Professional Documents
Culture Documents
This document is restricted. Neither the whole nor any part of this document may be disclosed to any third party without the prior written consent of Shell Exploration
and Production Europe. The copyright of this document is vested in this company. All rights reserved. Neither the whole nor any part of this document may be
reproduced, stored in any retrieval system or transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise) without the prior
written consent of the copyright owner.
DEP 80.80.00.15 EPE
March 2005
Page 2
The information set forth in these publications is provided to users for their consideration and
decision to implement. This is of particular importance where EPE docs may not cover every
requirement or diversity of condition at each locality. The system of EPE docs is expected to be
sufficiently flexible to allow individual operating companies to adapt the information set forth in EPE
docs to their own environment and requirements.
When Contractors or Manufacturers/Suppliers use EPE docs they shall be solely responsible for the
quality of work and the attainment of the required design and engineering standards. In particular, for
those requirements not specifically covered, the Principal will expect them to follow those design and
engineering practices which will achieve the same level of integrity as reflected in the EPE docs. If in
doubt, the Contractor or Manufacturer/Supplier shall, without detracting from his own responsibility,
consult the Principal or its technical advisor.
The right to use EPE docs is granted by Operating Companies within EP Europe, under Service
Agreements with SIEP. Consequently, three categories of users of EPE docs can be distinguished:
1) Operating companies having a Service Agreement with SIEP. The use of EPE docs by these
operating companies is subject in all respects to the terms and conditions of the relevant Service
Agreement.
2) Other parties who are authorized to use EPE docs subject to appropriate contractual
arrangements (whether as part of a Service Agreement or otherwise).
3) Contractors/subcontractors and Manufacturers/Suppliers under a contract with users referred to
under 1) or 2) which requires that tenders for projects, materials supplied or - generally - work
performed on behalf of the said users comply with the relevant standards.
Subject to any particular terms and conditions as may be set forth in specific agreements with users,
EP Europe disclaim any liability of whatsoever nature for any damage (including injury or death)
suffered by any company or person whomsoever as a result of or in connection with the use,
application or implementation of any EPE doc, combination of EPE docs or any part thereof, even if it
is wholly or partly caused by negligence on the part of EP Europe. The benefit of this disclaimer shall
inure in all respects to EP Europe and/or any company affiliated to these companies that may issue
EPE docs or require the use of EPE docs.
Without prejudice to any specific terms in respect of confidentiality under relevant contractual
arrangements, EPE docs shall not, without the prior written consent of EP Europe, be disclosed by
users to any company or person whomsoever and the EPE docs shall be used exclusively for the
purpose for which they have been provided to the user. They shall be returned after use, including
any copies which shall only be made by users with the express prior written consent of EP Europe.
The copyright of EPE docs vests in EP Europe. Users shall arrange for EPE docs to be held in safe
custody and EP Europe may at any time require information satisfactory to them in order to ascertain
how users implement this requirement.
All administrative queries should be directed to the EPE doc Administrator in EP Europe.
(functional e-mail address: epe-standards-catalogs@shell.com).
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................4
2. THE ROLE OF SCES IN MANAGING HSE HAZARDS .............................................6
3. MANAGEMENT OF SCES .........................................................................................7
3.1. OVERVIEW OF MANAGEMENT PROCESSES...................................................................7
3.2. SCE AND PERFORMANCE STANDARD MANAGEMENT PROCEDURE ..........................7
3.3. MANAGEMENT OF CHANGE..............................................................................................7
4. SELECTION OF SCES AND DEFINITION OF PERFORMANCE STANDARDS.......8
4.1. OVERALL PROCESS...........................................................................................................8
4.2. COMPOSITION AND ROLES OF EXPERT PANEL TO SELECT SCES..............................8
4.3. SCE SELECTION AND DOCUMENTATION PROCESS......................................................8
4.4. USE OF IPF/SIL CLASSIFICATIONS IN SELECTION PROCESS.......................................9
4.5. PERFORMANCE STANDARDS DEVELOPMENT PROCESS ..........................................10
5. THE DEFINITION OF MAJOR ACCIDENTS AND SCES ........................................12
5.1. INTRODUCTION ................................................................................................................12
5.2. DEFINITION OF MAJOR ACCIDENTS ..............................................................................12
5.3. DEFINITION OF SAFETY CRITICAL ELEMENTS .............................................................13
5.4. DEFINITION OF PERFORMANCE STANDARDS ..............................................................13
6. REFERENCES .........................................................................................................14
TABLES
Table 1: Sample of Template to Record SCE Selection.................................................................... 15
Table 2: Definition of Major Hazards in EPE ..................................................................................... 16
Table 3: Safety Critical Element Groups Structural Integrity ........................................................... 17
Table 4: Safety Critical Element Groups Process Containment ...................................................... 18
Table 5: Safety Critical Element Groups Ignition Control & Detection Systems .............................. 19
Table 6: Safety Critical Element Groups Protection Systems.......................................................... 20
Table 7: Safety Critical Element Groups Shutdown Systems.......................................................... 21
Table 8: Safety Critical Element Groups Emergency Response ..................................................... 22
Table 9: Safety Critical Element Groups Lifesaving Appliances ...................................................... 23
Table 10: Other Systems to Consider as Possible SCEs.................................................................. 24
FIGURES
Figure 1: Relationship Between Integrity Barriers and Typical SCEs ................................................ 27
Figure 2: Failure of Integrity Barriers Leading Directly to Major Accidents ........................................ 28
Figure 3: Relationship between the Major Accidents and Failure of the Key Barriers ....................... 29
Figure 4: Lifecycle Management of SCEs ......................................................................................... 30
Figure 5: Relationship Between Major Accidents and Risk Assessment Matrix ................................ 31
APPENDICES
APPENDIX A DETAILED GUIDANCE FOR SELECTION OF SAFETY CRITICAL ELEMENTS
(SCES) .....................................................................................................................32
APPENDIX B PERFORMANCE STANDARD TEMPLATE ............................................................86
APPENDIX C GLOSSARY OF ABBREVIATIONS AND DEFINITIONS .........................................87
1. INTRODUCTION
This document describes the process by which Shell Exploration and Production Europe (EPE)
selects the Safety Critical Elements (known as SCEs) for onshore facilities and offshore installations
(both referred to as installations in this document). The term Safety Critical Element also covers
items that may be critical to health or the environment. This document also describes the process by
which the Performance Standards for the SCEs are determined. The basis for the selection of SCEs
and Performance Standards is the assessment of Major Accidents identified in each installation HSE
case or those documents that support the case.
Major Accidents
Major Accidents are those events that have the potential to lead to multiple fatalities and/or major
environmental damage, and include such hazards as:
A release of hydrocarbons that could lead to fires or explosions.
A release of hazardous or toxic materials e.g. H2S.
Major damage to the structural integrity of an installation, including ship collision.
Major damage causing loss of stability of an installation.
Helicopter collision.
Other incidents including health issues that may lead to multiple fatalities and/or major
environmental damage.
It is not the intention of the SCE Management Processes to cover all HSE hazards, particularly those
relating to:
occupational or workplace activity hazards which may in the worst case scenario lead to a single
fatality;
environmental hazards of low severity.
SCE Selection
This document provides detailed guidance on the selection of SCEs, and outlines the equipment and
structures that are expected to be SCEs for most installations. The aim of this guidance is to ensure
that as far as reasonably practicable there is a common basis for the selection and scope of SCEs in
EPE.
The equipment and structures that are expected to be Safety Critical for all installations (where
installed) are presented in Table 3 to Table 9. This is based on current understanding of hazard
management and the existing list of SCEs in EPE. Other systems which might potentially be SCEs
are identified in Table 10. For each of the SCEs identified in these tables detailed guidance on the
expected scope of the SCE at sub-system or component level is given in Appendix A .
Performance Standards
A Performance Standard is a statement of the performance required of an SCE, and which is used
as a basis for managing the hazard. Each SCE has a Performance Standard.
Performance Standards can be applied to persons and procedures as well as hardware systems and
items of equipment, though this document deals only with Performance Standards for installation
hardware and software logic systems.
3. MANAGEMENT OF SCES
3.1. OVERVIEW OF MANAGEMENT PROCESSES
The main processes required to identify SCEs and ensure that they achieve the required
performance during their lifecycle are shown in Figure 4.
The process starts with the HSE studies that support the installation HSE Case. The studies contain
information on the Major Accidents that could occur and the systems and equipment that are in place
to manage the risks from these events. This information plus other sources is used to help identify
the SCEs which have a significant role in the prevention, control, mitigation or recovery from Major
Accidents.
For each SCE the required performance in preventing, controlling, mitigating or recovery from Major
Accidents is determined and recorded in a written Performance Standard. The Performance
Standard also provides clear criteria to determine whether an SCE has achieved or failed its required
performance based on the results of assurance activities.
If an SCE fails to achieve its Performance Standard then the Installation team will take measures to
manage the increased risk through either pre-determined contingency actions or agree appropriate
actions after consultation with others if necessary.
The information stored in SAP PM from Performance Standard assurance routines can be reviewed
to determine whether there are any trends in operational performance that need remedial action. It
may also highlight areas where either the Performance Standards or the assurance tasks need to be
amended.
detailed guidance provided in Appendix A Detailed Guidance for Selection of Safety Critical
Elements (SCEs).
In addition to the SCEs listed in Table 3 to Table 9 there is another set of potential SCEs presented
in Table 10. These should also be reviewed to determine whether any of the systems in this list are
Critical for a particular installation. Bearing in mind that the intent of the SCE philosophy is to
concentrate on the most important systems within each integrity barrier, it is necessary to distinguish
between systems that make a significant contribution to manage the risk from a particular hazard and
those whose contribution is small enough to be discounted.
Following completion of the review of the SCEs in Table 3 to Table 10 and identification of the
detailed SCEs at component / sub-system level it is necessary to consider whether there are any
other SCEs for a particular installation. The following questions cover the definition of an SCE:
Does the system / equipment prevent or limit the effect of a Major Accident?
Would failure of the system / equipment cause or contribute substantially to a Major Accident ?
Other questions which might affect the discussion are:
Is there specific local regulatory requirements or expectations for specific barriers and SCEs ?
Are there other SCEs which are considered to be good practice within the region or wider
industry?
Are there specific feature of the design and operating philosophy of an installation which means
that specific equipment or systems should be SCEs?
Does the risk of the hazard require redundancy or diversity in the SCEs to adequately manage the
hazard?
If an additional SCE is identified the reasons for its inclusion should be documented as part of the
selection process.
The discussion of each SCE and its role in managing the risks from the Major Accidents should be
recorded in the SCE Register template.
This has been structured around the SCEs included in Table 3 to Table 10 and provides space to list
the components or sub-systems that are SCEs based on the guidance in Appendix A . Once the
template has been completed it will form a basis from which changes to SCEs can be controlled.
A section of the template is presented in Table 1.
Once the SCE Register has been compiled it should be issued for review and comment by all
stakeholders.
In the UK the Independent Competent Person (ICP) will also review the list of SCEs and any
changes made to it to ensure that the SCEs are appropriate under a verification work instruction.
The activities and roles associated with the selection of SCEs are described in [Ref.2].
Management of Safety Critical Elements and Performance Standards.
The class is used to determine the design configuration and the test interval for the function. The IPF
Classification scale ranges from I to VI (SIL 0 to 3) with the higher IPF/SIL class referring to the more
critical loop or function.
Generally, elements should be considered Critical if the consequence of failure could result in a loss
of containment that could ultimately cause death or serious injury to one or more person, or an
environmental incident of severity 4 or 5 on the Risk Assessment Matrix (
Figure 5). This corresponds to an IPF Personnel Safety Class of S2 (1 fatality) or higher and/or an
Environmental Class of E2 (1 tonne liquid / 4 scf gas). However, it is currently not practical to assess
a large number of functions against their Personnel Safety Class or Environmental consequences
alone as the IPF Class is also based on demand frequency. Therefore, since most functions of
overall IPF Class III (SIL 1), or above, are safety driven, then for ease of identification, it is suggested
that all functions of IPF Class III (SIL 1) and above are deemed as Critical.
and are the means for managing the additional risk caused by the SCE failure. As a minimum they
should specify the essential measures to be implemented following detection of a failure.
An example of a Performance Standard template is shown in Appendix B Performance Standard
Template.
The activities and roles associated with the development of Performance Standards are described in
EPE-WI-TI-01-01[Ref.2].
6. REFERENCES
1. EP95 0310 HSE Case, Shell Exploration and Production 1995 (to be replaced by EP2005-0310 in
2005).
2. Identify and Maintain Safety Critical Elements and Performance Standards, Shell Exploration and
Production EPE work instruction EPE-WI-TI-01-01.
3. Classification and Implementation of Instrumented Protective Functions Shell Design and
Engineering Practice (DEP 32.80.10.10-Gen).
4. Functional Safety of Electrical / Electronic / Programmable Electronic Safety-Related Systems
(BS IEC 61508) ISBN 0580378497.
5. Shell Health, Safety and Environment Panel Risk Assessment Matrix, Issue 2.0, April 1999.
6. North West European HSE Case Guidelines for MODUs , IADC NSC, Issue 1, Feb 2003.
7. Health and Safety Commission A guide to the Offshore Installations (Safety Case) Regulations
1992 L30 Guidance on Regulations, Second edition 1998 ISBN 0717611655
8. Department of the Environment, Transport and the Regions Barbour Index Health & Safety
Professional Guidance on the Interpretation of Major Accident to the Environment for the
Purposes of the COMAH Regulations, June 1999 ISBN 0 11 753501 X.
9. Institute of Petroleum Model Code of Safe Practice, Part 15: Area Classification Code for
Petroleum Installations (IP15).
10. Health and Safety Commission The Offshore Installations (Prevention of Fire and Explosion, and
Emergency Response) Regulations Approved code of Practice and Guidance L65 Guidance on
Regulations, First edition 1995 ISBN 0717608743
Event Consequence
Event Alone Death or Serious Injury Environmental
(No. of persons)
1 5 *Major / Massive
Effect
Loss of Containment (Flammable and/or
Toxic Gas, or other Hazardous Substance)
Major Structural Failure
Loss of Stability
Dropped Object
Ship Collision
Helicopter Crash
Other Vehicle Collision
Mooring Failure
Major Mechanical Failure
Diving Life Support / Mooring Failure
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
Structural Integrity
SI001 Subsea / Hull / GBS / Failure of which could cause structural damage, instability
Foundation Structures of the installation and/or loss of containment.
SI002 Topsides / Surface Structures
SI003 Heavy Lift Cranes
SI004 Ballast and Cargo To prevent excessive stress in the hull structure or loss of
Management Systems stability of the vessel during loading/unloading operations.
SI006 Mooring Systems Failure of which could cause structural damage, instability
of the installation and/or loss of containment.
SI008 Drilling Systems
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Process Containment
PC001 Pressure Vessels Prevent a release of hazardous materials.
PC002 Heat Exchangers
PC003 Rotating Equipment
PC004 Tanks
PC005 Piping Systems
PC006 Pipelines
PC007 Relief System To prevent overpressure of the containment envelope.
PC008 Well Containment Prevent a release of hazardous materials.
PC010 Gas Tight Floor (GBS Structures)
PC011 Tanker Loading Systems
PC012 Helicopter Refuelling Equipment
PC013 Wireline Equipment
Table 5: Safety Critical Element Groups Ignition Control & Detection Systems
Loss of Stability
LoC - Explosion
Identifier Title
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Ignition Control
IC001 Hazardous Area Ventilation To prevent flammable gas, toxic gas, or oil mists from
accumulating to hazardous levels.
IC002 Non-Hazardous Area Ventilation To prevent flammable gas, toxic gas, or oil mists from
migrating into the non-hazardous area.
IC003 Certified Electrical Equipment To avoid ignition of flammable gas or oil mist.
IC004 Cargo Tanks Inert Gas System To prevent build-up of a flammable atmosphere in the
cargo tanks.
IC005 Earth Bonding To prevent build-up of static charge resulting in a
potential ignition source.
IC008 Miscellaneous Ignition Control To prevent any accumulation of flammable gas from
Components finding an ignition source.
Detection Systems
DS001 Fire and Gas Detection To detect hazardous accumulations of flammable gas,
toxic gas, or oil mists. To detect fires.
Soil/Groundwater
Structural Failure
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Seawater/River
Ship Collision
Identifier Title
Air Pollution
Subsidence
LoC - Fire
Pollution
Pollution
Collision
Protection Systems
PS001 Deluge Systems To mitigate the effects of fires. Where required, to
contribute to reduction in explosion overpressure.
PS002 Fire and Explosion Protection To mitigate the effects of fires and explosions.
PS012 Sand Filters To remove sand from the reservoir fluids to reduce
erosion rates in the downstream containment
envelope.
PS013 Chemical Injection Systems To condition the process fluids to avoid excessive
degradation of downstream containment envelope
and/or reduce levels of toxic gas.
PS014 Navigation Aids To provide warning to marine and air traffic.
PS015 Collision Avoidance Systems To provide warning of marine traffic which may be a
threat to the installation.
PS016 Meteorological Data Gathering To provide meteorological information for use in
System marine logistics and structural analysis.
Loss of Stability
LoC - Explosion
Identifier Title
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Shutdown Systems
SD001 Emergency Shutdown System (ESD) To prevent loss of containment following
process upset events. To mitigate the
effects of an existing incident.
SD002 Depressurisation System To reduce the pressure and envelope in
the containment envelope during an
incident.
SD003 High Integrity Pressure Protection Systems To prevent overpressure of the
(HIPPS) containment envelope.
SD004 Well Isolation To isolate the well during an incident.
SD005 Pipeline Isolation Valves To isolate the pipeline inventory during an
incident.
SD006 Process Emergency Shutdown Valves (ESDVs) To isolate sections of plant during an
incident.
SD007 Subsea Isolation Valves (SSIVs) To isolate the pipeline inventory from the
riser during an incident.
SD008 Drilling Well Control Equipment To isolate the well following an incident
during drilling operations.
Structural Failure
Loss of Stability
LoC - Explosion
Dropped Object
Mooring Failure
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Emergency Response
ER001 Temporary Refuge / To provide a safe refuge, a place to muster and/or implement emergency
Primary Muster Areas procedures following an incident.
ER002 Escape and Evacuation To allow escape and evacuation of personnel following an incident.
Routes
ER003 Emergency / Escape To illuminate escape way routes following an incident.
Lighting
ER004 Communication Systems To provide means of communication during an incident and to coordinate
emergency response.
ER005 Uninterrupted Power To ensure power supplies to essential services during an incident.
Supply (UPS)
ER006 Helicopter Facilities To provide facilities to ensure safe helicopter operations and to avoid or
mitigate the effects of a helicopter collision.
ER007 Emergency Power To provide power to essential users and aid recovery from a Major
Accident in the event of loss of main power.
ER010 Open Hazardous Drains To remove a flammable or hazardous liquid inventory in a controlled
System manner to a safe location following a release.
ER011 Open Non-Hazardous To prevent toxic or flammable gas migration to a non-hazardous area
Drains System following a release.
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Lifesaving Appliances
LS001 Personal Survival Equipment (PSE) To increase the likelihood of personnel to escape and
evacuate the installation following and incident.
LS002 Rescue Facilities Standby Vessel To increase the likelihood of rescue and recovery of
persons from the sea.
LS003 Lifeboats / TEMPSC To provide a means of evacuation for all personnel from
the platform independent of external facilities support.
LS004 Tertiary Means of Escape To provide a means of evacuation for personnel unable
to use helicopter or lifeboats.
Loss of Stability
LoC - Explosion
Identifier Title
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Process Containment
PC015 Oil-in-(Produced)Water To prevent discharge of unacceptably high levels of oil to sea.
Control
PC016 Mechanical Handling To avoid a dropped object with the potential to breach the
Equipment containment envelope.
Ignition Control
IC006 Fuel Gas Purge System To prevent build-up of a flammable atmosphere in the Flare
system.
IC007 Chemical Tanks Inert Gas To prevent build-up of a flammable atmosphere in tanks
Blanket System containing flammable chemicals.
Detection Systems
DS003 Water-in-Condensate (Dew- To prevent unacceptably high levels of water in downstream
point) Measurement process and pipelines causing high corrosion rates.
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Cellulosic Fires
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Protection Systems
PS007 Gaseous Fire Protection To suppress or extinguish a fire with the potential to
Systems escalate to a Major Accident.
PS008 Fine Water Spray (FWS) To suppress or extinguish a fire with the potential to
Systems escalate to a Major Accident.
PS009 Sprinkler Systems To suppress or extinguish a non-hydrocarbon fire in
normally manned areas.
PS010 Power Management Systems To protect High Voltage Equipment from overload
leading to a fire or explosion.
PS011 Fixed Foam System To provide a foam blanket on deluge application to
suppress the formation of smoke from pool fires.
Shutdown Systems
SD009 Utility Air Systems To avoid out of spec air resulting in failure to
depressurise control systems.
Loss of Stability
LoC - Explosion
Mooring Failure
Dropped Object
Ship Collision
Air Pollution
Subsidence
LoC - Fire
Emergency Response
ER008 Manual Fire-Fighting Equipment To provide a means to manually control small fires which
may have the potential to escalate to a Major Accident.
ER009 Process Control & Alarms To provide indication of process conditions during an
incident and plant shutdown.
Structural
Integrity Process
Containment Ignition
Control Protection
Safe Systems Detection
Systems Shutdown
Operation Systems Emergency
Response Lifesaving
-Subsea / -Pressure
Foundation Vessels
Structures -Heat -Haz. Area
-Deluge
-Topsides & / Exchangers Ventilation
Systems Escalating
Surface -Rotating - Non-Haz. Area -Fire & Gas Consequences
-Explosion - ESD
Structures Equipment Ventilation Detection
Protection - Depressurisation -Temporary
-Heavy Lift - Tanks - Certified
-Helideck - HIPPS Refuge -PSE
Cranes -Piping Electrical
Foam - Well Isolation -Escape & -Rescue
-Mooring Systems Equipment
Systems - Pipeline Isolation Evacuation Facilities
Systems - Pipelines - Cargo Tanks
-Firewater Valves Routes -Lifeboats /
-Drilling -Well Inert Gas
Pumps - Topsides ESDVs -Emergency / TEMPSC
Systems Containment System
- Firewater - SSIVs Escape Lighting -Tertiary
-Gas Tight - Earth Bonding
Ringmain -Communication Means of
Floor - PFP Systems Escape
-Tanker - Nav. Aids
Loading - UPS
-Collision -Helicpter
-Helicopter Avoidance
Refuelling Facilities
- Sand Filters -Open Haz. /
Equipment -Chemical Non-Haz. Drains
Injection - Em. Power
Structural
Integrity Process
Do Other Barriers Containment Ignition
Remain Intact ? Control Do Other Barriers
Remain Intact ?
Safe
Safe
Operation
Operation
?
Major
? Accident -
Major Uncontrolled
Accident - fire or explosion ?
Other consequences
e.g. fire & explosion ?
Major Major
Accident - Accident - Major
Major Structural Narcotic or Accident -
Damage toxic effects Fire or
Explosion
Toxic or
Toxic, narcotic
narcotic
or
asphyxiation
hazard hazard
Major mechanical
failure
Containment
failure
Pollution hazard
Dropped object
Structural
failure
Subsidence
Figure 3: Relationship between the Major Accidents and Failure of the Key Barriers
KPIs
Environment
A B C D E
Reputation
Severity
Never Heard of Has Happens Happens
People
Assets
heard of in happened more than more than
in industry in our once per once per
industry company year in our year in our
company location
Slight health Slight Slight effect Slight impact
1 effect/injury damage
Low
The following guidance should be used for selecting platform-specific SCEs against
the Major Accident Hazards for each installation. Each SCE is broken down into its
component parts and guidance on the Safety or Environmentally Critical function of
each component is provided.
All Primary Subsea Structure should be considered Safety Critical. The basis for
selection of Primary Subsea Structure is that failure of any component would
constitute major damage to the structure of the installation and/or loss of stability of
the installation, or cause damage to hydrocarbon containment equipment. In the
case of Floating systems, failure of the hull would cause loss of stability or total loss
of the installation.
GBS Structure
Vessel Hull steelwork and plating. This includes transverse and longitudinal
framing, webs and gussets. Cargo tank vents, inlet and discharge valves, sea
chests and discharge stubs are included in SI004 (Ballast and Cargo
Management Systems).
Where cathodic protection has been provided in the form of sacrificial anodes, these
will be considered Safety Critical unless it can be shown that they are not necessary
for maintaining the integrity of the structure.
For GBS Structures where the cells are required to be held in compression, a
Seawater tank and pipework are provided to prevent leg flooding and ensure
structural integrity. Where provided, this Seawater Drawdown Tank will be
considered Safety Critical unless it can be demonstrated that its failure could NOT
lead to major structural damage, and/or loss of stability of the platform
In the examples given above, failure could cause a Major Environmental Accident in
terms of loss of platform or storage inventory to the sea.
Onshore, concrete foundations that support Safety Critical vessels and equipment
should be considered Safety Critical.
As above, concrete foundations that support Safety Critical vessels and equipment
should be considered Safety Critical since their failure could result in a loss of liquid
containment that could contaminate the foundation soil and local groundwater.
Most Secondary Subsea Structure and some Tertiary Structure may be Safety
Critical. The basis for selection of secondary/tertiary structure, as listed below, is
that either,-
All of the above structural elements may be Environmentally Critical for the reasons
stated above.
All Topsides Primary Structure should be considered Safety Critical. The basis for
selection of Topsides Primary Structure is that failure of any component would
constitute major damage to the structure of the installation and/or loss of stability of
the installation, or cause damage to hydrocarbon containment equipment.
Where cathodic protection has been provided in the form of sacrificial anodes, these
will be considered Safety Critical unless it can be shown that they are not necessary
for maintaining the integrity of the structure.
All of the above structural elements may be Environmentally Critical for the reasons
stated above.
Safety Critical Surface Structures (Onshore)
All structural steelwork that supports Safety Critical vessels and equipment should
be considered Safety Critical. Note that dedicated pipe and equipment supports are
covered under the Performance Standards for PC001 (Pressure Vessels), PC002
(Heat Exchangers), PC003 (Rotating Equipment), PC004 (Tanks), and PC005
(Piping Systems). Additionally, any structure the failure of which could result in
damage to Safety Critical vessels and equipment resulting in loss of containment,
should be considered Safety Critical.
All of the above structural elements may be Environmentally Critical for the reasons
stated above.
Most Topsides Secondary Structure and some Topsides Tertiary Structure may be
Safety Critical. The basis for selection of secondary/tertiary structure, as listed
below, is that either,-
failure could directly cause the death of five or more persons (e.g. collapse of
the drilling derrick or Flare Tower onto the TR, or
Drilling Derrick
Flare Tower/Boom
Crane Pedestals
Segregating Blast / Fire Walls (Note that these Structural Elements are
covered under the SCE PS002 (Fire and Explosion Protection))
TEMPSC Davits
Supports for Escape and Evacuation Routes (Note that Escape and
Evacuation Routes are covered under the Performance Standard for ER002
(Escape and Evacuation Routes))
Most Topsides Secondary Structure and some Topsides Tertiary Structure may be
Environmentally Critical. The basis for selection of secondary/tertiary structure is
that failure could cause a dropped / impacted load on a hydrocarbon system which
could lead to loss of containment of a large inventory into the sea.
Heavy Lift Cranes are lifting appliances the failure of which could cause a dropped
load that could result in major structural damage and/or death of serious injury to 5
or more persons. Where lifting operations take place over live hydrocarbon
equipment, failure could cause a dropped load which could puncture the
hydrocarbon envelope leading to loss of containment, fire and/or explosion resulting
in death or serious injury to 1 or more persons.
This SCE should consist of all load-bearing components of the platform pedestal
crane system whose failure could lead:
It should also include trips and alarms associated with the crane boom limits of
operation, (where installed).
Where lifting operations take place over live hydrocarbon equipment, failure could
cause a dropped load that could puncture the hydrocarbon envelope, resulting in a
loss of liquids to sea.
Large overhead gantry cranes used for lifting over live Safety Critical equipment
should be considered Safety Critical as failure could cause a dropped load which
could puncture the hydrocarbon envelope leading to loss of containment, fire and/or
explosion resulting in death or serious injury to 1 or more persons.
Where lifting operations take place over live hydrocarbon equipment, failure could
cause a dropped load that could puncture the hydrocarbon envelope, leading to a
loss of containment with potentially serious environmental impact.
Note that other lifting appliances are covered by SCEs SI008 (Drilling Systems) and
PC016 (Mechanical Handling Equipment).
Ballast and cargo management systems comprise all hardware and control systems
required to:
Failure of the Ballast and Cargo Management System could potentially cause loss
of stability of the installation, flooding, or overstressing of the hull structure.
Ballast Lines,
Ballast Tanks, (these may be included under the SCE PC004 (Tanks)),
Sea Chests,
Inlet Strainers,
Discharge stubs,
Additionally, any other underwater valves and strainers (e.g. cooling water system)
should be considered due to the potential for flooding due to equipment failure.
Failure of the Ballast and Cargo Management System could potentially cause loss
of stability of the installation, or overstressing of the hull structure which could lead
to loss of containment from the installation hydrocarbon inventory.
Turret Structure
Cathodic Protection
The basis for selection of the Mooring System is that failure of a critical component
could result in loss of stability of the installation and damage to hydrocarbon
systems.
The drilling lifting system should be considered Safety Critical. Failure could cause
major structural damage, loss of control of the well during drilling operations, or
damage to well related equipment.
Note that currently, impact hazards to personnel on the drill floor during well
operations are considered to be managed by the safety management systems. This
is not included as a Major Accident Hazard in the HSE Cases.
Crown Block,
Travelling Block,
Hoisting Equipment,
Braking System,
Rotary Table,
A Safety Critical Pressure Vessel is one that is normally designed, constructed and
installed to a recognised pressure vessel code or standard. This SCE also covers
fired heaters (Boilers) for steam generation. Note that containers that store liquids
on or around atmospheric pressure are regarded as Tanks, and are included under
SCE PC004 (Tanks).
Vessels in the following fluid services are considered Safety Critical because they
provide hydrocarbon / flammable fluid containment under normal operating
conditions. Failure of any component could cause a loss of containment resulting in
a fire, explosion or release of a dangerous substance with potential to cause death
or serious injury to one or more persons.
Gas Injection
Steam Generation
Inert Gas Storage. Refer to IC004 (Cargo Tanks Inert Gas System)
Vessels in the above fluid services are considered Environmentally Critical because
they provide hydrocarbon / flammable fluid containment under normal operating
conditions. Failure of any component could cause a loss of containment resulting in
serious environmental impact.
Vessels in the following fluid services may be considered Safety Critical because
they may contain hydrocarbons under abnormal conditions, (e.g. following a
platform trip and failure of an upstream isolation valve(s)). Under these
circumstances the failure of any component could cause loss of containment
resulting in a fire, explosion or release of a dangerous substance with potential to
cause death or serious injury to one or more persons.
These are:
Note: When making the assessment it is important to consider the location of the
vessel with respect to other critical equipment. If failure of the vessel is likely to
damage other equipment and lead to a Major Accident, then it should be considered
as Safety Critical. If there is adequate bunding and drainage to a safe location to
handle the expected volume of liquids, then the equipment need not be considered
Environmentally Critical.
A Safety Critical Heat Exchanger is one that is normally designed, constructed and
installed to a recognised code or standard.
Heaters / Coolers in the following fluid services should be considered Safety Critical
because they provide hydrocarbon / flammable fluid containment, and segregation
from non-hydrocarbon (e.g. cooling medium) systems under normal operating
conditions. Failure of any component could cause a loss of containment into the
atmosphere, or into a non-hazardous system, resulting in release or over-
pressurisation, culminating in fire, explosion or release of a dangerous substance
with potential to cause death or serious injury to one or more persons.
Gas Injection
Heat Exchangers in the above fluid services are considered Environmentally Critical
because they provide hydrocarbon / flammable fluid containment under normal
operating conditions. Failure of any component could cause a loss of containment
resulting in serious environmental impact.
Any Heat Exchangers servicing other systems are not likely to be Safety Critical, as
a failure will not cause a fire or explosion, and is not likely to escalate beyond the
immediate area.
Any Heat Exchangers servicing other systems are not likely to be Environmentally
Critical, as the fluid will not contain hydrocarbons or harmful substances.
Gas Injection
Inert Gas Transfer. Refer to IC004 (Cargo Tanks Inert Gas System)
Steam
Note that the aviation fuel system pumps are covered under the SCE PC012
(Helicopter Refuelling Equipment).
Toxic Chemicals
Air Compressors,
Flammable Chemicals NOT rated by IP15 [Ref.9] as class 0, I, II, or III (2),
Any other utility system pump / compressor not listed under this SCE.
Note: When making the assessment it is important to consider the location of the
pump / compressor / turbine with respect to other critical equipment. If failure of the
rotating equipment is likely to damage other equipment and lead to a Major
Accident, then it should be considered as Safety Critical. If there is adequate
bunding and drainage to a safe location to handle the expected volume of liquids,
then the equipment need not be considered Environmentally Critical.
The typical extent of a Tank is the envelope that contains the liquid and vapour.
That is, the tank structure, supports, skin and all welded connections or tappings
connected to it, (including all nozzles, instrument and small-bore appendages) up to
and including the first mechanical joint(s).
Tanks in the following fluid service should be considered Safety Critical because
they provide hydrocarbon / flammable liquid containment under normal operating
conditions. Failure of any component could cause a loss of containment resulting in
a fire, explosion or release of a dangerous substance with potential to cause death
or serious injury to one or more persons.
Note that this scope includes Crude Oil Storage Tanks on FPSOs.
Diesel tanks are treated differently to other vessels because although diesel is
flammable it is not readily ignited unless it is in contact with a hot surface, is at high
pressure, or is in a mist. The risk from Major Accidents involving diesel releases is
assessed in the HSE Case and supporting studies. A diesel storage tank may be
Safety Critical depending on the size of the inventory and its location where a fire
involving the tank contents could cause critical escalation that threatens the TR or
other critical systems required during a Major Accident. Reference to the installation
HSE Case and supporting studies is required to determine which diesel tanks are
Safety Critical. The basis of this selection is that a failure could cause a diesel spill
that, if ignited, would present a significant risk to the TR integrity.
Tanks in the above fluid services are considered Environmentally Critical because
they provide hydrocarbon / flammable fluid containment under normal operating
conditions. Failure of any component could cause a loss of containment resulting in
serious environmental impact.
Diesel tanks with an inventory greater then 10,000 litres should be considered
Environmentally Critical as a failure could result in that inventory being lost to sea,
or land.
Tanks in the following systems may be considered Safety Critical because they may
contain hydrocarbons under abnormal conditions, (e.g. following a platform trip and
failure of an upstream isolation valve(s)), and hence under these circumstances the
failure of any component could cause loss of containment resulting in a fire,
explosion or release of a dangerous substance with potential to cause death or
seriously injury to one or more persons. They are:
Tanks containing the following liquids / bulk are not likely to be Safety Critical, as a
loss of containment of the inventory is not likely to cause a fire, explosion or release
of a dangerous substance with the potential to cause death or serious injury to one
or more persons. The fluid stored is not likely to cause a serious environmental
hazard.
Cooling Medium,
Drilling Cement,
Critical piping systems will generally be those which may contain flammable or
hazardous fluids under normal, or abnormal conditions. The firewater system and
active fire protection system pipework should also be Safety Critical, however, the
scope of these are covered under the SCEs for PS001 (Deluge Systems), PS003
(Helideck Foam Systems), and PS005 (Firewater Ringmain), ER010 and ER011
(Hazardous/Non-Hazardous Open Drains).
Xmas trees mechanical joints to flowlines, (Note that the Xmas tree and Well
Isolation valves are covered by the SCE SD004 (Well Isolation).
(Where a Safety Critical and Non-Safety Critical System interface) the first
tested point of isolation, such as an actuated ESDV.
The scope of Safety Critical pipework will be all pipe material, fittings, flanges,
valves, flowlines, instrument tappings, instrument tubing, permanent flexible hoses
and pipe supports. Temporary pipework is managed by the relevant temporary
equipment control procedure.
The following piping systems should be considered Safety Critical because they
provide hydrocarbon / flammable fluid containment under normal operating
conditions. Failure of any part of the pressure envelope could cause a loss of
containment resulting in a fire, explosion or release of a dangerous substance with
potential to cause death or serious injury to one or more persons. They are:
Gas Injection
Relief / Flare / Vent Systems, including flare tips and the flare tip ignition
system. It should be noted that deterioration in the flare tip condition
could lead to excessive radiation or to hazards associated with unignited
gas
Steam Generation
Inert Gas Transfer. Refer to IC004 (Cargo Tanks Inert Gas System)
Piping systems in the above fluid services are considered Environmentally Critical
because they provide hydrocarbon / flammable fluid containment under normal
operating conditions. Failure of any component could cause a loss of containment
resulting in serious environmental impact.
Some pipework in the following systems may be considered Safety Critical. They
convey liquids that, although normally non-hazardous or non-flammable when
contained at atmospheric pressure and temperature, when subjected to sufficient
pressure and temperature, may if released create a flammable mist. Ignition could
cause a fire and/or explosion with the potential to cause death or serious injury to
one or more persons. They are:
The following piping systems are not likely to be Safety Critical. While these
systems may carry an amount of stored energy, a failure will not cause a fire or
explosion, and is not likely to escalate beyond the immediate area. The fluid stored
is not likely to cause a serious environmental hazard:
Note: When making the assessment it is important to consider the location of the
pipework with respect to other critical equipment. If failure of the piping is likely to
damage other equipment and lead to a Major Accident, then it should be considered
as Safety Critical.
Safety Critical Offshore Pipelines consist of all offshore pipelines and risers, and all
flexible pipelines and risers, as indicated below, within the 500m zone connected to
the platform.
The following pipelines should be considered Safety Critical because a failure of any
part of the pressure envelope could cause a loss of containment resulting in a fire,
explosion or release of a dangerous substance with potential to cause death or
serious injury to one or more persons.
Any Flammable Chemicals (rated to IP15 [Ref.9] Class 0, I, II, or III(2)) used
for injection into remote wells
Lift Gas
The limits of an offshore pipeline are from the 500m point away from the installation,
to the first point of automatic isolation (e.g. riser valve) on the platform topsides.
The limits of an onshore pipeline are at the isolation valves at each end of the
pipeline.
Where a pipeline is deemed as Safety Critical, the scope will include any cathodic
protection such as sacrificial anodes or induced current, unless it can be shown that
these systems are not necessary to maintain the minimum wall thickness.
The vent systems associated with flexible risers should be considered Safety Critical
if they provide early detection of deterioration of riser integrity and/or prevent
excessive build-up of pressure between riser layers.
Note that Offshore SSIVs, Offshore Riser Valves and Onshore Pipeline Isolation
Valves are included in SCEs SD007 (Subsea Isolation Valves) and SD005 (Pipeline
Isolation Valves).
Pipelines with the above fluid services are considered Environmentally Critical
because they provide hydrocarbon / flammable fluid containment under normal
operating conditions. Failure of the pipeline could cause a loss of containment to
sea or land resulting in serious environmental impact. Additionally, Pipelines
containing chemicals which are considered environmentally hazardous will be
considered Environmentally Critical.
Water Injection pipelines will be Safety Critical if the risk from possible back-flow of
hydrocarbons is assessed to be significant. If back-flow is considered a risk then the
first point of isolation (e.g. manifold isolation valve) will be the limit of the Safety
Critical pipeline.
Water Injection pipelines will be Environmentally Critical if the risk from possible
back-flow of hydrocarbons is assessed to be significant.
All Pressure, Thermal, Fire Relief Valves, and Bursting Discs (where used)
that satisfy the following conditions:
Note that the above is likely to include relief valves or bursting discs which protect
utility systems against overpressure from an influx of hydrocarbon due to a loss of
containment (e.g. protection of water systems against heat exchanger rupture).
Pressure, Thermal, Fire Relief Valves, or bursting discs not covered by the
above.
Generally, Well Containment covers all components that provide an envelope for
containment of well pressure.
This includes onshore and offshore production and gas injection wells, but for
containment aspects only, would not normally include remote subsea production
wells. For subsea wells loss of containment would not be considered a direct threat
to the safety of the installation or personnel on it. The isolation of production wells,
onshore, offshore topsides, and subsea, should be considered separately and are
covered in SD004 (Well Isolation).
A failure of any Safety Critical component could cause loss of containment leading
to a fire/explosion with the potential to cause death or serious injury to one or more
person(s).
Xmas Trees (including tree body and all pressure retaining components)
Well Plugs
VR Plugs
Monitoring devices for well conditions, (e.g. Scale, Sand, CO2, H2S, Well
Growth, etc.)
This includes onshore and offshore production and gas injection wells, and remote
subsea production and gas injection wells. For subsea wells loss of containment
would be considered a direct threat to the environment. The isolation of production
wells, onshore, offshore topsides, and subsea, should be considered separately and
are covered in SD004 (Well Isolation).
The containment aspects of Subsea Wells are not likely to be Safety Critical. Well
control equipment and components for water injection wells are not considered
Safety Critical, unless there is a credible risk of back-flow of the reservoir fluid to the
water injection pipework. Conductors and conductor guides are covered under the
SCEs SI001 (Subsea/Hull/GBS/Foundation Structures) and SI002
(Topsides/Surface Structures).
Subsea production and gas injection wells are considered Environmentally Critical
as stated above.
For GBS Structures where a gas-tight floor is provided which is intended to prevent
vapours from oil in the storage cells from entering the leg, this will be considered
Safety Critical, unless it can be shown that there is an insignificant risk from
migration of hydrocarbon vapour into the leg.
The gas tight floor is not likely to be Environmentally Critical unless its failure could
result in a loss of liquid hydrocarbons to the sea.
Safety Critical Components of the Offshore Tanker Loading System are as follows:
Mooring Hawser
Note that the cargo transfer pumps should be included in the SCE PC003 (Rotating
Equipment) and the cargo management system is in SI004 (Ballast and Cargo
Management Systems).
For onshore plants where facilities for loading flammable or hazardous products
(e.g. Condensate or LNG) onto road or rail tankers are provided, these will be
Safety Critical. Failure of the containment envelope would result in a release and/or
fire or explosion with the potential to cause death or serious injury to personnel.
Safety Critical components of the Onshore Tanker Loading System are as follows:
For onshore plants where facilities for loading chemicals or other environmentally
hazardous products (e.g. Condensate or LNG) onto road or rail tankers are
provided, these may be Environmentally Critical. When carrying out the
assessment, consideration should be given to the volume of hazardous fluids that
are likely to be lost in the event of a failure.
Safety Critical Helicopter Refuelling Equipment will consist of all the equipment
required to avoid an uncontrolled loss of containment of helicopter fuel, at any time.
A fuel spill followed by ignition would result in a fire or explosion with the potential to
cause death or serious injury to one or more persons. Additionally, all equipment
that is provided to prevent or detect contamination of the Aviation Fuel is Safety
Critical.
Aviation Fuel Pipework, including special fittings, hoses and fuelling nozzles.
Lubricators
Although not normally considered Safety Critical, failure of oil in water control /
measurement could result in discharges of liquid hydrocarbons to sea at high levels.
If the failure were to go unnoticed for a prolonged period, this could result in serious
environmental impact.
Oil-in-Water Analyser
Safety Critical Hazardous Area Ventilation is all the equipment provided to prevent
accumulations of flammable or harmful gas that could present a Major Accident
Hazard, within hazardous areas.
Fire Dampers.
If Filter Banks are included in the ventilation system blockage or high DP across the
banks should be assessed to determine whether reduction of air-flow could
compromise the HVAC Safety Critical performance.
Fire Dampers.
If Filter Banks are included in the ventilation system blockage or high DP across the
banks should be assessed to determine whether reduction of air-flow could
compromise the HVAC Safety Critical performance.
The basis for selection of Certified Electrical Equipment is that should a failure
occur, this could result in an ignition source for a release.
Where a system is provided to provide an inert gas blanket for crude oil storage, in
order to reduce the probability of ignition of stored hydrocarbons, this should be
Safety Critical. This will be primarily applicable to I.G. systems on FPSOs.
Additionally, where large quantities of inert gas are generated and stored, loss of
containment could present a threat of asphyxiation to personnel in the area. Note
that Inert Gas piping, storage and transfer will be included in the scope of PC005
(Piping Systems), PC001 (Vessels) and PC003 (Rotating Equipment) respectively.
Note that other types of ignitable atmosphere prevention are detailed in IC006 (Fuel
Gas Purge System) and IC007 (Chemical Tanks Inert Gas Blanket System).
Systems which are provided for continuous supply of fuel / vent gas for system
purging should be considered Safety Critical if failure could result in a flammable
atmosphere that could be ignited.
The assessment should take into account the likelihood of ignition following failure
of the system, and the venting arrangements. An example of the use of this system
is the Flare / Vent purge system which prevents a combustible atmosphere from
forming in the flare KO drum.
Systems which are provided to inert a tank atmosphere should be considered Safety
Critical if failure could result in a flammable atmosphere that could be ignited. The
basis for selecting such a system as Safety Critical is that it is provided to prevent
ignition of a flammable inventory.
The assessment should take into account the likelihood of ignition following failure
of the system, and the venting arrangements for the chemical tanks.
Any components that are specified for use in a potentially flammable environment,
which if they were not present could result in ignition of a gas cloud, should be
considered Safety Critical.
Safety Critical Fire and Gas Detection Systems will be all systems the purpose of
which is to detect hazardous accumulations of flammable or toxic gas, or fires that
could cause death or serious injury to persons on the installation. When determining
Safety Criticality, the IPF or SIL class should be considered as described in Section
4.4.
The SCE for Fire and Gas Detection can be divided into the following Safety
Critical components
Flammable gas detection functions on main and any additional Fire and
Gas panels and outputs to end elements.
Manual alarm functions on main and any additional Fire and Gas
panels and outputs to end elements.
Oil Mist Detection (OMD) (if fitted). This should include the following:
Oil Mist Detector heads, normally located in areas where oil mists
present a risk of fire and explosion.
Oil Mist Detection alarm functions on main and additional Fire and Gas
panels and outputs to end elements.
H2S Detectors.
H2S Detection alarm functions on main and additional Fire and Gas
panels.
All types of Fire detectors fitted, (Ultra Violet Flame Detectors, Infra-
Red Flame Detectors, Ionising Smoke Detectors, Optical Smoke
Detectors, Heat Detectors and Frangible Bulbs, Pneumatic Trigger
Lines).
The scope should include all output signals (where deemed critical by the IPF
Class) to the ESD System or electrical signal to actuating device (e.g. Solenoid
Valves, Tripping Circuits, etc.).
Where managing the water content in the downstream process is critical to the
integrity of pipework, then systems used to detect high levels of water in condensate
or gas may be Safety and Environmentally Critical. Failure modes could include
excessive corrosion due to out of spec product, or hydrate blockage. Failure of the
downstream containment envelope could result in a serious safety or environmental
hazard. The assessment should consider the likelihood of downstream equipment
failure, the length of time required to cause failure, and if there are any other means
of detecting high levels of water in the process stream.
Deluge systems, where provided, will be Safety Critical unless it can be shown that
they provide negligible benefit in risk reduction for each identified Major Accident.
Safety Critical Deluge Systems will comprise all equipment designed to provide
firewater coverage to end users, from the ring main branch via an actuated (deluge)
valve to downstream nozzles.
The Safety Critical components for deluge, mini-deluge, and multi-jet control
systems should include the following
Deluge Valve.
Pipework from the inlet valve and downstream, including branch pipework
and nozzles.
Potential Safety Critical components for the above systems include the
following
Safety Critical Fire and Explosion Protection represents all the mechanisms that are
put in place in order to reduce the consequence of fires and explosions.
Helideck Fixed Foam Monitors, and the Aviation Fuel Storage Foam System, where
provided will be Safety Critical unless it can be shown that the benefit from using
foam-based products for helideck and heli-fuel fire-fighting is negligible, AND there
is no other legislative requirement for helideck foam monitors or heli-fuel protection.
The Safety Critical components of the Foam System should include the
following
Helideck Monitors.
Foam Pumps.
Means of Activation.
Fire Pumps will be Safety Critical unless it can be shown that there is negligible
benefit from using active fire protection systems, supplied by the fire pumps, during
a Major Accident.
The Fire Pumps components are likely to comprise all the essential equipment
required to supply the Firewater ring main and end-users with water at the required
pressure and flow rate.
Pump Units.
HVAC Supply to Fire Pump Enclosure, (if driven by Fire Pump Driver).
Jockey Pumps.
The Firewater distribution system will be Safety Critical unless it can be shown that
there is negligible benefit in mitigating the effects of any identified Major Accident
Hazard.
The Fire Main is likely to comprise the means by which firewater is conveyed from
the Fire Pumps Discharge to the end-users.
Ring Main Pipework (including supports) from the 1st Manual Isolation Valve
downstream of Fire Pumps Discharge to the end-user activation valve,-
Safety Critical Passive Fire Protection represents the methods used to protect
structure and equipment from the effect of fires.
All PFP applied structure and equipment will be Safety Critical unless it can
be shown by assessment that its contribution to risk reduction for any Major
Accident Hazard is negligible.
Gaseous Fire Protection Systems are normally provided for asset protection to
generators and turbines from the effects of fires initiating in the equipment enclosure
and are therefore not considered Safety Critical. However these systems should be
classed as Safety Critical if they are assessed to reduce the probability of escalation
for these types of incident. They may also be considered to reduce escalation if they
would allow emergency drilling operations to be completed, (by allowing the drilling
generator to continue to run) during a wellbay / drilling module incident.
Other possible Safety Critical Gaseous Fire Protection Systems include the TR
Galley Hood Protection System. It should be considered as Safety Critical if it
reduces the likelihood of escalation of a galley fire.
As with Gaseous Fire Protection Systems, Fine Water Spray Systems are normally
provided for asset protection to generators and turbines from the effects of fires
initiating in the equipment enclosure and are therefore not considered Safety
Critical. However these systems should be classed as Safety Critical if they are
assessed to reduce the probability of escalation for these types of incident.
They may also be considered to reduce escalation if they would allow emergency
drilling operations to be completed, (by allowing the drilling generator to continue to
run) during a wellbay / drilling module incident.
The critical components of the Drilling Generator Protection Systems are as follows:
Accumulators.
Release Mechanism.
Pipework.
Nozzles.
Water Reservoir.
Hence, sprinkler systems comprise all the fixed active fire protection systems not
classed as deluge, mini-deluge, or multi-jet control systems.
Examples of areas where sprinkler systems may be Safety Critical are in heavily
manned areas, or areas where personnel will be sleeping, such as accommodation
and large office modules. Paint Stores should also be considered as these may
contain highly flammable paint which could produce large amounts of smoke and
toxic fumes.
Examples of sprinkler systems which are not likely to be Safety Critical are those
that protect areas such as Workshops, and Temporary Offices, etc. Fires originating
in these areas are not normally considered as Major Accident Hazards, and are not
considered to have a significant potential to escalate into a Major Accident. It is
likely that any fire originating in these areas would be extinguished manually, or
would not have the potential to escalate.
Fixed Foam Systems, where provided, may be Safety Critical if the system is
assessed as having a significant benefit in controlling liquid pool fires beyond that
provided by water deluge systems. The assessment should take into account the
benefit from applying foam to extinguish the fire and reduce the amount of smoke
generated.
Foam Pumps
Means of Activation
Where sand erosion is assessed to have a critical effect on process piping and
vessel wear rates, the means by which sand is removed from the system may be
Safety and Environmentally Critical. Sand erosion may cause the pipework to fail
leading to loss of containment.
The injection of chemicals into the process stream to prevent material deterioration,
or to reduce the toxicity of the process fluid is a Safety and Environmentally Critical
function. Typical chemicals include the following:
H2S Scavenger
Corrosion Inhibitor
Anti-Hydrate
Anti-Scale
Anti-Wax
The following equipment associated with the injection of these chemicals will be
Safety Critical if the loss of injection could result in significant degradation of
downstream pipework and equipment leading to loss of containment.
H2S Scavenger Injection systems will be Safety Critical if failure could cause high
H2S levels in the downstream process where suitable barriers relating to the H2S
Zone are not already in place:
Flexible hoses,
Safety Critical Navigation Aids will comprise all the facilities required to enable the
installation and its structures and appurtenances to be recognised by marine and
aviation traffic and ensure a safe line of approach or departure for helicopters,
thereby preventing collision with the installation.
Foghorns (Offshore).
The radar system itself may be installed on the Standby Vessel and is not part of the
installation hardware. However, because the failure of the system could directly
contribute to the risk from ship collision, it should be considered critical to the
installation.
Helicopter Operations
The common name in EPE for the overall Meteorological Data Gathering System is
MetNet 3G.
The basis for selection of the ESD system is that it prevents a Major Safety and/or
Environmental Accident, or contributes to preventing escalation of an accident. It
does this by providing interpretation of input signals from ESD or F&G initiators, and
effecting executive actions to end elements such as process valves or electrical
tripping circuits.
The ESD system is likely to consist of all the equipment required to sense any
abnormal process events, provide input signals to the logic solver, process the
information and provide output signals to initiate executive actions. Reference
should be made to the IPF / SIL class, as described in Section 4.4.
Outputs (including cabling) to end elements, (e.g. process valves). Note that
pneumatic control circuits (e.g. solenoid valves) should be considered as part
of the end-element.
All outputs to circuits which trip electrical equipment, e.g. pump motors,
process heaters, etc.
It should be noted that the scope of the ESD system should not include trip-circuits
(breakers) to High Voltage equipment, e.g. Tripping of Power Generation. This is
covered under the power management system and requires to be assessed on a
case-by-case basis. Trip monitoring circuits that pre-warn the operator of a defect in
the HV Tripping circuits should also be considered. See separate notes on Power
Management System.
The Depressurisation System is likely to include all valves that facilitate emergency
depressurisation of flammable or harmful inventories. Reference should be made to
the IPF / SIL class when determining criticality as described in Section 4.4.
Blowdown Valves.
Any rate-determining elements (e.g. orifice plates) that are essential for the
system to achieve its performance requirements.
It should be noted that HIPPS Systems will naturally be classed as Safety and
Environmentally Critical through the IPF / SIL assessment.
Well Isolation covers all components that have a role in the isolation of the well, or
annulus, following a hazardous event.
This includes isolation of production or gas injection wells, onshore and offshore
topsides, and where the subsea wells are deemed Safety Critical, from remote
subsea production wells.
Xmas Trees (including actuated and manual isolation valves UMGV, PWV,
Swab, LMGV, etc.)
SSSVs
This includes isolation of production or gas injection wells, onshore and offshore
topsides, and remote subsea production wells.
Well isolation equipment and components for water injection wells are not
considered Safety Critical, unless there is a credible risk of back-flow of the
reservoir fluid to the water injection pipework. Conductors and conductor guides are
covered under the SCE SI001 (Subsea/Hull/GBS/Foundation Structures) and SI002
(Topsides/Surface Structures).
If it can be shown that the hydraulic control panel has failure modes that would
prevent fail-safe operation, then this should be deemed as Safety Critical.
Well isolation equipment and components for water injection wells are not
considered Environmentally Critical, unless there is a credible risk of back-flow of
the reservoir fluid to the water injection pipework. Conductors and conductor guides
are covered under the SCE SI001 (Subsea/Hull/GBS/Foundation Structures) and
SI002 (Topsides/Surface Structures).
The basis for selection of Pipeline Isolation Valves is that they are provided with an
ESD function to automatically isolate a flammable or harmful pipeline inventory from
the topsides or onshore process. The Instrumented Protection Function (IPF)
process can be used to assess whether a particular valve is Safety or
Environmentally Critical.
The basis for selection of ESDVs is that they are provided with an ESD function to
automatically isolate a flammable or hazardous topsides inventory on detection of
an Major Accident and thus are provided to limit the effects of a Major Accident.
The Instrumented Protection Function (IPF) process can be used to assess whether
a particular valve is Safety Critical as described in Section 4.4.
It should be noted that control valves, non-return valves, choke valves and/or
manually operated valves should not be part of this group. At present their role as
isolation valves during a Major Accident is not considered critical unless they
automatically fail-closed and have a tight shut-off (TSO) requirement. Any valves
within this category must be periodically function tested.
SSIVs are Safety and Environmentally Critical as they isolate the inventory in the
pipelines from the riser and topsides in the event of a Major Accident which affects
the risers. When determining the criticality of SSIVs, consideration to the benefit
taken in the risk model (refer to Installation HSE Case) should be made.
Sub-sea valves, actuators and local control circuits that are provided to
isolate a pipeline inventory from the riser and topsides. This may include
subsea non-return valves, where credit is taken in the risk model.
Drilling BOPs
Diverters
Flow and Gas Detection (including Kick Detection) for Drilling Operations
Cement System
Utility Air systems may be critical if their failure could result in the consequential
failure of another Safety Critical end-user. For example, where instrument air
systems supply critical shutdown valves, the dew-point of the supplied air may be
critical in that ice-plugs can form in instrument tubing when air is released. The
result is that air lines can become blocked and valves fail to close.
The term Temporary Refuge (TR) is based on UK legislation. In other regions, this
SCE may be known as the Primary Muster and Command Area, and it includes all
the associated safety systems.
The TR is a composite Safety Critical Element that comprises those systems that
are required to operate in order to enable personnel to muster safely and to provide
a command and control facility during a Major Accident. The TR is required to
remain functional for sufficient time to allow emergency procedures to be
implemented and if necessary, evacuation of all personnel from the platform.
The Safety Critical systems that should make up the TR are as follows:
Passive Fire Protection applied to any of the items listed above. This should
be covered by SCE PS006 (Passive Fire Protection).
All systems required to prevent the ingress of smoke and gas into the TR
which includes the TR HVAC supply fans, ductwork, and boundary supply
and extract fire-dampers. All smoke and gas detection provided at the TR
HVAC inlets. The TR HVAC and smoke and gas detection should be covered
by SCEs IC002 (Non-Hazardous Area Ventilation) and DS001 (Fire & Gas
Detection), respectively.
All designated escape routes and muster areas within the TR, including all
permanent signage and markings that facilitate mustering within the TR.
Escape Lighting within the TR / Control Room. This includes all lighting units
with self-contained battery back-up that do not require generated power. This
should be covered under SCE ER003 (Emergency / Escape Lighting).
Galley Hood Fire Suppression System (e.g. CO2 / Water Fog), where fitted.
The assessment should take into account the likelihood of a Galley fire large
enough to cause death or serious injury, if this is not already assessed as part
of the HSE Case Hazard Assessment.
Galley Hood Automatic Shutter System, where fitted. The assessment should
take into account the likelihood of a Galley fire large enough to cause death
or serious injury, if this is not already assessed as part of the HSE Case
Hazard Assessment.
Safety Critical Escape and Evacuation Routes will comprise the designated platform
escape ways and associated facilities that could realistically be required during a
Major Accident. This is likely to include escape ways required to allow all personnel
to leave any place of work and proceed to the Temporary Refuge (TR) (Offshore) or
other muster area (Onshore) safely. It should also cover internal escape ways within
the living quarters, offices or workspaces outside the TR, where personnel may be
required to leave any area within the living quarters, office or workspace and
proceed to their primary muster points within the Temporary Refuge (TR) or
elsewhere. On Offshore Installations, from these muster points they may then be
required to leave the TR and proceed to either the Helideck, or the Lifeboat muster
stations, depending on the chosen method of evacuation. The escape routes and
external muster areas in these locations should also be considered Safety Critical.
The scope of Safety Critical Escape and Evacuation Routes should include
the following
all designated escape routes, including all permanent signage and markings
that facilitate escape from work areas back to the TR (Offshore) or designated
muster area (Onshore) during an Major Accident. It would not normally
include any permanent signs for escape routes, safety equipment and
lifesaving appliances.
For Offshore Installations the main escape routes are normally shown on the
Platform Station Bill, and in the Installation HSE Case.
Safety Critical Escape Lighting should consist of the minimum level of illumination
required to co-ordinate and enable escape, muster and evacuation during a Major
Accident.
Safety Critical Lighting is unlikely to include units that are supplied via the main
switchboard only. Lighting required for aviation navigation should be covered by the
SCE ER006 (Helicopter Facilities).
Safety Critical UPS systems comprise all the power supplies required to supply
essential systems that may be required to enable the emergency response plan to
be executed during a Major Accident.
Batteries, Rectifiers, Inverters, and cabling for the following UPS supplies,-
SOLAS Communications,
Note that individual battery-backed lighting units should be covered SCE ER003
(Emergency / Escape Lighting).
Safety Critical Helicopter Facilities will consist of all the structure and equipment
required to avoid a helicopter collision with the installation, or to enable personnel to
evacuate the installation by helicopter during a Major Accident.
Helideck Floodlighting.
Helideck Fixed Fire-Fighting Facilities, i.e. Foam Monitors. Note that this
component should be included in the SCE PS003 (Helideck Foam Systems).
Aviation Fuel Storage. Note that this component should be included in the
SCE PC012 (Helicopter Refuelling Equipment).
Aviation Fuel Pipework. Note that this component should be included in the
SCE PC012 (Helicopter Refuelling Equipment).
Aviation Fuel Pumps. Note that this component should be included in the
SCE PC012 (Helicopter Refuelling Equipment).
Where any Safety Critical Electrical Equipment is required to operate during a Major
Accident, and this equipment is supplied via the emergency board, and it does not
have UPS back-up, then the Emergency Electrical Supply should be considered
Safety Critical. If the equipment is connected to a UPS then the UPS should supply
the equipment for the duration of a Major Accident until either the event is over or
the installation has been abandoned.
The assessment should take into account documented emergency procedures and
response.
Hydrants.
Hoses.
Couplings.
Nozzles.
When selecting manual fire fighting equipment consideration should be given to the
level of benefit gained against identified Major Accident Hazards. It is recommended
that Installation Safety Personnel and the Emergency Procedures Manual should be
referenced to ascertain the likelihood that manual fire-fighting systems would be
used during a Major Accident for which other fire fighting systems such as deluge
are provided.
However, in some cases, the prompt and appropriate use of manual fire-fighting
equipment may prevent a small fire which in its own right would not be considered to
be a Major Accident Hazard from causing escalation that could lead to a Major
Accident. This use of manual fire fighting in this role could be deemed to be Safety
Critical.
During most Major Accidents it is essential to monitor the status of the plant to
determine which safety systems have operated and whether the incident is
controlled or presenting a threat to the integrity of the installation. The Process
Control system allows monitoring of pressures, levels and temperatures. To
determine whether this information is Safety Critical during a Major Accident the
assessment should consider how critical this facility would be during an incident,
and if there are any other means of providing process monitoring facilities.
Gutters (Onshore)
Gutters (Onshore)
Safety Critical PSE will be that equipment supplied on an installation which may be
required to enable personnel to escape to the TR and/or evacuate the installation
during a Major Accident. It will also include equipment required by the Emergency
Support Crew / Emergency Response Team to carry out specific functions as
identified in the emergency response plan.
Lifejackets, (Offshore).
Safety Critical Rescue Facilities will be all those facilities required to enable
personnel to be rescued from the sea following evacuation from the platform, or
from a helicopter ditching.
Dacon scoops which are deployed when other rescue methods are not safe
to deploy due to weather conditions.
Lifeboats, Free-fall Lifeboats (FFLBs) or TEMPSCs are Safety Critical as they may
be required during a Major Accident where there is either insufficient time to
evacuate the installation by helicopter or it is impossible for the helicopter to land
safely on the installation.
Included in the scope of this SCE will be all the facilities required to allow safe use
of the lifeboats/FFLBs/TEMPSC to evacuate the platform safely when the primary
method, (i.e. Helicopter) is not available.
All Lifeboats/FFLBs/TEMPSCs.
Sprinkler System.
Safety Critical Tertiary Means of Escape will be the facilities required to enable
personnel to evacuate the platform in the event that they are unable to use the
primary (helicopter) or secondary (lifeboats) means.
Liferafts.
Scramble nets and knotted ropes (where provided), which are not the
preferred means of escape, will not be considered as Safety Critical provided
sufficient other means of escape are available on the installation.
Assurance Task Ref. Assurance Task Description Acceptance (Pass / Fail) Criteria
Assurance Task Ref. Assurance Task Description Acceptance (Pass / Fail) Criteria
Structural Failure Details of Survivability requirements against Structural Failure Details of measurable pass / fail criteria.
Ship Collision Details of Survivability requirements against Ship Collision Details of measurable pass / fail criteria.
DEPENDENCY
AM Amplitude Modulation
BA Breathing Apparatus
BOP Blowout Preventor
CAP Civil Aviation Publication
CCTV Closed Circuit Television
CO2 Carbon Dioxide
DEP Design & Engineering Practice
EDP Emergency Depressurisation
Donut Personal Emergency Descent Device
EP Exploration & Production
EPIRB Emergency Position Indication Response Beacon
ERT Emergency Response Team
ESD Emergency Shut Down
ESDV Emergency Shutdown Valve
F&G Fire & Gas
FLOC Functional Location (SAP)
FM Frequency Modulation
FPSO Floating Production Storage & Offloading (Vessel)
FRC Fast Rescue Craft
FWS Fine Water Spray
GBS Gravity Base Structure
H2S Hydrogen Sulphide
HF High Frequency
HIPPS High Integrity Pressure Protection System
HSE Health, Safety & Environmental
HV High Voltage
HVAC Heating, Ventilation and Air Conditioning
ICC Installation Control Centre
ICP Independent Competent Person
IEC International Electrical Council
IG Inert Gas
IDC Inter-discipline Document Check
IPF Instrumented Protective Function
KO Knock-Out (Drum)
LMGV Lower Master Gate Valve
DEP 80.80.00.15 EPE
March 2005
Page 88