheath and provides
mechanical protection.
Using environmentally friendly
non-toxic hot-melt filler
No mixing required
Filler material integrated part of the
outer wraparound
Fibre-reinforced outer heat-shrink-
able wraparound

4-core heat-shrinkable branch joint including Hellstern compact ring connector

Nominal voltage Cross section (mm2) Cross section (mm2) Ordering description Joint (mm)
U0/U (kV) Main cable Branch cable with connector L D
4 x 50 70 4 x 6 50 BMHA-1001-4A1-70 (S5) 400 135
0.6/1 4 x 95 150 4 x 6 70 BMHA-1001-4B1-150 (S10) 400 135
4 x 120 150 4 x 10 150 BMHA-1001-4C1-150 (S5) 450 155

4-core heat-shrinkable branch joint without connector

Nominal Cross section (mm2) Cross section (mm2) Ordering description Dimensions (mm) Joint (mm)
voltage Main cable Branch cable without connector Max. connector L D
U0/U (kV) D W
4 x 35 70 4 x 6 50 BMHA-1001-4A1 (S5) 96 46 400 135
4 x 70 185 4 x 6 95 BMHA-1001-4B1 (S10) 115 66 400 135
0.6/1
4 x 150 185 4 x 6 150 BMHA-1001-4C1 (S5) 124 78 450 155
4 x 120 185 4 x 6 150 BMHA-1001-4C1 (S5) 124 78 450 155
+EPPA-206-4-250*
* EPPA 206-4-250 filler mastic must be used if the cross section is less than 150 mm2 in order to shim the main cable

3-core heat-shrinkable branch joint for cables with concentric neutral without connector
Nominal Cross section (mm2) Cross section (mm2) Ordering description Dimensions (mm) Joint (mm)
voltage Main cable Branch cable without connector Max. connector L D
U0/U (kV) D W
0.6/1 3 x 95 185 4 x 6 70 BMHA-1001-3B1(S5) 109 51 520 135

Note: Compact ring connectors of Hellstern type for cross sections up to 240 mm2 are available (see page 22)

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 L O W V O L T A G E A C C E S S O R I E S

Straight filled joints for polymeric insulated

cables 1 kV

Straight connector blocks

GURO-KS 0, KS 1, KS 2
BV-0, BV-1, BV-2

Cable Design of joints Technology

The joints are designed for 31/2-, 4-
and 5-core polymeric insulated cables
without armour up to 25 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
The joints consist of an impact-
resistant, transparent polycarbonate
snap-to-close design housing and
integrated polymer foams for sealing.
The filler material is delivered in a
double chamber bag. The straight
Guro connector block is pre-engi-
neered and allows a quick and easy
connection.
Using mechanical robust
transparent housings with
polymer foam sealing
Easy and quick to assemble
Housings do not require cutting to
fit the cable diameter
Slim and short joints
Straight connector blocks available
Filler materials: Guroflex,
Rapid 3010 and Rapid 4100

Straight joints (housings only)

Nominal voltage Cable diameter Cross section Ordering Filler Joint (mm)
U0/U (kV) (mm) (mm2) description volume (l) L D
13 20 5 x 1.5 6 BV-0 0.35 220 73
0.6/1 16 25 5 x 6 16 BV-1 0.35 230 80
21 30 4 x 16 25 BV-2 0.55 270 90

Note: Filler material see page 17, 18 and 19

Straight filled joints with/without Guro straight connector block

Nominal voltage Cable diameter Cross section Ordering description Joint (mm)
U0/U (kV) (mm) (mm2) without connector with connector L D
Straight joints with Guroflex filler
13 20 5 x 1.5 6 BV-0-GD BV-0-GD-KS0 220 73
0.6/1 16 25 5 x 6 16 BV-1-GD BV-1-GD-KS1 230 80
21 30 4 x 16 25 BV-2-GD BV-2-GD-KS2 270 90
Straight joints with Rapid 3010 filler
13 20 5 x 1.5 6 BV-0-3D BV-0-3D-KS0 220 73
0.6/1 16 25 5 x 6 16 BV-1-3D BV-1-3D-KS1 230 80
21 30 4 x 16 25 BV-2-3D BV-2-3D-KS2 270 90
Straight joints with Rapid 4100 filler
13 20 5 x 1.5 6 BV-0-4D BV-0-4D-KS0 220 73
0.6/1 16 25 5 x 6 16 BV-1-4D BV-1-4D-KS1 230 80
21 30 4 x 16 25 BV-2-4D BV-2-4D-KS2 270 90

Note: All cross sections are according to CENELEC HD 603

LOverall length of the housing; DOverall diameter of the housing

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 L O W V O L T A G E A C C E S S O R I E S

Straight filled joints for polymeric insulated

cables 1 kV

VMY-405 VMP-600 HMY-661-B

VMY-950 VMP-600 HMY-661-B

Cable
The joints are designed for 31/2- and
4-core polymeric insulated cables
without armour up to 400 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
Design of joints
The joints consist of an impact-
resistant, grey polypropylene
snap-to-close design (VMP) or rigid
bolted-together polypropylene
(VMY, HMY) housings and polymer
foams for sealing. The filler material
is delivered in double chamber bags
(D) or in cans (C).
Technology
Exceptionally robust housings with
polymer foam sealing
Housings do not require cutting to
fit the cable diameter
Quick and easy installation
Cable strain relief clamps available
Filler materials: Guroflex,
Rapid 3010 and Rapid 4100

Straight joints (housings only)

Nominal voltage Cable diameter Cross section Ordering Filler Joint (mm)
U0/U (kV) (mm) (mm2) description volume (l) L D
25 40 4 x 25 70 VMY-405 1.60 405 122
30 52 4 x 35 185 VMP-600 4.55 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B 6.45 650 200
44 76 4 x 150 400 VMY-950 12.90 950 190

Note: Filler material see page 17, 18 and 19

Straight filled joints without connectors

Nominal voltage Cable diameter Cross section Ordering Joint (mm)
U0/U (kV) (mm) (mm2) description L D
Straight joints with Guroflex filler
25 40 4 x 25 70 VMY-405-GD 405 122
30 52 4 x 35 185 VMP-600-GC 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-GC 650 200
44 76 4 x 150 400 VMY-950-GC 950 190
Straight joints with Rapid 3010 filler
25 40 4 x 25 70 VMY-405-3D 405 122
30 52 4 x 35 185 VMP-600-3C 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-3C 650 200
44 76 4 x 150 400 VMY-950-3C 950 190
Straight joints with Rapid 4100 filler
25 40 4 x 25 70 VMY-405-4D 405 122
30 52 4 x 35 185 VMP-600-4C 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-4C 650 200
44 76 4 x 150 400 VMY-950-4C 950 190

Note: All cross sections are according to CENELEC HD 603

LOverall length of the housing; DOverall diameter of the housing

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 L O W V O L T A G E A C C E S S O R I E S

Straight filled joints with mechanical connectors

Nominal voltage Cable diameter Cross section Ordering Connector Joint (mm)
U0/U (kV) (mm) (mm2) description screw head type L D
Straight joints with Guroflex filler
25 40 4 x 25 70 VMY-405-GD-4896-Z Grub screw, allen key 405 122
30 52 4 x 35 150(185) VMP-600-GC-4893.1-ZAK* Outer hexagonal 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-GC-6997.1** Outer hexagonal 650 200
44 76 4 x 150 300 VMY-950-GC-UST300 Outer hexagonal 950 190
Straight joints with Rapid 3010 filler
25 40 4 x 25 70 VMY-405-3D-4896-Z Grub screw, allen key 405 122
30 52 4 x 35 150(185) VMP-600-3C-4893.1-ZAK* Outer hexagonal 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-3C-6997.1** Outer hexagonal 650 200
44 76 4 x 150 300 VMY-950-3C-UST300 Outer hexagonal 950 190
Straight joints with Rapid 4100 filler
25 40 4 x 25 70 VMY-405-4D-4896-Z Grub screw, allen key 405 122
30 52 4 x 35 150(185) VMP-600-4C-4893.1-ZAK* Outer hexagonal 600 163
0.6/1
44 65 4 x 150 240 HMY-661-B-4C-6997.1** Outer hexagonal 650 200
44 76 4 x 150 300 VMY-950-4C-UST300 Outer hexagonal 950 190

Note: All cross sections are according to CENELEC HD 603

LOverall length of the housing; DOverall diameter of the housing
* 185 mm2 sector shaped must be rounded pressed
** 150 mm2 sector solid shaped only
The grub screw has an inner hexagonal socket
The outer hexagonal screw type has shear bolts

Straight filled joints for other cable types and cross sections are available on request

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 L O W V O L T A G E A C C E S S O R I E S

Branch filled joints for polymeric insulated

cables 1 kV

BAV-2U BAV-2U-MC BAV-2U-KK

Cable
The joints are designed for 31/2-, 4-
and 5-core polymeric insulated cables
without armour up to 25 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
Design of joints
The joint consists of an impact-
resistant, transparent polycarbonate
snap-to-close design housing and
integrated polymer foams for sealing.
The filler material is delivered in a
double chamber bag. The branch
connectors allow quick and easy
connection. Different types of Guro
branch connectors are available like
single mantle clamps or connector
blocks.
Technology
Using mechanically robust
transparent housing with polymer
foam sealing
Easy and quick to assemble
Housings do not require cutting to
fit the cable diameter
Slim and short joints
Filler materials: Guroflex,
Rapid 3010 and Rapid 4100

Branch joints (housings only)

Nominal voltage Cable diameter (mm) Cross section (mm2) Ordering Filler Joint (mm)
U0/U (kV) Main/Branch Main Branch description volume (l) L D
0.6/1 10 30 5 x 1.5 25 5 x 1.5 25 BAV-2U 0.80 238 110

Note: Filler material see page 17, 18 and 19

Branch filled joints without connectors

Nominal voltage Cable diameter (mm) Cross section (mm2) Ordering Joint (mm)
U0/U (kV) Main/Branch Main Branch description L D
Branch joint with Guroflex filler
0.6/1 10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-GD 238 110
Branch joint with Rapid 3010 filler
0.6/1 10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-3D 238 110
Branch joint with Rapid 4100 filler
0.6/1 10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-4D 238 110

Note: For Guro branch mantle clamps see page 20 and 21

Branch filled joints including connectors

Nominal voltage Cable diameter (mm) Cross section (mm2) Ordering Joint (mm)
U0/U (kV) Main/Branch Main Branch description L D
Branch joint with Guroflex filler
10 30 4 x 10 25 4 x 6 25* BAV-2U-GD-KK2/4 238 110
10 30 5 x 6 16 5 x 1.5 16* BAV-2U-GD-KK2/5 238 110
0.6/1
10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-GD-MC25U 238 110
10 30 5 x 10 25 5 x 2.5 25** BAV-2U-GD-MC25 238 110
Branch joint with Rapid 3010 filler
10 30 4 x 10 25 4 x 6 25* BAV-2U-3D-KK2/4 238 110
10 30 5 x 6 16 5 x 1.5 16* BAV-2U-3D-KK2/5 238 110
0.6/1
10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-3D-MC25U 238 110
10 30 5 x 10 25 5 x 2.5 25** BAV-2U-3D-MC25 238 110
Branch joint with Rapid 4100 filler
10 30 4 x 10 25 4 x 6 25* BAV-2U-4D-KK2/4 238 110
10 30 5 x 6 16 5 x 1.5 16* BAV-2U-4D-KK2/5 238 110
0.6/1
10 30 5 x 2.5 25 5 x 1.5 25 BAV-2U-4D-MC25U 238 110
10 30 5 x 10 25 5 x 2.5 25** BAV-2U-4D-MC25 238 110

Note: All cross sections are according to CENELEC HD 603

LOverall length of the housing; DOverall diameter of the housing
**For possible connections see page 20 (KK2/4 and KK2/5)
**For possible connections see page 20 (MC 25U), page 21 (MC 25)

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 L O W V O L T A G E A C C E S S O R I E S

Branch filled joints for polymeric insulated

cables 1 kV

MM-5 BAV-5, BAV-6, BAV-C7

MM-5
Cable
The joints are designed for 31/2- and
4-core polymeric insulated cables
without armour up to 240 mm2.
Examples: SZAMtKAtM, KAtM,
N(A)YY, N(A)YBY, VVG, AVVG, BB ,
ABB , YAKY, YKY, YKYFty, AYKY,
CYKY, PP 00, XP 00, PP 41,
N(A)YC(W)Y
BAV-5, BAV-6, BAV-C7
Design of joints
The joints consist of an impact-
resistant, transparent polypropylene
snap-to-close design (MM-5) or
impact-resistant, transparent poly-
carbonate snap-to-close design (BAV)
housings and polymer foams for
sealing. The filler material is
delivered in double chamber bag (D)
or in cans (C).
Hellstern compact
ring connector type
Technology
Using mechanically robust housings
with polymer foam sealing
Easy and quick to assemble
Housings do not require cutting to
fit the cable diameter
Cable strain relief clamps available
Compact ring connectors available
BAV can be assembled in different
positions
Filler materials: Guroflex,
Rapid 3010 and Rapid 4100

Branch joints (housings only)

Nominal voltage Cable diameter (mm) Cross section (mm2) Ordering Filler Connector Joint (mm)
U0/U (kV) Main/Branch Main Branch description volume (l) dia. max. (mm) L D
27 55/16 36 4 x 35 150 4 x 6 70 MM-5 1.60 105 295 175
27 56/16 37 4 x 35 150 4 x 6 70 BAV-5 2.15 105 328 165
0.6/1
30 57/16 42 4 x 50 185 4 x 6 95 BAV-6 2.40 115 348 203
45 65/16 56 4 x 120 240 4 x 6 150 BAV-C7 5.90 140 484 212

Note: Filler material see page 17, 18 and 19

Typical cross sections used with compact ring connectors according to
CENELEC HD 603

Branch filled joints without connectors

Nominal voltage Cable diameter (mm) Cross section (mm2) Ordering Joint (mm)
U0/U (kV) Main/Branch Main Branch description L D
Branch joint with Guroflex filler
27 55/16 36 4 x 35 150 4 x 6 70 MM-5-GD 295 175
27 56/16 37 4 x 35 150 4 x 6 70 BAV-5-GD 328 165
0.6/1
30 57/16 42 4 x 50 185 4 x 6 95 BAV-6-GD 348 203
45 65/16 56 4 x 120 240 4 x 6 150 BAV-C7-GC 484 212
Branch joint with Rapid 3010 filler
27 55 / 16 36 4 x 35 150 4 x 6 70 MM-5-3D 295 175
27 56 / 16 37 4 x 35 150 4 x 6 70 BAV-5-3D 328 165
0.6/1
30 57 / 16 42 4 x 50 185 4 x 6 95 BAV-6-3D 348 203
45 65 / 16 56 4 x 120 240 4 x 6 150 BAV-C7-3C 484 212
Branch joint with Rapid 4100 filler
27 55/16 36 4 x 35 150 4 x 6 70 MM-5-4D 295 175
27 56/16 37 4 x 35 150 4 x 6 70 BAV-5-4D 328 165
0.6/1
30 57/16 42 4 x 50 185 4 x 6 95 BAV-6-4D 348 203
45 65/16 56 4 x 120 240 4 x 6 150 BAV-C7-4C 484 212

Note: For BAV products cable strain relief clamps can be ordered separately
LOverall length of the housing; DOverall diameter of the housing

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 L O W V O L T A G E A C C E S S O R I E S

Branch filled joints for 4-core cables including compact ring connector
Nominal voltage Cross section (mm2) Ordering Joint (mm)
U0/U (kV) Main Branch description L D
rm/sm re/se rm/sm re/se
Branch joint with Guroflex filler
35 70 50 95 6 50 6 70 MM-5-GD-4874 295 175
70 120 95 150 6 50 6 70 MM-5-GD-6875 295 175
35 70 50 95 6 50 6 70 BAV-5-GD-4874 328 165
70 120 95 150 6 50 6 70 BAV-5-GD-6875 328 165
0.6/1 150 185 6 70 6 70 BAV-6-GD-6878 348 203
185 6 70 6 70 BAV-6-GD-6879 348 203
240 6 70 6 70 BAV-C7-GC-6880 484 212
120 150 10 95 16 120 BAV-C7-GC-5877 484 212
35 120 50 150
Branch joint with Rapid 3010 filler
35 70 50 95 6 50 6 70 MM-5-3D-4874 295 175
70 120 95 150 6 50 6 70 MM-5-3D-6875 295 175
35 70 50 95 6 50 6 70 BAV-5-3D-4874 328 165
70 120 95 150 6 50 6 70 BAV-5-3D-6875 328 165
0.6/1 150 185 6 70 6 70 BAV-6-3D-6878 348 203
185 6 70 6 70 BAV-6-3D-6879 348 203
240 6 70 6 70 BAV-C7-3C-6880 484 212
120 150 10 95 16 120 BAV-C7-3C-5877 484 212
35 120 50 150
Branch joint with Rapid 4100 filler
35 70 50 95 6 50 6 70 MM-5-4D-4874 295 175
70 120 95 150 6 50 6 70 MM-5-4D-6875 295 175
35 70 50 95 6 50 6 70 BAV-5-4D-4874 328 165
70 120 95 150 6 50 6 70 BAV-5-4D-6875 328 165
0.6/1 150 185 6 70 6 70 BAV-6-4D-6878 348 203
185 6 70 6 70 BAV-6-4D-6879 348 203
240 6 70 6 70 BAV-C7-4C-6880 484 212
120 150 10 95 16 120 BAV-C7-4C-5877 484 212
35 120 50 150

Branch filled joints for 31/2-core cables including compact ring connector
Nominal voltage Cross section (mm2) Ordering Joint (mm)
U0/U (kV) Main Neutral Branch description L D
rm/sm re/se rm/sm re/se rm/sm re/se
Branch joint with Guroflex filler
70 120 95 150 35 70 50 95 6 50 6 70 MM-5-GD-4875 295 175
70 120 95 150 35 70 50 95 6 50 6 70 BAV-5-GD-4875 328 165
0.6/1 150 185 70 70 6 50 6 50 BAV-6-GD-6878.3 348 203
185 240 95 95 6 50 6 50 BAV-C7-GC-6879.3 484 212
240 120 120 6 50 6 50 BAV-C7-GC-6880.3 484 212
Branch joint with Rapid 3010 filler
70 120 95 150 35 70 50 95 6 50 6 70 MM-5-3D-4875 295 175
70 120 95 150 35 70 50 95 6 50 6 70 BAV-5-3D-4875 328 165
0.6/1 150 185 70 70 6 50 6 50 BAV-6-3D-6878.3 348 203
185 240 95 95 6 50 6 50 BAV-C7-3C-6879.3 484 212
240 120 120 6 50 6 50 BAV-C7-3C-6880.3 484 212
Branch joint with Rapid 4100 filler
70 120 95 150 35 70 50 95 6 50 6 70 MM-5-4D-4875 295 175
70 120 95 150 35 70 50 95 6 50 6 70 BAV-5-4D-4875 328 165
0.6/1 150 185 70 70 6 50 6 50 BAV-6-4D-6878.3 348 203
185 240 95 95 6 50 6 50 BAV-C7-4C-6879.3 484 212
240 120 120 6 50 6 50 BAV-C7-4C-6880.3 484 212

Note: All cross sections are according to CENELEC HD 603

LOverall length of the housing; DOverall diameter of the housing
Other housings such as T-type joints are available on request
Compact ring connectors of Hellstern type for cross sections up to 240 mm2 are available (see page 22)

Branch filled joints for other cable types and cross sections are available on request

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 L O W V O L T A G E A C C E S S O R I E S

GUROFLEX 2-component environment friendly

filler material

Properties Handling Technical data

Guroflex is an environment friendly,
easy to handle, 2-component, cold-
casting material based on hydro-
carbons. Guroflex can be used for all
self-supporting underground cable
joint systems up to 1 kV. It is qualified
according to CENELEC HD 623.
Guroflex is suitable for filled XLPE,
PE, PVC and paper insulated cables.
Guroflex has excellent insulating
properties, is hydrophobic and gives
excellent corrosion protection.
The resin is available either in double
chamber bags or in cans.
Immediately before filling the entire
joint area both components will be
mixed in order to start the cross-link-
ing process. The mixture has a pot
life of about 3 4 minutes. The joint
trench can be back-filled immediately
after installation.
Dielectric strength: Ud > 10 kV/mm
Specific dielectric constant: ~ 4
Specific vol. resistance:
QD > 1013 cm
Relative density: = 1.22 g/cm3
Min. storage temperature: 20C
Min. installation temperature:
10C
Hardness Shore A: ~ 20
Shelf life: 2 years @ 23C
Colour: green

Volume Weight Double Cans Quantities suitable

(~ l) (~ kg) chamber bags for Guro joints
0.35 0.43 GUROFLEX-D035 BV-0, BV-1
0.55 0.67 GUROFLEX-D055 BV-2
0.8 0.98 GUROFLEX-D080 BAV-2
1.4 1.71 GUROFLEX-D140 MM-5
1.6 1.95 GUROFLEX-D160 GUROFLEX-C160 VMY-405, MM-5
1.7 2.07 GUROFLEX-D170 GUROFLEX-C170 MM-5
2.0 2.44 GUROFLEX-D200 GUROFLEX-C200 BAV-5
2.4 2.93 GUROFLEX-D240 GUROFLEX-C240 BAV-6
3.7 4.51 GUROFLEX-C370
4.8 5.86 GUROFLEX-C480 VMP-600
5.7 6.95 GUROFLEX-C570 BAV-C7
6.5 7.93 GUROFLEX-C650 HMY-661-B, VMY-950

Note: Other volumes on request

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 L O W V O L T A G E A C C E S S O R I E S

RAPID 3010 2-component Polyurethane filler

material

Properties Handling Technical data

Rapid 3010 is a hydrophobic, poly-
urethane-based 2-component resin
which fulfills the requirement of
E DIN VDE 0291-2:06.97 and CENELEC
HD 623. Rapid 3010 can be used for
all underground cable joint systems
up to 1 kV. Rapid 3010 has excellent
insulating properties and is suitable
for XLPE, PE and PVC insulated
cables.
The resin is available either in double
chamber bags or in cans.
Immediately before filling the entire
joint area both components will be
mixed in order to start the cross-link-
ing process. The mixture has a pot
life of about 15 minutes. The joint
trench can be back-filled immediately
after installation.
Density: Comp. A (resin) 1.22 g/cm3
Comp. B (hardener) 1.24 g/cm3
Viscosity @ 20C:
Comp. A 3000 mPa s
Comp. B 300 mPa s
Pot life @ 5C: ~ 26 min
@ 23C: ~ 13 min
@ 35C: ~ 9 min
Max. reaction temp. (300 ml): 80C
Hardness Shore D: ~ 45 50
Tensile strength: 8 MPa
Elongation to break: 45%
Min. installation/storage temp.: 5C
Shelf life: 2 years @ 23C
Colour: blue

Volume Weight Double Cans Quantities suitable

(~ l) (~ kg) chamber bags for Guro joints
0.35 0.43 RAPID-3D035 BV-0, BV-1
0.55 0.68 RAPID-3D055 BV-2
0.8 0.98 RAPID-3D080 BAV-2
1.4 1.72 RAPID-3D140 MM-5
1.6 1.97 RAPID-3D160 RAPID-3C160 VMY-405, MM-5
1.7 2.09 RAPID-3D170 RAPID-3C170 MM-5
2.0 2.46 RAPID-3D200 RAPID-3C200 BAV-5
2.4 2.95 RAPID-3D240 RAPID-3C240 BAV-6
3.7 4.55 RAPID-3C370
4.8 5.90 RAPID-3C480 VMP-600
5.7 7.01 RAPID-3C570 BAV-C7
6.5 8.00 RAPID-3C650 HMY-661-B, VMY-950

Note: Other volumes on request

18
 L O W V O L T A G E A C C E S S O R I E S

RAPID 4100 2-component Polyurethane filler

material

Properties Handling Technical data

Rapid 4100 is a hydrophobic, poly-
urethane-based 2-component resin
which meets most of the require-
ments of E DIN VDE 0291-2 06.97,
except that tear strengths are lower
than specified in the standard.
Nevertheless, Rapid 4100 meets the
requirements of the joint performance
standard CENELEC HD 623.
Rapid 4100 can be used for all under-
ground cable joint systems up to 1 kV.
Rapid 4100 has excellent insulating
properties and is suitable for XLPE,
PE and PVC insulated cables.
The resin is available either in double
chamber bags or in cans.
Immediately before filling the entire
joint area both components are
mixed in order to start the cross-link-
ing process. The mixture has a pot
life of about 15 minutes. The joint
trench can be back-filled immediately
after installation.
Density: Comp. A (resin) 1.26 g/cm3
Comp. B (hardener) 1.24 g/cm3
Viscosity @ 20C:
Comp. A 3000 mPa s
Comp. B 300 mPa s
Pot life @ 5C: ~ 25 min
@ 23C: ~ 14 min
@ 35C: ~ 10 min
Max. reaction temp. (300 ml): 75C
Hardness Shore D: ~ 30 40
Tensile strength: 5 MPa
Elongation to break: 45%
Min. installation/storage temp.: 5C
Shelf life: 2 years @ 23C
Colour: brown

Volume Weight Double Cans Quantities suitable

(~ l) (~ kg) chamber bags for Guro joints
0.35 0.44 RAPID-4D035 BV-0, BV-1
0.55 0.69 RAPID-4D055 BV-2
0.8 1.00 RAPID-4D080 BAV-2
1.4 1.75 RAPID-4D140 MM-5
1.6 2.00 RAPID-4D160 RAPID-4C160 VMY-405, MM-5
1.7 2.13 RAPID-4D170 RAPID-4C170 MM-5
2.0 2.50 RAPID-4D200 RAPID-4C200 BAV-5
2.4 3.00 RAPID-4D240 RAPID-4C240 BAV-6
3.7 4.63 RAPID-4C370
4.8 6,00 RAPID-4C480 VMP-600
5.7 7.13 RAPID-4C570 BAV-C7
6.5 8.13 RAPID-4C650 HMY-661-B, VMY-950

Note: Other volumes on request

19
 L O W V O L T A G E A C C E S S O R I E S

Guro Connector Blocks

GURO-KS0, KS1, KS2

Straight connector blocks

Ordering description Cross section (mm2) Quantity
GURO-KS0 5 x 1.5 5 x 6 15
GURO-KS1 5 x 6 5 x 16 12
GURO-KS2 4 x 16 4 x 25 10

GURO-KK2/5, KK2/4

Branch connector blocks

Ordering description Combinations of cross sections Quantity
Main (mm2) Branch (mm2)
5x 6 5x 6
GURO-KK2/5 5 x 10 5 x 2.5 10 1
5 x 16 5 x 1.5 16
4 x 10 4 x 10
GURO-KK2/4 4 x 16 4 x 6 16 1
4 x 25 4 x 6 25

KK2/5: 10 16 mm2 KK2/4: 16 25 mm2

Main Branch (mm2) Main Branch (mm2)
(mm2) 1.5 2.5 4 6 10 (mm2) 10 16 25
6 ok 6 ok
10 ok ok ok ok 16 ok ok
16 ok ok ok ok ok ok 25 ok ok ok

GURO-MC25U

Universal mantle clamp with individual branch connection and insulator cap
Ordering description Combinations of cross sections
Main (mm2) Branch (mm2)
GURO-MC25U-I 2.5 25 1.5 25

Note: Mantle clamps are available in packages of 4, 5 and 100 pieces

20
 L O W V O L T A G E A C C E S S O R I E S

GURO-MC

Mantle clamps with insulator caps

Ordering description Combinations of cross sections
Main (mm2) Branch (mm2)
4 6 1.5 6
GURO-MC06-I
2.5 6 2.5 6
16 1.5 16
GURO-MC16-I 10 16 2.5 10
6 16 4 6
25 2.5 25
GURO-MC25-I 16 25 6 16
10 25 10

Note: Mantle clamps are available in packages of 4, 5 and 100 pieces

MC06-I: 2,5 6 mm2 MC16-I: 10 16 mm2 MC25-I: 16 25 mm2

Main Branch (mm2) Main Branch (mm2) Main Branch (mm2)
(mm2) 1.5 2.5 4 6 (mm2) 1.5 2.5 4 6 10 16 (mm2) 2.5 4 6 10 16 25
2.5 ok 6 ok ok 10 ok
4 ok ok ok 10 ok ok ok ok 16 ok ok ok
6 ok ok ok ok 16 ok ok ok ok ok ok 25 ok ok ok ok ok ok

GURO-MC25

Mantle clamp without insulator cap

Ordering description Combinations of cross sections
Main (mm2) Branch (mm2)
25 2.5 25
GURO-MC25 16 25 6 16
10 25 10

MC25: 16 25 mm2
Main Branch (mm2)
(mm2) 2.5 4 6 10 16 25
10 ok
16 ok ok ok
25 ok ok ok ok ok ok

21
 L O W V O L T A G E A C C E S S O R I E S

Hellstern insulation-piercing multi-core compact ring

connectors

The Hellstern cable ring-type connec-

tor is specially designed for simple
and reliable installation while
ensuring maximum safety during
live-line work.
The connectors are suitable for
aluminium or copper, for stranded
or solid conductors and cables with
PVC or XLPE insulation. The compact
design allows installation in reduced
size resin filled-boxes and in
Raychem heat-shrinkable Rayligator For 4- and for 31/2-core cables Materials:
joints. Contact segments with integrated Body:
depth limitation High strength aluminium alloy
Installation Branch channels with grooves Contact segment:
Cable oversheath is removed and the No torque wrench key required electro tinned brass
core separators placed between the Exceeds requirements according Insulation parts:
cores. The two connector halves to VDE 0220 Glass-fibre-reinforced polymer
positioned over the cores and the Bolts: Steel 12.9
bolts slightly tightened. Stripped
ends of branch cores are inserted in Conductor types:
the branch channels and the bolts are sm: sector stranded
tightened. The connector halves are se: sector solid
closed by tightening the two outer rm: round stranded
bolts while the contact segments re: round solid
pierce the main cable cores. The
outer metal ring is at all times
insulated from the live conductors.

Cable ring-type connector for 4-core cables

Ordering description Main conductor Branch conductor Dimensions Width Weight
Standard Branch with rm/sm re/se rm/sm re/se A / B / circle across flats (kg/
version shear head (mm2) (mm2) (mm2) (mm2) (mm) (mm) 100 pcs)
HEL-4874-35re 35re 6 50 6 70 87/ 87/ 96 6/5 42.4
HEL-4874 HEL-4874-AK 35 70 50 95 6 50 6 70 87/ 87/ 96 6/5 42.4
HEL-6874 HEL-6874-AK 50 70 70 95 6 50 6 70 87/ 87/ 96 6/5 42.6
HEL-6875 HEL-6875-AK 70 120 95 150 6 50 6 70 87/ 87/ 96 6/5 42.2
HEL-6876 HEL-6876-AK 95 120 120 150 6 50 6 70 91/ 87/100 6/5 44.6
HEL-6877 HEL-6877-AK 95 120 120 150 10 95/ 16 120/ 100/120/125 6/6 46.0
35 120 50 150
HEL-6878 150 185 6 70 6 70 103/ 93/115 6/5 60.0
HEL-6879 185 240 6 70 6 70 110/115/124 8/5 69.4
HEL-6880 240 6 70 6 70 110/115/124 8/5 69.4
HEL-5876 HEL-5876-AK 120 150 6 50 6 70 91/ 87/ 98 6/5 46.0
HEL-5877 HEL-5877-AK 120 150 10 95 16 120 100/120/125 6/6 46.0
35 120 50 150
Aheight, Bwidth

Cable ring-type connector for 31/2-core cables with reduced neutral conductor cross section
Ordering Main conductor Neutral conductor Branch conductor Dimensions Width Weight
description rm/sm re/se rm/sm re/se rm/sm re/se A/B/circle across flats (kg/
(mm2) (mm2) (mm2) (mm2) (mm2) (mm2) (mm) (mm) 100 pcs)
HEL-4875.3 70 120 95 150 35 70 50 95 6 50 6 70 87/ 87/ 95 6/5 42.2
HEL-6878.3 150 185 70 70 6 50 6 50 110/115/115 6/5 63.8
HEL-6879.3 185 240 95 95 6 50 6 50 110/115/124 8/5 73.2
HEL-6880.3 240 120 120 6 50 6 50 110/115/124 8/5 72.2
A-height, B-width

22
 L O W V O L T A G E A C C E S S O R I E S

Other accessories

GURO-B6776/77

Core Separator
The core separator can be used in
straight or in branch joints with
single branch connectors to separate
the individual cores. The dimension
is 70 x 70 mm. The separator can be
used in the following joints: VMY-405,
VMP-600, HMY-661-B and VMY-950.

GURO-Bxxxx

Bundling Saddles
Bundling saddles are used for
securing single-core medium voltage
cables in a 3-phase bundle.

Cable diameter (mm) Ordering description Quantity

28 32 GURO-B6600 300
32.5 36 GURO-B6590 300
35 39 GURO-B6830 200
38 42 GURO-B6640 200
42 48 GURO-B7000 100

23
 Tyco Electronics EPP 1120 1/03

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and relia-
ble. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particu-
lar quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set
forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.

Energy Division a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting, insulators &
insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49-89-6089-0, Fax: +49-89-6096345
 Energy Division
http://energy.tycoelectronics.com

GUROFLEX
Environmentally friendly casting material
for 1 kV cable joints

The function of a casting material is

to insulate electrical connections in
underground cables and prevent
water ingress from outside the joint
or from within the cable.

GUROFLEX is an environmentally
friendly, easy to handle, two-compo-
nent, cold casting material based on
hydrocarbons.
Due to its elasticity, it is well-suited to
accommodate thermal expansion of
insulated cables, thereby preventing
tears, breaks and cracks that could
permit water ingress.
It is an excellent insulating material
with water-repellent properties.
It covers and adheres to metal
components and protects them
from corrosion.

What is GUROFLEX made of? How is GUROFLEX used?

GUROFLEX is a hydrocarbon resin.
One of the outstanding advantages
of this kind of resin is that it does
not contribute to environmental
problems because it is non-toxic
and non-hazardous. It is not subject
to any safety classification during
use, transportation, or after its shelf
life has expired. No special protective
measures are required during
handling. Hydrocarbon resins are
generally known for their low water
absorption, excellent electrical
insulation properties and high
elasticity over a wide temperature
range.
Preparation of GUROFLEX takes place
immediately before casting. The two
components are mixed either in a
double chamber bag or in a can, and
then the cross-linking process starts.
Unlike other chemical processes, this
process produces no heat during the
cross-linking reaction, thus avoiding
splitting or cracking caused by
shrinkage of the setting material.
Due to its soft-elastic consistency,
GUROFLEX is re-enterable.
It is also able to accommodate
various coefficients of expansion of
the joint components without split-
ting or cracking.
Why is GUROFLEX unique? Technical data
Compared with other resin types such Density component A 1.36 g/cm3
as polyurethane and epoxy systems, component B 0.94 g/cm3
GUROFLEX is easy to process and Viscosity at 20C component A 5000 mPa . s
has outstanding properties; it is component B 5000 mPa . s
environmentally friendly, non-hazard-
Dielectric strength > 10 kV/mm
ous and generates no heat during
Minimum storage temperature 20C
curing. Furthermore, GUROFLEX is
resistant to low temperatures and Minimum installation temperature 10C
can be stored at temperatures as Shore hardness A ~ 20
low as 20C. Processing is possible Shelf life 2 years at 23C
at temperatures as low as 10C. Colour green
Its low water absorption makes
GUROFLEX moisture-resistant during
curing and avoids the formation of
foam or bubbles when it comes in
contact with water.

Where can GUROFLEX be used?

GUROFLEX is suited for use in all
cable joint systems with robust
closures up to 1 kV. It is qualified
according to CENELEC HD 623.
It is suitable for filled XLPE, PE, PVC
and paper-insulated cables.
GUROFLEX is available in double
chamber bags and cans of various
sizes.

Tyco Electronics EPP 1122 7/02

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, and SIMEL are trademarks.

Energy Division a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting, insulators &
insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49 89 6089-0, Fax: +49 89 6096345
 Energy Division
http://energy.tycoelectronics.com

RAPID 3010 & 4100

Casting materials for 1 kV cable joints

The function of a casting material is

to insulate electrical connections in
underground cables and prevent
water ingress from outside the joint
or from within the cable.

RAPID 3010 & 4100 are two-comp-

onent, polyurethane-type casting
materials type. RAPID 3010 is a
hydrophobic, soft-elastic polyurethane
resin, meeting the requirements
of E DIN VDE 0291-2 06.97 and
CENELEC HD 623.
RAPID 4100 is also a hydrophobic,
soft-elastic polyurethane resin, which
meets most of the requirements of
E DIN VDE 0291-2 06.97, except that
tear strengths are lower than speci-
fied in the standard. Nevertheless,
RAPID 4100 meets the requirements
of the joint performance standard
CENELEC HD 623. Both systems have
excellent insulation properties and
are well suited for all cable jointing
systems.

What are the RAPID 3010 & 4100
made of?
RAPID systems are polyurethane
resins. They consist of part A
a mixture of different polyols, fillers
and special additives and part B
the hardener which is MDI
(diphenylmethane-4,4 diisocyanate).
The isocyanate is classified as a
hazardous material and is labelled
harmful. Polyurethane systems
generally generate less heat during
reaction than epoxy resins.
How are RAPID 3010 & 4100
used?
Preparation of RAPID systems takes
place immediately before casting.
The two components are mixed
either in a double chamber bag
or in a can to start the cross-linking
process.
Why are RAPID 3010 & 4100
unique?
Their outstanding properties are
excellent hydrolytic stability and most
impressive hydrophobic characteris-
tics. Foaming problems during
processing are avoided, even when
casting in a relatively high humidity
environment. This ensures long-term
stability under service conditions.
Furthermore the RAPID systems have
an excellent curing profile at various
temperatures, which allows easy
handling and curing, summer and
winter alike.
Where are RAPID 3010 & 4100
used?
RAPID 3010 & 4100 are suited for use
in all cable joint systems up to 1 kV.
They are suitable for XLPE, PE, PVC
and paper-insulated cables.
RAPID 3010 & 4100 are available in
double chamber bags and in cans of
different sizes.

Permanent elasticity ensures long-

term stability of the inherent move-
ments of the cable. As a result of the
cross-linking reactions, the resin
bonds strongly to functional parts,
thus avoiding the creation of voids
between hardened resin and cable
insulation.

Technical data RAPID 3010 RAPID 4100

Density component A (resin) 1.22 g/cm3 component A (resin) 1.26 g/cm3
component B (hardener) 1.24 g/cm3 component B (hardener) 1.24 g/cm3
Viscosity at 20C component A 3000 mPa . s component A 3000 mPa . s
component B 300 mPa . s component B 300 mPa . s
Pot life: at 5C ~ 26 min ~ 25 min
at 23C ~ 13 min ~ 14 min
at 35C ~ 9 min ~ 10 min
Maximum reaction
temperature (300 ml) 80C 75C
Shore hardness D 44 32
Tensile strength 8 MPa 5 MPa
Elongation to break 45% 45%
Minimum installation/
storage temperature 5C 5C
Shelf life 2 years at 23C 2 years at 23C
Colour blue brown
Tyco Electronics EPP 1123 7/02

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable.
Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular
quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth
in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, and SIMEL are trademarks.

Energy Division a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting, insulators &
insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics Raychem GmbH, Energy Division
Finsinger Feld 1, 85521 Ottobrunn/Munich, Germany
Phone: +49 89 6089-0, Fax: +49 89 6096345
LOW VOLTAGE 2 & 4 WAY
LINK BOXES

Application: All internal connections to be made using

Used to Interconnect or isolate (switch) standard B&H tested components (UET
adjacent sections of underground low and BCNE connectors). Note: all con-
voltage cables nections will be made within the Link Box
and will be encapsulated during the
Description: casting process.

Factory fitted tails and cast Link Box,
using either 3-core CNE or 4-core
2
SNE 300mm cable. Available in 2-way
or 4-way configurations, both supplied
complete with Links, Diving Bell Lid,
Pit Frame & Cover.
Features and benefits:
Link Boxes supplied with factory fitted
tails and pre cast with polyurethane.
Tails to be 300mm 3 or 4 core and to
customers desired length (CNE or SNE
compatible).
Patented casting system ensures rigid
polyurethane phase barriers eliminating
moisture tracking problems, and creates
one only solid casting eliminating
moisture ingress.
All terminal spigots to be produced from
35mm x 6mm electro tinned Cu and to
be protected with PVC dip moulding if
external to lid arrangement. Internal
spigots colour coded (red, yellow, blue).
Link Box to be identified with removable
and engrave-able plate for network
identification.
Link Box lid to be constructed from non-
conductive material and to act as
moisture seal to individual phase
conductors. Lid design to incorporate
internal moisture run off and release
system.
Lid to be embossed in bright yellow with
Danger live electrical apparatus.
Lid handle will be hidden by latched
toolbox for safety purposes, toolbox will
be suitable to store out of service links.
Toolbox will be embossed in bright yellow
Danger live electrical apparatus.
Link boxes to be supplied complete
with full set of 82.5mm wedge links
(2-Way x 3, 4-Way x 12).
Link Box to be supplied with appropriate
pit, frame and cover to B125 standard.
Cover to be concrete infill with adjusting
bolt arrangement.

Old Part No New Part No Description L W H PN RPN

2-Way 3-Core
1600 02-803-0001 640 660 500 8-1199678-0 435664-000
Link Box
2-Way 4-Core
1601 02-803-0020 640 660 500 0-1199959-4 355760-000
Link Box
4-Way 3-Core
1602 02-803-0021 800 800 500 6-1199956-1 957292-000
Link Box
4-Way 4-Core
1603 02-803-0022 800 800 500 9-1199960-5 162196-000
Link Box

http://energy.tycoelectronics.com
All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and reliable. Users,
however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particular quality or
performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set forth in our standard
terms and conditions of sale.
Rf: B&H122

ALR, AMP, AXICOM, B&H, Bowthorpe EMP, Critchley, Dorman Smith, Dulmison, Hellstern, La Prairie, Morlynn, Raychem, SIMEL and SUCOFIT are trademarks.

Tyco Electronics SIMEL S.AS. Energy Division

Route de Saulon F-21220 Gevrey-Chambertin Tel. (033) 3.80.58.32.00 Fax (033) 3.80.34.10.15
 Energy Division
http://energy.tycoelectronics.com

Resin-filled joints
for armoured power cables up to 1 kV

A comprehensive range of resin-

filled straight joints and branch
joints for low voltage armoured
power cables with conductor sizes
up to 300 mm2.

Designed with generous dimensions

to accommodate modern mechani-
cal connectors needing no special
installation tooling.

Insulation, sealing and mechanical

protection provided by proven and
qualified two-part resin supplied in
convenient foil packs.

Clear rigid joint shells to aid correct

installation

Armour continuity bonding compo-

nents included in every kit.

Qualified to national and internatio-

nal performance standards.

R
Resin-filled joints
for armoured power cables up to 1 kV
Application
TSJ and TBJ joints are designed for
2-, 3- and 4-core power cables with
rated voltage up to 0.6/1.0 (1.2) kV.
They are suitable for cables with:
copper or aluminium
(solid or stranded) conductors
up to 300 mm2
XLPE, PVC or EPR insulation
wire armour (SWA) or strip armour
PVC or PE sheath
TBJ branch joints are suitable for
branch cables up to the maximum
main cable conductor size for each
kit.
All kits are also suitable for
unarmoured cables.
See the kit selection table opposite.
Select from the range of TSJ and
TBJ kits according to conductor size
and cable diameter.
Design
TSJ and TBJ joints are designed for
simplicity and easy installation. They
are part of the vast range of cable
accessories carrying the Raychem
brand, a name synonymous with
product expertise, reliability and
quality for more than 30 years.
Clear rigid high-impact polystyrene
joint shells provide generous jointing
dimensions and allow easy viewing
to check connector positioning and
resin filling. The joint shells are supp-
lied complete with pre-applied foam
sealing strips, fixing clips and sealing
tape. Filling the joint is made easier
with a convenient pouring funnel and
sealing cap.
All joints are suitable for modern
mechanical and crimp connectors.
Mechanical connectors need no
special installation tooling and are
quick and easy to fit. Tyco Electronics
B&H mechanical connectors are
recommended and are available
for the full conductor size range. For
conductors up to 25 mm2 the KS type
tunnel connector blocks are also suit-
able. These are convenient to handle
and easy to install. B&H and KS
Connectors can be selected from the
tables opposite and can be supplied
with the joint kits if required; please
ask your specialist Tyco Electronics
Energy Division distributor or whole-
saler.
Components for armour bonding are
included in the kit. The continuity
bond is an insulated flexible conduc-
tor with short circuit rating suitable
for fuse-protected circuits.
Joints are filled with a qualified
and well established two-part
polyurethane resin system supplied
in flexible foil laminate pouches for
easy mixing and pouring. Resin kits
carry a full 2-year shelf-life.
Each joint kit includes clear and
detailed installation instructions.
Kit components are well protected
in robust box packaging with clear
labelling.
The combination of resin and B&H
mechanical connectors at the heart
of TSJ and TBJ joints has been fully
qualified to the respected UK perfor-
mance standard Engineering
Recommendation C81, including the
requirements of BS 7888 and CENEL-
EC HD623 (EN 50393).
Quality
ISO 9000 series and ISO 14001 certifi-
cations underline the Tyco Electronics
commitment to quality and the envi-
ronment. All Energy Division prod-
ucts are subject to a series of rigorous
checks from the time they enter our
plants as raw material until they
leave as finished products. Re-quali-
fication testing is carried out on a
regular basis with installed products.
Customers can thus have full confi-
dence in the products, services and
data supplied.
Selection table for straight joint and
branch joint kits

Kit reference Cable conductor size (mm2) Cable entry diameter (mm)
Straight joints Branch joints 2- & 3-core 4-core min max
TSJ-6 TBJ-6 1.5 10 1.5 6 9 21
TSJ-16 TBJ-16 10 25 10 16 15 27
TSJ-35 TBJ-35 35 50 25 35 21 33
TSJ-70 TBJ-70 70 95 50 70 29 41
TSJ-120 TBJ-120 120 150 95 120 39 57
TSJ-185 TBJ-185 185 240 150 185 49 67
TSJ-300 TBJ-300 300 240 300 59 77

Selection table for B&H mechanical connectors

Conductor size (mm2) B&H connector reference

Straight joints Branch joints
1.5 BTC-4-20T P1
2.5 BTC-4-20T P1
4 BTC-4-20T P1
6 BTC-4-20T P1
10 BTC-4-20T P1
16 BTC-4-40T P1
25 BTC-4-40T P1
35 BTC-5-50T P1
50 BTC-5-50T UBR95
70 BTC-6-60WSP UBR95
95 UST95 UBR95
120 UST185 UBR185
150 UST185 UBR185
185 UST185 UBR185
240 UST300 UBR300
300 UST300 UBR300

Selection table for KS tunnel connector blocks

Conductor size range (mm2) Connector reference

1.5 6 KS0
6 16 KS1
16 25 KS2
 Tyco Electronics EPP 1014 UK 7/03

All of the above information, including drawings, illustrations and graphic designs, reflects our present understanding and is to the best of our knowledge and belief correct and relia-
ble. Users, however, should independently evaluate the suitability of each product for the desired application. Under no circumstances does this constitute an assurance of any particu-
lar quality or performance. Such an assurance is only provided in the context of our product specifications or explicit contractual arrangements. Our liability for these products is set
forth in our standard terms and conditions of sale. ALR, AMP, AXICOM, B&H, BOWTHORPE EMP, CROMPTON INSTRUMENTS, DORMAN SMITH, DULMISON, GURO, HELLSTERN,
LA PRAIRIE, MORLYNN, RAYCHEM, and SIMEL are trademarks.

Energy Division a pioneer in the development of economical solutions for

the electrical power industry. Our product range includes: Cable accessories,
connectors & fittings, electrical equipment, instruments, lighting controls,
insulators & insulation enhancement and surge arresters.

For more information and your country contact person, please visit us at:
http://energy.tycoelectronics.com
Tyco Electronics UK Ltd
Unit 12
Freebournes Road
WITHAM
Essex CM8 3AH
Phone: +44 (0)1376 509509
Fax: +44 (0)1376 509511