Bai1_: Téng quan vé CAM (Milling). 1 Bai 2 : Tong quan vé trung tim gia céng phay CNC vi dung cu cit, 31 Bai 3: LAP TRINH GIA CONG CNC 53 Bai 6 Phuong phap gia cng bé mat 3D: Gia céng ban tinh va tinh Bai 7; ‘Thyc hinh gia céng mor sé cl fién hinh. Bai 1 : Tong quan vé CAM (Milling). Mue dich: Két thic phan CAD céc ban bude vao hoe CAM dya trén phan mém Mastercam. Bai déu tién ching ta sé tim hiéu mét cdi nhin khdi quét va nén tang nhét dé ching ta cé mét hé théng vé CAM. Diéu nay quan trong vi CAM la mét phan lién quan dén lam viée thc té khi cdc ban da ldm viing kién thie co ban thi viée tim hiéu phdn mém chi la céng cu va thao tac tao tao ra quy trinh lam viée ma thé. Nhitng noi dung ma sau bai hoc nay cdc ban can lim ving: ¥ Téng quan vé CAM. Ung dung ciia CAM trong cong nghiép. Quy trinh thee hign CAM. Gidi thiéu vé cc loai phan mém CAM. Gidi thiéu vé cdc loai mdy CNC & cde phwong phdp gia céng CAM. Lia chon may CNC va Post Processor di kem. Cae tién ich hé tro lap trinh trén Mastercam X. 4K NNR Video demo. 1.1 Téng quan vé CAM. ¥ Tham khao phan gidi thigu trong bai 1 ca phin CAD véi Mastercam. 1.2 Ung dung ciia CAM trong céng nghiép. ¥ Tham khao phan gidi thigu trong bai 1 cia phan CAD véi Mastercam.1.3 Quy trinh thie hign CAM. Y Quy trinh thye hin CAM Trén day 1a so d3 cia mé hinh CAM: m6 hinh, hinh hoe duge tao lip tir CAD Ia co sé dit ligu Cho CAM. Cac CAM khac nhau di hdi cae dit liga CAD khac nhau dé truy nh§p t6i cdc dit ligu hinh hoc cla CAD, véi cdc thuat toan giao dign cia phin mém chudn bi cdc qué trinh céng nghé : phan tich chi phi, dic tinh cia nguyén vat ligu, may mée va dao cy ... qua trinh tigp theo la lap chong trinh gia céng NC ding tinh nang mé phéng ctia phan mém CAM dé m6 phéng qua trinhgia cong duémg chay dao dé kiém tra va téi wu hoa duéng chay dao 6. Viée tigp theo la xudt code chuong trinh *NC dé truyén xuéng cdc may CNC thye hign gia céng san phim. 1.4 Gidi thiéu vé cdc loai phan mém CAM. Dai da s6 céc phén ha tro ky swe va nha scin xudt trén thj tring déu la cdc phan mém tich hyp CAD va CAM. Vi vdy, khi gidi thiéu vé phan mém sé gidi thiéu ca chive nding CAD va CAE néu cé cia nd. Sau day la cde phn mém néi tiéng va manh mé nhdt trong linh vie CAD/CAM. Y Catia Phin mém CATIA 1a hé thing CAD/CAM/CAE 3D hoan chinh va manh mé nhit hién nay, do hang Dassault Systems phat trién, phién bin mdi nhdt hién nay 1a CATIA VSR17, la tiéu chuan ctia thé gidi khi gidi quyét hang loat cdc bai todn én trong nhiéu inh vue khée nhau nhu: x4y dung, co khi, ty dng héa, céng nghiép 6 16, tau thiiy va cao hon la cng nghiép hing khéng. N6 giai quyét céng viée mot cach triét dé, tir khau thiét ké m6 hinh CAD (Computer Aided Design), dén khau sin xuit dua trén co sé CAM (Computer Aided Manufacturing, kha nang phan tich tinh todn, t6i wu héa lai giai dya trén chite nang CAE(Computer Aid Engineering) clia phan mém CATIA. Cée Médun chinh iia CATIA nhu sau:Screenshot Caurtesy af Dassault Systemes WRRLMS OHSS ARN SANS BAe os CATIA BASE: Dam bao diéu kién, kiém tra hé théng, taodiéu kién thiét iP iém tra thye hign cdc todn tir c& tigm cn vao dit trudng, digu ligu cia cde médun, CATIA LIBRARY: thu vign cla cdc phan tir CAD/CAM ma chiing 06 thé hoa déng mét sé mé hinh cing déng thoi. Cac éi tuong cé thé duge tim cae tir khéa, CATIA INTERFACE: truyén cac dit ligu gitta cdc phan mém CAD khac nhau bang IGES. CATIA DRAFTING: chira ham sé dé tao phan ttr 2D, ghi kich thuéc, t6 mat ct, mé ta cu chit... CATIA 3D DESIGN: dé kién tao, m6 hinh héa, pl 2D va 3D ké béCATIA SOLIDS GEOMETRY: mé hinh héa thé tich 48 tao hinh, va phan tich vat thé, Né cho phép cdc todn tir logic gitta céc vat thé (hop, giao, init), vat thé duge tao tir cdc déi tugng don gidn bing vige dich chuyén hoe quay Profile. CATIA KINEMATICS: giip x4c dinh cdu tric déng hoc cia co cdu, mé phéng va phn tich chuyén déng, xdc dinh van téc va gia cia cée chi tiét co cdu, duémg chuyén d6ng va gidi quyét cdc bai todn va cham. CATIA IMAGE DESIGN: Tao sy biéu dién thye véi phin khudt hodn todn, xc dinh digu kign chiéu sing va cede thong sé bé mat ciia déi tugng. CATIA FINITE ELEMENT MODELLER: mé hinh téng thé mé ta tinh chét vat ly va vat ligu, didu kign bién va tai trong déi tuong. NC - LATHE: tgo chuong trinh chita phan nguyén cng tign dudi dang dau ra APT hoi CL-File.(EMAL I2OCy RPE OS BEreNn ne eE Omeae LS ‘ CATIA NC- MILL: tao chuong trinh chia phn nguyén edng phay.CATIA ROBOTIC: thiét ké va m6 phéng robot véi cdc Iénh chuan, dinh iéu robot... nghia cdu trite robot, dic trung hinh hoc, déng hoc, déng bé héa ni CATIA BUILDING DESIGN AND FACILITIES LAYOUT: tao thiét ké cée ban vé xay dymg, sép dit cdc déi trong va dinh nghia méi quan hé gitta ching. CATIA SHEMATICS: céng cy dé sip dat vj tri nhimg phin tir co ban, vé céc so dé, thiét lap cdc lién két logic gitta cdc phan tir va diéu khién ching. CATIA PIPING AND TUBING: thiét ké nhtmg tuyén dng din phite tap, todn tir logic véi vat thé, thm do va cham... CATIA STRUCTURAL DESIGN AND STEELWAK: céng cy t8 hop cho kién tric. CATIA GRAPHIC INTENSIVE INTERFACE: e6ng cy fp trinh dé mo rng nhing ham sé méi va tiép cin mé vao méi truéng CATIA.Hon thé nita CATIA cén rat nhiéu Médun hé trg thiét ké va gia céng khuén mau , thiét ké kim loai tim, xtr ly cdc qua trinh gia céng khéng phoi, ho tro lap trinh diéu khién, thiét ké bo mach. Y — Unigraphies NX - Day 1a phan mém néi tiéng cua hang UGS. La mét bé phan mém Ién sinh ngang voi Catia cia Dassault systemn dn dau trong thé giéi 3C. Néi chung 1A chi thua Catia mét chat théi, khéng dang ké. Né tich hop qua nhiéu modul nhu thiét ké co khi, thiét ké khu6n, dién-dién tir, may bay, gia céng khu6n, gia cong chi tit, , phan tich két cdu véi modul Nastrans, bén canh 6, giéng nhu CATIA, UNIGRAPHICS ciing hé trg cho déng tau, nhung dimg nham Ian, vi né chi hé tre 8 m6 phong chi tiét théi chit khéng thé so véi cdc chuong trinh chuyén ding nhu autoship, maxsurf, ship constructor.......khée vi solidworks, UNI thién vé thiét ké surface hon Ia thiét ké solid ( lam cho vige thiét ké va thao tac cia unigraphics phite tap hon). V8 chtte nang CAD thi UNI ciing khang cé gi dic bigt so véi cde phan khac, vi hién nay, hau hét cée phan mém déu c6 chung mét cach thiét ké 1a thiét ké tham sé, chi hon nhau & cach bé tri cdc toolbar vé tinh khoa hoc , dé ding. Diém nay thi ca catia, unigrphics déu thua xa solidworks va inventor ~ vé chite ning CAM: unigraphics va catia t6 ra vugt tri so voi Pro E hang PTC, n6 rat manh. Cac ban cé thé tham khao & cdc dién dan Cad —Cam dé kiém chimg, ~ chite nng CAE: UNI c6 m6t modul phan tich kha manh 14 nastran, ¢6 thé phan tich duge rat nhiéu bai todn, tuy nhién, cé vé nhu né khéng dugc thn thién lim, hon nita né ngén tai nguyén may qua nhiéu, trong phan help cua unigraphics NX¢4 thi thay ring nha san xuat canh bdo 1a chi cé thé chay modul nay tét trén cdu hinh may Core2duo, ram 2GB, VGA t6i thidu 14 256 ... va né khéng chay dyoe trén cdc hé diéu hanh 64bit, thay ring: unigraphics c6 rat nhigu uu diém trong thiét ké va Gia céng, chi c6 diéu, dé chay duge né thi phai cé méy tinh cdu hinhrat manh, khéng phi hgp lim véi sinh vién. Nhung cing rat ding cho dé ta tham khao, dac biét véi sinh vién nganh ché tao. ¥ Pro Engineer Mét trong nhimg phan mém cé duge nhimg tinh nang trén nhw Catia, Unigraphics NX, I-deas, Pro/Engineer Wildfire....Day 1a bén phan mém duge danh gid 1a rat manh va rat ndi tiéng trong tinh vue CAD/CAMICNC. Tiy vao thé manh cia méi phan mém ma ching cé nhimg tmg dung chuyén biét: Catia, Unigraphies NX phuc vy trigt dé cho nginh céng nghigp hang khéng, 616, tau thiy. Pro/Engineer phuc vu rat t6t cho nganh co khi khuén mu (thiét ké va gia c6ng) nhu khuén dap, khudn rén, khudn nhya.... Pro/E e6 mot loi thé la gid ré nén 4a chiém linh cdc thi truéng hang trung va cao. Hién nay, sé ngudi sir dung Pro/E trén thé gi Jin nhau nhimg van c chon hoe Pro/E sm trén 75%) nén chting ta sé c6 co hGi hoc hai, trao di lién quan dén CAD/CAM véi thé gi 1A mét huéng di tt cho ching ta truée khi vio nghé va ciing 1a cich duy nhat dé ching ta nam bit, duéi kip trinh d6 céng nghé cita thé gidiPro/E 1a phin mém cia hang Prametric Technology, Corp. Mét phin mém thiét ké theo tham sé, cé nhiéu tinh nang rét manh trong linh vue CAD/CAM/CAE, né mang lai cho chung ta cdc kha nang nhu: - M6 hinh héa trye tiép vat thé rin - Tao cdc module bing cae khai nigm va phan tir thidt ké. - — Thiét ké théng sd. - Str dung co sé dit ligu théng nhat. - C6 kha nang m6 phéng ddng hoc, déng ye hoc két edu co khi. (Pro/Engineer Wildfire 3.0). Phan mém Pro/Engincer c6 cic module sau: Pro/ASSEMBLY: tao diéu kign thiét lap dé dang chi tiét vao hé thong va dui hé théng. No hé try cho phan lip rép va Lip rép nh6m, gidi quyét tinh huéng xung dét, thiét ké thay déi...+ Pro/DETAIL: module tao tryc tiép m6 hinh 3D cia cdc ban vé thiét ké chun cho phan xung va ché tao trong dé dam bao lién két 2 phia gitta cde ban vé va module 3D. + Pro/SHEETMETAL: module hé trg thiét ké nhing chi tiét c6 dang tim, ‘vo, va hd tra cho viée tao lap cac chi tiét phat trién ké ca chuan bi cho chuong trinh NC cho san xuat.“Pro/SURFACE: module hé trg vé, tao cdc mat ty do (Free Form), xit ly cdc mit cong va bé mat phite tap. + Pro/MANUFACTURING: bao gim dit ligu NC, m6 phéng, format dit ligu CL, thu vign cde phan tit.(FEA), xc dinh digu kign bién, gin lién véi ANSYS, PATRAN, NASTRAN, ABAQUS, SUPERTAB vi COSMOS/M.™ + Pro/MECHANICA: M6 phéng dong hoc, kiém nghiém img sudt, chuyén vi, bién dang tuyén tinh va phi tuyén, x4c dinh va dy dodn kha ning phd hiy vat oe M6 phéng co céu Mechanism.+ Pro/INTERFACE: tao diéu kign gin voi cdc hé CAD khac nhu: iges, dxf, vdafs, render, SLA... + Pro/PROJECT: xc dinh dé diéu khién dy an thiét ké va t6 hop mét sd 461 thiét ké va lap dy dn. + Pro/FEATURE: mé rong kha nang thiét lap nhing phan tir thiét ké bing thu vign cua cae b6 phn, nhém, t4i tg0 cdc hinh dang chuan va duéi nhém, Pro/DESIGN: hé trg thanh lap mé hinh 3D, so dé khéi, xy dung ké hoach thiét ké va méi quan hé phu thugc, giup cho sy phan tich nhanh va higu qua va sip xép phuong an. + Pro/LIBRARY: module chita thu vién réng lén cia cde phan tir trén chuan (chi tiét, phan tir thiét ké tiéu chun, dung ey, khép néi...), e6 thé bé sung hode higu chinh, + Pro/VIEW: module tao diéu kién kiém tra mé hinh héa chi tiét va hé théng tir m6t huéng quan sat bat ki, phéng d6n, do anh. Sir dung dé c6 cai nhin nhanh téng thé dé dat dug két qua hoc muc dich phong ngita. Is: Pro/DRAFT: module hé trg biéu dién 2D, tao diéu kign doc ban vé cia cdc hé CAD khac va bd sung module 3D vé thiét ké thang sd. + Pro/NLO: module hé tr cho céng vige trong mang cuc b9, héa hop véi cdc module khac ciia hé. + Pro/MOLD: module thiét ké khuén. 16» Pro/DEVELOP (Pro/PROGRAM): module hé try viée lap trinh img dung riéng. Chita céc thu vign cia ham s6 C, thu vign chuong trinh con cla ngén ngit lip trinh FORTRAN va dic biét tiép cn duge voi cdu trac thiét lip cdc hé théng va cdu tric dit ligu cia hé théng. Ngoai ra, Pro/E cin cé Pro/CASTING, Pro/LEGACY, Pro/TOOLKIT, Pro/PiPe... 7i thi ‘Voi nhig tinh nang da gi 6 trén cho thay: “Pro/Engineer ld mét phan mém CAD/CAMICA\ rat manh, cé kha nang mé hinh héa cdc chi tiét phire tap nhu cac loai v Cimatron Phin mém Cimatron cia hing CIMATRON CO,.. LTD duge danh gid 1a phan mém tich hop CAD/CAM ding cho linh vue thiét ké gia cng Co khi hang dau cia thé giéi. Phan mém Cimatron do nhém chuyén gia Nhat Ban va Israel hop tae xy dung tir nim 1990. Cimatron 1a phan mém CAD/CAM ma mii lién két gitta thiét ké va ché tao, gitip ta c6 kha nang gidi quyét tir khau dau dén khau cudi vige ché tgo ra mot sin pham céng nghiép mét cach chinh xac va hiéu qua, Dau tién Cimatron hé try cho nguéi ky su ké mau san phim. Trong qua trinh thiét ké, phan mém Cimatron E rit linh d6ng cho phép ngudti thyc hién thiét ké tién hanh cdc thaotac tht dé dang va nhanh chong bang giao dién dé hoa rat true quan, tinh ning va céng cu hé tr thiét ké rat phong pha khéng thua kém cac phan mém CAD i tiéng nhu Pro/Engincer, Solid Egde, Solid Words, Autodesk Inventor. Sau khi da hoan chinh thiét ké mé hinh hinh hoe, san pham thiét ké cé thé la tiét nhya, kim loai hoe cdc chi tiét dé gia cong dip hay wi Cimatron E cung cAp Modul thiét ké khuén nhu khuén ép nhya, dic 4p Ive hay khuén dap kim oan thinh xudt sic duoc nhiém vu thiét ké loa gidp nguoi ky su thi khuén cia minh véi dé chinh xée rat cao. Cudi cing, ngudi ky su phai thyc hién céng vige ché tao khuén. Day lai la mét thé manh cia phan mém Cimatron E, Trong phan trinh img dung NC, véi rat nhiéu chu trinh gia céng phay, tién, EDM (cit day) hé tro cho qua trinh ty dng lap trinh gia céng tir cdc bé mat 2D don gian dén nhing bé mat 3D phic tap nhat, c6 kha nang tao ra quy dao chay dao diéu khién cho cdc may CNC tir 3 truc dén may 5 truc phite tap, hign dai nhat. Phan mém Cimatron E dap img tat ca nhiing yéu cdu ky thudt cia céng viée lap trinh gia cong CNC véi phuong thite Ip trinh NC Guide don gin nhung rit chat ché. Cimatron E cén tro giip ngudi thiét ké lip rap cdc chi tidt lai véi nhau trong phan Assembly. Qua dé ngudi thiét ké nhdn biét méi quan hé trong khéng gian cla cde chi tiét trong mét cum cdc chi tiét, m6t sin phdm ndo dé. Dé ciing chi 1 nhing kha nang nhé trong nhiéu kha ning ménh méng ma phin mém Cimatron E mang lai néi chung va riéng & Viét Nam thi sé luong may CNC dang phat trién lugng va xu huéng chat Iuong hod ciia cdc céng ty, doanh co khi hang ngay dang timg bude dai méi céng nghé gia céng nghi dé nang cao d6 chinh xac va day chat lugng san phim cao hon, bén hon, dephon... Do vay, ngudi lam viéc trong linh vue co khi phai tim co hdi nim bat phan mém nay, ¥ MasterCAM Phan nay tham khao @ phan gidi thigu CAD cia gido trinh. v EdgeCAM V6i EgdeCAM céc ban cé thé ding cac ding dé dang cdc céng cu cia phan mém thye hign thiét ké 3D nhanh chéng va cé thé chinh sita dé dang véi modul Edgecam Part Modeler. EdgeCAM hé tro gia céng trén cac may phay vai viéc gia céng thé va gia céng tinh, mé phéng va hiéu chinh dudmg chay dao tir don gin dén phite tap trén cdc may phay 3 truc, 4 truc va 5 true, EdgeCAM con hé trg gia céng trén may tién ti hai true va cdc may milling/lathe nhiéu true. Véi day du cdc chi trinh gia cOng hién thi va mé phong day dit qué trinh hoat dng ciia may cho phép ban quan sat dé phat hign ra tinh hung gay 16i méy trong qué trinh gia céng, cfing nhw 1a higu chinh duimg chay dao sao cho t6i wu lim tang gid tri kinh té ciia chi tiét, EdgeCAM cén hé tro phan khuén miu va dét dip, hé tro day di gia céng téc 446 cao théng minh va t6i wu trong cae ché d6 cit. Linh hoat va téi wu trong vige gia céng tinh cdc bé mat. Viée xudt ma lénh G-code cho dé gia céng trén céc may CNC cfing tuong déi dé dang véi EdgeCAM voi modul Edgecam Code Wizard. Nhin chung, EdgeCAM Ii mét phan mém thiét ké cé thé Iya chon cho giai phap san xuat cia m6t doanh nghi ¥ Soli(CAM ° SolidCAM 1a mét phan mém duge phat trién béi céng ti CAM danh cho cée may CNC. Da cé lich sit phat trién 36 nim dinh cho linh vue CAD/CAM . SolidCAM 1a m6t trong phan mém cé giao dién sir dung rat than thigén va dé dang nhat 1a nhimg ai da cé kinh nghiém trong viée sir dung phan 20mém solidwork thi cang thay SolidCAM than thién nhu thé nao. Voi sy phat trién manh mé cua minh SolidCAM 4& cé mang lui ban hang trén 40 quéc gia trén thé gids. ° Voi day di cdc modul hé tra: . 2.5D Milling . 3D Milling . High-Speed Machining . Multi-sided Indexial 4/5 axes Milling . Simultaneous 5 axes Milling . Turing . Tum-Mill up to S-axes . WireEDM Solidcam tich hgp véi phan mém phé bién khdc nhw : solidworks, Autodesk inventer, bently modeler. 1.5 Gigi thigu vé cde logi may CNC & cae phwong phap gia cong CAM. Y — Hién nay cé nhiéu loai may CNC cia cac hing ché tao tir loai vira nhé dén ia cong nhiing chi tiét ln. Tir logi véi b6 diéu khign it tinh ning éu khién tich hop manh va day da, Nhung vé co ban ta sé di gidi thigu so qua vé cdc loai may CNC ° Phan loai may CNC theo truc chuyén d6ng tao hinh thi cé thé phan ra lim : m4y CNC 3 truc, 4 true, 5 true. ° Phan loai theo diéu khién c6 thé chia ra lam loai diéu khién 2D, 3D, 4D, SD. ° Phan logi theo chite nang thi phn ra lam: may Tign CNC, Phay CNC, edt day CNC, d6t dip CNC, may xung, may bio CNC. Mét sé hang ché tao CNC: ~ Doosan Daewoo (Han Quéc): May tign CNC, may phay CNC. - Komatec (Han Quéc) : May khoan Taro, Trung tim gia céng 21- Fanuc (Nhat): May diic ép nhya bang dién, may cat day CNC, may phay CNC. - Milacron (My, Trung Quéc): May ditc ép nhya bing dién, may duc ép nhya bang thiy luc. - Pinnacle (Bai Loan): May tign CNC, may phay CNC va méy phay van t): Chat gidi nhigt ding cho may CNC. - Kuroda (Nhat): May mai phing van nang, mai phang, mai tron. - Naga Ichi (Singapore): May mai phang..vv Va m ching logi may cia nhiéu hang may én khac diéu khién phé bién dugc cung cap boi cdc hing: heidenhain, Vii cdc siemens, Fanuc, Misumi, HASS, ANILAM, Y Che phuong phap gia cong CAM: Xin néu ra céc phuong phap gia cong thudng ding & cde may CNC dé 1a: gia cOng tign gia cng phay : 2.5D, 3D, 4D, SD gia céng cat diy gia cng dét dp CNC gia céng xung ¥ Véi phin mém Mastercam ¢6 cic modul hé trg cho cae phuong phap gia cong : ° Tign: 6 tign thé, tign tinh, tign ren, tign anh, tign 16, tign et ain. ° Phay: phay contour, pocket, drill, surface (thé va tinh), hé tro cde may phay 5 truc ° H6é trg may milling/lathe CNC. ° Hé tro gia céng téc dé cao ° Tao cdc duéng chay dao kh’c cham tré lén bé mat 22° Modul art cam ° HG tro cat day. va Post Processor di kém. 1.6 Lyra chon may C’ ¥ —__V6i Mastercam ban 6 thé Iya chon nhigu dang may CNC gia céng nhv Mill, lathe, and router trén mét cita sé lim viéc cia Mastercam,cé thé Iya chon cdc nguyén céng gia céng trén nhiéu my cho cing mét chi tiét trong mot ctta sé dé hoa cia phan mém, Macine Type Tonbalhs Soeen Satins Help oft Lathe YL CAMCaN CNC MaCHINESYPILL 3 -ARIS HAC HIRAI owtor 92 CAMCaNG CNC MROHINESYOLL 9- ax AD | cee 3 CAYMCANIGICNE_ MACHT PL 3~ AXIS VME. PD 4 CAWMCANRICN MACHINES MIL 2- AXIS YMC. (recline DAFT MERE. Ceca MRCAIIESIPILL A AS HC HI oniral Definition, 6 CMCAMICNE MACHINESMILL 4 AKISHIMC MVD ‘Nhimg may nay duge dinh nghia véi file duge tao ra c6 dudi mé rong 1a ma cae dang: -*MDD dinh cho may phay (milling CNC) - *LMD dinh cho may tign (Lathe CNC) - *. RMD dinh cho may router CNC. Khi ma ban Iya chon mt may thi m6t new machine group va toolpath group sé duge tao ra va xudt hién 6 khu vue cdy quan ly . 23i és elie Bi@loslte) vl alslzl vial Toolpath Bee 1 Romer ewe 8 WL ¥ Sau khi chon may phi hop rdi néu ban muén thay déi né cé thé Lim theo cdc bude sau: - Trén menu toolpath manager click vao file ca machine group muén thay doi - hGp thoai Machine group properties hign ra_Iya chon tab file, click vio replace & phan Iya chon machine-toolpath copy. Nachno Toobsth Cory oa Deserotion §-8XS TABLE - TABLE HOAZONTAL Frorafle MILL®-AXIS TABLE - TABLE HOFIZONTALNMD Conte! DEFAULT CONTROL Post Cheam MILLSPOSTS\MFFAN PST Sau dé truy nhgp va thay d6i mt may nao dé theo yéu ¢: Y Truy cp h6p thoai Control Definition Mangager thay d6i cic tham sé va Iya chon post prosessor phu hop. Dé truy nhap ta vao settings > Machine Definition manager. 24o Edi ing options dé truy nhap vao hép thoai nay ta click vao biéu tugng sau hép thoai hign ra véi nhiéu option dé Iya chon va Ve ee descriptive inoration ‘shout the control dafitin, Vigc Iya chon post processor rat quan trong vi né anh hug t6i lic ching ta chon Iya xuit file NC dé gia céng. Véi céc b6 digu khién khéc nhau cia cée hang khéc nhau thi phai lya chon 9 post processor sao cho phi hgp. Céc post 25processor cé Ii cdc file dudi *.PST viée Add processor va thay déi chinh sita sé thy hign theo céch sau: = Click (Existing definitons | néy cde post processor da duge Add trude réi, ta Iva chon va click ok. ick vao L”: © Click vio L Pet poeesiars néu muén Add vao mét post processor méi_ lic d6 hép thoai control definition post list edit hién ra click vio Add néu tiép tuc thuc hién Add mét post processor méi, muén delete mét post processor da add click va lya chon delete. Viéc Iya chon cé thé sinh ra cdc biéu tugng: - yA nghia 1a file .PST da tén tai va post processor di duge cau hinh cho control definition « B sastercam khong tim thay file PST va post processor da khéng duge cu hinh trong hép thoai control definition manager. 1a théng bdo file .PST da ton tai va post processor di duge Add vao rdi nhung chua duge control definition. Dé chuyén status sang trang thai ok thi chi can save thanh file .CONTROL.3 ~ D ost processor 44 duge edu hinh trong control definition nhung Mastercam khéng tim thay file .PST, status icon nay xuat hién khi ma ban di chuyén céng vige cia minh va thye hién lam vige trén mét tram khée ma file PST khéng duge load theo cing file PST da tdn tai nhung chua duge cau hinh str dung voi control definition. Lya chon post processor va tgo ra mét control definition véi né. Ban c6 thé sir dung né sau khi da ghi Iai control definition thanh CONTROL file, 2 khéng nhan biét duoc. Mastercam cing khéng nhfn biét duge né 1a status gi. Hay thir save lai control definition xem né e6 ding khong. 26¥ Control Definition Properties: mye nay ban c6 thé chinh sta va dinh nghia Iai dung jinh nghia cae gid tj nhé nhat khi create cde surfaces, splines, lines ° Communications: ding dé thiét 144 théng sé dé giao tiép gitta b6 digu khién va phan mém Mastercam. Cac théng s6 chinh can thiét lap nhu hinh vé dui. Fomat Pat Pai Datsbie Stes bie ase Ooo Sou O8 co Onn Soome Ot o7 oz for ue Nore oa OoOMS ° Files: sir dung option nay dé cai dat nhimg thao tac vé file trong khi control definition tao va ghi lai nhimg thiét lap 46. Chang ta cé thé thay déi mac dinh cia né DEFAULTS, hoje file thu vign .OPERATIONS danh cho mét may ma ngudi sir dung Iya muén edi dat theo y clia minh. Tgo ra file template, thiét Ip file C-hook va Net- Hook ca chuong trinh DLL. ° NC Dialog: ding cai d{t nhing tham sé cho toolpath Iya chon lai mét vai tham sé da khéng duge hd tro ° NC Output: it tham sé nay cé anh huéng dén phan xudt ma NC code cho may CNC. . Absolute/incremental, Post file debug, Comments in NC: véi nhiing Iva chon nay dé sap xép va lua chon gia tri tuyét déi,tudng déi cho phép hay khéng nhifng comment dugc tao ra trong file NC. . Sequence numbers: t&t ca nhiing théng tin trong phan nay dugce ghi dé truc tiép tdi control definition. Mastercam hé trd hai kiéu dif liu la sé thuc va sé nguyén. Viéc click hoat Use decimal sequence 27numbers ta cé thé nhap mét sé thuc tun tu’ phan sequence numbers dugc gidi han béi Number of places ma ban da dat sn. . Spaces and end-of-block characters: gia tri ban cai dat 6 day dugc doc truc tip tl’ post processor © Miscellaneous Integer / Real Values: hdp thoai nay néi véi Mastercam rang tuy chon bién sd ban dau ma ban cé thé control definition. V6i mai bién ty do dugc dinh nghia trong viée giti théng bao kich hoat sé xuat hién . Mét vai gid tr] mic dinh da c6 trong post sé xudt hign & mot vai tham s6. ‘MBi mét tham sé kich hoat ban 6 thé nh§p cée gia tr} khdéc nhau , Khi ban thye hign ghi lai vao control definition hign tai, gid tri nay sé duge ghi vio ving nhé quan ly nao dé twong img cia post processor. Gi tri ban nh§p & day mie dinh théng thudmg sé cho tit cd cde nguyén céng thyc hign tao ra véi control definition, Ban ¢6 thé thyc hign ghi dé véi lya chon Initialize toolpath operation V6i diéu khién may phay/tién Mastercam sé cho ban luu hai bién miscellancous variables , m6t cho nguyén céng phay va mét cho nguyén c6ng tign. Control definition gém hai chite nding: - Nb cung cdp mét post processor cu thé véi thong tin né cdn va dit ligu duéng chay dao diing cho mét Machine definition. Day la cach bé xung dit ligu mét file NC khi ma c6 yéu cdu tit bé diéu khién. 28- Né ndi cho Mastercam vé bé diéu khién va kha nding ctia b6 héu xtr ly va cau nguéi sit dung khong lea chon nhig thong tin ma b6 hau xit by khing ho tro. co Work System: cho phép ban lim vigc vai hé toa 46 cia hé théng bang cdc lénh G-code: - G90/G91 lap trinh theo hé toa 46 tuyét d6i tong déi - G92 xéc Lip géc phéi tai vj tri hign thdi, - G54 xac lap toa 46 géc phéi. - Other ty chon khde. Tplane ding dé xac lap mat phang dao (véc to phap tuyén cua mit phing 1a hung cia truc Z), © Tool: - Ding dé cai dat théng sé ban dau cho bi dao, sé vi tri cla dao trong bang bu dao va vj tri home cho cic méy tién, may phay, may bao, va may phay/tign. Tool offsets vi tri bit dao trong bang bit dao Tool numbers vi tri dao trén dai gé dao trong tool magazine trén CNC machine. Home position vi tri gdc may. o Linear ndi suy tuyén tinh GOL © Are ndi suy cung trin G02, G03. o Rotary thyc hign chuyén dng quay cia truc thir 4 hoe 5 trén may CNC nhiéu truc o Feed diéu khién téc 46 tién dao ngang F(mm/ph ) co Cutter Compensation thiét lap bi ban kinh dao, Machine Cyeles thiét lap cc chu trinh gia céng chi yéu 1a cae chu trinh Khoan. © Subprograms 1a cic chuong trinh duge tao ra m6t cdch ty d6ng. 29Nhw vy: qua phan nay ban d@ bude ddu lam quen véi Mastercam X, cach thir cau hinh, cai dat va la chon cdc mdy gia céng tuong ing voi bé diéu khién ban cé, qua dé chudn bi cho céc bude tién hanh lap trinh CNC tiép theo. 1.7 Video demo. 30Bai 2: Téng quan vé trung tAm gia cong phay CNC va dung cu cat. Muc diel Hi va lam quen véi cdc loai dung cu cit phuc vy trong qua trinh gia céng. Lua chon dung cy cat dang cing 14 m6t buée quyét dinh dén théi gian va chat lugng gia cOng. Day li mét bai hoe quan trong trudc khi di vio thy hign ede bai hoe vé lap trinh gia céng CNC. Bai nay sé cung cdp cho cdc ban nhitng. kién thite : ¥ Téng quan vé trung tam gia céng CNC Y Dung cu cat © Gidi thiéu vé cdc hang dao chuyén dung. © Cau tao dao va cde b6 phan ga kep dao lén may CNC G i thigu mét sé can dao va ménh luoi cat theong gap ° Tém quan trong ctia dao ciit trong gia cong CNC. ° © Dao chuyén dung dé cét thé. © Dao chay ban tinh ~ Solid cut 3 - Dao R tip nhé - Dao cau © Dao cat tinh, dao cat chi sir dung mét lan. © Dao dimg trong gia céng cao toc. © Tinh todn va lwa chon dung cu cat © Quén bj cde thong sé hinh hoc ctta dao trong bang dao trén mdy CNC © Métsé dja diém cung cdp dao cit thong thang trong sén xudt don chiéc, san xudt thir nghiém. v Vidu 312.1 Téng quan vé trung tim gia cong 2.2. Gidi thigu vé cdc hang dao chuyén dung. Vi Iya chon hang dao cung cp céc loai dao cing 14 mét van dé khi lam. thue té vi cén cin cit vo tinh kinh té cing nhu 1a loai sin phim minh dang gia cng 18 logi ndo. Hon niia vige chon Iya dao dé xem ¢6 cung cp & Vigt ‘Nam hay khdng ¢ d& mua hay khéng. Sau day xin gidi thigu mét vai hang dao hay ding & Vigt Nam cho cdc may CNC. Trong qué trinh la chon dao ban doc ciing lén hiéu vé vat liéu dung cu cat : Lai cat va can dao. ¥ Hang dao Seco. © Day 1a Gt loai dao duge ding kha phé bién 6 Vigt Nam va c6 nhiéu nha phai ching di kém 1a chit cung cp dao ciia hang nay. Dao seco véi gid Iuvong 1a mét Iya chon tét cho ngudi str dung. Hang cdn cung cdp ca phin mém tinh todn théng sé céng nghé cho dao, ¥ Hang dao Kuroda © Kuroda duge thanh lap tir Kuroda Gauge Manufacturing vio nim 1925 , la mét trong nhing hing san xuat di dau trong linh vue san xuat thiét bi cit got. Cac dao cy cia hing cé d6 chinh xdc cao,chat Iugng va bén. Dao cia hang cing di duge cung cp 6 viét nam, Y Hang dao Tungaloy © Duge khéi dau tir nim 1929 dén nay hing da 14 mét hang dao cy Ién san xuat va cung cp dao cu cho nganh céng nghiép san xuat nhat ban va nhiéu éMTA nudéc trén thé gidi. Vira réi hang cing tham ra trién lim hdi tro qué 2008. Hién nay dao cu ciia hang cing duge cung cp & viét nam. 32o Lamiét tip doan san xuat dao cu véi nhiéu chi nhanh san xuat 6 nhiéu noi trén thé gidi nhu: Hanta Co.,Ltd. Tungaloy Logistics & Technology Co.,Ltd. Tungaloy America, Inc. Tungaloy De Mexico S.A. Tungaloy Europe GmbH Tungaloy Cutting Tool (Thailand) Co.,Ltd. Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Tungaloy Friction Material Vietnam Ltd. ¥ Hang dao Sutton Tools o LA mét hing dao duge thinh lap vio nim 1917 thinh phd Melbourne/ Australian chuyén san xudt va cung cdp cae loai dao cu cho céc may CNC va céng cu. Sutton Tools sin xuat dao cu theo cac tiéu chudn ISO, DIN, JIS. Vai con rét nhiéu hang dao khaéc ching ta cé thé liét ké duéi day: Y Hang dao Taegutee Hang dao Sodick. Hang dao WIDIN Hang dao BIG Kaiser Pri Dao cy cita hing NACHI Dao cy cia hing MITSUBISHI Dao cy cia hang HITACHI. Hang dao Sandvik Coromat Hang dao Sumitomo Electric Hardmetal Hang dao NTK Hang dao Guehring Hing dao Iscar a 2.3 CAu tao dao va cdc b phan ga kep dao lén may CNC. Y Céu tgo cia dao danh cho may phay CNC. 33Hinh vé dui la bang céic loai dao sit dung trén may phay & phén mém Mastercam rrr er Endl Sphor Mil = BullMil = Faco Mil Ra Mil rr TaperMil Dove Mil Lol Mill TT) 7 Boe Ber = TapRH — TaoLH T(t CuDal — SpetDill © Crr Bore Sink TTF Engaveteal Bradst dill Undefined Hinh vé that ctia dao a 34Dao cau Holder 25.0 Holder dia, (500 | Arbor Diameter Overall 25.0 sna +<—— Cone Radius if ® Dao phay ngén Holder de, soo | Tool size parameters (tham sé ciia dao): ~ Diameter: cho duéng kinh dao cit, 35- Comer Radius (tham sé nay cé hoac khéng véi dao khic): cho ban kinh géc cita dao edt, - Arbor Diameter: cho dug kinh cn dao. - Flute: chiéu dai lam vi dung cv. - Shoulder: cho chiéu dai ca dao cit phan cit ~ Over rall: cho chiéu dai tir dau dao dén dai dao, - Taper angle: géc cén. Holder size parameters (tham sé kich thuéc ving kep): - Holder diameter: cho duéng kinh vong kep. - Holder: cho chiéu dai tir mép téi mat cudi cia vong kep. - Tool number: chi ra s6 thir ty cia dao dé xac dinh dung cu nay. v Cac b§ phan ga kep dao lén méy CNC. Cée bd phan ga kep dao lén may CNC 1 b@ phan ma dao phay lp lén d6 va vao Toolhoder ctia may CNC, ching bao gdm: BO phan chup B6 phn néi trung gian dao phay ngén. 36- Ao trung gian (collet - ng kep). - Dau chup dao (dé gitt collet cé dinh va kep chit dao). - B6 phan Lip trung gian dé kéo dai chiéu dai dao gia céng vi dy cac dao cé dudng kinh nhé nhu cau D2, D1 - BO phan Toolholder 1a b9 phan Lip lén spindle cia may né 6 cde dau BT30, BT40, BTS0 (trong dé 30, 40, 50 la cdc géc cén cita Toolholder). Day la hinh anh déu BT5O: Sau day 1a m6t sé hinh anh cita dau ga kep dao trén may CNC 2.4. Gidi thigu mét sé cén dao va manh Iwi cat thong gap. v Can dao 1a phan ga lip va cé dinh luGi cat Ién dé . Can dao durge lip vao dau kep dao trén may CNC. Trong qua trinh ct got cin dao chju tic dung cia cdc lye co hog, sw bién dang can dao anh hudng lén dén géc d6 dau dao do dé can dao phai cé yeu cau sau: - phai cé kha nang chiu uén ~ ehju bén. Duéi day giéi thigu mt vai hinh anh ciia cén dao’ 37Céin dao doa tinh: 38,Cin dao phay mei ddM6t 6 céin dao khéc: 40dao phay c6 at g6e 4SG DO GA KEP LAP DAO i: epee nena =a — or ep seo rete nee SS ma los, ae, jencus| Stee is Ae og Ss seapremtote ssc sepa t a 2 > a oss ors fm oss i" lax, ae og ny 3 _————_a= Pines “ss L seapewt et Csst< eapeewet ert Pn se or oe Lees apron sen os apres leur got U8 psy se ee Gap Sap = eugene ame _ pes 42v Ludi cat 1a phan tham gia vao qua trinh cat got do dé vat ligu lui phai chju duge nhiét va tan nhiét nhanh, va cham, bén dai, chju duge mi ° Vat ligu lam ludi cit: day 1a phan vat ligu tre tiép cit got ra At luong bé mat gia céng vi phdi nén anh huéng tryc tiép dén nang xuat va cl vay vat ligu lam phan cat got phai cé nhiing yéu cau sau day: At duge vat ligu kim loai thi d6 cémg . D6 ctng: muds cia dao phai c6 46 cig cao hon vat ligu gia céng, thong thudng kim loai gia cong c6 d9 cimg vio khoang (200-240HB), do d6 46 cimg cla Indi cit phai tim vao khoang 60HRC. . Gia céng vat ligu: thép cimg thép chju nhiét thép khong gi can c6 d6 cimg >=65HRC. . DS én co hoc: trong khi c&t dung cu cat thuéng phai chju nhimg lye, xung ly 1én do 46 d0i héi tinh nang sir dung tt cdn thép C6 os, & cao, . Tinh chju cimg néng: vat ligu bi nung néng thudng 46 cimg gidm di, tinh chju cimg néng 1a kha ning gitt d6 cimg & nhigt 46 cao (Khong cé chuyén bién 16 chite) trong mot thai gian dai. . Tinh chu mai man: khi vat ligu dao dit d6 bén co hoe thi dang hong chi yéu 1a mai mon. Khi 46 cig vat ligu lam dao cao thi tinh chju mai mén phai cao. . Tinh cOng nghé: xét vé diéu kign 1am vige, vat ligu lam dao cé yéu cau dé téi, 46 tham tdi cao, 46 déo & trang thai ngudi va néng, tinh dé gia céng... ngoai ra cdn can thém tinh dan nhiét cao, chéng va dap va gia thanh thap. ° Nhiing vit ligu lam dao gdm cé: : Thép cdc bon dung ev. . Thép hop kim dung cy, . Thép gis.. Hop kim cig. Sau day 18 hinh dang céc chip ct ding cho dao phay: = ludii céit cho dao phay mat déu: Light Madium Heavy 44ic = max recommended cuting depth _pmensonsgsmm iC & = be z 08 35 330, 1 0 £ 36 3.30 12 08 2 56 3.30 15 oa - 56 3.30 12 08 08 56 330 12 08 Ee 56 330 0.85, 12 2 56 3.30 08 16 z 56 330, 12 og = 56 3.30 085 12 56 330, 06 16 OB 56 3.30 12. 08 r 55 3.30, 0s 18 5 56 3.30 12 Og 56 330, 0s 16 - wisi céit cho dao phay canh:End insert E-SL - lui edit cho dao phay héc: Diameter 80-160 mm 47N365 ic - ludii céit cho dao phay cat ranh: Ni me 48,Dao cat chamfer: Tolerances, mm: & = 0.02 Tolerances for circlip grooves inserts, mm: Insert size 06 & = +0.07 +0.05 Insert size 09, 12 & = +04 +0.09 49,Loai luéi cét duéi day thye hign phay ren: ‘Threaging oe, V-profile 60° Metric 60" Whitworth 55° Partial profile Full profile Ful prfile Loai lu@i ct ranh khac: 502.5 TAm quan trong ciia dao cit trong gia cong CNC. ‘Dung cu ct hay cdn goi 1a dao 1a b6 phan hé théng céng nghé cé nhiém vu truc tiép tic phéi dé hinh thanh bé mat gia cong . Chinh vi thé ma: dung cu cat c6 anh huéng rit Jén dén qua trinh cit got. N6 khong nhiing tic déng tryc tigp t6i chit lugng bé mat chi tiét ma cn chi phéi khng nho téi van dé nang xuat va gid thanh san pham. Chinh vi thé ma hiéu biét vé dung cy cat nhim sir dung ching m6t cach hop ly 14 mét trong nhing trong tim nghién ciru cét got kim loa Trong thyc té vi bé mat gia cng li mudn hinh mudn vé, do d6 dao dé phuc vu gia céng cing rit da dang. dé thun tién cho céng tac nghién ctu tuy theo yéu cau sir dung ma phin ra Lim cée nhém dao khde nhau. Ching ta cé thé vi du nhiing tinh hudng sau dé thay tim quan trong cita dao cit - dao ma cé sé ring it va c6 géc nghiéng cia dung xoin In nén dao cho phép thoat phoi mt eich dé ding khi gia cng céc 16 hoje ranh khong thong suét. Trénh trudmg hop bj miét phoi lén bé mat lam anh hudng t6i bé mat gia céng. SI2.6 dung dé cit thé. 2.7. Dao chay ban tinh 2.8 Dao cit tinh, dao cit chi sir dung mét lan. 2.9 Dao diing trong gia céng cao téc. 2.10 Tinh toan va la chon dung cu cit 2.11 Quan ly thong sé hinh hoc cita dao trong bing dao trén may CNC. 2.12 M6t sé dja diém cung cp dao cit CNC théng thudng trong san xuat don chi va sain xudt thir nghigm. 2.13 Vidy.Bai 3 : LAP TRINH GIA CONG CNC Muc dic Véi bai hoc nay cdc ban sé dvegc thao téc trén phdn mém Mastercam véi chitc ning tao cc diréng chay dao ctia né véi may phay. Bay gid cdc ban phai tin dung kién thitc vé k¥ nang CAD, nhing hiéu biét vé dao céng thém kinh nghiém thc té cia gido vién Iucéng dan céc ban sé thyc hién nhiing due én dau tién cia minh, Sau khi két thiic bai hoc nay céc ban phai ném cee nhiing néi dung sau: ¥ — Céc phuong phdp gia cong CNC (2.5D; 3D; 4&5D) VY — Gidi thiéu cdc budc gia céng mét chi tiét dién hinh. Y Cac bude thiét lap mét chwong trinh gia cong trén phan mém. Y Lap trinh gia céng. ~ Lwa chon phucong in én dao. - Thiét ldp théng sé céng nghé. ¥ — Xudt chong trinh gia cong. Y — Cac phuong phép gia cing 2.5D. © Phay phing. © Phay héc © Phay bién dang dwéng (contour) — Phuong php bit dao khi gia cong © Cée chu trinh khoan. Y —Vidu va thie hainh Y Théo lugn nhém. 3.1 Gigi thigu cdc phwong phap gia cng CNC (2.5D, 3D, 4D&5D). Muc dich: . Vige nay ciing nhue khi ching ta lim béit va tim hiéu vé may CNC, biét deac eb nhitng plucong phép gia cing néo trong thec té va ciin cit diéu kign thiec té ching ta cé nhimg loai méy nao dp img dieoc nhimg mite gia cong nao. Cong thém céin cit vao hinh ding cita chi tiét va lea chon cde phuong phép gia cng cho phis hop. Vis trong bai hocnay chiing ta chi hoc cée edch thite setup va céch lua chon nhiing dirdmg chay dao trén méy phay CNC. Vi mastercam cung cAp 3 modul duéng chay dao dé tao dung chay dao dé tao dung chay dao: modul 2.5D, modul 3D va modul nhiéu true . Ta ding modul 2.5D 48 tao cae dudmg chay dao 2.5D, cho gia céng phéi 6 mat phiing dang 2.5D. Ta sit dung modul 3D dé tao duéng chay dao 3D cho nhiéu logi mat 3D khdc nhau va cho modul nhiéu truc (4D&SD) cho gia cong cdc phan phite tap. Y Voi modul 2.5D ching ta ¢6 cde duvmg chay dao: © Contour © Pocket © Drill o Face 22222222222222222222 29222222 3.2 Giéi thigu cdc bude gia céng mot chi tiét dién hinh. Muc dich phan nay la cho hoe vién mét céi nhin vé céch thite tw duy khi thye hign cde bude céng nghé trén phan mém Masteream. Céc thy hién chung nhw sau: - Machi tiét gia céng. - Lwa chon kiéu may va hé diéu khién, - Thiét lap phéi, géc phéi, dé gd, mam cap, ching tam, luynét. - Tao dieing chay dao. - Kiém tra va mé phéng gia céng. - Chuyén déi sang ma gia céng (G-code). = Chinh sita dit liéu file NC diac tao (néu can), 3.3 Cac bude thiét lap gia céng trén phan mém. ¥ Tham khdo trén phan Iya chon may va processor trén bai 1 34Y Mé-varnhgp tép lim vige, - Mé mét t8p chuan Mastercam. + Tirmenu Mastercan — file Open + Trong hp thoai Open , Iya chon kiéu tép chuan ctia Mastercam. + Chon Open - Nhap mt tGp Cad khde. + Tir menu Mastercam — file—open. + Trong hép thoai Open, chon dang file CAD cé déi tép muén nh§p vao, + Thiét dit cdc tham s6 nhap trong myc Options + Chon OK - Tron cde tgp véi nhau. + Tir menu Mastercam — file—rfile Merge/Pattern, + Trong hép thoai duge m6, Iva chon kiéu file, Va chon tép cn nhap. + Sir dung ty chon trén thanh trang thai Merge/Pattern dé Iya chon mét diém co sé cho vj tri dit dé ligu, va dinh nghia ty 1é, géc quay, truc déi ximg (xy hole z) thud tin hen Iachon vit ns + Chon Apply. + An ESC dé két thie lénh. ¥ Thiét dat thuée tinh may. - Trén cay quan ly Toolpath manager ban cé thé hién thi cdc kiéu thudc tinh may bang cach kéo dan cdc muc thudc tinh, 55Machine Group 1 @ Tool satings ~& Stock setup - The Files. Sir dung thé file nay 48 xem va dinh nghia cdc tén tp vA céc dit ligu duémg dung cu ding cho cde thao téc trong nhém méy Iya chon. H6p thoai Machine Group Properties durge hién thj nhu duéi day. iL IWEA CONS =I | [oso 8 56- Thé Tool Setting, iéu khién file NC, bu dao, téc 46 chay dao, tc d6 truc Sir dung thé nay dé chinh, lam mat, va cdc tham sé duéng dung cu khdc, bao gém ca vat ligu Iya chon, rte To es ToolSetiho: | stock ea | Selle ore Post [> Feed akan Tooth Caneguraion ee IF Assigntanl ounbere eoouantely am of dupcal ool rurnbers Use tous sep. pack. coolart Seachtoal tray when F dunt red nao nove Perepina oer Minrmmnatc feed [5 florea) © Fremdafaute Acvanced cotone (BOeaw bot Blas Sequence # T Cloaan hail reer sev [i000 Fea pare tretewert [100 Mats hhé Stock setup. 37‘Thé nay cung cp cho ban cdc phuong phap dinh nghia phéi. Ban thyc hién thiét lap kich thude - Thé Safety Zone. ‘Thé nay cho phép ta thiét lp ving an toan ciia may. 58- Con cde cach thiét lap dug chay dao ta sé trinh bay 6 dudi day, 3.4 Lap trinh gia cong. Y Lyra chon phurong dn &n dao. Y Thiét lap théng sé cng nghé. LAP TRINH PHAY: CAC PHUONG PHAP GIA CONG 2.5D. 3.5. Contour va Cac Ignh hi tra tao dwéng chay dao. Dudng contour li mét duéng cong phi hgp ciia cdc déi twgng hinh hoe lién két tao én profin cho qua trinh gia cdng. Lgi ich cita vige xe dinh duéng cong 1a cho phép céc lién két duge lign tuc, t6 béng dé tao thanh céc déi trgyng don. Céc profin va cdc hép cit duoc sit dung trong di chuyén dung cu trong qua trinh cit. Trong qué trinh xéc dinh chi cdc phuong php céng nghé cho chi tiét gia cong ching ta phai nhdn dinh dau la bién dang can Iya chon dung chay dao contour. Buémg chay dao contour tao ra cac duémg chay dao doc theo cac déi tong lién két contour. Gia céng thc hign cé thé bén trong hay bén ngoai bién dang. 3.5.1 Dung chay dao contour co bn. Triét Ij cia gido trinh: Hoc vién sé tiép cén gido trinh va hoc cach siz dung phan mém Mastercam theo cae vi du. Tite la vai mai bai hoc gido trinh sé dua ra vi du va thue hién gidi quyét van dé trén vi du dé. Déy la céch tiép can tree quan va trinh te theo van dé nao dé mdi. Cach tiép céin van dam bao mét quy trinh CAM day dit ed tht te. Ta thy hanh véi VD hinh vé 2D nhu dui day. 59Két thiic bai hoe nay hoe vién sé lm bat duge cde ky nding sau: + Thiét ldp va Tao m6t dueéng dung cu contour. + Lua chon dao va thiét dat cétc tham sé dung cu. + Sie dung Lénh Backplot dé quan sé kiém tra duong dung cu + Hiéu chink durdng chay dao vi rebuile lai. + Lua chon post processor va xudt file *NC gia cong. 1. Tirmenu chinh Iya chon Toolpaths —> Iya chon bia Contour Toolpath... 2. Lua chon duéng Contour — Enter. 60. Menu trang thai lénh xudt hign. Toseteaane | cnc [Mier eae] Gene Tooinne Commits Toxine [ tot mot fF eat i lief Teele uO enw OF Cc Festule TOE Saree set [O27 Panos [SUHT Pata [OT F rucetoachame 7 Repate site tet J cosets | Me eae. F Teese Henmpoe | 70 Tecbsh sone | Cra | Ninos |Tosiee| aww | Teaane| ewe Tove F | eae — ee oe [== ‘| Cate. eet PRE Sonterne 8 Cenenaesisntancs | FSUS etre [SOE Foaveanenton Sats etdarge 7 Rapti < rs utowt een see FP tetie ee Noe F todicim. | islet Freaan Hawpex | St Pires, | | Cored. vi) x! 2? 61= Lya chon Tool manager —> Lya chon dao cé théng sé nhu hinh duéi day. chon Ok dé két thic Iya chon, - Nhap cdc tham s6 dng hoc cho dao + Téc dé tién dao (speed rate): 300 + Téc d6 quay true chinh (Spindle speed): 1200 + Toc de udng dao (Plunge rate): 150 + Téc dé rit dao (Retract rate): 150. bed théng s6 kha nh§p twong ty nhu hinh duéi day: 62Teoshasarnts | Cont pacncte | Nunes] Tool Type] Diameter] ToolName| Comervadus — Teolname:[ 12 FLAT ENDMILL @ ot Eri 72.000, ‘ooo @ cai nil, 120m, 12FLA. coomng,, MEP Lan tat [9 ins Di fet [> Teoids [fe Comer radius [50 Feedrate: [5000 Spinde speed [1200 Puna water [150.0 enact ate [15 F Foreetodl change [Rapid ietiont 2 i | 3) Fight oe opcee Selec rar took Tooker Abe Coniba's (Dela (1) Hise values. Tooldisplay..| Fel point T Tota Henepee. | Aleve] Pane. | ComedTe [¥]_%| 2] 5. Nh§p céc tham sé duémg dung cu. - Lya chon thé contour Parameters - Nh§p gid trj Retract 10 (chigu cao rit dao sau méi lan di dao) - hap gid trj Feed plane 2 ( Mat phing bit dau thyc hién gia céng). ~ Nhfp gid tri Depth -10 (Chigu sau gia céng). ~ Che théng sé khae durge nhdp twong ty, két qui nhip cdc gid tri durge hién thi nhw hinh vé dui day. 63Tedbah puanelan Cevout panies | pre [Corpus =] i "gree x3) ll for these Fre =) [Ud Anais berewertl Fa a ne Ao trie shea us © ste ae a ST FF Lesdio Conounee: fad = C 6. Quan sat kiém tra duéng dung cu. Lya chon céng cu Iénh Backplot &, khi dé thanh trang thai lénh durge mé ra nhur hinh duéi day.Sener yos - Cac cdng cy Ignh trén cho phép ban digu khién quan sat dudng di cia dao trong tién trinh. 7- Bién tip lai dudmg dung cy. ~- An ESC dé thoat khdi lénh, Iva chon biéu tugng Paramaters @&=BiwaGs Machine Group 1 AL Propetties - Generic Mill © 88 Toolpath Group 1 @ 85-120.00 ENDMILLI FLA Wy Geometry - (1) chain{s) BS Toobpath - 54K MACHINE_| 65- Lya chon hép kiém Lead in/out . Trong hép kiém nay cho phép ban dinh 1 vao dao va ra dao theo dudng thang hay cung tron. Trong VD nay ching ta nhap cae gid tri nhu hinh duéi day. I Ereaveatatidecitin closed cortow Goue chock enti maton Em w pee Lhe Lio © Peper & Targa ee ee teak fx fv lew fl 2 fo Parone far Ramp hoch a ms i foie [imo — 5 [00 fieks [iodo [avo mes = Som ao via faa Maa mae a Tm igo erat ree (tone Tne oe dpa TF Eatonton 1 Purge ctr itmone TF Retest sino T ovsieteediae [FE overs edie [FED 5 Ee pee | ed ee 6 cert © 5haten 6 Find Faken v| #8) 2 | - Chon OK dé chap nhan. - Khi ban quay lai menu quan ly Operations manager, ban s@ thdy déu X mau 46 nhw hinh duéi day, nghia li duéng chay dao cia ban chua bi thay di. Lya chon Regen Path > a phit sinh lai durang chay dao. 66Toop [Sold] Mie ek Ew ot | 3! Gal 3 Machine Group 1 Srl Properties - Genetic Mil ah oe eB Gee Paraneters (20 DENDMILLY FLA BW Geometry (1) chaila) BRR Toolpsth 54k MACHINE) Sau khi phat sinh lai dudmg chay dao. Thi duéng dung cy ciia ban sé duge thay nhu hinh dudi day. 8- Tao file chong trinh gia céng NC. - Tir menu chinh Iya chon Machine type—>Control definition. Khi dé mot hép thoai duge mé ra nhu hinh dudi day. 67Sess] Dememeatare ——3] ea acta a Nebo 2 race aca vanes Ee ixreeties | #! 2) - Lya chon ty chon post processors. Khi Ay hép thoai méi duge mé ra nhu hinh, duéi day. - Lya chon Add files vi chon tép c6 dang dudi *.pst phi hop véi may gia céng. - Chon OK, dé déng hp thoai nay lai. Va quay to vé hp thoai ban dau 68- Kéo menu sé xuéng 6 viing tity chon post processors va chon file dinh dang ma may gia cong. rrcry | | exits [Eade SD Neda] fetioncr | [Depend oaatrraT evn: Hosheetsies 2 Cposbadetans 3 on - Chon OK. Dé déng hdp thoai ~ Lya chon Post “4 — hép thoai Post processing duge mé ra. - Ta Iya cée ty chon nhur duéi day. O)Post processing, solve pose araRreT output le descr Notte © Overie Peat © ase NC enension pe F Sendiomectine NCI ie © tenn © ack Chon OK — khi dé file NC sé duge ty déng phat sinh nhu hinh duéi day. K ble Git aew NCFnctens Eehwwis Bojet Coupe Goimnatens Tele wdc ceo -ax We Bor Pies a? rss 44% | 2 Sooo BY a Genoonan nave — nacnzne_cncvr_t ) E) tn (Gurwen torsy = "SS0oeDT eeaa-tmter - 16:38 | i moo 221 niO2 90 ei? cf G89 a0 220 (Toon - 5 OTA, OFF. - 45 TEN. ~ 5 DEA. - 20. ms of 690 054 F-20.969 v42.916 AD, #1909 m0 mao g49 45 220. MIL4 60 ¥-8,903 ¥22.916 n20, FT69.6 mile Gi 216.757 mgo 91 ¥-15.096 mize G2 216.767 v-28.096 RIM, mga ot vi2.216 m9 @2 2-99.594 vg2.916 ma. m6 GL nue méz 091 28 20. a au * ler | nese | Sater [Swe 703.5.2 Tao nguyén céng phay thd va phay tinh. Voi myc nay hoc vign sé hoe duge nhiing ky nang s u day: + Copy nguyén céng. + Tao nguyén cing phay thé. + Tao nguyén céng phay tinh. + Thay déi dao va téc dé chay dao. a Copy nguyén céng. - Kich chudt phai vao nguyén céng Contour 2D nhw hinh vé va kya chon Copy. Tease [Se] MMe he O01 | | asflvacs HES Machine Grow 1 Fropotion Gerris Mil TospalhGious 1 Mil toobatie » he toobaths , sr coach , dt selected operations.» Groupe > cut Delete Undeate Expand al Collapse =I ne Ae Selec, sat > Inport Export. Batch, Display optene.. Setup sheet. Colson che... 1- Kich chudt phai va chon paste, khi dé m§t nguyén céng méi duge tgo ra nh hinh duéi day. Toalpeths | Solids | VEIT BO sikh F akfijwaGs = BY Machine Greup 1 Propaitiss Genetis Mit ‘colpath Group 1 41 -Contour (20) [w0S: TOF] -[ ©) Parameters @ Hi -H10.00 ENDMILLI FLAY WH Georety - (1) chainle) HQOOENDMILLT FLAY WH Geormety - (1) chainge} BS Toopath 5 ak - MACHINE | - Kich chugt vao tén nguyén cng va déi tén nguyén céng 1 14 rough va nguyén c6ng 2 1a finish nhu hinh dui day. Toolpaths | Soids | 4K BOUh > 2 @=f waGse = EE Machi Group LL Properties - Genetic Mill Toolpath Group 1 E> 1Contcut (20) -(W/CS: TOP] [Fpl TOP] uch Paemetere @ 1-10.00 ENDWILLT FLAT - Geometry - [1] chain[s) Toolpath 5 4K MACHINE_GROUP_1.NC Paaietais 1 - M10.00 ENDMILLT FLAT Geomety -[} chai|s) Toolpath -5 4K - MACHINE_GROUP_1I.NC 2b. ‘Thiét dat tham sé phay thé. ~ Lya chon biéu tugng Paramaters & nguyén céng 1. -Lya chon Toolpath Paramaters ~Kich chu6t phai va Iya chon Tool manager - Lya chon dao 25 mm HSS flat endmill — rdi chon OK. ~ Lya chon thé contour paramaters - 6 luot phay thé nay ta dat gid tri lnomg dur Ia 1 (XY stockto leave) . Cac théng s6 khac duge dat nhu hinh dui day. ime Tedpath parameters Cart paranoia | PF _cevnce. | [ED bree Teor mer agenten = —3] irene Trane [Tp Fol cuter Seurdeone: [S09 =] leintaock arene Lnerzaben rebranee ax deo Bf ateck Toleave Zee. ‘oleae © rere PF vivir Pome ~ Lua chon hdp kiém Multi Passes va lua chon Keep tool down , cdc thong sé Khde duge xée dinh nhu duéi day. B= Chon OK = Chon Lead in/out. - NhGp gid tri Overlap 1a 5, nghia 1A cdc cung vao dao va ra dao sé mé rng ra mét khoding 1a 5. - Thay déi Entry Are-Radius % 14 50. = Lya chon nit a dé sao chép két qua thiét dat. ~ Chon OK dé chap nhin. 74ce ‘Thiét dat tham sé phay tinh. - Lya chon biéu tugng Paramaters 6 nguyén céng 2. - Lua chon thé Tool paramaters. ~ Nhap gid tri 20 cho Feed rate (t8c 46 tién dao). ~ Chon thé Contour Paramaters. ~ Lya chon Lead inlout. - Nhfp gid tri 5 cho Overlap , va chic chin cde gid tr} duge nhap nhwr duéi day, = Chon OK dé chp nhan. ~ Chon Select All Wb. - Chon Regent Path Yb . Khi dé duéng dung cy sé duge phat sinh lai, va duge thay nhu duéi day. 753.5.3 Tao nguyén cdng vit géc theo dudng contour. ~ Thyc hién Copy nguyén cng Finish va déi tén nguyén céng nay la Chamfer Toots | sa | Me He Or 9)? O2hlvate Machine Group 7 vf ald Froperes Gere Mi 1S Tooboath rou 1 BB 1 Cereour 20) CS: TOF! [Tsane: TOP tough Parznelere 235-NT200ENDMILLI FLAT Wy Geonety (Micha, BS Tooke 104N “MACHINE. GROUP_1NC Cero /20)-fWS: TOF] (Taare: TOF fh Pareeter: 485- MTQONENDMILLI FLAT Geonety- (1) chains Toodein-6 3K MACHINE GROUP_1.NC Parenetors 35- MT2ONENDMILLT FLAT Beonety-(1] chins Toda -5 3K-MACHIME,GROUP_1.C = Chon biéu tuong Paramaters ~ Chon thé Tool Paramaters. 76- Lyachon dao 10mm HSS Chamfer trong thu vién. ~ Lua chon thé Contour Paramaters - Kéo sé myc Contour type, Va Iya chon 2D Chamfer. eas ress] Pie Festiwe | 00 ee Pe Bape Tearoan = oan (eS) teow ete en Tal Finan ae Fe Cea ts fe Zak ee fe tense: [20m sl Fr Pe =A tafe | ml ~ Lya chon nit Chamfer. ~ Nhdp céc gid trj nhu hinh dudi day. wit tpaka FS FE ce |e oo = Chon OK dé quay lai hdp thoai Contour Paramaters. 7- Nh@p gid tri 0 cho Depth (chigu su cit), va chon Incremental (tuong 4éi). Céc thng s6 khae durgc thiét lap nhur cdc théng sé dui day. ssn | Te fen. | Comanpe [Dome =] = Chon OK dé két thie. = Chon Regent Path dé phat sinh lai duéng dung cu. Lyra chon chtte nang Verify &® a8 mé phéng qué trinh gia céng. 83.5.4 Déi ximg dung dung cu. - Tir menu lénh chon Tool path — Transform. - Lya chon Tool paph Group 1. - Lya chon Type Mirror. (Béi ximg) - Chon Creat new operations geometry (Copy hinh hoc). Cac théng sé cdn lai chon tuong ty nhu hinh dudi day. 79- Chon thé Mirror. - Kich chon Reverse Tool path (Nghia la duémg dung cy duge tgo cing déi ximg qua true Iya chon). Céc théng s6 khdc nhu hinh duéi day. = Chon Ok. Khi d6 duéng dung cu phat sinh durge thdy nhu hinh duéi day. 803.5.5 Cit eae khe ranh. - Tao hinh 2D nhu dui day. ~ Mue nay ta sé hoc ky nang: + Cait bén trong mét dudng cong kin 81+ Thém déi tong hinh hoc cho mét nguyén cong da tao. a- Tao dudmg dung cy, - Tirmenu chinh chon Tool path > Contour. - Chon bién dang kin nhu hinh duéi day. - Chon OK. - Kich chuét phai chon dao tir thu vién (chon dao 10 mm HSS flat endmill) Lya chon thé Contour Paramater (Chi tiét cé 46 day 14 12 va ban sé cit m6t lugng 1a 3mm). Céc tham sé duge nhp vao nhu hinh dui day. 82Lya chon hép kiém Lead in\out . Nh§p gid tri 0 cho EntryLine-length Nhép gia tr 12 cho Entry Arc- Radius. Chon 22) a8 xéc ainh thong sé ra dao tuong,ty nh vio dao. Nhip gid trj 5 cho Overlap. Céc gia tr khac duge nhap nhu hinh bén duréi 83~ Chon OK . Khi dy duéng dung cy duge phat sinh nhu duéi day. © b- Thém déi tugng hinh hoc vao nguyén cong da tao. - Trong Menu quan ly nguyén céng. Chon biéu tung Geometry 84Toate | Sods | el Te |B cle | Oe @zGiveGs = BE Mactan Grove 7 alt. Properties -Genenic Mill 5 88 Teclpsh Group 1 @ Fatarclers 119 M600 ENDMILLT FLAT [GeSrety- cs Toelpath 5.0K -MACHINE 1 > - Kich chuét phai vao chain va chon Add Chain. ethanol anc a Sart optosne alee chan Pechan sels scaly cen Change pot. Pevesechan Seat port eateske {lca |p ~ Lua chon déi tugng hinh hoe nhu hinh dui day. 85Enter — H6p thoai Chain manager duge hién thi nhu duéi day. crane leinialy |» ik Is wv Chon OK va chon Regen path . khi dé duémg dung cu duge phat sinh them cho nguyén céng duge thay nhu hinh duéi day. 3.5.6 Sao chép xoay dung dung cu. - mue nay ban sé hoc ky nang dich chuyén va xoay duémg dung cy a- Tao dudng dung cy. - Mé file Rotation-mm.me9. Tir menu chinh chon Tool path — Contour. 86Lyra chon 46i tuong hinh hoe nhu dui day. => ‘Chon Dao 6 mm HSS endmill tir thu vién. Chon OK. Lyra chon thé Contour Paramaters. Nhap gid tri -6 cho chiéu sau cit Depth. Cac théng sé khdc duge duge nhap 6 gid tri nhur dudi day. 87- Chon hép kiém Multi Passes, Nhip céc gia tr cho hp nay nhu hinh duéi diy. - Lya chon mye théng sé vao va ra dao Lead in\out va nhp cdc gid tri nhu hinh duéi day. 88- Chon OK dé phat sinh dudmg chay dao, Va duong chay dao phat sinh sé duge thay nhur hinh duéi day. - Sao chép bing céch xoay duémg dung cy. ~ Tir menu chinh chon Tool path — Transform. ~ Chon Type-Rotate. - Chon Method- Coordinate. Cé nghia ring céc duimg dung cu sé duge phat sinh tinh toin trong mt mat phing tuong ty. Céc thong s6 khéc durge xéc dinh hu duéi day. 89- Lya chon thé Rotate, ~ Chon Oirgin (gée toa 49) diém ding 48 quay (chon Point cho ban Iya chon mét diém lim géc quay) - Nhap gid tri 29 cho Numberof steps ( s6 d6i tung duge tao) - Nhfp gid trj 12 cho Start Angle ( géc bat diu quay), va nh§p gid tri 12 cho Rotate Angle (boi vi 360:30=12) 90ee Type arte | Tene Poa |i Fob ae * oan Nunta © Pot sintaroe [ED x [a f vi Revation angle a 2 Tr Ractevon BY a [Souce operon wotpbres Jf] *| ? - Chon OK. Khi dy during chay dao phat sinh durge thdy nhur hinh duéi day. duéng dung ou 9c a3.6 Tgo dudng gia cong khoan. - M6 file gasket-mm.me9. a- Chon cdc 16 cho nguyén céng khoan. - Ti menu chinh Iya chon Tool path—Drill. 20 set | Rotay wt | Cre sa Sort Methed ~ Lua chon tly chon Sorting, lua chon phuong phap dich dao point to point, nhu hinh duéi day. ESE [2 aon 1 Drawpath 7 iter out duplicates Lv] _% | 92= Chon OK, Lya chon Mask on Are. ( tiy chon nay cho phép ta Iya chon di tugng 6 cing kich thuéc). ~ Lya chon 16 kich thue 6 mm (nghia 1a chi chon cdc 16 cé kich thuéc 6 mm) — Enter. Lya chon thir ty cdc 16 dé khoan, — Enter. bat dau khoan — Enter. - Lyachon ~ Chon dao. - Kfch chugt phai va chon dao tir the vign dao. ~ Chon nit tiy chon Filter. ~ Chon None. Chon nuit Dill, (Nghia 1a khi quay tra vé thu vign dao ta chi c6 dao khoan duge hién thi). Automatic Entities Window Ports Mack on Are Diamar [ho Tolerance: [002 Subprograms Lect Sting Edi, 93= Chon OK. ~ Lua chon dao 6 mm HSS Drill va chon OK. r Lya chon cdc tham sé khoan. ~ Chon thé Simple drill-no peck - Nhap gid tri -6 cho gid tri chiéu sau Depth, cdc gid tri khac cing duge xc dinh nhu hinh duéi day.rvCowreeboe ~ Trong lya chon tly chon Cyele cho ta Iya chon cée kiéu khoan + Drill/Counterbore: _ Kiéu khoan khéng nit dao/doa ngwoc lai. + Dwell: Thoi gian nging déi chiéu quay. + Peck drill: Chia lam nhiéu lan khoan séu + 1 st peck: Luong khoan séu dau tién. + Subsequent peck: Luong an sau tiép theo. + Peck clearance: Khodng an toan, + Chip break: Khoan be phoi. + Retract amount: Luong rit dao vé + Tap: Taré + Bore: Doa - Lua chon hép kiém Tip comp. 95~ Nhfp céc gid tri vo h6p ndy nhu duéi day. - Chon OK. = Chon OK. Dé phat sinh duréng chay dao. = Chon ché d nhin Gview Isometric. Khi 46 duémg chay dao quan sat drge sé nhw hinh dudi day. c- Khoan cdc 18 nim 6 cdc bé mat khéc nhau. - MG file tab-mm.me9, 96- Tirmenu chinh — chon Tool path schon Drill Lya chon tiy chon Sorting va chon kiéu dich dao Point to Point . - Lya chon cac 16 dé khoan, va két qua duge thay nhu hinh dusi day. - Lya chon mii khoan Smm HSS 7- Lua chon thé Sinple drill- no peck. ‘Trong thé nay Iya chon cde théng s6 nhw hinh dui day. + Nhap gid tri 6 cho Clearace (Mat phing rit dao vé khi két thie gia céng), va chon tiy chon Absolute (theo toa dé tigt di) + Nhap gid trj 2 cho Retract (long nit dao gitta cdc lan an dao) va chon tity chon Incremental (theo toa 49 tuong 46i) + Nh§p gid trj 0 cho Top of stock (bé mat phi), va chon tiy chon Incremental + Nh§p gid trj -2 cho Depth (chiéu sau ct). Chon tiy chon Incremental. - Lya chon hép kiém Tip comp, va nhp céc thong sé nhu hinh bén dui. 98ball up compen \" ~ Chon OK. Va két thic qua trinh thiét lap cdc thong s6. Khi dé duémg chay dao khoan s€ duge phat sinh nhu hinh duéi day. 3.7 VD gia cong 2D. ‘Mé file mounting plate-mm.me9. 9a- Gia cong bién dang ngoii - Tirmenu chinh chon Tool path, contour - Ly chon dudng bao ngoai nhu duéi day. ‘hon dao 20 mm HSS endmill + OK. Chon thé Contour paramaters Lya chon hép kiém Multi passes va nhap cac théng sé nhu duéi day. 100ln phay the juong etme lan phay tinh ugng cat tinh, ~ Ly chon hp kiém Depth cut. Nhap gid tri lugng an sau lon nhét Max rough step 1a 10, cdc gid tri khac duge xéc dinh nhu hinh dudi day. = Lua chon hép kiém Lead in\out , nhap cc tham sé cho bang nay nhu hinh duéi day. 101= Chon OK. = Céc tham sé trong thé Contour paramaters nhu hinh duéi day. 102b- Lam sach géc lugn ngoai. - Lya chon Tool path — Contour. - Lya chon bién dang ngoai. 103Lya chon dao 5 mm HSS endmill. Lya chon thé Contour paramaters, Lya chon Remachining tir menu sé contour type hap gid trj -25 cho Depth va chon tay chon Absolute Bé Iya chon tiy chon Multi passes, Bai vi nguyén céng nay ta chi cin phay mit luot. Lya chon hp kiém Lead in\out, nhdp cdc tham sé cho hp nay nhur hinh dusi day. I r r r- Nhap cée tham sé khae cia thé Contour paramaters nh hinh duéi day. F cena | fico Fesreus a] prea rd | Fleece fo =| LU} escent ie feel e fo = ~ Chon OK. Khi dé dirong chay dao duge phat sinh cho nguyén céng nay nhwr 6 dudi day. oO o Jot CD cc Gia céng 16 va ranh. ~ Tirmenu chinh Iya chon Tool path—»Cirele path—-Ciremill tool path, ~ Ly chon dug trin nh hinh dud, 105‘hon dao 32 mm HSS flat endmill tir thu vién dao Lya chon thé Ciremill Paramater Nhip gi tri -25 cho Depth. Nhap gid tri 3 cho Overlap. Lya chon h6p kiém Depth cut , nh§p gid tri S cho Max. rough step, Lya chon Keep down tool, cac tham sé khdc durge thiét lap nhu duéi day. oo co Mak outh see Fo Brash nts P Feishelap fe 1 Raeptoal dead 7 Satya an Prod eee or farce | Hob Lya chon h6p kiém Roughing (phay thé) , bé Iya chon helical entry, cdc tham s6 duge xdc dinh nhu hép duéi day. 106- Chon OK dé phat sinh dudng chay dao. (| rma fro | (U) > = a] TH 107Doa 16: ‘Tir menu chinh—»Tool path—»Circle path —>Helix bore Chon duéng tron nhu hinh duéi day. Chon dao 32 mm flat endmill Nhip gia tri -25 cho gid tri Depth Lya chon Start at Center Nhép gia tri 3 cho Overlap, cac tham sé khac nhap nhu hinh dudi day. 108,~ Chon thé Rough/Finish Paramaters. ~ Nhap gia tri 2 cho Rought Pitck. - hap gia tri 2 cho Number of rough Pasess vi 5 cho Rough pass stepover. ~ Lya chon tiy chon Finish, Nhap gia tri 1 cho Finish stepover. Céc gid tri cia ban nhap nhu hinh duéi dy.om — _ om Pd _ a pI re ~ Chon OK dé phat sinh dung chay dao. oeN ae SN - oN S ( \ Q- A ~ ~ 2 on ee fe Phay ran. - Lya chon Tool path — Circle path—Slot mill 110- Lya chon dao 32 mm flat endmill. - Lya chon thé Slot Paramaters. Nh§p gid tri -25 cho Depth, nhdp gid tri 3 cho Overlap, cdc théng sé khac duge thiét lap nhu duéi day. uu- Lya chon thé Rough/Finish Paramater, Nhp gia tri 3 cho Plunge Angle, nhap gid tri 1 cho Finishing passes-Number, Nhip gid tri 1 cho Spacing, Céc tham sé khae duge thiét lgp nhu hinh duéi day. - Chon OK dé phat sinh duéng chay dao. 112,Sir dung auto Drill dé tao cdc nguyén cdng khoan, ~ myc nay ta s® hoc ede ky ning : + Sit dung auto Drill dé tao nguyén céng khoan ldy déu, khoan ban déu, ta ré, vat géc. 1/ Iya chon céc 18 D12 cho nguyén céng dau. - Tirmenu chinh Iya chon Tool path—»Cirele path—>auto Drill ~ Ly chon tity chon Sorting. - Lyachon dudng chan 9 12 1B4= Nhép cde gid tri lai nh hinh duéi day. ~ Chon thé Depth, Group and library. - Trong myc Drill group and type, nh§p vao tén 12mm thru holes (nghia ring day 1a tén nhém nguyén céng) ~ Nhap gia tri -25 cho Depth (chiéu su khoan) - Céc tham sé khae duge xéc lap nhur duéi day. 1sTor Pornreien Dewy. Frcuoand Lira | Coan Cit Ramee | Pring | FF | cewree, | [itna — 7 Dtlgrurardes (© Sbsalule © bnesemeris 1? ru holes el F Usedewercoonahe | Sait ‘tall end erd of cperaton TF Use ate: vise Petit. ([OO | © Nocotinsoraaong eT © Son © Ale F Increment 2 Topatsork.. | [00 ree rica 1 Aba) ca amma? Pee ae Teer weracsrsoma Aveice tophiiglowest —Cieneternatchta [I | toome. | Taree rected wes Seem [ee | ing, nhp céc gi tri cho thé nay nhu hinh duéi day. (Cae - chon the Pre- Di thdng sé cia thé nay img dung cho bude khoan pha) Cid TeaPaerces| Del. Goupend Uke | Csbe DilFamwetes Pde | Fra cortins F Generate predill operations Nininum pei daw [so Pred ante eenent fo F Stocker side ensingtertirihicol [TT tp ecnp. 116- Chon OK dé phat sinh during dung cy. Khi dy duéng dung cu duge phat sinh va trén cay quan ly Tool path manager sé ty dng phat sinh cdc nguyén cong khoan nhu hinh duéi day. Sc GE Tén nom nguyén cing due nbsp (Piece Satine Asbo Sao va tithe Depth, Group and ibary Thos les Pants Hs mnSPOT OAL Sone Loce) EACAM ML AEN nguyén cong khoan Hey dau BARS 7 Pack dlls tat Bost Panes —— je-NSmont. 61 Hbieed Seoneia 8lpcet) nauvén cone kncen Ca MCAM MIL EN 1dr thug ARE E-Peck illest, Et Pounce HS IDAILL. 8.1 Sane (6Lpoe) BE Carcarsnwiltiacy BSF Peck cil fll rota Peete: a MIZODDALL- 1 Beane (61 poe) Cage nguyen cong khosn Ubi, no duce wae Ginh’bo! Finish too! type trong thé Tao! perarsters 3/ Lua chon 16 @ 10 cho nguyén céng thir 2. - Tir menu chinh chon Tool path—Cirele path—-Auto dri - Lya chon ti chon Sortting va chon kiéu di dao. 7+ Thiét dat tham s6 cho nguyén céng nay. O nguyén céng nay ching ta thy hign cde buéc khoan nhu duéi day + Khoan lay giau 118,+ Khoan phd sdu xuéng 2mm + Taré ren phai + Vat mép Tit tiy chon Finish tool type kéo s6 xuéng, chon Tap HR Fine Nhip gia tri 20 cho Default spot drill diameter Trong ving tiy chon Chamfering with the spot drill Iya chon Make separate operation, va nhap gia trj 2 cho Chamfer s Lya chon hp kiém Home pos. nhap cac théng s6 cho hép nay nhu 6 duéi day. (Vi tri tro vé cua dao khi két thie gia céng) Chon OK va cdc théng sé khi dy trong thé Tool paramaters duge thiét lap nhu hinh duéi day. 19th, Seu a tv | Cun DeilPancotr | Paine | Pascale Charing watt spat dl Fridhioatype [TapAH=re =] © Now tueatecson seca core [FP ta sictngcoatan Hae sepeite opeiabon J Sebtess cent lies etch je prongs Chcferscs fo = Soir apsttion bb sup. IF Generate spo diirg operation ina ooldeh 20 Defauspotaitgamtes = OE v ‘Sebel delat pot al - ok Loved ep Bef psint | 7 Miso. yates sie | cheng NCL - Chon thé Depth, Group and library - Trong tiy chon Drill group and type, ta danh vo dng chit 10 mm drill and tapped - Cf tham sé cén lai trong thé nay ta thiét lap nhu hinh dudi day. TodPaaveeie Depths Gower Lbiae | CuslnDillFsnete| Pedtng| chee, [FUE Mooinendice Fane Pint) | Per abemcore 3] TP tiecicorny ite © 30 -tatand ero epten T Usa viens — Fe foo @ Noonirgorgeming, ae © ast Lenitstxk | [0 coe abe 7 Incenertal [=o Teale Absihte 7 lncremertal METRICSI527L8 1 Troon. 7 Drotdedenthwinglonest | Dharam mteicl [01 (i) treat Hap 120- Chon thé Pre-Drilling Nhap gié tri 2 cho Pre-drilldiameter increment, cdc tham sé Ihde duge thiét lap nhw hinh dudi day. - Chon OK dé phat sinh dung chay dao. Khi dy trong nguyén céng khoan sé ty dng phat sinh cde bude khoan nhu hinh dudi day. 121‘Fl 10 mm dled and tapped) ct Pane ‘#2. M20.00 SPOT DRIL By Georety -(10} points) CAICAMa\aLLANCI SM 5 11 Peck cil -ful eat © Pacemaster W5-MB.ODDAILL: 5.) Geemety -(10} ports) (CAMA LLANCI Ne Bef 12. Pek il ful rence 1B Parameters Bo H3-Me.OUDAIL: 8.0) g Geemety-(10] paris) CMOBMEMMILLACI 13 Peck cil ful ence B Parometers @ 10-6 S0DRILL - 8.5 say (10) pst) BB CAMCAMO\MILLANCIAM 18. Topgng feed in ever | cc] el 3.8 Gia céng hic. - Mé file facing-mm.me9. 122* Tao bién dang phéi. + Iya chon thé Stock setup, = BE Machine Group t = alh Propeitioe- Generic il Fics Tool setings Stasi solu > Sally zone 5) 88 Toabalt Bioup 1 » + Nhp 90 cho gid trj kich thude y cla mé hinh phéi + Nhp 120 cho gid trj kich thude X + Nhap gid tr} 15 cho kich thuée Z. + Nhp gid tri 3 cho Stock Origin-Z , (cé nghia ring bé mat phéi ) toa do + Cae tham sé lap nhu hinh dudi day 123,ks + Chon OK , khi ay bién dang phéi bao chi tiét duge hién thi nhu duéi day.* Gia cing hée. - Tirmenu chinh chon Tool path Pocket. ~ Lyra chon bién dang. = Lyra chon dao 25 mm HSS flat endmill—schon OK - Chon thé Pocketing paramaters, nhap gid tri -8 cho chiéu siu Depth, cdc tham sé khde xée dinh nhu dudi day. - Lya chon thé Roughing/Finishing paramaters. Va thiét dit cdc tham sé nhu duéi day.OGRE, PYMeLSORA Eyatesota Mar scial Honspees One Way Welae Sor pe] [emu] F Leotivtut_| Le] _tens | __teo_| = Chon ndt tiy chon Entry-helix. Lua chon thé Helix, va thiét dat cdc tham sé nhu duéi day. 126frien roe [100 E ta Ler :* cow | Cc cew Mewmumiedis fll 3 [250 Z dearnee [Po ten tourcny BV lenance fi On tsiueo Pera ev 189) Phenge arco sucess ifabeny ater ta F Oulput ac nevne Teenie Era eee rate Cente erent in © Phrustee Feta an Lance He - Ly chon nit Lead in/out, nh§p cdc gid trj cho bang nay nhu hinh duéi day. Ooi Fry wie Le Lire © Perpandcula « Tangsre © Popendoua @ Tergert teat: fio fo tea fd [0D ana heist po Raphi joo Me Ae Fame fo fies fete foeo fies Sune foc Swern [px0 Hekabaight foo Hels bage jo Use ety eit P Us etpant Fe nt Fewer Enis en fet deptheut ap Teton fet certhovt ork, oe Caneel Hola - Chon OK dé Mastercam phat sinh duéng chay dao 127ps ‘wang ehura uge ga céng SF YY Tao during chay dao cit long phi chwa gia cong dirgc. Tir menu chinh chon Tool path Pocket. Lya chon bién dang Chon Dao phay 10 mm HSS flat endmill Chon thé Pocketing Paramaters, Nhdp gid tri -8 cho gia tri Depth. Lya chon kiéu phay Remachining tir menu sé Pocket type. 128- Ta thiét lap cde gid tri cho thé ndy nhu 6 dudi day. day. 129- Chon thé Rough/finish paramaters, ta nhap cdc gid trj cho thé nay nh hinh dui day. 130- Chon Ok d& phat sinh duong chay dao. Khi dy dug chay dao duge phat sinh duge théy nhu duéi day. 131Bai 4 : Gia cong mét sé chi tiét dién hinh. 1. Téng hop kién thite vé gia céng 2.5D, 2. Vi dy 1: Quy trinh gia céng sin pham mau 3. Vi dy 2: Quy trinh gia céng m6t s6 co cu cla robot DKS.Bai 5 Phuong phap gia céng bé mat 3D: Gia céng thé Mue dich: Bai todn dat ra la khi ban thc hién phay mét chi tiét nhue cénh quat cha nom thu} le chéng han thi voi nhiing duéng chay dao 2.5D khong thé thc hién duoc. Vay khi dé phai ste dung nhitng durdng chay dao_nhue thé ndo khi trong truéng hop nay va trong mét tinh hudng khde khi gia cong mét chi tiét ma bién dang la mét bé mét cong . Diéu nay hoan toan cé thé giai quyét khi ban thc hién v6i dirong chay giao gia cong bé mat, Mite dich ctia bai hoc la. cho ban nhimng ky nding phan tich van dé va sit dung céng cu trén phan mém Mastercam X dé lam nhimng cong viéc nhur thé Nhing ky nang ban hoc duge: Y Quy trinh gia cing va phwong dn lwa chon dung cu cét M6ét sé phuong php gia céng thé bé mat 3D Ung dung : Gia céng khuén mdu Gigi thigu Vi du va thc hanh SNL KK Tong két bai vai gidi dap thac mac 5.1 Quy trinh gia cdng va phuong 4n ha chon dung cy eit. 5.2 Mt sé phirong phap gia cong thé bé mit 3D. Phay thé qua trinh sé béc di mét hong lén vat ligu trén bé mat chi tiét trong thei gian ngin ma khéng can dat 46 chinh x4c cao. Trong phan nay phan setup cl khong va cé thong sé giéng mét vai phan trude day cap dén, Ngudi doc se phai nhé nhiing tham sé dé dé thiét lap. 5.2.1 Théng sé chung cia chu trinh surface v Gia trj tuyét d6i (Absolute) va tuong doi (Incremental). 133Hu hét céc théng s6 Clearance (mit phing an toin), Retract (mat phing lai dao), Feed plan (mat phang cit got), Top of stock (mat trén cia phéii), sau cit) déu c6 thé duge nhap bang gid tri tuong d6i hodc tuyét Clearance 100.0 @ Absolute © Incremental [Use clearance only at the: start and end of operation MW Retract... 50.0 (© Absolute (~ Incremental Feed plane... | [100 © Absolute @ Incremental I” Rapid retract Top of stock... | |O.0 © Absolute Inctemental Depth. 100 @ Absolute Incremental *Absolute: gid tri tuyét déi luén duoc tinh tir géc toa d6 (0,0,0). Néu ta chon cae déi tugng hinh hge dé tao cae duémg chay dao thi ce duémg chay dao nay st & 6 su tuyét d6i, bat ké d6i tugng hinh hoc ta chon 6 46 cao nao. * Increamental: khi ta nh§p gia tri tuong d6i thi Depth va Top of Stock sé ign quan dén vi tri ctia déi twgng hinh hoe con Clearancen, Retract vi Feed plan sé phu thuge vao Top of Stock. Néu ta chon céc déi tuong hinh hoc dé tao cae duémg chay dao thi cdc dung chay dao nay sé 6 d6 sau ciia di turgng hinh hoc ta chon, Chi y: trong cae chu trinh Multiaxis thi Clearance, Retract va feed plane duge ty dong dé & gid tri twong aéi. v Tap tin Regen 134Tép tin Regen duge sir dung dé tang téc khi cp nhat théng s6 cho cc chu trinh Surface phite tap. Ta cé thé dat Iai tén va duémg din cho tap tin Regen lién quan dén mi chu trinh Surface. - Trude tién ta nit Regen __ Regen. | 6 trang Surface parameters cia bat ky chu trinh Surface nao. - Nhap tén va chi dong dn dé hau t§p tin Regen cho chu trinh Surface. - Chon Ok. v vao dao (Plunge Thiét lap cde durémg), ra (retract) dao: H6p thoai Direction cho ta cdc tuy chon dé tao cc durémg vio, ra dao cho cde chu trinh Surface. Thong sé Plunge cho phép ta thiét lap chuyén déng vao dao théng sé Retract cho phép ta thiét lap chuyén dong ra dao. - O trang Surface parameters ciia bat ky chu trinh Surface nao danh d4u chon victck vio noae @ Ditton | pincton, ~ Thiét lap cde gi tri Plunge lenath Relative to [Cutdieaton | Fielative to [Dutdrestion | Chi y: -Ta cé thé chon node Vector dé nhép gid tri theo 3 phuong X, Y, Z. 135- Ta ciing cé thé chon node Line dé tro vé man hinh dé hoa chon duéng thang cho chuyén dong vio hode ra dao. v Dudng bién gidi han ving chay dao (Tool containtment boundaries) During bién gidi han ving chay dao 8 mt chudi (Line, arc) kin, ding 4é gidi han ving gia cong trong mét chu trinh, Sir dung dudng giéi han ving chay dao dé dam bao ring dao cat 6 trong mét ving nhat dinh. Duéng giéi han ving 6 bat ky d6 cao Z nao so véi chi tiét. v Drive va check surfaces Drive Surface 1a nhimg ving duge gia céng trén chi tiét. Check Surfaces bao vé nhimg ving trén chi tiét tur su chuyén d6ng ciia dung cu cit. Dé tao mot chu trinh Surface thi ta phai chon it nhét m6t Drive Surface. Trong khi dé thi Check Surfaces khéng nhdt thiét phai dugc chon, ching chi gidi gign chuyén dng cia dung cy edt, dim bao mét chuong trinh chinh xc honTrong hinh vi du trén, 3 m§t phing tao nén mot mat day va 2 vch. Mat day duge chon lam Drive Surface (Ving gia céng) cin 2 mat kia duge chon lim Check Surface. Khi d6, dung cu cat sé ct doc theo mat day va tranh cham vao 2 mat vach, v Loc chu trinh (Filtering toolpaths): Khi ta loc mét chu trinh, Mastercam sé thay d6i duémg chay dao trong mé6t dung sai nhat dinh thanh nhimg chuyén déng thing Duting chay dao 96c Budng duge loc Dung sai niger dong cla dao Ta ciing cé thé thay thé nhiing chuyén déng thing thinh nhing chuyén déng theo cung trén véi ban kinh trong gidi han tir nhé dén 1én nhat (do ta thiét Lap). * Phuong phap chon Filter toolpaths: ~ click phai trén hép thoai Operation Manager chon OptionFilter dé loc chu trinh nhimg tap tin hign hank. ~ Chon Main menu/NC utils dé loc bat ctr tap tin NCI nao. Phuong phap nay sé tao ra tp tin ASCH NCL 137- Thay thé nhiing chuyén dng thanh chuyén déng theo cung tron: khi ta loc chu trinh theo phurong php nay, ta phai chi ra ban kinh cia cung tron Ién nhat hoe nhé nhat cé thé, Tuy thugc vao hinh dang hinh hoc va dung sai cdc cung trdn duge tgo ra 6 ban kinh Ién sé lim cho chu trinh ngin gon hon, trong khi 46 cung trin duge tao ra ¢6 ban kinh lén sé lam cho chu trinh phie tap hon, Filter settings Tolerance Look ahead I One way filtering [¥ Create ates inxV Create arcs nXZ 1 Create arcs in' YZ Minimum are redius O12 Maximum are radius 2500.0 Ok Cancel Help Mur vay, da gidi thigu tham sé. co ban ctia vige tao nhimg chu trinh phay Surface. Bay gid ching ta sé di vao céc chu trinh phay thé cu thé. Cac thite tao méi chu trinh vé co ban khéng cé gi, nhung viée thau hiéu nhitng tham sé trong mdi mét chu trinh la diéu rét quan trong. Né anh Incéng toi thai gian gia cng, chat lugng cia mét sdin phdm phay thé dé chudin bi phay tinh... 1385.2.2 Gia voi dung chay dao song song (Rough Parallel) Day 14 chu trinh thudmg sit dung dé pha tho cdc bé mat 18i (boss) hoc Iam (cavity) don gidn, Cae duéng chay dao duge tgo ra sé song song nhau véi Zi tryuc thitu 3 duge diéu khién ddc lip. Trinh ty dé tao ra mét chu trinh rough parallel: - Chon Main menw/ Toolpaths/ Surface/ rough parallel. - Chon dang chi tiét 16i, 16m hdc khéng xéc dinh (unspecified) tir Part shape menu. - Chon cdc bé mat cin duge gia céng. - Nhap cdc théng sé cho chu trinh réi chon Ok. Ghi chit: ta c6 thé tgo chu trinh rough parallel tit hp thoai Operation manager: - Click phai/ Toolpaths / Surface rough / parallel. 2x SebciAl | New centaur va Facket xe Surface cations Delete Undelt an ae ahbuss me Race eipand altins —) Project Colapse al » Fowine tet Giles s © est ‘Rastrnll - Pocket Get from lrary.. Manval setry Plurge Utrary Font | earee Frost Ragan Nanos + Jonge Tn Bera PN eta a Up. ‘Sold a Import WO 139Sion eee ee aero keene Roe aa Tes paranetes| Suteceperarste Tota gdeanes. Cuting rethod Haxotepdeare hinge serio © tow mile plunges song cut © at om ne side © Ui Irn bath es Prompt ting point > Alowe nacsiveZrvatio aang ursce Flow postioe 7 moisn along sutace Cuetec | _Gaeangs | Adored cating Da seane | Sroarnay | Abvarens sgn | - Total tolerance: 18 dung sai ting chi cé & chu trinh surface, né két hop giita Arc filter tolerance va Cut tolerance theo mt filter ratio nao 6. - Maximun stepdown: thiét lap khong céch 1én nat gitta hai lép cit ké nhau theo phuong Z trong chu trinh Surface. Maximum slapdown 1.5 Maximum stapdown 0.6 i \ N - Maximum stepover: thiét Ip khong céch lén nhat gitta 2 lat ct theo phuong XY trong chi trinh Surface. Khoang céch nay nhé thi chu trinh cing chinh xe nhung chuong trinh cing dai hon va t6n nhiéu thai gian tinh todn hon. 140. Approx. scallop height on flat floor: tinh toan khoang dich dao ngang sao cho tao duge chiéu cao nhdp nhé (Scallop) ding theo chiéu cao theo yéu cau trén phing, Don vi mm. . Approx. scallop height at 45 Degrees: Tinh toan khodng dich dao ngang sao cho tao duge chiéu cao nhdp nhé (Scallop) ding chiéu cao theo yéu cdu trén mat phing nghiéng 45 d6. - Machining angle: thiét lap huéng cat theo chu trinh tir 0 dén 360 d6 so voi true X cia Cplane, - Cuttinh method: trong chu trinh phay Parallel c6 thé chon m6t trong hai kiéu chay dao sau: . Ct mét phia (one way): theo phuong phdp nay, sau mét lat cit, dung cy ct sé rit dao 1én mat phing an toan va ldi dao nhanh vé diém dau dé bat dau lat cat tiép theo. Tat ca cdc lit ct déu cling mét phia. it theo hai phia (Zigzag): theo phuong phap nay, dung cu cit sé di chuyén t6i lui doc theo chi tiét. 14Plunge control: day I théng sé dé xac dinh cach dao chuyén déng theo phuong Z trong chu trinh cat bé. Né duge sir dung dé ngan chan dung cu cat chay kh6ng tir nhiing lat cit trude dé, Théng s6 nay e6 tae dung adi véi dang chi ti xudng tir m6t phia hoie tr hai phi Ghi chit: 16m . Ta cé thé chon dung cy. At lén xudng doc theo chi tiét, dung cu cat chi Plunge control Allow: lp plunges along cut © Cutfiom one vide © Cuttromboth axles . Allow Multiple Plunges Along Cut: dic tinh nay sé béo cho hé théng cit doc chi tiét. . Cut From One Side: dic tinh nay sé huéng din hé théng cat doc theo mét bén ciia chi tiét, Néu thiét lap phuong phap cat la Zig-zag thi hé théng sé cat doc theo timg dug bit dau tir méi bén, digu nay sé lam cho ca hai bén déu bi cat. Néu thiét lp phuong phdo ct oneway thi hé théng chi ct mét bén, . Cut From Both Side: die tinh nay sé cét doc theo ca hai bén ctia chi tiét. Néu thiét 1p phuong phép cit zig zag thi hé théng sé cit doc theo timg dung cat bat ddu tir mét bén va chuyén sang cat bén déi dién, néu thiét lap phuong phap ct theo oneway thi hé théng sé cit doc theo toan b6 mét bén sau d6 méi chuyén sang cit toan bé bén con lai. +Cut From One Side, Cut From Both Side dao chi thay déi chiéu sdu cét Z mét lan va doc theo chiéu cat. Ap dung cho bé métt Idi 1 dao. + Allow Multiple Plunges Along Cut : dao lén xuéng theo phuong Z nhiéu ldn. Ap dung cho bé mat Idi nhiéu dao. Cut depths: Phuong phép nay xc dinh chiéu s4u cit t6i thiéu va t6i da (tuong déi va tuyét déi) cho cde Lat ct doc theo phuong Z trong cdc chu trinh phay bé mat (Surface). Cac chiéu su nay c6 lién quan dén dinh va day cia chi tidt. 142© Inerenentat Aosta deptne Ieeemenda deci non depth Astro ta top avinan death Select dep. Absolute: Thiét lp chiéu su nhé nhdt, Tét cd cde lat ct trong chu trinh sé nim gitta hai gia tri nay. . Minimum depth: chiéu sdu nhé nht ma dung cu ct c6 thé vuon toi . Maximum depth: Chiéu sau lén nhdt ma dung cy cdt cé thé xuéng. depth of part Mximumdepth . Selectet depths: tr vé man hinh dé hoa dé chon chiéu sau nho nhat va chiéu sdu lén nhat. 143- Incremental: dit cdc lat cit & cdc 46 cao trong déi so voi bé mat chi tiét. MasterC. M sé ty tinh todn chiéu sau tdi thidu va chiéu sau tdi da cho chu trinh, . Adjustment to top cut: thiét lap khoang cach gitta cdc chiéu sau nhé nhat ma Mastercam tinh todn duge va lat ct dau tién. Mt sé duong sé cho diéu chinh xuéng va 4m sé cho diéu chinh lén, . Adjustment to other cuts: thiét lap khoang cach gitta chiéu su Ién nhat ma Mastercam tinh toan duge va cdc lat cit trong chu trinh. Mét duong sé cho diéu chinh theo chiéu duong va sé 4m sé cho diéu chinh theo chiéu am. A Top of \ ‘Critical depth and ae Treximum dest sant Oo = f. stad by 01011 Bottom of pet Mirimum depth adjusted by 0.01 - Gap settings: Théng s6 nay digu khién vige lii dao hay gitt nguyén chuyén déng khi cé khe hé trong chuyén déng chay dao. Khe hé cé thé sinh ra gitra hai lat cat, gitta drive va check surfaces, gitta 2 drive surfaces. Vi du: 144Hinh vé trén , khe hé sinh ra gitta Drive surfaces. Khe hé nhé hon khoang thiét lap thi dao sé Idi vé mat phiing an toan réi, qua khoi xe ho rdi xudéng dao lai. Chon nat Gap settings dé thiét lap cdc théng sé: = Distance: Thiét lap khe hé nhé nhit gitta cde chuyén dng chay dao (gid tri tuyét d6i), = % of stepover: khe hé nhé nhat duge xc dinh bing gia tri % cia khoing dich dao ngang lén nhit. 14s2 at Aepove! fo Hoton < Gap cies. keep toa down IF Use ange reec aleinses IF Choa asp matonfex puso olin » Gap sie. etact IF Chae mire motifs: une F irene) Plunge ine see P Fala contcrnest bout a con Tarponalarcradve [0 Targantal arcargle fo Targont ne long oe Cancel ee - Advanced settings: théng s6 nay thiét lap chuyén déng cua dao trén cac canh cia bé mit (Surface), khéi rin (solid) va su chinh xdc (dung sai) cua chuyén 6ng chay dao trén nhimg géc nhon. Mastercam cung cp 3 phuong phdp thiét lp chuyén dng chay dao bo tron trén cdc canh trong chu trinh phay bé mat (Surface toolpath): * Automatically (base on geometry): thiét lp viée chuyén déng chay dao bo tron trén cdc canh phy thud vao sur c6 mat hay khong cé mat cua duéng giéi han chay dao (too! containment boundary). Néu ta c6 dinh nghia duéng giéi han chay dao thi dao sé bo tron nhing canh gitta céc b& mat va cde canh ngoai cing cia chi tiét, Néu ta khéng dinh nghia dwéng giéi han chay dao thi dao chi bo tron cée canh gitta céc bé mat cita chi tigt. 146= Only between surfaces (solid faces): dao chi bo trén cdc canh gitta cdc bé mat cia chi tiét = Over all edges: dao s& bo trdn nhimg canh gitta céc bé mat va cde canh ngoai cing cia chi tiét. Only between sarfacos (solid fa ‘Over all edges Sharp corner tolerance: théng s6 nay thiét lap d6 chinh xc cia nhing géc gitta cdc bé mat va cua nhimg canh ngoai cing cia chi tid = Distance: chia chuyén dng bo trén cia dao thanh nhimg gid tri duge xae dinh bing gid tri do ta nhap. 6t dung sai chat (gia trj nhfip vo nhé hon) sé tao thinh nhig géc sic hon véi d9 ting nhiéu hon, M6t dung sai léng (gid tj nh§p vao lén hon = % of cut tolerance: chia chuyén dng bo tron ciia dao thanh nhiing gid tri duge xac dinh bing gid tri phan trim cita dung sai c&t got (cut tolerance). Khi ta thay déi dung sai cat got ra nhiing géc sac hon véi 6 ting nhiéu hon, ‘M6t dung sai (6 nhap vao bé) sé tao ra nhig géc sac hon véi d6 ting nhiéu hon. M6t dung sai nhé (gid tri nh§p vio 1én hon) sé tao nhing géc tron voi 6 ting it hon. Skip hidden face test for solid body: nhimg mat bj che khuat sé khéng duge gia céng trong nhimg chu trinh 3 truc. Chon tinh nang nay di vai chi tiét co. nhidu bé mat, nhu vay thi théi gian tinh todn sé gidm lai 147= Cheek for internal sharp comer: nhiing bé mat vai cdc dinh bén trong c6 thé din dén dung dao. Déi khi lam vige chuyén dit ligu, cde bé mat duge dura vao MasterCAM cé thé chita cdc dinh nhon. Mastercam sé théng bao khi né bat ec ta nén higu chinh lai chi tiét, gp mét dinh nhon va 1485.2.3 Radial rough toolpaths. ‘Day 1a chu trinh sir dung chi yéu cho nhiing chi tiét tron, cic duéng chay dao duge sinh ra s8 xoay quanh mot tim. v Trinh ty tao mot chu trinh rough radial: ° ‘Chon Main menu / Toolpaths / surface / Rough / Radial, ° ‘Chon dang chi tiét 16i, lm, hoac khéng xe dinh tir parth shape ‘menu. ° Chon cdc bé mat can duge gia céng. ° ‘hap cdc théng sé cho chu trinh rdi chon OK. Ghi chi: ta c6 thé tgo chu trinh rough parallel tir h6p thoai Operation Manager : click phai / ‘Toolpaths / Surface rough / Radial: See ee emer Tosomantas| Sutn sonia Foo etaloaanctos 7 Max ance Totatverence, | [0025 pecan =] sat Gating metnad [Gre var Bt ar Plunge cond © Ao muta plunges sora ou. Cet fiem one side Max sepa. Stating poet © Stet inside cat hom beth ses © Stat ouside TT AlowenegaiveZ mation along suface IF low postive Z motion along suface Cungephe...| _Gopserings..| Advanced senngs. on a v Giai thich céc théng sé co ban cia chu trinh khi thiét Kip duéng chay dao: 149~ max. angle increment: thiét lip géc ting lén nhat gitta cdc lat cat. Két qua cia géc ting cé thé nhé hon gid tri thiét lap vi hé théng sé chia chu trinh ra theo nhimg sé nguyén. - start offset distance: thiét lap khoang gitta cde duéng chay dao so véi tim cia chu trinh Radial (diém tam nay do ta chi ra). = start angle: thiét lap géc ma chu trinh bat dau, ~ sweep angle: thiét 14 g6c (0-360) ma chu trinh sé quét qua, bat dau tir start angle, Néu ta nhap vao sé am hé théng sé tao ra dwémg chay dao nguge chiéu kim déng hi. ~ start point: + start inside: bit dau chu trinh ti tim va cit vé phia dung bién ngoai, + start outside: bat dau chu trinh tir bién dang ngoai va ct vé phia tam cia chu tinh, a dP ‘ore! Am hk lL ‘Geometry forthe toolpath Toolpath: Citele radus = 3 Start ange = 0 ‘Sweep angle = 270 Maximum angle incramant = 15 ‘Start offset distancs Chay: cée thong s6 edn laid duge trinh bay tir ede chu trinh trade nén ngudi viét khong trinh bay lai, ‘Vi du: cia chu trinh Rough Radial: 1505.2.4 Project rough toolpaths Chu trinh nay cho phép ta chiéu nhimg duéng thing hode cong (curves), diém hodc cde file NCI khic lén nhimg bé m§t do ta chi ra. Chu trinh nay c6 thé ding dé diéu khic, cham, té. v Trinh ty tgo mot chu trinh rough project: ° Chon Main menu / Toolpaths / Surface / Rough / Project. ° Chon bién dang chi tiét 18i (boss), 16m (cavity) hoe khong xée dink (unspecified) tir part shape menu. ° Chon cae bé mat cin duge gia cong. ° Nh§p théng s6 cho chu trinh rdi chon ok. Ghi chi: ta cé thé tao chu trinh rough parallel ti hép thoai Operation manager: click phai / toolpaths / surface rough / project ISLGeese ats eamuaiosatekee cen eMuenu onan omens EH | -Surtace lough Paral 1 Paareters @ i-tn.00 ENDMILLA FLAT- 10: FLAT ENOMILL B Geomety (DAPROGRAM FILES\MCAMS\MILLANC\T.NCI - 373k Projection bp © caver © Points [> Retract between cuts Plunge cori © Allow maine plonges along cut © Eat rom one side © Cutfrem both sides [ Alow negative 2 mation along surface IF Abo postive 2 main nace as ee) oe Loree! Help v céc théng sé co ban cita chu trinh: ° NCI: chiéu m6t chu trinh lén nhig bé mat do ta chon. Chu trinh nay phai duge tao trong ciing m9t file véi chu trinh Project. ° Curves: chiéu mt ho%e mét tap hop dung (curves) lén nhing bé mat do ta chon. Hé théng sé nhic ta chon Curves sau khi da nhp cdc thing sé. ° Points: Chiéu mét hod mét tap hop diém (points) 1én nhimg bé mat do ta chon. Hé théng sé nhic ta chon diém sau khi dd nh4p théng sé. ° Retract between cuts: théng s6 nay khi duge chon sé cho phép nhic dao Ién gitta cdc lat cit. Khi khéng duge chon thi dao sé gitt nguyén vi tri gitta cdc lat cit. 182° Vid 5.2.5 Flowline rough toolpaths Chu trinh nay c6 kha nding quan ly that chinh xéc 46 nhap nhé bé mat con lai trén chi tiét sau gia céng. Chite nang Flowline chi tao durge duémg chay dao cho mét bé mat don xée dinh, v Trinh ty tao mt chu trinh rough Flowline. ° Chon Main menu / Toolpaths / Surface / Rough / Flowline ° Chon bién dang cl 8i (boss), 16m (cavity) hoe khéng xéc dinh (unspecified) tir part shape menu. ° Chon cac bé mat cin duge gia céng. ° Nhap thong s6 cho chu trinh r8i chon ok. Ghi chit: ta c6 thé tao chu trinh rough parallel tir hdp thoai Operation manager. click phii / toolpaths / surface rough / project.Steet ee mete eee aac cnet “eo pamela | Sutace psa But conti Slope cont I Distorce & Distance Tetaltdranee.._ | © Seal iat 1% Check one maton er gouge Max spd: Zo Pane conta © lew mite phnges songee —[~ Alo rapalvoZ mebon abr aulace © canteen cre oe 1 low poaive2 mobon aor sutace © Con rombeth ser Cu dette Gen tings | Advanozd seins a el v Cac théng sé co ban cia chu trinh. ° Check flowline motion for gouge: diéu chinh duémg chay dao khi sip gap phai mét khe hé. Thong sé nay sé gan cho nhiing chuyén d§ng chay dao I6n hon hode nhé hon dung sai ct (cut tolerance). Néu chuyén dong chay dao Ién, hon thi dao sé nhdc Ién dé trinh khe hé. ° Stepover control: ta c6 thé thiét lap gid trj dich sao ngang bang gid trj tuyét d6i néu nhép gid tr] d6 vao 6 Distance. Tuy nhién ta c6 thé nhap vao 46 cao ctia nh4p nhé bé mat (6 callop height) sau dé MasterCAM sé ty d6ng tinh ra gid tri dich dao ngang. Ghi chai: théng sé nay cé thé thiét lap cho chu trinh Flowline 5-axis Isa- cutting method: trong chu trinh phay rough Flowline ta cé thé chon mét trong hai kiéu sau: + cit theo mét phia (one way): theo phuong phap nay, sau mét lat ct, dung cy cit sé rat Ién mat phing an toan va li dao nhanh vé diém dau dé bat dau Lit cit tiép theo, Tat cd cde lit cit déu cing phia. + ct theo phia (zigzag): theo phuong phap nay, dung cy cit sé di chuyén téi lui doc chi tiét. Cée thong sé edn Iai duge gidi thich 6 cée phan true. Iss5.2.6 Contour rough toolpaths Chu trinh nay thye hién cac lat cit tai nhimg d6 cao Z khéng déi. v Trinh ty tao mét chu trinh rough Flowline. ° Chon Main menu / Toolpaths / Surface / Rough / contour ° ‘Chon bién dang chi tiét 16i (boss), lom (cavity) hode khong xae dink (unspecified) tir part shape menu, ° Chon cdc bé mat can duge gia céng. ° ‘Nhap théng sé cho chu trinh réi chon ok. ° Chon duéng gidi han ving chay dao (néu cd) va chon done. Direction of open corte Teapaetea| (eta Gen corer sme foaes Moimuniedovn [PO Corner rcuncing dus: [7 Erion atcine: Actin [0 Arcoween [00 Lnetengh: [00 I slow ane eusie bourday TF Phong fr starting port © Oheway © Zeon Optimize cut order __Hel. FF _Shatow W Bas | Pinecone T der curs botem ta top Ci Re Cuedepthe...|_ Gap setings..| Advanced sotings. | ox Lance Hee v Cac théng sé co ban eta chu trinh. ° Entry / exit arc / line: thiét lip cdc théng s6 vé duémg ra vao dao. 156° Allow arc/line outside boundary: cho phép chuyén dng ra vio dao 6 ngoai duéng gidi han chay dao dé duéng chay dao min va chat Iugng bé mat ciing tét hon. ° Prompt for starting point: hé théng sé yéu cau ta chi ra mét diém sau 6 cia chu khi nhp xong cdc thong th. Cac duémg chay dao sé bit diu gan diém nay nhit va tinh todn lién quan dén huéng cit dé tao ra cdc dung chay dao. ° Optimize cut order: tai m6t toa d6 Z, hé théng sé tinh todn va tao ra tit ca duéng chay dao cé thé trade khi thay ddi toa 46 Z (cat tir trén xudng). ° Order cut bottom to top: chu trinh sé bat dau ct tt duéi én, ° Transition: théng sé nay thiét lip cach chuyén dao giita hai Ip cit ké tiép theo phuong Z. ° High speed: tao ra m6t vong chay dao xoin dc khi khoang cach hai Jit cit nhé hon gid tri loop length do ta nhp vio hode tgo ra mt duéng spline khi khoang cach gitta hai lat cit Ion hon gid tri loop length. ° Broken: di chuyén dao lén xuéng khi khoang cdch gitta hai lat c&t nhé hon gia tr trong gap setting. ° Ramp: di chuyén dao xudng theo mét gée theo phuong Z tir diém nay t6i diém khée khi khoang cach gitta hai lét cit nhd hon gid tr} trong gap setting. ° Follow surface: di chuyén doc theo bé mat ciia surface khi khoang cach giita hai lit cit nho hon gid trj trong gap setting. ‘Thiét lap dudng xoin éc khi vao dao: 187Reds: 30 Zeenorce [100 Plunge angle: 30 I Cup scmoves = dae a re (ome rs Lance Hie ‘Huéng during xoiin dc sé duge tinh toan cing chiéu vi hudng cia duémg chay dao: ‘Thém bet duémg chay dao trén mat nghiéng (shallow parameter): ° ‘Masteream cho phép ta thém hoe bat cae duémg chay dao tir mat nghiéng (shallow) trong chu trinh Rough contour va finish contour. 158© Remove cuts from shallow areas @ Add cuts to shallow areas Miewmum stepdowm Liming angle. Liming stepover: [Allow pasta eure — x _|_ seen _| ° Minimum stepdown : théng sé nay iia chi tit. gitta hai lat cat thém vao trén mat nghiéng ° Limiting angle: thiét Ip géc ma gée nay sé dinh nghia cée mit phang nghiéng trén chi tiét. Gid tri thuémg ding 45 46. Mastercam sé thém hoac bét nhiing Lat cat trong nhiing khu vue c6 gid tri trong day 0 dén 45 46. ° Limiting stepover: . Duge sir dung nhu Li khong cach dich dao ngang Kin nhat khi bé di nhiing duéng chay dao trén mat phiing nghiéng. Néu nhiing lat ct ké nhau nho hon gia tr limiting stepover thi mt trong nhiing durdng chay dao sé bi bé di. . Duge sir dung nhw ld khoang céch dich dao ngang nhé nhat khi thém vao nhing duémg chay dao trén mat phiing nghiéng. Néu nhiing lat cit ké nhau lin hon gid tri Limiting stepover thi sé ¢6 nhing duéng chay dao tao ra thém nhing duéng chay dao ban dau, . Vidw: 159v Add cuts to shallow areas ‘Thém dung chay dao trén mat phang: Mastercam da cé tuy chon Shallow, tuy nhién théng sé nay chi cho phép them duéng chay dao trén nhimg mat nghiéng véi Z thay déi. Dé tao nhig duéng chay dao trén mat phing (cing nhu mat phing nghiéng) ta sé sir dung tuy chon Flats. Hinh anh duréi day sé cho thay higu qui cua vige sir dung tuy chon Flat: Trong hinh nay, tuy chon Flats tat, ta dé dang nhan thdy ring ving phang 6 gitta chi tiét khong duge gia céng. 160‘Véi tuy chon Flats, Mastercam sé tao ra nhiing lat cit phu dé hoan tit ving mat phang. v Str dung cde duémg curve nhu 1a duémg giéi han tim dao: ° Déi v6i nhing chi tiét don gian, sir dung chu trinh rough contour ‘va finish contour ta cé thé quan ly chiéu sdu cit Z bing hing sé bang cach sir dung dung curve, Dat ld nhimg dung doc theo chi tiét va duge chon nhu la duémg giéi han ving chay dao, Dudng curve nay phai nim trong mat phiing vudng géc mit phing Cplane, Profile curve 161° Tao nén dudmg curve trréc khi tgo chu trinh rough ( nish) contour Chon contain Y trén menu surface / solid / cad hoe chon node tool containment trén trang surface parameter khi ta nh§p cdc théng sé cho chu trinh, Chon duémg curve giéng nhw chon dung gidi han ving chay dao (tool containment boundaries). Hinh v duo day s& cho thay sy khde biét gitta chon duémg curve nu la giéi han tim dao: ee Peng Peete Srey Oe eee boundary 5.2.7 Resmill toolpaths Day ld chu trinh phay tho duge sir dung dé thao bd lop vat ligu cdn lai trén phdi cia ede chu trinh trade dé Iai trén théng sé cia dao thé. Chu trinh restmill g6bé phéi con lai & nhiing nai ma dao khéng thé vao duge. * Tao dudng chay dao Restmill, -Lya chon Tool path —> Surface rough—Restmill toolpath. ~ Lya chon cde bé ma~ Lya chon dung bao gidi han viing gia céng, - Chon OK. ~ Chon thé Toolpath Paramaters ,lya chon dao 6 mm HSS flat endmill tir thu vién dao. - Lya chon thé Surface paramaters, va nhdp cdc gia tri cho bang nay nhu hinh duéi day. SS = Sa c F vee fe —=I(] aa pen | ee ro Lya chon thé Restmill paramaters, va nhip céc gid tri cho bang nay nhu hinh dusi day. 163Ted paeneta| Sufce oeveen Resrlpasnenrs [ental pane | Ditton af shead carne —Ditecion opsn centoure Tashinewe, 4 i. © Cinb ——C Cornertena osu stepson satiety [10 Come ura ese Trenton Stopover CP Hishepead chon Ramp Feboyaufoco Frteninadstanes mw PEcce IF tow ao ouside boundary 1 Preis st 1 eae ke oie totam ee cadehn | Bertin. | beret nian | ok Cancel Hep - Lya chon thé Restmaterials paramaters. Vi nhdp cac gid ri cho bang nay nhu hinh duéi day. Tedathparatete| Slee paartr:| Fepeartes Psecatilpunee: | © Alvin cpmatone Hahn bme? eo AL Popniae- net © nwa pun oa cot TF Userapenle + OL © Rapist = —— ° st. techie PE cee eee se aren Soc os cored © Adtt nerite dock a rere sna 164- Chon OK. Khi dy duéng chay dao phat sinh duge thay nhu hinh duéi day. - Lya chon céng cy verify dé mé phong qué trinh gia cong. 1655.3 ving dung gia cong khuén miu 5.4 Gidi thigu vé gia cong tic d9 cao, 5.5 Vi dy va thye hanh.Bai 6 Phuong phap gia cong bé mat 3D: Gia céng ban tinh va tinh Y Cée phuong dn gia cing ban tinh. Y Cac phuong dn gia céng tinh, Y Hiéu chinh va t6i wu dudng chay dao. - Métsé Idi va cham thuéng gap trong gia cong. - Higu chinh va t6i wu héa ché d6 edt - Hiéu chinh va téi uu héa théi gian gia cong. Y Vidu va thie hanh Y Téng két bai va gidi dap théc mée 167ét dién hinh Bai 7: Thue hanh gia céng mét sé chi ti Y Thiét ké quy trinh gia cng mét chi tiét dién hinh: mdu 1 (2.5D) ; mau 2 (3D Solid) & mau 3 (3D Surfaces) Y Phan tich phuong dn gia céng mau Y Thiét ké chwong trinh gia cong mau V Tong két noi dung va giai dép thie 168,