Professional Documents
Culture Documents
OWNERS MANUAL
YZFR6Y(C)
LIT-11626-22-51 13S-28199-11
DIC183
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
INTRODUCTION
EAU10081
Congratulations on your purchase of the Yamaha YZFR6Y(C). This model is the result of Yamahas vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011
WARNING
Please read this manual and the YOU AND YOUR MOTORCYCLE: RIDING TIPS booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAU10193
YZFR6Y(C)
OWNERS MANUAL
2008 by Yamaha Motor Corporation, U.S.A.
1st edition, May 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-22-51
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
TABLE OF CONTENTS
LOCATION OF IMPORTANT Ignition circuit cut-off system ........ 4-25 Valve clearance ........................... 7-21
LABELS .............................................1-1 Tires ............................................. 7-22
FOR YOUR SAFETY Cast wheels ................................. 7-24
SAFETY INFORMATION ..................2-1 PRE-OPERATION CHECKS ............. 5-1 Adjusting the clutch lever free
Pre-operation check list .................. 5-2 play ........................................... 7-24
DESCRIPTION ..................................3-1 Adjusting the rear brake light
Left view ..........................................3-1 OPERATION AND IMPORTANT switch ....................................... 7-25
Right view ........................................3-2 RIDING POINTS................................. 6-1 Checking the front and rear brake
Controls and instruments.................3-3 Starting the engine ......................... 6-1 pads .......................................... 7-26
Shifting ........................................... 6-2 Checking the brake fluid level ...... 7-26
INSTRUMENT AND CONTROL Engine break-in .............................. 6-3 Changing the brake fluid .............. 7-27
FUNCTIONS .......................................4-1 Parking ........................................... 6-4 Drive chain slack .......................... 7-28
Main switch/steering lock ................4-1 Cleaning and lubricating the drive
Indicator and warning lights ............4-2 PERIODIC MAINTENANCE AND chain ......................................... 7-29
Multi-function meter unit .................4-5 ADJUSTMENT ................................... 7-1 Checking and lubricating the
Handlebar switches ......................4-11 Owners tool kit ............................... 7-2 cables ....................................... 7-30
Clutch lever ...................................4-12 Periodic maintenance chart for Checking and lubricating the
Shift pedal .....................................4-12 the emission control system ....... 7-3 throttle grip and cable ............... 7-30
Brake lever ...................................4-12 General maintenance and Checking and lubricating the
Brake pedal ..................................4-13 lubrication chart .......................... 7-4 brake and shift pedals .............. 7-30
Fuel tank cap ................................4-13 Removing and installing cowlings Checking and lubricating the
Fuel ...............................................4-14 and panels .................................. 7-9 brake and clutch levers ............ 7-31
Catalytic converters ......................4-15 Checking the spark plugs ............. 7-13 Checking and lubricating the
Seats ............................................4-16 Canister (for California only) ........ 7-14 sidestand .................................. 7-32
Helmet holding cable ....................4-17 Engine oil and oil filter cartridge ... 7-14 Lubricating the swingarm
Adjusting the front fork ..................4-18 Coolant ......................................... 7-18 pivots ........................................ 7-32
Adjusting the shock absorber Air filter element ........................... 7-20 Checking the front fork ................. 7-32
assembly ...................................4-21 Checking the engine idling Checking the steering .................. 7-33
Luggage strap holders ..................4-23 speed ........................................ 7-21 Checking the wheel bearings ....... 7-33
EXUP system ...............................4-24 Checking the throttle cable free Battery ......................................... 7-34
Sidestand ......................................4-24 play ........................................... 7-21 Replacing the fuses ..................... 7-35
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TABLE OF CONTENTS
Replacing a headlight bulb ...........7-36 YAMAHA EXTENDED SERVICE
Tail/brake light ..............................7-37 (Y.E.S.) ..................................... 10-9
Replacing a turn signal light
bulb ...........................................7-38
Replacing the license plate light
bulb ...........................................7-38
Supporting the motorcycle ............7-39
Front wheel ...................................7-40
Rear wheel ...................................7-42
Troubleshooting ............................7-43
Troubleshooting charts .................7-45
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
YAMAHA MOTOR
CORPORATION, U.S.A.
STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY .............................10-7
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Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1 2,3,4 5 6 7 8,9
1-1
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2 California only
FUEL PUMP
FUEL FILTER
FUEL DELIVERY PRESS. REGULATOR
13S-2178A-00
4 California only
1-2
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5 WARNING 7
BEFORE YOU OPERATE THIS VEHICLE, READ
1 THE OWNERS MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protectibe clothing.
290 kPa, {2.90 kgf/cm 2 }, 42psi
PREMIUM UNLEADED GASOLINE ONLY
91 Min. Pump Octane (R+M)/2
4C8-2118K-00
5VY-21668-00
6 8
WARNING
Improper loading can cause loss of control.
Read owners manual for proper loading.
3JJ-28446-A1
3 kg {7 lbs}
1-3
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SAFETY INFORMATION
EAU10283
Safe Riding Ride where other motorists can
Perform the pre-operation checks each see you. Avoid riding in another
time you use the vehicle to make sure it motorists blind spot.
Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi-
As the vehicles owner, you are respon- inspect or maintain the vehicle properly enced operators. In fact, many op-
sible for the safe and proper operation increases the possibility of an accident erators who have been involved in
of your motorcycle. 2
or equipment damage. See page 5-1 accidents do not even have a cur-
Motorcycles are single-track vehicles. for a list of pre-operation checks. rent motorcycle license.
Their safe use and operation are de- This motorcycle is designed to car- Make sure that you are qualified
pendent upon the use of proper riding ry the operator and a passenger. and that you only lend your
techniques as well as the expertise of The failure of motorists to detect motorcycle to other qualified op-
the operator. Every operator should and recognize motorcycles in traf- erators.
know the following requirements before fic is the predominating cause of Know your skills and limits.
riding this motorcycle. automobile/motorcycle accidents. Staying within your limits may
He or she should: Many accidents have been caused help you to avoid an accident.
Obtain thorough instructions from by an automobile driver who did We recommend that you prac-
a competent source on all aspects not see the motorcycle. Making tice riding your motorcycle
of motorcycle operation. yourself conspicuous appears to where there is no traffic until you
Observe the warnings and mainte- be very effective in reducing the have become thoroughly famil-
nance requirements in this Own- chance of this type of accident. iar with the motorcycle and all of
ers Manual. Therefore: its controls.
Obtain qualified training in safe Wear a brightly colored jacket. Many accidents have been caused
and proper riding techniques. Use extra caution when you are by error of the motorcycle opera-
Obtain professional technical ser- approaching and passing tor. A typical error made by the op-
vice as indicated in this Owners through intersections, since in- erator is veering wide on a turn
Manual and/or when made neces- tersections are the most likely
sary by mechanical conditions. places for motorcycle accidents
to occur.
2-1
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SAFETY INFORMATION
due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe
cornering (insufficient lean angle road use only. It is not suitable for the above precautions.
for the speed). off-road use.
Always obey the speed limit and Avoid Carbon Monoxide Poisoning
never travel faster than warrant- Protective apparel All engine exhaust contains carbon
2 ed by road and traffic conditions. The majority of fatalities from motor- monoxide, a deadly gas. Breathing car-
Always signal before turning or cycle accidents are the result of head bon monoxide can cause headaches,
changing lanes. Make sure that injuries. The use of a safety helmet is dizziness, drowsiness, nausea, confu-
other motorists can see you. the single most critical factor in the pre- sion, and eventually death.
The posture of the operator and vention or reduction of head injuries. Carbon Monoxide is a colorless, odor-
passenger is important for proper Always wear an approved helmet. less, tasteless gas which may be
control. Wear a face shield or goggles. present even if you do not see or smell
The operator should keep both Wind in your unprotected eyes any engine exhaust. Deadly levels of
hands on the handlebar and could contribute to an impairment carbon monoxide can collect rapidly
both feet on the operator foot- of vision that could delay seeing a and you can quickly be overcome and
rests during operation to main- hazard. unable to save yourself. Also, deadly
tain control of the motorcycle. The use of a jacket, heavy boots, levels of carbon monoxide can linger
The passenger should always trousers, gloves, etc., is effective in for hours or days in enclosed or poorly
hold onto the operator, the seat preventing or reducing abrasions ventilated areas. If you experience any
strap or grab bar, if equipped, or lacerations. symptoms of carbon monoxide poison-
with both hands and keep both Never wear loose-fitting clothes, ing, leave the area immediately, get
feet on the passenger footrests. otherwise they could catch on the fresh air, and SEEK MEDICAL TREAT-
Never carry a passenger unless control levers, footrests, or wheels MENT.
he or she can firmly place both and cause injury or an accident. Do not run engine indoors. Even if
feet on the passenger footrests. Always wear protective clothing you try to ventilate engine exhaust
Never ride under the influence of that covers your legs, ankles, and with fans or open windows and
alcohol or other drugs. feet. The engine or exhaust sys- doors, carbon monoxide can rap-
tem become very hot during or af- idly reach dangerous levels.
ter operation and can cause burns.
2-2
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SAFETY INFORMATION
Do not run engine in poorly venti- items, including such cargo as
Maximum load:
lated or partially enclosed areas 187 kg (412 lb) sleeping bags, duffel bags, or
such as barns, garages, or car- tents, can create unstable han-
ports. When loading within this weight limit, dling or a slow steering re-
Do not run engine outdoors where keep the following in mind: sponse.
engine exhaust can be drawn into Cargo and accessory weight This vehicle is not designed to 2
a building through openings such should be kept as low and close to pull a trailer or to be attached to
as windows and doors. the motorcycle as possible. Se- a sidecar.
curely pack your heaviest items as
Loading close to the center of the vehicle as Genuine Yamaha Accessories
Adding accessories or cargo to your possible and make sure to distrib- Choosing accessories for your vehicle
motorcycle can adversely affect stabili- ute the weight as evenly as possi- is an important decision. Genuine
ty and handling if the weight distribution ble on both sides of the motorcycle Yamaha accessories, which are avail-
of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have
the possibility of an accident, use ex- ty. been designed, tested, and approved
treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
accessories to your motorcycle. Use den imbalance. Make sure that ac- Many companies with no connection to
extra care when riding a motorcycle cessories and cargo are securely Yamaha manufacture parts and acces-
that has added cargo or accessories. attached to the motorcycle before sories or offer other modifications for
Here, along with the information about riding. Check accessory mounts Yamaha vehicles. Yamaha is not in a
accessories below, are some general and cargo restraints frequently. position to test the products that these
guidelines to follow if loading cargo to Properly adjust the suspension aftermarket companies produce.
your motorcycle: for your load (suspension-ad- Therefore, Yamaha can neither en-
The total weight of the operator, pas- justable models only), and dorse nor recommend the use of ac-
senger, accessories and cargo must check the condition and pres- cessories not sold by Yamaha or
not exceed the maximum load limit. sure of your tires. modifications not specifically recom-
Operation of an overloaded vehicle Never attach any large or heavy mended by Yamaha, even if sold and
could cause an accident. items to the handlebar, front installed by a Yamaha dealer.
fork, or front fender. These
2-3
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SAFETY INFORMATION
Aftermarket Parts, Accessories, and limit suspension travel, steering tor and may limit control ability,
Modifications travel or control operation, or ob- therefore, such accessories are
While you may find aftermarket prod- scure lights or reflectors. not recommended.
ucts similar in design and quality to Accessories fitted to the handle- Use caution when adding electri-
genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces-
2 nize that some aftermarket accessories create instability due to improper sories exceed the capacity of the
or modifications are not suitable be- weight distribution or aerody- motorcycles electrical system, an
cause of potential safety hazards to you namic changes. If accessories electric failure could result, which
or others. Installing aftermarket prod- are added to the handlebar or could cause a dangerous loss of
ucts or having other modifications per- front fork area, they must be as lights or engine power.
formed to your vehicle that change any lightweight as possible and
of the vehicles design or operation should be kept to a minimum. Aftermarket Tires and Rims
characteristics can put you and others Bulky or large accessories may The tires and rims that came with your
at greater risk of serious injury or death. seriously affect the stability of motorcycle were designed to match the
You are responsible for injuries related the motorcycle due to aerody- performance capabilities and to provide
to changes in the vehicle. namic effects. Wind may at- the best combination of handling, brak-
Keep the following guidelines in mind, tempt to lift the motorcycle, or ing, and comfort. Other tires, rims, siz-
as well as those provided under Load- the motorcycle may become un- es, and combinations may not be
ing when mounting accessories. stable in cross winds. These ac- appropriate. Refer to page 7-22 for tire
Never install accessories or carry cessories may also cause specifications and more information on
cargo that would impair the perfor- instability when passing or being replacing your tires.
mance of your motorcycle. Care- passed by large vehicles.
fully inspect the accessory before Certain accessories can dis-
using it to make sure that it does place the operator from his or
not in any way reduce ground her normal riding position. This
clearance or cornering clearance, improper position limits the free-
dom of movement of the opera-
2-4
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DESCRIPTION
EAU10410
Left view
1. Fuse box 2 (page 7-35) 8. Shock absorber assembly rebound damping force adjusting screw
2. Front fork spring preload adjusting bolt (page 4-18) (page 4-21)
3. Front fork rebound damping force adjusting screw (page 4-18) 9. Shift pedal (page 4-12)
4. Shock absorber assembly spring preload adjusting ring (page 4-21) 10.Engine oil filter cartridge (page 7-14)
5. Shock absorber assembly compression damping force adjusting bolt 11.Engine oil drain bolt (page 7-14)
(for fast compression damping) (page 4-21) 12.Front fork compression damping force adjusting bolt (for fast compres-
6. Shock absorber assembly compression damping force adjusting bolt sion damping) (page 4-18)
(for slow compression damping) (page 4-21) 13.Front fork compression damping force adjusting bolt (for slow com-
7. Owners tool kit (page 7-2) pression damping) (page 4-18)
3-1
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DESCRIPTION
EAU10420
Right view
3-2
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DESCRIPTION
EAU10430
3-3
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WARNING
Never turn the key to OFF or
LOCK while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
4 1. Push.
The main switch/steering lock controls 2. Turn.
EAU10681
the ignition and lighting systems, and is LOCK 1. Turn the handlebars all the way to
used to lock the steering. The various The steering is locked, and all electrical the left.
positions are described below. systems are off. The key can be re- 2. Push the key in from the OFF po-
moved. sition, and then turn it to LOCK
EAU10540
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to OFF, even if
the engine stalls.
4-1
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EAU11080
MPH High beam indicator light
TRIP A
F 6
This indicator light comes on when the
7
high beam of the headlight is switched
on.
4-2
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4-3
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TRIP A
Under 39 C F
Message Lo is displayed. OK. Go ahead with riding.
(Under 103 F)
TRIP A
40116 C F
Temperature is displayed. OK. Go ahead with riding.
(104242 F) 4
TRIP A
Above 135 C F Message HI flashes. Stop the engine and allow it to cool.
(Above 275 F) Warning light comes on. (See page 7-45.)
4-4
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4-8
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4-9
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4-10
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EAU12660
Engine stop switch /
Set this switch to before starting
the engine. Set this switch to to
stop the engine in case of an emergen-
cy, such as when the vehicle overturns
or when the throttle cable is stuck.
4-11
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4
1. Clutch lever 1. Shift pedal 1. Brake lever
2. mark
The clutch lever is located at the left The shift pedal is located on the left 3. Brake lever position adjusting knob
handlebar grip. To disengage the side of the engine and is used in com- 4. Distance between brake lever and handlebar
clutch, pull the lever toward the handle- bination with the clutch lever when grip
bar grip. To engage the clutch, release shifting the gears of the 6-speed con-
The brake lever is located at the right
the lever. The lever should be pulled stant-mesh transmission equipped on
handlebar grip. To apply the front
rapidly and released slowly for smooth this motorcycle.
brake, pull the lever toward the handle-
clutch operation.
bar grip.
The clutch lever is equipped with a
The brake lever is equipped with a
clutch switch, which is part of the igni-
brake lever position adjusting knob. To
tion circuit cut-off system. (See page
adjust the distance between the brake
4-25.)
lever and the handlebar grip, turn the
adjusting knob while holding the lever
pushed away from the handlebar grip.
When the desired position is obtained,
4-12
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the adjusting knob with the mark Brake pedal Fuel tank cap
on the brake lever.
4
1. Brake pedal 1. Fuel tank cap lock cover
2. Unlock.
The brake pedal is on the right side of
the motorcycle. To apply the rear
To open the fuel tank cap
brake, press down on the brake pedal.
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
4-13
U13S11E0.book Page 14 Wednesday, June 11, 2008 6:10 PM
wash with soap and water. If gaso- leaded fuel will extend spark plug life Catalytic converters
line spills on your clothing, change and reduce maintenance costs. This vehicle is equipped with catalytic
your clothes. Gasohol converters in the exhaust system.
EWA10861
There are two types of gasohol: gaso-
WARNING
EAU13381 hol containing ethanol and that contain-
ing methanol. Gasohol containing The exhaust system is hot after op-
ethanol can be used if the ethanol con- eration. To prevent a fire hazard or
Recommended fuel: tent does not exceed 10% (E10). Gas- burns:
PREMIUM UNLEADED GASOLINE ohol containing methanol is not Do not park the vehicle near
ONLY possible fire hazards such as
4 Fuel tank capacity: recommended by Yamaha because it
can cause damage to the fuel system grass or other materials that
17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount (when the fuel or vehicle performance problems. easily burn.
level warning light comes on): Park the motorcycle in a place
3.5 L (0.92 US gal, 0.77 Imp.gal) where pedestrians or children
are not likely to touch the hot
ECA11400
exhaust system.
NOTICE
Make sure that the exhaust sys-
Use only unleaded gasoline. The use tem has cooled down before do-
of leaded gasoline will cause severe ing any maintenance work.
damage to internal engine parts, Do not allow the engine to idle
such as the valves and piston rings, more than a few minutes. Long
as well as to the exhaust system. idling can cause a build-up of
Your Yamaha engine has been de- heat.
signed to use premium unleaded gaso-
line with a pump octane number
[(R+M)/2] of 91 or higher, or a research
octane number of 95 or higher. If
knocking (or pinging) occurs, use a
4-15
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NOTICE Seats
Use only unleaded gasoline. The use
of leaded gasoline will cause unre- Rider seat
pairable damage to the catalytic
converter. To remove the rider seat
Pull back the rear of the rider seat as
shown, remove the bolts, and then pull
the seat off.
1. Projection
4
2. Seat holder
Passenger seat
4-16
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4-17
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4-18
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1. Current setting
4 1. Spring preload adjusting bolt 2. Front fork collar 1. Rebound damping force adjusting screw
To increase the spring preload and Spring preload setting: To increase the rebound damping force
thereby harden the suspension, turn Minimum (soft): and thereby harden the rebound damp-
the adjusting bolt on each fork leg in di- 0 ing, turn the adjusting screw on each
rection (a). To decrease the spring pre- Standard: fork leg in direction (a). To decrease the
2
load and thereby soften the rebound damping force and thereby
Maximum (hard):
suspension, turn the adjusting bolt on 5 soften the rebound damping, turn the
each fork leg in direction (b). adjusting screw on each fork leg in di-
Align the appropriate groove on the ad- rection (b).
justing mechanism with the top of the
front fork collar. Rebound damping setting:
Minimum (soft):
25 click(s) in direction (b)*
Standard:
20 click(s) in direction (b)*
Maximum (hard):
1 click(s) in direction (b)*
* With the adjusting screw fully turned
in direction (a)
4-19
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4-21
U13S11E0.book Page 22 Wednesday, June 11, 2008 6:10 PM
1. Compression damping force adjusting bolt direction (a). To decrease the compres- WARNING
(for fast compression damping) sion damping force and thereby soften This shock absorber assembly con-
2. Compression damping force adjusting bolt
(for slow compression damping)
the compression damping, turn the ad- tains highly pressurized nitrogen
justing bolt in direction (b). gas. Read and understand the fol-
Compression damping force (for fast lowing information before handling
compression damping) the shock absorber assembly.
Do not tamper with or attempt to
To increase the compression damping
force and thereby harden the compres- open the cylinder assembly.
sion damping, turn the adjusting bolt in
4-22
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4-23
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4-24
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4-25
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4-26
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owners Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
5-1
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5-2
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5-3
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6-1
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st 2nd: 20 km/h (12.5 mi/h)
2nd 3rd: 30 km/h (18.8 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd 4th: 40 km/h (25.0 mi/h) result in engine overheating must be
ing conditions, use the recommended 4th 5th: 50 km/h (31.3 mi/h) avoided. 6
shift points. 5th 6th: 60 km/h (37.5 mi/h)
Shift down points: EAU17083
6th 5th: 25 km/h (15.5 mi/h)
EAU16700
5th 4th: 25 km/h (15.5 mi/h)
To decelerate 4th 3rd: 25 km/h (15.5 mi/h)
1. Apply both the front and the rear 01000 km (0600 mi)
3rd 2nd: 25 km/h (15.5 mi/h)
brakes to slow the motorcycle. 2nd 1st: Avoid prolonged operation above 8300
2. Shift the transmission into first r/min. NOTICE: After 1000 km (600
gear when the motorcycle reaches mi) of operation, the engine oil must
25 km/h (15.5 mi/h). If the engine is be changed and the oil filter car-
about to stall or runs very roughly, tridge or element replaced. [ECA10302]
pull the clutch lever in and use the
brakes to stop the motorcycle. 10001600 km (6001000 mi)
Avoid prolonged operation above 9900
r/min.
6-3
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6-4
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WARNING
Turn off the engine when performing
maintenance unless otherwise
specified.
7-1
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
7-2
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7-3
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7-4
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7-5
U13S11E0.book Page 6 Wednesday, June 11, 2008 6:10 PM
Check operation.
17 Sidestand pivot Apply lithium-soap-based grease
lightly.
Check operation and replace if
18 * Sidestand switch
necessary.
Check operation and for oil leak-
19 * Front fork age.
Replace if necessary.
Check operation and for oil leak-
Shock absorber as-
20 * age.
sembly
Replace if necessary.
Rear suspension Check operation.
21 *
link pivots Correct if necessary.
TIP
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
EAU17650
7
TIP
Air filter
This models air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
7-7
U13S11E0.book Page 8 Wednesday, June 11, 2008 6:10 PM
7-8
U13S11E0.book Page 9 Wednesday, June 11, 2008 6:10 PM
2
1 2
1. Cowling A
2. Bolt
3. Quick fastener
7
1. Cowling A
1. Panel A
2. Panel B
1. Quick fastener
7-9
U13S11E0.book Page 10 Wednesday, June 11, 2008 6:10 PM
7-10
U13S11E0.book Page 11 Wednesday, June 11, 2008 6:10 PM
1. Cowling A
2. Turn signal light lead coupler
1. Cowling A
2. Cowling B
1. Cowling A
4. Install the bolts, quick fasteners,
2. Turn signal light lead coupler
and quick fastener screw.
EAU39092
Cowling C 7
7-11
U13S11E0.book Page 12 Wednesday, June 11, 2008 6:10 PM
EAU39060
Panels A and B
1. Cowling C
2. Bolt To remove one of the panels
3. Quick fastener Remove the bolts, and then pull the
panel off as shown.
7-12
U13S11E0.book Page 13 Wednesday, June 11, 2008 6:10 PM
7-13
U13S11E0.book Page 14 Wednesday, June 11, 2008 6:10 PM
Canister (for California only) Engine oil and oil filter car-
tridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
1. Engine oil dipstick
To check the engine oil level 2. Maximum level mark
1. Place the vehicle on a level sur- 3. Minimum level mark
This model is equipped with a canister face and hold it in an upright posi-
to prevent the discharging of fuel vapor tion. A slight tilt to the side can
into the atmosphere. Before operating TIP
result in a false reading. The engine oil should be between the
this vehicle, make sure to check the fol- 2. Start the engine, warm it up for
lowing: minimum and maximum level marks.
several minutes, and then turn it
Check each hose connection. 5. If the engine oil is at or below the
7 off.
Check each hose and canister for minimum level mark, remove the
3. Wait a few minutes until the oil set-
cracks or damage. Replace if dam- tles. engine oil filler cap, and then add
aged. 4. Remove the engine oil dipstick and sufficient oil of the recommended
Make sure that the canister breath- type to raise it to the correct level.
wipe it clean, insert it back into the
er is not blocked, and if necessary, hole (without screwing it in), and
clean it. then remove it again to check the
oil level.
7-14
U13S11E0.book Page 15 Wednesday, June 11, 2008 6:10 PM
7-15
U13S11E0.book Page 16 Wednesday, June 11, 2008 6:10 PM
1. Torque wrench
Tightening torque:
Oil filter cartridge: 1. Bolt
17 Nm (1.7 mkgf, 12 ftlbf) 2. Shift shaft
3. Match marks
11. Install the fuel tank breather/over- 4. Shift arm
flow hoses into the guides, then
1. O-ring place them in their original posi-
7 Tightening torque:
tion. Shift arm bolt:
TIP 12. Install the shift arm by aligning the 10 Nm (1.0 mkgf, 7.2 ftlbf)
Make sure that the O-ring is properly match mark on the shift arm with
seated. the match mark on the shift shaft 13. Install the engine oil drain bolt, and
and installing the bolt, then tighten- then tighten it to the specified
10. Install the new oil filter cartridge
ing it to the specified torque. torque.
with an oil filter wrench, and then
tighten it to the specified torque NOTICE: Be sure to align the TIP
with a torque wrench. match marks to ensure proper Check the washer for damage and re-
shifting. If the match marks are place it if necessary.
not aligned, the shift arm will
7-16
U13S11E0.book Page 17 Wednesday, June 11, 2008 6:10 PM
then install and tighten the oil filler rial enters the crankcase. NOTICE
cap. If the oil level warning light flickers
1 or remains on, immediately turn the
Recommended engine oil: engine off and have a Yamaha dealer
See page 9-1.
Oil quantity: check the vehicle.
Without oil filter cartridge replace- 16. Turn the engine off, and then
ment:
2.40 L (2.54 US qt, 2.11 Imp.qt) check the oil level and correct it if
With oil filter cartridge replacement: 2 necessary.
2.60 L (2.75 US qt, 2.29 Imp.qt) 17. Install the cowling.
TIP 1. CD specification 7
Be sure to wipe off spilled oil on any 2. ENERGY CONSERVING II
parts after the engine and exhaust sys- 15. Start the engine, and then let it idle
tem have cooled down. for several minutes while checking
ECA11620 it for oil leakage. If oil is leaking, im-
NOTICE mediately turn the engine off and
In order to prevent clutch slip- check for the cause.
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
7-17
U13S11E0.book Page 18 Wednesday, June 11, 2008 6:10 PM
7-19
U13S11E0.book Page 20 Wednesday, June 11, 2008 6:10 PM
7-20
U13S11E0.book Page 21 Wednesday, June 11, 2008 6:10 PM
Checking the engine idling Checking the throttle cable Valve clearance
speed free play The valve clearance changes with use,
Check the engine idling speed and, if resulting in improper air-fuel mixture
necessary, have it adjusted by a and/or engine noise. To prevent this
Yamaha dealer. from occurring, the valve clearance
must be adjusted by a Yamaha dealer
Engine idling speed: at the intervals specified in the periodic
12501350 r/min maintenance and lubrication chart.
7-21
U13S11E0.book Page 22 Wednesday, June 11, 2008 6:10 PM
7-22
U13S11E0.book Page 23 Wednesday, June 11, 2008 6:10 PM
tively for approximately 100 km Cast wheels Adjusting the clutch lever free
(60 mi) after installing a new tire. To maximize the performance, durabil- play
The tires must be warmed up ity, and safe operation of your vehicle,
before a high-speed run. note the following points regarding the
Always adjust the tire air pres- specified wheels.
sure according to the operating The wheel rims should be checked
7-24
U13S11E0.book Page 25 Wednesday, June 11, 2008 6:10 PM
7-25
U13S11E0.book Page 26 Wednesday, June 11, 2008 6:10 PM
Checking the front and rear touches the brake disc, have a Yamaha Checking the brake fluid level
brake pads dealer replace the brake pads as a set. Front brake
The front and rear brake pads must be
checked for wear at the intervals spec- EAU22500
EAU36890
Front brake pads
Rear brake
1. Lining thickness
7-26
U13S11E0.book Page 27 Wednesday, June 11, 2008 6:10 PM
is above the minimum level mark and ter the brake fluid reservoir when Changing the brake fluid
replenish if necessary. A low brake fluid refilling. Water will significantly Have a Yamaha dealer change the
level may indicate worn brake pads lower the boiling point of the fluid brake fluid at the intervals specified in
and/or brake system leakage. If the and may result in vapor lock. the TIP after the periodic maintenance
brake fluid level is low, be sure to check Brake fluid may deteriorate paint- and lubrication chart. In addition, have
the brake pads for wear and the brake ed surfaces or plastic parts. Al- the oil seals of the master cylinders and
system for leakage. ways clean up spilled fluid calipers as well as the brake hoses re-
Observe these precautions: immediately. placed at the intervals listed below or
When checking the fluid level, As the brake pads wear, it is nor- whenever they are damaged or leak-
make sure that the top of the brake mal for the brake fluid level to grad- ing.
fluid reservoir is level. ually go down. However, if the Oil seals: Replace every two
Use only the recommended quality brake fluid level goes down sud- years.
brake fluid, otherwise the rubber denly, have a Yamaha dealer Brake hoses: Replace every four
7-27
U13S11E0.book Page 28 Wednesday, June 11, 2008 6:10 PM
EAU22773
To check the drive chain slack
1. Place the motorcycle on the side-
stand.
1. Drive chain slack 1. Axle nut
TIP
2. Drive chain slack adjusting bolt
When checking and adjusting the drive 4. If the drive chain slack is incorrect, 3. Locknut
chain slack, there should be no weight adjust it as follows. 4. Alignment marks
on the motorcycle.
EAU39054 2. To tighten the drive chain, turn the
2. Shift the transmission into the neu- To adjust the drive chain slack drive chain slack adjusting bolt on
tral position. 1. Loosen the axle nut and the lock- each side of the swingarm in direc-
3. Move the rear wheel by pushing nut on each side of the swingarm. tion (a). To loosen the drive chain,
7 the motorcycle to locate the tight- turn the adjusting bolt on each side
est portion of the drive chain, and of the swingarm in direction (b),
then measure the drive chain slack and then push the rear wheel for-
as shown. ward. NOTICE: Improper drive
chain slack will overload the en-
Drive chain slack:
30.045.0 mm (1.181.77 in) gine as well as other vital parts
of the motorcycle and can lead
to chain slippage or breakage.
To prevent this from occurring,
keep the drive chain slack with-
in the specified limits. [ECA10571]
7-28
U13S11E0.book Page 29 Wednesday, June 11, 2008 6:10 PM
7-29
U13S11E0.book Page 30 Wednesday, June 11, 2008 6:10 PM
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.
[EWA10711]
7
Recommended lubricant:
Yamaha Chain and Cable Lube or
engine oil
7-30
U13S11E0.book Page 31 Wednesday, June 11, 2008 6:10 PM
Clutch lever
7-31
U13S11E0.book Page 32 Wednesday, June 11, 2008 6:10 PM
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
7-32
U13S11E0.book Page 33 Wednesday, June 11, 2008 6:10 PM
7-33
U13S11E0.book Page 34 Wednesday, June 11, 2008 6:10 PM
of water. NOTICE
INTERNAL: Drink large quan- To charge a VRLA (Valve Regulated
tities of water or milk and im- Lead Acid) battery, a special (con-
mediately call a physician. stant-voltage) battery charger is re-
EYES: Flush with water for 15 quired. Using a conventional battery
minutes and seek prompt charger will damage the battery. If
medical attention. you do not have access to a con-
1. Negative battery lead (black) Batteries produce explosive hy- stant-voltage battery charger, have a
2. Battery drogen gas. Therefore, keep Yamaha dealer charge your battery.
3. Positive battery lead (red) sparks, flames, cigarettes, etc.,
This model is equipped with a VRLA away from the battery and pro-
To store the battery
(Valve Regulated Lead Acid) battery. vide sufficient ventilation when
1. If the vehicle will not be used for
There is no need to check the electro- charging it in an enclosed
more than one month, remove the
7 lyte or to add distilled water. However, space.
battery, fully charge it, and then
the battery lead connections need to be KEEP THIS AND ALL BATTER-
place it in a cool, dry place.
checked and, if necessary, tightened. IES OUT OF THE REACH OF
NOTICE: When removing the
EWA10760 CHILDREN.
battery, be sure the key is
WARNING turned to OFF, then discon-
Electrolyte is poisonous and To charge the battery nect the negative lead before
dangerous since it contains sul- Have a Yamaha dealer charge the bat- disconnecting the positive lead.
furic acid, which causes severe tery as soon as possible if it seems to [ECA16302]
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al-
ways shield your eyes when
7-34
U13S11E0.book Page 35 Wednesday, June 11, 2008 6:10 PM
7-35
U13S11E0.book Page 36 Wednesday, June 11, 2008 6:10 PM
7.5 A NOTICE
Backup fuse:
7.5 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
15.0 A 2 Headlight bulb
Ignition fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
15.0 A the headlight bulb to keep it free
Signaling system fuse: 1. Remove the headlight bulb cover
10.0 A from oil, otherwise the transpar- by turning it counterclockwise.
Headlight fuse: ency of the glass, the luminosity
15.0 A of the bulb, and the bulb life will
be adversely affected. Thor-
3. Turn the key to ON and turn on oughly clean off any dirt and fin-
the electrical circuit in question to gerprints on the headlight bulb
7 check if the device operates. using a cloth moistened with al-
4. If the fuse immediately blows cohol or thinner.
again, have a Yamaha dealer Headlight lens
check the electrical system. Do not affix any type of tinted
film or stickers to the headlight
1. Headlight bulb cover
lens.
Do not use a headlight bulb of a 2. Disconnect the headlight coupler.
wattage higher than specified.
7-36
U13S11E0.book Page 37 Wednesday, June 11, 2008 6:10 PM
1. Headlight coupler
7-39
U13S11E0.book Page 40 Wednesday, June 11, 2008 6:10 PM
7-40
U13S11E0.book Page 41 Wednesday, June 11, 2008 6:10 PM
5. Install the brake hose holders and 12. While applying the front brake,
reflectors by installing the bolts push down hard on the handlebar
and nuts. several times to check for proper
6. Tighten the axle bolt to the speci- fork operation.
fied torque.
TIP 1. Front wheel axle pinch bolt A
While tightening the axle bolt, hold the 2. Front wheel axle pinch bolt B
wheel axle with a 19-mm hexagon 3. Front wheel axle pinch bolt C
wrench to keep it from turning. 4. Front wheel axle pinch bolt D
7-41
U13S11E0.book Page 42 Wednesday, June 11, 2008 6:10 PM
7 1. Wheel axle
TIP EAU39171
space between the brake pads be- tion (b) to their specified torque. Troubleshooting
fore installing the wheel. Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
Tightening torque:
1. Retainer Drive chain slack adjusting bolt: require any repair, take it to a Yamaha
2. Slot 2 Nm (0.2 mkgf, 1.4 ftlbf) dealer, whose skilled technicians have
the necessary tools, experience, and
2. Install the drive chain onto the rear 7. Tighten the locknuts to their speci- know-how to service the motorcycle
sprocket. fied torque. properly.
3. Install the axle nut, and then lower 7
Use only genuine Yamaha replace-
the rear wheel so that it is on the Tightening torque: ment parts. Imitation parts may look like
ground. Locknut:
Yamaha parts, but they are often inferi-
4. Adjust the drive chain slack. (See 16 Nm (1.6 mkgf, 11 ftlbf)
or, have a shorter service life and can
page 7-28.) lead to expensive repair bills.
5. Tighten the axle nut to the speci- EWA15141
7-44
U13S11E0.book Page 45 Wednesday, June 11, 2008 6:10 PM
Troubleshooting charts
2. Compression
There is compression. Check the ignition.
Operate the electric starter.
Have a Yamaha dealer
There is no compression.
check the vehicle.
7-45
U13S11E0.book Page 46 Wednesday, June 11, 2008 6:10 PM
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system.
7 TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
7-46
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your not leave the cleaner on the af-
be applied to any matte colored fin- motorcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
2. Make sure that all caps and covers 8
panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with mild
stalled. detergent and water to clean
3. Remove extremely stubborn dirt, plastic. However, if the muffler
like oil burnt onto the crankcase, cannot be thoroughly cleaned
with a degreasing agent and a
brush, but never apply such prod-
8-1
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
special treatments to clean the tita- mended to apply a corrosion pro- NOTICE
nium muffler, as they will remove tection spray on all metal, Apply spray oil and wax spar-
the finish on the outer surface of including chrome- and nickel-plat- ingly and make sure to wipe off
the muffler. ed, surfaces. any excess.
Even the smallest amounts of oil, 5. Use spray oil as a universal clean- Never apply oil or wax to any
such as from oily towels or finger- er to remove any remaining dirt. rubber and plastic parts, but
prints, will leave stains on the tita- 6. Touch up minor paint damage treat them with a suitable care
nium muffler, which can be caused by stones, etc. product.
removed with a mild detergent. 7. Wax all painted surfaces. Avoid using abrasive polishing
Note that the thermally induced 8. Let the motorcycle dry completely compounds as they will wear
discoloring of the portion of the ex- before storing or covering it. away the paint.
haust pipe leading into the titanium EWA11131
8-3
U13S11E0.book Page 4 Wednesday, June 11, 2008 6:10 PM
SPECIFICATIONS
Dimensions: Engine oil: Fuel reserve amount:
Overall length: Type: 3.5 L (0.92 US gal, 0.77 Imp.gal)
2040 mm (80.3 in) YAMALUBE 4 10W-40 or 20W-50, SAE Fuel injection:
Overall width: 10W-40 or SAE 20W-50 Throttle body:
705 mm (27.8 in) 0 10 30 50 70 90 110 130 F Manufacturer:
Overall height: MIKUNI
1100 mm (43.3 in) YAMALUBE 4 10W-40 Type/quantity:
or SAE 10W-40
Seat height: 41EIDW/1
850 mm (33.5 in) YAMALUBE 4 20W-50 Spark plug (s):
Wheelbase: or SAE 20W-50 Manufacturer/model:
1380 mm (54.3 in) NGK/CR10EK
Ground clearance: 20 10 0 10 20 30 40 50 C Spark plug gap:
130 mm (5.12 in) Recommended engine oil grade: 0.60.7 mm (0.0240.028 in)
Minimum turning radius: API service SG type or higher, JASO Clutch:
3600 mm (141.7 in) standard MA Clutch type:
Weight: Engine oil quantity: Wet, multiple-disc
With oil and fuel: Without oil filter cartridge replacement: Transmission:
188.0 kg (414 lb) 2.40 L (2.54 US qt, 2.11 Imp.qt) Primary reduction system:
Engine: With oil filter cartridge replacement: Spur gear
Engine type: 2.60 L (2.75 US qt, 2.29 Imp.qt) Primary reduction ratio:
Liquid cooled 4-stroke, DOHC Cooling system: 85/41 (2.073)
Cylinder arrangement: Coolant reservoir capacity (up to the Secondary reduction system:
Forward-inclined parallel 4-cylinder maximum level mark): Chain drive
Displacement: 0.25 L (0.26 US qt, 0.22 Imp.qt) Secondary reduction ratio:
599.0 cm Radiator capacity (including all routes): 45/16 (2.813)
Bore stroke: 2.30 L (2.43 US qt, 2.02 Imp.qt) Transmission type:
67.0 42.5 mm (2.64 1.67 in) Air filter: Constant mesh 6-speed 9
Compression ratio: Air filter element: Operation:
13.10 :1 Oil-coated paper element Left foot operation
Starting system: Fuel: Gear ratio:
Electric starter Recommended fuel: 1st:
Lubrication system: Premium unleaded gasoline only 31/12 (2.583)
Wet sump Fuel tank capacity: 2nd:
17.3 L (4.57 US gal, 3.81 Imp.gal) 32/16 (2.000)
9-1
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
SPECIFICATIONS
3rd: Tire air pressure (measured on cold Recommended fluid:
30/18 (1.667) tires): DOT 4
4th: Loading condition: Rear brake:
26/18 (1.444) 090 kg (0198 lb) Type:
5th: Front: Single disc brake
27/21 (1.286) 250 kPa (2.50 kgf/cm, 36 psi) Operation:
6th: Rear: Right foot operation
23/20 (1.150) 290 kPa (2.90 kgf/cm, 42 psi) Recommended fluid:
Chassis: Loading condition: DOT 4
Frame type: 90187 kg (198412 lb) Front suspension:
Diamond Front: Type:
Caster angle: 250 kPa (2.50 kgf/cm, 36 psi) Telescopic fork
24.00 Rear: Spring/shock absorber type:
Trail: 290 kPa (2.90 kgf/cm, 42 psi) Coil spring/oil damper
97.0 mm (3.82 in) High-speed riding: Wheel travel:
Front tire: Front: 115.0 mm (4.53 in)
Type: 250 kPa (2.50 kgf/cm, 36 psi) Rear suspension:
Tubeless Rear: Type:
Size: 290 kPa (2.90 kgf/cm, 42 psi) Swingarm (link suspension)
120/70 ZR17M/C (58W) Front wheel: Spring/shock absorber type:
Manufacturer/model: Wheel type: Coil spring/gas-oil damper
DUNLOP/Qualifier PT M Cast wheel Wheel travel:
Rear tire: Rim size: 120.0 mm (4.72 in)
Type: 17M/C x MT3.50 Electrical system:
Tubeless Rear wheel: Ignition system:
Size: Wheel type: TCI (digital)
9 180/55 ZR17M/C (73W) Cast wheel Charging system:
Manufacturer/model: Rim size: AC magneto
DUNLOP/Qualifier PT M 17M/C x MT5.50 Battery:
Loading: Front brake: Model:
Maximum load: Type: YTZ10S
187 kg (412 lb) Dual disc brake Voltage, capacity:
(Total weight of rider, passenger, cargo and Operation: 12 V, 8.6 Ah
accessories) Right hand operation
9-2
U13S11E0.book Page 3 Wednesday, June 11, 2008 6:10 PM
SPECIFICATIONS
Headlight: Fuses:
Bulb type: Main fuse:
Halogen bulb 50.0 A
Bulb voltage, wattage quantity: Headlight fuse:
Headlight: 15.0 A
12 V, 55.0 W 2 Signaling system fuse:
Tail/brake light: 10.0 A
LED Ignition fuse:
Front turn signal/position light: 15.0 A
12 V, 21 W/5.0 W 2 Radiator fan fuse:
Rear turn signal light: 15.0 A 2
12 V, 21.0 W 2 Fuel injection system fuse:
License plate light: 15.0 A
12 V, 5.0 W 1 Backup fuse:
Meter lighting: 7.5 A
LED Electronic throttle valve fuse:
Neutral indicator light: 7.5 A
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
Fuel level warning light:
LED
Coolant temperature warning light: 9
LED
Engine trouble warning light:
LED
Shift timing indicator light:
LED
9-3
U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26400
10
10-1
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
CONSUMER INFORMATION
EAU26520
Model label
1. Model label
10
10-2
U13S11E0.book Page 3 Wednesday, June 11, 2008 6:10 PM
CONSUMER INFORMATION
EAU26551
10
10-3
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Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
10 (43000 km) or
42 months
32000 mi
(49000 km) or
48 months
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Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
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WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE
Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customers responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of abnormal strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., dont forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owners
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owners and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owners Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be voided or cancelled. However, (frame number), dealer number (or dealers name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owners Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
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We urge you to act now. Youll get the excellent benefits of
TRIP coverage right away, and youll rest easy knowing
youll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isnt convenient, contact Yamaha with
your Primary ID number (your frame number). Well be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
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U13S11E0.book Page 1 Wednesday, June 11, 2008 6:10 PM
INDEX
A F Noise regulation .................................... 10-4
Air filter element .................................... 7-20 Front and rear brake pads, checking.... 7-26 O
B Front fork, adjusting.............................. 4-18 Oil level warning light .............................. 4-2
Battery................................................... 7-34 Front fork, checking .............................. 7-32 P
Brake and clutch levers, Fuel....................................................... 4-14 Parking ....................................................6-4
checking and lubricating ..................... 7-31 Fuel level warning light ........................... 4-3 Part locations .......................................... 3-1
Brake and shift pedals, Fuel tank cap ........................................ 4-13 Pre-operation check list...........................5-2
checking and lubricating ..................... 7-30 Fuses, replacing ................................... 7-35 R
Brake fluid, changing ............................ 7-27 H Rear brake light switch, adjusting ......... 7-25
Brake fluid level, checking .................... 7-26 Handlebar switches .............................. 4-11 S
Brake lever............................................ 4-12 Headlight bulb, replacing ...................... 7-36 Safety defects, reporting .......................10-3
Brake pedal........................................... 4-13 Helmet holding cable ............................ 4-17 Safety information ...................................2-1
C High beam indicator light ........................ 4-2 Seats ..................................................... 4-16
Cables, checking and lubricating .......... 7-30 Horn switch........................................... 4-11 Shifting ....................................................6-2
Canister (for California only) ................. 7-14 I Shift pedal ............................................. 4-12
Care ........................................................ 8-1 Identification numbers .......................... 10-1 Shift timing indicator light ........................ 4-5
Catalytic converters .............................. 4-15 Ignition circuit cut-off system ................ 4-25 Shock absorber assembly, adjusting ....4-21
Clutch lever ........................................... 4-12 Indicator and warning lights.................... 4-2 Sidestand ..............................................4-24
Clutch lever free play, adjusting............ 7-24 K Sidestand, checking and lubricating......7-32
Coolant.................................................. 7-18 Key identification number ..................... 10-1 Spark plugs, checking ...........................7-13
Coolant temperature warning light .......... 4-3 L Specifications .......................................... 9-1
Cowlings and panels, Labels, location....................................... 1-1 Starting the engine .................................. 6-1
removing and installing......................... 7-9 License plate light bulb, replacing ........ 7-38 Start switch............................................4-11
D Luggage strap holders.......................... 4-23 Steering, checking.................................7-33
Dimmer switch ...................................... 4-11 M Storage....................................................8-4
Drive chain, cleaning and lubricating .... 7-29 Main switch/steering lock........................ 4-1 Supporting the motorcycle .................... 7-39
Drive chain slack................................... 7-28 Maintenance and lubrication, periodic .... 7-4 Swingarm pivots, lubricating ................. 7-32
E Maintenance, emission control system... 7-3 T
Engine break-in....................................... 6-3 Maintenance record.............................. 10-5 Tail/brake light....................................... 7-37
Engine idling speed, checking .............. 7-21 Matte color, caution ................................ 8-1 Throttle cable free play, checking ......... 7-21
Engine oil and oil filter cartridge............ 7-14 Model label ........................................... 10-2 Throttle grip and cable,
Engine stop switch ................................ 4-11 Multi-function meter unit ......................... 4-5 checking and lubricating ..................... 7-30
Engine trouble warning light.................... 4-5 N Tires ......................................................7-22
EXUP system........................................ 4-24 Neutral indicator light.............................. 4-2 Tool kit..................................................... 7-2
U13S11E0.book Page 2 Wednesday, June 11, 2008 6:10 PM
INDEX
Troubleshooting.................................... 7-43
Troubleshooting charts ......................... 7-45
Turn signal indicator lights ...................... 4-2
Turn signal light bulb, replacing............ 7-38
Turn signal switch................................. 4-11
V
Valve clearance .................................... 7-21
Vehicle identification number................ 10-1
W
Warranty, extended .............................. 10-9
Warranty, limited................................... 10-7
Wheel bearings, checking .................... 7-33
Wheel (front) ......................................... 7-40
Wheel (rear).......................................... 7-42
Wheels.................................................. 7-24
A5-yoko_Blank.fm Page 1 Tuesday, April 8, 2003 11:43 AM
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YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2008.06-5.61 CR
(E)
DIC183