1MW AND 1.25MWPV Grid-ConnectedInverter Installation Manual PDF

1MW/1.
25MW PV Grid-Connected
Inverter Installation Manual
TBEA XIAN ELECTRIC TECHNOLOGY CO., LTD.

Content
1 About this manual ........................................................................................... 1
1.1 Scope of application ............................................................................. 1
1.2 Use of manual ...................................................................................... 1
1.3 Symbols explanation ............................................................................ 1
2 Safety instructions ........................................................................................... 3
3 Inverter introductions ...................................................................................... 5
3.1 Diagram of the mounting hole sites at the inverter bottom .................. 5
3.2 Internal terminals ................................................................................. 5
4 Installation requirements ................................................................................. 8
4.1 Basic requirements ............................................................................... 8
4.2 Environmental requirements ................................................................ 9
4.3 Site requirements................................................................................ 10
4.4 Cabling requirements ......................................................................... 14
5 Installation procedures .................................................................................. 16
6 Preparations for installation .......................................................................... 17
6.1 Pre-installation check ......................................................................... 17
6.2 Installation tools and parts ................................................................. 17
7 Mechanical installations ................................................................................ 18
7.1 Packaging disassembly ...................................................................... 18
7.2 Inverter fixing .................................................................................... 18
7.3 Air duct installation ............................................................................ 18

8 Electrical connections ................................................................................... 22
8.1 Safety instructions .............................................................................. 22
8.2 Input and output requirements ........................................................... 23
8.3 Cable requirements ............................................................................ 23
8.4 Terminal tightening torque requirements ........................................... 24
8.5 DC-side connections .......................................................................... 25
8.6 AC-side connections .......................................................................... 27
8.7 Grounding wire connections .............................................................. 30
8.8 Communication connections .............................................................. 31
8.9 Auxiliary function wirings ................................................................. 33
8.10Negative electrode grounding requirements for surge protector
withstand voltage at low voltage side of step-up transformer .......... 35
8.10.1 Introduction of thin-film cell module characteristics ............ 35
8.10.2 Requirements for main equipment in PV power generation
system................................................................................... 36
9 Installation check .......................................................................................... 37
10 Transport and storage .................................................................................. 38
10.1 Transport with packaging ................................................................. 39
10.2 Handling without packaging ............................................................ 41
10.3 Packaging and handling precautions ................................................ 42
10.4 Inverter storage ................................................................................ 43
11 Contact us .................................................................................................... 45
1MW/1.25MW PV Grid-Connected Inverter Installation Manual
1 About this manual
1.1 Scope of application
The manual provides the detailed installation and operating instructions of
the TC1000KH-M/ TC1250KH-M PV grid-connected inverter of TBEA Xi'an
Electric Technology Co., Ltd.
1.2 Use of manual
This manual is specially prepared for the installation or operation
personnel of the inverter, and the installer and operator need to have certain
professional knowledge about electric and mechanism, and be familiar with the
characteristics of the electrical and mechanical principle diagrams and
electronic parts and components.
The content of this manual will be constantly updated and revised.
However, it is inevitable that there may be slight inconsistence to the real
product. The product purchased by the user shall prevail, and the user can
obtain a copy of the latest version of the manual through the sales channel.
1.3 Symbols explanation
This manual provides relevant information of the product, to ensure the
user's personal and property safety when using the product, as well as the
efficient use of the product. Please read the following symbols explanation
carefully prior to using the product, to better make use of this manual.
Warning!
Warning indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Note!
Note provides tips that are valuable for the optimal installation
and operation of your product.
Electric shock hazard!
Electric shock hazard indicates that the part has the electric
shock hazard and may cause danger to users safety; and do not
touch!
Grounding!
Grounding indicates the mark of protecting the grounding.
Warning!
The capacitor needs to discharge for 20 minutes
after all the powers are disconnected, to prevent
electric shock.
2
2 Safety instructions
Warning!
When using this control equipment, please read the safety
instructions carefully.
During the implementation of wirings-layout and maintenance, please
make sure to cut off all the switches inside the inverter.
Do not expose the inverter to rain, snow and frost, fog, oil and dust, etc.
The location to install the inverter should be kept in good ventilation; and
the air inlet should be not obstructed, in order to ensure that the control
system can work well inverter.
Grounding terminals of the inverter must be grounded well, to ensure the
safe and stable running of the system.
Do not reversely connect the input positive (+) and negative (-) electrodes
of the equipment cabinet.
Non-professionals are strictly prohibited to open the door panel of the
inverter on the equipment without permission, to prevent the risk of
electric shocks.
This inverter should keep off fire, and can be installed neither in
flammable or explosive environment; nor next to the equipment of no fire
protection, such as gasoline generators, diesel fuel barrels or other

3
flammable materials.
Due to the relatively-larger current when the system is at work, all wiring
terminals and bolts should be fastened tightly and a good contact in
wirings should be provided.
Do not touch any live parts of the inverter, do not connect or disconnect
the leading wire and terminal when the system is energized.
The equipment can only be operated by the qualified technical personnel.
Without the external power input, a high voltage may exist inside the
equipment. Do not touch it!
4
3 Inverter introductions
3.1 Diagram of the mounting hole sites at the inverter bottom
Specific mounting dimensions are as shown below:
Figure 3-1 Diagram of the mounting hole sites at the inverter bottom
Note!
All measurements given in the figures of this manual are in
mm.
3.2 Internal terminals
Main switching elements and terminals inside of an inverter
5
(a) DC-side terminals
bAC-side terminals
Figure 3-2 Terminals inside of a standard inverter
6
Table 3-1 Detailed descriptions of switching elements and terminals
No. Name Descriptions
This switching element is placed between the PV

PV array input circuit
1 array and inverter, and is used for connecting or
breaker
disconnecting the PV array and inverter.
PV array input positive This cooper bar is the output positive electrode
2
electrode (+) used to connect the PV array.
PV array input negative This cooper bar is the output negative electrode
3
electrode (-) used to connect the PV array.
Surge protection This surge protector is used for preventing the surge
4 module at the DC input at the DC side.
side
This switching element is connected between the
AC output circuit inverter output end and grid, and is used for
5
breaker connecting or disconnecting the inverter and grid at
any time, to play a protection role.
Surge protection This surge protector is used for preventing the surge
6 module at the AC at the AC side.
output side
7 Grid access terminal It is used to connect the grid cable.
8 Grounding terminal It is used to connect the grounding wire.
7
4 Installation requirements
4.1 Basic requirements
The inverter protection class is IP20, do not place it in damp or relatively
dusty places;
The inverter is installed indoors, avoiding the sunlight and rain;
Due to the noise generated during the running process, the inverter should
be preferably installed far away from the place people live
The inverter should be installed on the smooth ground, to guarantee the
inverter will not shake after the installation
Enough space should be kept between the installation location of the
inverter and the wall, and ensure good ventilation and heat dissipation
indoors;
The inverter should be easy for the personnel to operate and maintain after
the installation;
The indoor ambient temperature should be kept within a specified range
(25C~+60C);
The inverter should be provided with a certain seismic capacity after the
installation.
8
4.2 Environmental requirements
The inverter needs to be installed in the control room, and the ground,
space, cable trunk, air duct, ventilation and various protective measures are
required to be designed in a strict way and meet the requirements in table 4-1.
Table 4-1 Installation environment requirements
Items Requirements
Inclination of the ground 1 ;
0.4g,
Seismic capacity is greater than 8 level: horizontal
Installation site vertical 0.2g;
Be installed vertically on the solid base indoors, and the
cooling medium is the air.
Ambient -25C ~+60C (the air temperature change is less than
Working conditions
temperature 0.5C/min)
0%~95% (no condensation generated due to temperature
Relative humidity
changes)
Other climatic No ice, rain, snow, hail, etc., air pressure of 70~106kPa
conditions
Sand: <30mg/m3
Dust (floating): <0.2mg/m3
Dust and solid
Dust (deposition): <1.5mg/(m2h)
particle contents
The dust indoor is roughly comparable to that in the
atmosphere.
Note:
1. The dust prevention requirements specified in the environmental conditions should be
satisfied.
2. After the external cables (grounding wires, the main circuit cables and control signal
wires) are drawn into the inverter to connect, the drawing hole must be enclosed
completely with fire clays.
3. In the case of the installation of exhaust pipes, the exhaust pipes should be of
waterproof and ratproof, etc.
4. The filter net should be installed at the air inlet indoor.
9
4.3 Site requirements
Construction requirements of the inverter base installation
1 Base accuracy requirements
Levelness: the base length tolerance should be controlled within
1mm/1000 mm;
Parallelism: the base length tolerance should be controlled within
1mm/1000 mm;
The height difference between the front and rear bases should be
controlled within 1mm/1000mm.
2Connection between the inverter and its base
The inverter is required to be connected with the base by M12 bolts or the
welding manner, and the space between points welding cannot be more than
400mm, and each weld length cannot be less than 50mm.
Cable trench construction requirements
The 1MW/1.25MW PV grid-connected inverter uses the way of
lower-incoming wires and lower-outgoing wires. The cables connecting the
inverter with the outside should go along the cable trenches according to the
recommendation, for easy installation and maintenance. Power cables control
cables and other cables related to the project should all go along the cable
trenches. The construction of the s should be conduc ted according to the
corresponding national standards, and the weight and dimensions of the
10
equipment should be fully considered.
When laying the cables, the communication, control and power cables
should be laid separately, meanwhile, the DC and AC circuits should be laid
separately too, in favor of the installation and maintenance, and reducing the
interference of the power circuits to the communication and control signal
lines.
Installation location and space requirements
The inverter installation location and space requirements are as shown in
figure 4-1:
Ceiling
Min650
Air outlet
Extermal
Front air flue
Min1000 10001200
110-120mm 80-90mm
Burled 12# or 10# channel steds

under the coment floor;the
plane of the channel steels shall
Cable trench
be level as the coment floor.
Figure 4-1 Inverter installation location dimensions
11
Inverter wind direction
The fan is installed at the top of the inverter, a forced cooling
heat-dissipating method is used for the whole machine, and the specific
inverter wind rose is as follows:
Note!
Arrows in the figure shows the wind directions.
Air outlet
Air inlet
Figure 4-2 Inverter wind rose
Inverter air duct
The inverter air duct location map is as shown in Figure 4-3:
12
Figure 4-3 Air duct location map

Ceiling
Min650
Air outlet
Extermal
Front air flue
Min1000 10001200
80-90mm 80-90mm
Burled 12# or 10# channel steds

under the coment floor;the
plane of the channel steels shall
Cable trench
be level as the coment floor.
Figure 4-4 Recommended air duct dimensions

13
Ventilation environment
a. The air duct should be avoided being installed at the places of poor
ventilation;
b. The air flow should be ensured to be smooth at the air inlet, and the
effective inlet air rate cannot be less than 7000m3/h, while the
effective inlet air area cannot be less than 0.75m2;
c. The air inlet should be provided with the functions of sand and dust
prevention.
4.4 Cabling requirements
The cables used in the system can generally be divided into power, control
and communication cables.
When laying the communication cables, the cables need to stay away
from the power cables, and the cables at the intersection need to maintain
a right angle. The length of the communication cables should be as short
as possible, and they should be kept a certain distance away from the
power cables.
The power, control and communication cables should be placed in
separate cable trenches, in order to avoid the power and other cables being
laid together for a long distance, reducing the electromagnetic interference
generated from the output voltage transient.
14
The distances between the power, control and communication cables
should be more than 200mm, in the case of a cross distribution of the
leading wire, 90 degrees of the crossing angle should be used and the
distance can be appropriately reduced.
The corresponding relation between the shortest spatial distance
recommended between the paralleled shielded data and power cables, and
the site is shown in table 4-2.
Table 4-2 Cabling space of signal lines and power cables
Paralleling lengths
Minimum space distances (m)
(m)
200 0.3
300 0.5
500 1.2
Note: The data line should be as close to the earth surface or support laid-out wires such as
support beams, steel tanks and metal rails, etc. as possible.
15
5 Installation procedures
The overall installation procedures of the inverter:

Pre-installation
preparations
connections
Mechanical
installation
Saling-up
Electrical
Check
Start
End
Figure 5-1 Installation procedures
Table 5-1 Installation procedure instructions

Installation Reference
Installation instructions
steps sections
Check any damages outside the inverter
Check any damages or looseness on the components
inside the inverter
Chapter VI
Preparations Check accessories are complete or not
Preparations
before the Check the installation environment meets the
for
installation requirements
installation
Whether there is the equipment which can be used to
lift the inverter on the site
Whether installation tools are complete
Use the lifting equipment to move the inverter to the
Chapter VII
Mechanical installation location
Mechanical
installation Use the bolts (or welding) to fix the installation base of
installations
the inverter to the installation ground
DC-side power cable wiring Chapter
Electrical AC-side power cable wiring VIII
connections Grounding wire connection Electrical
Communication cable connection connection
After the electrical installation, use the fire clay to seal
Sealing-up
the waterproof joints where any leakages occur
Check on the installation of mechanical parts Chapter IX
Check Check on the installation of electrical wiring parts Installation
Other matters check
16
6 Preparations for installation
6.1 Pre-installation check
Table 6-1 Pre-installation check of the product

Checked Substandard handling
Standards of acceptability
parts methods
Each Bolts (screws) are not loose, Fasten the bolts (screws), if any slips
fastening and the tightening mark is not occur on the bolts (screws), replace
bolt (screw) moved them with new standard parts
The operation of switches is
Switch
flexible, no phenomenon of Contact the supplier
operation
being stuck occurs
No loose, dropping or other
Circuit phenomena occur on the Tighten the connector assembly bolts
board connector assembly and leading (screws)
wire
Leading
wire No loosening Tighten the bolts (screws)
terminal
6.2 Installation tools and parts
Tools and parts used according to the installation requirements:
Cranes, forklifts or fork lift trucks (should have a sufficient carrying
capacity 2.5 tons);
Screwdrivers, wrenches and torque wrenches;
Strippers, terminal crimping machines and hot hair dryers;
Multimeters and phase-sequence meters.
17
7 Mechanical installations
7.1 Packaging disassembly
Remove the inverter transport package according to the following steps:
Remove four side plates and one top plate of the wooden packing case;
Remove the cushion pad and PE packaging bag;
Remove the bolts used to fix the inverter to the pallet.
7.2 Inverter fixing
First, move the inverter to the fixing location, and use the bolts (M12) or
welding manner to fix the inverter to the base.
7.3 Air duct installation
After the inverter is installed and fixed, the inverter air duct should be
installed, which discharges the heat from the inverter via the way of
exchanging the cold and hot air in order to ensure that the internal temperature
of the inverter does not exceed the working temperature.
The inverter air outlet dimensional drawing is as shown in Figure 7-1.
18
Figure 7-1 External air duct interface of inverter
Note!
The inverter air duct must be customized according to the
specific circumstances, wherein the inverter air duct
connection dimensions have been determined, and the
length dimensions should be determined according to the
distance between the installation location of the inverter in
the equipment room and the wall, the recommended
dimension of 1000mm is proposed to use.
The air duct installation steps are as follows:
Fix the inverter at the installation location, so that the air outlet of the
inverter faces the air outlet position of the equipment room, and ensure a
19
enough distance between the inverter and wall.
Drill the holes on the walls of the equipment room and embed rivet bolts
according to the flange installation dimensions at the air duct interfaces,
installation bracket and bend dimensions.
Air duct flange installation dimensions:
(a) AC-side air duct flange
(b) DC-side air duct flange
Figure 7-2 Air duct flange mounting hole sites dimensions
Bend installation dimensional drawing:
Figure7-3 Bend mounting hole sites dimensions
20
Install the air duct bracket, air duct, hose and elbow
The air duct is connected with the inverter, the hose connects between the
air duct and the wall, and the bend is installed on the wall outside the air outlet
of the equipment room, the installation effects are as shown in the figure
below:
Cabinet
Bend Hose
Wall
Hose
Bend Inverter
Hose
Hose
Bend Inverter
Hose
Figure7-4 Air duct installation effects
21
8 Electrical connections
8.1 Safety instructions
Warning!
Only the professional electrician or professionally qualified
personnel can carry out the electrical installation of the
product.
Warning!
The inverter can only be connected to the grid side after
getting the permission from the local power company and
completing the installation by the professional technicians.
All electrical installations must comply with local electrical
installation standards.
Warning!
For the 1MW/1.25MW PV grid-connected inverter, the

DC-side voltage is high up to 1000V, and the AC-side
voltage is up to 418V. Do not touch the live parts!

Make sure that both the DC and AC sides are not energized
before the installation and maintenance.

Some parts of the inverter are at high temperature; do not
place the inverter with flammable and explosive items

together.
22
8.2 Input and output requirements
PV array
The open-circuit voltage of the PV array positive and negative electrodes

cannot exceed 1000V; otherwise the equipment will be damaged.
Three-phase grid
The inverter will detect whether the grid meets the grid-connected
conditions continuously, the following grid restrictions meet the grid-connected

conditions.
Table 8-1 Grid requirements

Parameter
Parameter requirements
name
Grid voltage (V) 342418
Grid frequency (Hz) 4852
8.3 Cable requirements
The requirements to select the cables are as follows:
The current carrying capacity through the leading wire of 1mm2 is
recommended to be not more than 3A;
The leading wires of the same size and type should be selected for the
connecting wirings on the same side.
When connecting the input and output terminals correspondingly, each
connecting cable has the follow requirements:
23
Table 8-2 Connecting cable requirements
Cable size
Cables Terminal requirements
requirements (mm2)
300mm2/one line The cooper cold-pressed

PV array PV +
300mm /pc
2
connector must be used
300mm /one line
2
The cooper cold-pressed
PV array PV-
300mm /pc
2
Ground wire One line is 16mm2
400mm /one line
2
Grid Phase A
400mm /pc
2
400mm /one line
2
Grid Phase B
400mm2/pc connector must be used
400mm /one line
2
Grid Phase C
400mm /pc
2
8.4 Terminal tightening torque requirements
Table 8-3 Bolt tightening torque requirements
Bolts Tightening torques

Bolt/nut sizes Bolt class (Nm)
M4 4.8 1.6
M6 4.8 6
M8 4.8 14
M10 4.8 30
M16 4.8 120
5/16-18UNC 4.8 20
24
8.5 DC-side connections
Warning!
The open-circuit voltage of the PV array should not exceed
1000V; otherwise the equipment will be damaged, and the
multimeter must be used to measure the open-circuit voltage
of the PV array when connecting.
Warning!
The positive and negative electrodes of voltages in the PV
array cannot be connected reversely, the voltage gears of the
multimeter must be used to measure for confirmation.
Note!
The material of the external terminal connection points need
to be checked, if interconnected by cooper and aluminum
materials, the dedicated cooper and aluminum connector is
required, do not connect directly.
DC-side wiring steps are as follows:
Disconnect all the circuit breakers of the upper DC power distribution
cabinet, to ensure the DC-side wirings are not energized;
Use the multimeter to measure the open-circuit voltage of the PV array, to
ensure the open-circuit voltage does not exceed 1000V;
25
Use the multimeter to confirm the positive and negative electrodes of the
PV array, and connect the PV+ and PV- cables of the PV array to the
cooper bars of the DC input PV+ and PV- of the inverter (if the PV array
has two groups of input, the PV+ and PV- cables of each group of PV
array should be connected respectively to the corresponding wiring cooper
bars of each input group of the inverter);
Cable manufacturing requirements
The cables used for the DC input are cooper wire cables of 300mm2,
and SC300-16wiring cooper pig tails are recommended to use;
The positive and negative electrode cables of the PV array are fixed to the
DC input cooper bars of the inverter:
Select M16x45 boltsand for the tightening torques, refer to Table 8-3.
Note
PV+ and PV- earth insulation impedance shall be more than
40k (settable) and the inverter shall be in normal
operation. Large leakage current may be caused by
insulation fault.
26
Figure 8-1 DC-side terminals
8.6 AC-side connections
The AC-side output voltage of the inverter is 380Vac, and the voltage can
be connected to the medium-voltage and high-voltage grids via the
medium-voltage and high-voltage transformers. The wiring method to connect
the AC-side of the inverter and the grid is as described below
27
Warning!
When connecting the AC grid, disconnect the circuit breaker at
the AC-side, to ensure the AC-side is not energized. At the
same time, the operator must get the permissions from the
related departments and comply with all safety regulations
related to the grid.
Disconnect the circuit breaker at the AC-side, to ensure the AC-side
terminals are not energized (the multimeter is used to measure for
confirmation);
Determine the phase sequence of the AC output cables;
Cable manufacturing requirements: the cables used for AC output are
cooper wire cables of 300mm2, and SC300-16 wiring cooper pig tails are
recommended to use;
Connect the AC output terminals A, B and C to the corresponding
terminals at the low-voltage 380Vac side of the step-up transformer; select
the M16*45 bolts to connect the wiring cooper pig tails to the AC wiring
cooper bars by pressing, and then use the wrench to fasten the bolts, and
for the tightening torque, refer to table 8-3;
Make sure all wirings are secure and tightened.
28
Note!
After the installation, please check any heat-shrinkable
tubes are stuck at the connection between the wiring
cooper pig tail and cooper bar, if any parts are stuck,
remove the stuck parts, otherwise they may lead to poor
contact and damages on the equipment.
Note!
The output is connected to the low-voltage winding
of the transformer, so the N line is hung without
connection, and good insulation protection should
be kept.
Install the yellow, green and red heat-shrinking
tubes to the AC output three-phase cables (A, B
and C) respectively, in order to distinguish the
phase sequence.
The AC-side terminals are as shown in Figure 8-2.
29
Figure 8-2 AC-side terminals
Six wiring holes are reserved at each phase at the AC-side for the user,
and each mounting hole can be connected with one cable of < 400mm2.
8.7 Grounding wire connections
Warning!
The protective grounding wire must be connected correctly;
otherwise it will damage the equipment or affect the
personal safety.
The grounding cooper bars inside the inverter have been connected with
30
the inverter enclosure in a reliable way, so the user just needs to connect the
grounding cooper bars at the DC-side and AC-side, with the equipotential
devices at the installation site or electrical control room, and the contact must
be favorable, and the diameter of the cables used as the grounding wire should
be not less than 16mm2 and the grounding resistance should not exceed 0.1.
The grounding cooper bars are as shown in Figure 8-3.
Figure 8-3 Grounding cooper bar schematic
8.8 Communication connections
Use one twin-twisted shielded cable as the RS485 communication cable;
The inverter RS485 interface is located below the AC cabinet. Use the
twin-twisted shielded cable to draw out the communication cable from the
RS485 external interface, and connect it to the RS485 bus of the

31
background monitoring system directly (if the user has the protocol
converter of our company, connect it to the protocol converter directly);
After connecting the shielding layer of the shielded cable, use the single
point grounding at the monitoring terminal;
The terminals marked with 1 and 2 are of the external power input
AC220V;
The terminals marked with A and B are A and B terminals of the RS485.
Figure 8-4 External communication and external power interfaces
32
8.9 Auxiliary function wirings

Position Cable
Name Type Function
No. requirements
External power The conductor is of
1 L
supply at least 1.0mm2;
with an working
External power
2 N voltage 220V
supply
Background 485A
3
signal
Background 485B Input/ 485 twin-twisted
4 Communication output
signal output shielded cable
Background 485G
5
signal
Access control
6
switch signal 1 Dedicated for the
Input /
Access control equipment room
7
switch signal 2
Isolating
8 transformer
temperature PTA method single inverter,
Isolating with isolating
Typical
9 transformer transformer, connect
Input specifications
temperature PTB with the temperature
RVV30.5
PTB sensor of the
Isolating transformer
10
transformer
temperature PTB
Connect with
Equipment room Typical
equipment room
11 environment Input specifications
temperature sensor,
temperature PTA RVV30.5
signal + termina
33
Position Cable
Name Type Function
No. requirements
Connect with
Equipment room
equipment room
12 environment
temperature sensor,
temperature PTB
signal + terminal
Connect with
Equipment room
equipment room
13 environment
temperature sensor,
temperature PTB
signal + terminal
Grid-connected Dry contact output,
14 Typical
output node signal 1 feedback the signal of
output specifications
Grid-connected whether grid-connected
15 RVV20.5
output node signal 2 or not to the monitor
Transformer Typical
16
cooling fan L specifications
output Reserved
Transformer RVV20.75
17
cooling fan N
Smoke detector
18 Dedicated for the Typical
signal 1
Input integrated equipment specifications
Smoke detector
19 room RVV20.5
signal 2
20 Smoke detector DC Dedicated for the RVV20.5

power supply 24V+ 24V integrated equipment
room
Smoke detector output
21
power supply 24V0
34
8.10Negative electrode grounding requirements for surge

protector withstand voltage at low voltage side of step-up
transformer
8.10.1 Introduction of thin-film cell module characteristics
The PV cell modules in the PV power generation system can be divided
into crystalline silicon cell module and thin-film cell module according to the
material.
Due to the influences of the thin-film cell module's own structure and
sealing material, the cell body corrosion often occurs during use. To slow down
the corrosion of the thin-film cell module, the DC input negative electrode of
the inverter matching with the thin-film cell module should be grounded in the
actual application.
Figure 8-5 System of grid-connected inverter matching with thin-film cell module
35
8.10.2 Requirements for main equipment in PV power generation

system
When the DC input negative electrode of the inverter is grounded, in the
whole circuit from the inverter's output side to the step-up transformer's low
voltage side, the device connected with the ground will withstand the peak
value sum of the inverter input DC bus voltage and the inverter output phase
voltage, and therefore, special attention should be given to the withstand
voltage value of the device when selecting the type of device in the circuit.
Therefore, for the transformer connected with the inverter AC output side,
if the low voltage side of the transformer is provided with a surge protector, the
maximum withstand voltage value of the surge protector must be greater than
the peak value sum of the inverter's maximum DC input voltage and maximum
output AC phase voltage; otherwise, it may result in the surge protector
damage due to overvoltage.
36
9 Installation check
Check the installation of the inverter before it is put into use, pay
attention to the check in order to ensure the validity of each installation, in

accordance with the items listed in the table below.
Table 9-1 Installation checklist

Mechanical installation check items
Inverters are without any deformations or damages
The inverter base are secured and supported stably and reliably
There is sufficient space around the inverter
The temperature, humidity and ventilation situations of the environment the
inverter is exposed to meet the requirements
Cooling air flows smoothly
The inverter is sealed for protection completely and reliably
Whether each bolt (screw) connecting the cables is tightened or not
Electrical installation checks
The inverter is firmly grounded completely
The grid-side voltage is matched with the inverter unit rated output voltage
The grid-side connection phase sequence is correct, and the tightening torque
meets the requirements
The DC input is connected with the positive and negative electrodes correctly,
and the tightening torque meets the requirements
The communication wiring is correct, and is kept a certain distance from the
other cables
The external auxiliary power supply AC220V wiring is correct
Other checks
Whether the removed parts are installed at the normal locations
No tools, parts, conductive dust that generated from the drilling or any other
foreign matters are left inside the inverter
No condensed moisture or icing phenomenon occurs inside the inverter
Note!
After the check over the installation, conduct the power-on test
run by referring to the operating steps in the operation manual.

37
10 Transport and storage
The inverter is transported as a whole, the user can use the forklift to lift
the inverter at the bottom, or use the crane and mobile crane to move it by
moving the hand ring.
Warning!
The inverter cannot be disassembled or modified either in
transportation or installation as a whole. The faults caused by
any modifications without the authorization from our company
are not covered by the warranty at all.
Warning!
Do not lean, shake strongly or force suddenly the inverter, such
as a sudden lay-down or lift, during the process of the
movement.
Note!
Before the Inverter is moved to the predetermined position,
propose to lay out the DC input and AC main power cables
well, because the cables are relatively thick, once the inverter is
installed, the cabling operation will be very difficult to
complete.
38
10.1 Transport with packaging
During the transport, the transport with packages should be used as far as
possible and the transport should be conducted according to the various marks
on the packages in order to keep the inverter standing at a better protective
mode. The illustrated descriptions of packaging marks are as follows:
Table 10-1 Illustrated descriptions of packaging marks
Icons Meanings Icons Meanings

Pay attention to the
moisture-proof,
Center of gravity mark protecting the inverter
from the rain or
moisture
Do not place by
Place with the face up stacking for many
layers
Handle with care, to avoid any

damages on the inverter caused Do not place by
by the intense collision and dumping or
friction during the overturning
transportation process
The following important parameters are marked on the packaging case:
Table 10-2 Descriptions of marks on the packaging case
Name Descriptions
MODEL NO Inverter model
SIZE External packaging dimensions
N.W Inverter net weight
G.W Gross weight - inverter with the external packaging
39
Figure 10-1 Forklift transport with packaging
Crane handling
Cranes must be able to withstand the weight of more than 2.5T, and the
rated load of a single sling should be not less than 2.5T. Timbers or steel
structural members are required to support the sling at the top of the wooden
case; to avoid the wooden case being destroyed by pressures.
40
Figure 10-2 Lifting with packaging
10.2 Handling without packaging
Forklift handling
In forklift handling, the forklift tooth should go across the bottom of the
inverter from one side to the otheras shown in Figure10-3.
41
Figure 10-3 Forklift movement
10.3 Packaging and handling precautions
Note!
Pay attention to the center of gravity of the inverter, and
the forklift is recommended to be used for transporting or
moving the inverter as far as possible.
Packaged products should be able to be transported by any kind of
vehicles.
The handlings should be conducted according to the requirements of
various kinds of marks on the packing cases during the transportation
process.
42
The flip angle of the inverter is 20.
The equipment should be not titled for more than 10 at all sides for the
safety.
Place along the mark of Up on the packaging case in transportation, the
equipment should be secured, to prevent any vibrations, leanings and
other emergencies occur.
Waterproof tarpaulins should be used for packing in the transportation, to
prevent the equipment from moisture.
10.4 Inverter storage
Warning!
Do not store without the packaging!
Do not store in the environment with the direct
sunlight!
Do not lean the case or place it by stacking!
If the inverter needs to be stored, the storage should note:
If the external packaging has been removed, it should return to the original
state, and the desiccants inside the package are required to be retained, but
not be abandoned.
The ventilation and moisture-proof should be paid attention to during the
storage, and water-logging is prohibited in the storage environment.
43
The package should be inspected and checked to be intact regularly, if any
damages, it should be replaced immediately.
If the storage time is longer than six months, the package should be opened
and check, packaging again and replacing the desiccants.
The ambient temperature of the warehouse to store the products is -40C to
+70C, with a relative humidity of not more than 95%.
A variety of harmful gases and flammable, explosive and corrosive
chemicals are not allowed at all in the warehouse.
Neither can the equipment bear high pressures, nor absorb strong mechanical
vibrations, shocks and strong magnetic fields.
44
11 Contact us
If you have any questions on this product, please contact us, and the
contact details are as follows:
Company name: TBEA Xi'an Electric Technology Co., Ltd.
Address: TBEA New Energy XIAN Industrial Park, No. 70 Shanglinyuan 4th
Road, High-Tech Zone, Xian, Shaanxi, China
Zip code: 710119
Hotline: 400-606-6029
E-mail: tbeapower@tbea.com
Fax: 029-68760500-042
URL: http://www.tbeapower.com
45

1MW AND 1.25MWPV Grid-ConnectedInverter Installation Manual PDF

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TBEA XIAN ELECTRIC TECHNOLOGY CO., LTD.

1 About this manual ........................................................................................... 1

1.1 Scope of application ............................................................................. 1

1.2 Use of manual ...................................................................................... 1

1.3 Symbols explanation ............................................................................ 1

2 Safety instructions ........................................................................................... 3

3 Inverter introductions ...................................................................................... 5

3.2 Internal terminals ................................................................................. 5

4 Installation requirements ................................................................................. 8

4.1 Basic requirements ............................................................................... 8

4.2 Environmental requirements ................................................................ 9

4.3 Site requirements................................................................................ 10

4.4 Cabling requirements ......................................................................... 14

5 Installation procedures .................................................................................. 16

6 Preparations for installation .......................................................................... 17

6.1 Pre-installation check ......................................................................... 17

6.2 Installation tools and parts ................................................................. 17

7 Mechanical installations ................................................................................ 18

7.1 Packaging disassembly ...................................................................... 18

7.2 Inverter fixing .................................................................................... 18

7.3 Air duct installation ............................................................................ 18

8.1 Safety instructions .............................................................................. 22

8.2 Input and output requirements ........................................................... 23

8.3 Cable requirements ............................................................................ 23

8.4 Terminal tightening torque requirements ........................................... 24

8.5 DC-side connections .......................................................................... 25

8.6 AC-side connections .......................................................................... 27

8.7 Grounding wire connections .............................................................. 30

8.8 Communication connections .............................................................. 31

8.9 Auxiliary function wirings ................................................................. 33

8.10Negative electrode grounding requirements for surge protector

withstand voltage at low voltage side of step-up transformer .......... 35

8.10.1 Introduction of thin-film cell module characteristics ............ 35

8.10.2 Requirements for main equipment in PV power generation

9 Installation check .......................................................................................... 37

10 Transport and storage .................................................................................. 38

10.1 Transport with packaging ................................................................. 39

10.2 Handling without packaging ............................................................ 41

10.3 Packaging and handling precautions ................................................ 42

10.4 Inverter storage ................................................................................ 43

1 About this manual

1.1 Scope of application

The manual provides the detailed installation and operating instructions of

the TC1000KH-M/ TC1250KH-M PV grid-connected inverter of TBEA Xi'an

Electric Technology Co., Ltd.

1.2 Use of manual

This manual is specially prepared for the installation or operation

characteristics of the electrical and mechanical principle diagrams and

electronic parts and components.

The content of this manual will be constantly updated and revised.

However, it is inevitable that there may be slight inconsistence to the real

1.3 Symbols explanation

This manual provides relevant information of the product, to ensure the

Warning indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

and operation of your product.

Electric shock hazard!

Grounding indicates the mark of protecting the grounding.

The capacitor needs to discharge for 20 minutes

after all the powers are disconnected, to prevent

When using this control equipment, please read the safety

During the implementation of wirings-layout and maintenance, please