Professional Documents
Culture Documents
Product description
Precision screw jack HSG lifting force 2.5 kN to 500 kN
INKOMA-precision screw jacks are high quality engineering
products for precise lifting, lowering and pivoting of loads, and
are, under normal operation, maintenance free.
The use of high quality grey cast iron and aluminium in the
production of the housings guarantees a long life and a high
operating margin. All housings have a cubic form and are
machined on all faces.
2005.01
www.INKOMA.de 001
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Contents list
HSG precision screw jacks with rotating and translating spindles
page
Versions / design of the lifting system
version R (rotating spindle), versions S, SA, SV, SVA (translating spindle) 004 - 005
procedures
page
Dimensions HSG-0 to HSG-2
trapezoidal spindle 006 - 007
rotating and translating versions (R, S, SA, SV, SVA)
page
Dimensions HSG-3 to HSG-5
trapezoidal spindle 008 - 009
rotating and translating versions (R, S, SA, SV, SVA)
page
Dimensions HSG-200 to HSG-500
trapezoidal spindle 010 - 011
rotating and translating versions (R, S, SA, SV, SVA)
page
Trapezoidal spindles for HSG-1 to HSG-500
standard dimensions 012 - 013
page
Dimensions HSG-1 to HSG-5
ball screw spindle 014 - 015
translating version (SA, SVA)
page
Dimensions HSG-0 to HSG-200
ball screw spindle 016 - 017
rotating version (R)
page
Flanged nut dimensions
flanged nut to DIN 69051 for ball screw spindle
rotating version (R) 018 - 019
page
HSG - KSH selection of screw jacks
2005.01
www.INKOMA.de 002
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Contents list
HSG precision screw jacks with rotating and translating spindles
page
HSG - KSH definition of the applied loads,
page
HSG - KSH calculations
page
HSG - KSH calculations
i torque in the lifting spindle MSp. [Nm], braking torque MBr. [Nm]
input torque Min. [Nm] for each screw jack
026 - 027
page
HSG - KSH calculations
page
HSG - KSH gear housing material / installation and
i maintenance instructions
gear housing material selection table
installation, maintenance (HSG-0 to HSG-5)
030 - 031
page
1. HSG - KSH questionnaire / accessories
2. ........................ for quotation purposes 032 - 033
3. ....... ....... accessories for version R (rotating spindle)
...
page
1. HSG - KSH accessories
2. ........................ accessories for version S (translating spindle) 034
3. ....... .......
...
2005.01
www.INKOMA.de 003
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Versions
Version R (rotating spindle)
In version R (rotating spindle) linear motion of the nut results
from rotational motion in the spindle.
In this version the spindle is axially fixed in the gear housing.
Rotating spindle
Version R
Translating spindle
2005.01
www.INKOMA.de 004
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Establish length of the spindle [mm], lifting speed Vlift [m/min] and effective lifting force Feff. [kN] for individual screw jacks.
If the duty is relatively light it is not necessary to calculate the ED [%/h] (see page 23) e.g. where adjustments are small or
duty is very low.
Pre-selection of the screw jack size based on the effective lifting force Feff. [kN] lifting speed Vlift [m/min] and duty ED [%/h]
(see page 23).
no
Is the spindle loaded in compression?
yes
Checking the spindle for buckling Fcrit. [kN] (see page 24).
Checking the critical spindle speed ncrit. [1/min] (see page 25).
Calculation of the torque in the lifting spindle MSp. [Nm] (see page 26).
yes
Calculation of the required braking torque MBr. [Nm] (see page 26).
Calculation of the required input torque Min. [Nm] per screw jack (see page 27).
Calculation of the total input torque Mtot. [Nm] for the system (see page 28).
Calculation of the required input speed nin. [1/min] (see page 29).
Calculation of the required input power Pin. [kW] (see page 29).
Calculation of the actual lifting speed Vlift act. [m/min] and motor selection (see page 29).
2005.01
www.INKOMA.de 005
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
L9
S: Translating spindle L= length of the running nut; D5
L13
see catalogue accessories
SA: Translating spindle L8 for HSG and KSH
with travel limiter
Z = L5 + stroke + L
Z = L10 + stroke
L
Version Version
stroke
SVA: Translating spindle R S, SA, SV, SVA
with rotation prevention
stroke
L11 L12
d1 h9
L6 L7
Lubrication: Grease F
F H21, H22 deep
Material: see page 30
H6 H4 0,1
H1 -0,1
H3 0,1
H8 H 9 0,1 H8
W k6
W1 P9 d3
H17
H13
H14 0,1
H18
INKOMA
HSG
C D
H15
A
H13
H17
W2
W3
H11 H12
H10 -0,1
Ordering example:
Precision screw jack
Size 1
Rotating spindle
Stroke 500 mm
Ratio N (normal)
Gear housing material grey cast iron
HSG - 1 - R - 500 - N - GG - A B
2005.01
www.INKOMA.de 006
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
lifting force 2)
Dimensions [mm]
max. static
revolution
Lift per
Mass
Ratio
Order code N/L N / L d D5 d1 d21) d3 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 W W1 W2 W3
[kN] [mm] i [kg]
HSG-0-R-stroke-N/L 2,5 1 / 0,25 4:1 / 16:1 0,8 Tr16x4 10 26 26 - 44 12 10 10 12 - - - - - - 9 3 20 16
HSG-0-S-stroke-N/L 2,5 1 / 0,25 4:1 / 16:1 0,8 Tr16x4 M10 26 - 28 - - - - - 30 12 3 15 25 - 9 3 20 16
HSG-0-SA-stroke-N/L 2,5 1 / 0,25 4:1 / 16:1 0,8 Tr16x4 M10 26 - 28 - - - - - 30 12 3 15 - 45 9 3 20 16
HSG-0-SV-stroke-N/L 2,5 1 / 0,25 4:1 / 16:1 0,8 Tr16x4 M10 26 - 28 - - - - - 30 12 3 15 25 - 9 3 20 16
HSG-0-SVA-stroke-N/L 2,5 1 / 0,25 4:1 / 16:1 0,8 Tr16x4 M10 26 - 28 - - - - - 30 12 3 15 - 45 9 3 20 16
Dimensions [mm]
Order code H1 H2 H3 H4 H5 H6 H7 1) H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 CAD-No.:
2007.01
www.INKOMA.de 007
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
L9
S: Translating spindle L= length of the running nut; D5
L13
see catalogue accessories
SA: Translating spindle L8 for HSG and KSH
with travel limiter
Z = L5 + stroke + L
Z = L10 + stroke
L
Version Version
stroke
SVA: Translating spindle R S, SA, SV, SVA
with rotation prevention
stroke
L11 L12
d1 h9
L6 L7
Lubrication: Grease F
F H21, H22 deep
Material: see page 30
H6 H4 0,1
H1 -0,1
H3 0,1
H8 H 9 0,1 H8
W k6
W1 P9 d3
H17
H13
H14 0,1
H18
INKOMA
HSG
C D
H15
A
H13
H17
W2
W3
H11 H12
H10 -0,1
Ordering example:
Precision screw jack
Size 3
Rotating spindle
Stroke 500 mm
Ratio N (normal)
Gear housing material grey cast iron
HSG - 3 - R - 500 - N - GG - A B
2005.01
www.INKOMA.de 008
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
lifting force 2)
Dimensions [mm]
max. static
revolution
Lift per
Mass
Ratio
Order code N/L N/L d D5 d1 d2 1) d3 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 W W1 W2 W3
[kN] [mm] i [kg]
HSG-3-R-stroke-N/L 25 1 / 0,25 6:1 / 24:1 6,2 Tr30x6 20 46 46 - 80 14 21 20 25 - - - - - - 16 5 43 36
HSG-3-S-stroke-N/L 25 1 / 0,25 6:1 / 24:1 6,2 Tr30x6 M20 46 - 50 - - - - - 50 23 5 22 35 - 16 5 43 36
HSG-3-SA-stroke-N/L 25 1 / 0,25 6:1 / 24:1 6,2 Tr30x6 M20 46 - 50 - - - - - 50 23 5 22 - 58 16 5 43 36
HSG-3-SV-stroke-N/L 25 1 / 0,25 6:1 / 24:1 6,2 Tr30x6 M20 46 - 50 - - - - - 50 23 5 22 35 - 16 5 43 36
HSG-3-SVA-stroke-N/L 25 1 / 0,25 6:1 / 24:1 6,2 Tr30x6 M20 46 - 50 - - - - - 50 23 5 22 - 58 16 5 43 36
Dimensions [mm]
Order code H1 H2 H3 H4 H5 H6 H71) H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 CAD-No.:
HSG-4-R-stroke-N/L 117 58,5 55 55 11,5 31 37 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-401
HSG-4-S-stroke-N/L 117 58,5 55 55 11,5 31 - 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-402
HSG-4-SA-stroke-N/L 117 58,5 55 55 11,5 31 - 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-402
HSG-4-SV-stroke-N/L 117 58,5 55 55 11,5 31 - 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-402
HSG-4-SVA-stroke-N/L 117 58,5 55 55 11,5 31 - 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-402
HSG-5-R-stroke-N/L 160 80 70 70 11 45 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-501
HSG-5-S-stroke-N/L 160 80 70 70 11 45 - 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-502
HSG-5-SA-stroke-N/L 160 80 70 70 11 45 - 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-502
HSG-5-SV-stroke-N/L 160 80 70 70 11 45 - 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-502
HSG-5-SVA-stroke-N/L 160 80 70 70 11 45 - 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-502
1) also supplied without locating diameter
2007.01
www.INKOMA.de 009
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
L9
S: Translating spindle L= length of the running nut; D5
L13
see catalogue accessories
SA: Translating spindle L8 for HSG and KSH
with travel limiter
Z = L5 + stroke + L
Z = L10 + stroke
L
Version Version
stroke
SVA: Translating spindle R S, SA, SV, SVA
with rotation prevention
stroke
L11 L12
d1 h9
L6 L7
Lubrication: Grease F
F H21, H22 deep
Material: see page 30
H6 H4 0,3
H1 0,4
H3 0,3
H8 H 9 0,4 H8
W k6
W1 P9 d3
H17
H13
INKOMA
HSG
H16
C D
H15
A
H13
H17
W2
W3
H11 H12
H10
Ordering example:
Precision screw jack
Size 200
Rotating spindle
Stroke 500 mm
Ratio N (normal)
2005.01
www.INKOMA.de 010
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
lifting force 2)
Dimensions [mm]
max. static
revolution
Lift per
Mass
Ratio
Order code N/L N / L d D5 d1 d2 d3 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 L15 W W1 W2 W3
[kN] [mm] i [kg]
HSG-200-R-stroke-N/L 200 1 / 0,25 10:1 / 40:1 57 Tr70x10 55 120 105 - 160 40 25 25 70 - - - - - - 30 8 65 56
HSG-200-S-stroke-N/L 200 1 / 0,25 10:1 / 40:1 57 Tr70x10 M56x2 120 - 110 - - - - - 110 40 12 58 60 - 30 8 65 56
HSG-200-SA-stroke-N/L 200 1 / 0,25 10:1 / 40:1 57 Tr70x10 M56x2 120 - 110 - - - - - 110 40 12 58 - 115 30 8 65 56
HSG-200-SV-stroke-N/L 200 1 / 0,25 10:1 / 40:1 57 Tr70x10 M56x2 120 - 110 - - - - - 110 40 12 58 60 - 30 8 65 56
HSG-200-SVA-stroke-N/L 200 1 / 0,25 10:1 / 40:1 57 Tr70x10 M56x2 120 - 110 - - - - - 110 40 12 58 - 115 30 8 65 56
HSG-500-R-stroke-N/L 500 1 / 0,25 14:1 / 56:1 165 Tr120x14 95 170 - 1) - 240 60 30 30 120 - - - - - - 48 14 - 90
HSG-500-S-stroke-N/L 500 1 / 0,25 14:1 / 56:1 165 Tr120x14 M100x3 170 - 180 - - - - - 200 60 22 118 115 - 48 14 - 90
HSG-500-SA-stroke-N/L 500 1 / 0,25 14:1 / 56:1 165 Tr120x14 M100x3 170 - 180 - - - - - 200 60 22 118 - 155 48 14 - 90
HSG-500-SV-stroke-N/L 500 1 / 0,25 14:1 / 56:1 165 Tr120x14 M100x3 170 - 180 - - - - - 200 60 22 118 115 - 48 14 - 90
HSG-500-SVA-stroke-N/L 500 1 / 0,25 14:1 / 56:1 165 Tr120x14 M100x3 170 - 180 - - - - - 200 60 22 118 - 155 48 14 - 90
Dimensions [mm]
Order code H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 CAD-No.:
HSG-200-R-stroke-N/L 165 82,5 80 80 20 42,5 45 25 190 2402) 80 60 25 170 110 220 67,5 355 M30 36 M16 20 73-201
HSG-200-S-stroke-N/L 165 82,5 80 80 20 42,5 - 25 190 2402) 80 60 25 170 110 220 67,5 355 M30 36 M16 20 73-202
HSG-200-SA-stroke-N/L 165 82,5 80 80 20 42,5 - 25 190 2402) 80 60 25 170 110 220 67,5 355 M30 36 M16 20 73-202
HSG-200-SV-stroke-N/L 165 82,5 80 80 20 42,5 - 25 190 2402) 80 60 25 170 110 220 67,5 355 M30 36 M16 20 73-202
HSG-200-SVA-stroke-N/L 165 82,5 80 80 20 42,5 - 25 190 2402) 80 60 25 170 110 220 67,5 355 M30 36 M16 20 73-202
HSG-300-R-stroke-N/L 220 110 - - - - - 1) 30 225 285 100 60 30 190 125 250 67,5 385 M36 49 - - 73-301
HSG-300-S-stroke-N/L 220 110 - - - - - 30 225 285 100 60 30 190 125 250 67,5 385 M36 49 - - 73-302
HSG-300-SA-stroke-N/L 220 110 - - - - - 30 225 285 100 60 30 190 125 250 67,5 385 M36 49 - - 73-302
HSG-300-SV-stroke-N/L 220 110 - - - - - 30 225 285 100 60 30 190 125 250 67,5 385 M36 49 - - 73-302
HSG-300-SVA-stroke-N/L 220 110 - - - - - 30 225 285 100 60 30 190 125 250 67,5 385 M36 49 - - 73-302
HSG-400-R-stroke-N/L 250 125 - - - - - 1) 35 265 335 125 70 30 240 150 300 85 470 M36 49 - - 73-401
HSG-400-S-stroke-N/L 250 125 - - - - - 35 265 335 125 70 30 240 150 300 85 470 M36 49 - - 73-402
HSG-400-SA-stroke-N/L 250 125 - - - - - 35 265 335 125 70 30 240 150 300 85 470 M36 49 - - 73-402
HSG-400-SV-stroke-N/L 250 125 - - - - - 35 265 335 125 70 30 240 150 300 85 470 M36 49 - - 73-402
HSG-400-SVA-stroke-N/L 250 125 - - - - - 35 265 335 125 70 30 240 150 300 85 470 M36 49 - - 73-402
HSG-500-R-stroke-N/L 266 133 - - - - - 1) 35 290 360 135 75 35 260 165 330 100 530 M42 56 - - 73-501
HSG-500-S-stroke-N/L 266 133 - - - - - 35 290 360 135 75 35 260 165 330 100 530 M42 56 - - 73-502
HSG-500-SA-stroke-N/L 266 133 - - - - - 35 290 360 135 75 35 260 165 330 100 530 M42 56 - - 73-502
HSG-500-SV-stroke-N/L 266 133 - - - - - 35 290 360 135 75 35 260 165 330 100 530 M42 56 - - 73-502
HSG-500-SVA-stroke-N/L 266 133 - - - - - 35 290 360 135 75 35 260 165 330 100 530 M42 56 - - 73-502
2007.01
www.INKOMA.de 011
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
H1
Tr
d2
d3
d
2005.01
www.INKOMA.de 012
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Section modulus
Dimensions [mm]
Straightness
(with =0,1)
Lead angle
Precision
Mass
Size d d2 min d2 max d3 H1 [m/ [mm/
300mm] 300mm] [-] [kg/m] [cm4] [cm3] [cm3] [kg m2 /m]
Tr 16 x 4 16 13,640 13,905 10,80 2 50 0,1 511' 0,46 1,21 0,067 0,124 0,248 2,96 x 10-5
Tr 18 x 4 18 15,640 15,905 12,80 2 50 0,1 432' 0,43 1,58 0,132 0,206 0,412 5,05 x 10-5
Tr 20 x 4 20 17,640 17,905 14,80 2 50 0,1 4 2' 0,40 2,00 0,236 0,318 0,637 8,10 x 10-5
Tr 24 x 5 24 21,094 21,394 17,50 2,5 50 0,1 414' 0,41 2,85 0,460 0,526 1,052 1,65 x 10-4
Tr 30 x 6 30 26,547 26,882 21,90 3 50 0,1 4 2' 0,40 4,50 1,130 1,030 2,060 4,10 x 10-4
Tr 40 x 7 40 36,020 36,375 30,50 3,5 50 0,1 329' 0,37 8,00 4,250 2,790 5,580 1,37 x 10-3
Tr 60 x 9 60 54,935 55,360 48,15 4,5 200 0,3 257' 0,33 18,00 26,400 11,000 22,000 7,30 x 10-3
Tr 70 x 10 70 64,425 64,850 57,00 5 200 0,3 248' 0,32 26,00 51,800 18,200 36,400 1,40 x 10-2
Tr 90 x 12 90 83,355 83,830 77,00 6 200 0,5 236' 0,30 43,75 172,470 44,797 89,595 3,86 x 10-2
Tr 100 x 12 100 93,330 93,830 86,215 6 200 0,5 220' 0,27 54,78 281,078 64,616 129,231 6,05 x 10-2
Tr 120 x 14 120 112,290 112,820 103,157 7 200 0,5 215' 0,26 84,00 573,962 110,377 220,755 13,4 x 10-2
2005.01
www.INKOMA.de 013
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Z = stroke + A
with rotation prevention KGS dxP
and travel limiter D5
Ratio: N: normal, L: slow
N
Lubrication: Grease
d1 h9
Material: see page 30
A1
H21, H22 deep
F
L11
Accessories: see catalogue accessories
for HSG and KSH
H6 H4 0,1
H1 -0,1
H2
E H5
stroke + X
H3 0,1
d3
H8 H9 0,1 H8
W k6
W1 P9
B
H16 -0,1
H14 0,1
H18
INKOMA
HSG
C D
H15
A
H17
H13
W2
W3
H11 H12
Ordering example: H10 -0,1
Stroke 500 mm
Ratio N (normal)
Ball screw / size
Gear housing material grey cast iron
2005.01
www.INKOMA.de 014
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
lifting force 1)
Dimensions [mm]
Lifting force
max. static
revolution
Lift per
Mass
Ratio
Order code Fdyn. Fstat. i KGS D5 d1 SA SVA SA SVA A A1 N W W1 W2 W3
[kN] [kN] [mm] [kg] dxP d3 d3 X X
HSG-1-SA/SVA-stroke-N-KGS-12x5 2,5 2,5 1,25 4:1 2,4 12x5 M10 30 33 34 45 50 35 20 15 10 3 22 18
HSG-1-SA/SVA-stroke-L-KGS-12x5 2,5 2,5 0,31 16:1 2,4 12x5 M10 30 33 34 45 50 35 20 15 10 3 22 18
HSG-5-SA/SVA-stroke-N-KGS-40x5 20,3 59,2 0,55 9:1 16,5 40x5 M30 85 90 90 105 115 95 66 29 25 8 65 56
HSG-5-SA/SVA-stroke-N-KGS-40x10 55 100 1,11 9:1 16,5 40x10 M30 85 90 90 105 115 95 66 29 25 8 65 56
HSG-5-SA/SVA-stroke-N-KGS-50x5 22 75,7 0,55 9:1 16,5 50x5 M36 85 90 90 105 115 114 66 48 25 8 65 56
HSG-5-SA/SVA-stroke-N-KGS-50x10 58,7 100 1,11 9:1 16,5 50x10 M36 85 90 90 105 115 114 66 48 25 8 65 56
HSG-5-SA/SVA-stroke-L-KGS-40x5 20,3 59,2 0,14 36:1 16,5 40x5 M30 85 90 90 105 115 95 66 29 25 8 65 56
HSG-5-SA/SVA-stroke-L-KGS-40x10 55 100 0,28 36:1 16,5 40x10 M30 85 90 90 105 115 95 66 29 25 8 65 56
HSG-5-SA/SVA-stroke-L-KGS-50x5 22 75,7 0,13 36:1 16,5 50x5 M36 85 90 90 105 115 114 66 48 25 8 65 56
HSG-5-SA/SVA-stroke-L-KGS-50x10 58,7 100 0,28 36:1 16,5 50x10 M36 85 90 90 105 115 114 66 48 25 8 65 56
1) The values for max. load apply only for initial jack selection. The actual permitted lifting force depends on the version of the jack and the operating conditions.
Dimensions [mm]
Order code H1 H2 H3 H4 H5 H6 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 L11 CAD-No.:
HSG-4-SA/SVA-stroke-N-KGS-32x5 117 58,5 55 55 11,5 31 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 32 71-4921
HSG-4-SA/SVA-stroke-N-KGS-32x10 117 58,5 55 55 11,5 31 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 32 71-4922
HSG-4-SA/SVA-stroke-L-KGS-32x5 117 58,5 55 55 11,5 31 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 32 71-4921
HSG-4-SA/SVA-stroke-L-KGS-32x10 117 58,5 55 55 11,5 31 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 32 71-4922
HSG-5-SA/SVA-stroke-N-KGS-40x5 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5921
HSG-5-SA/SVA-stroke-N-KGS-40x10 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5922
HSG-5-SA/SVA-stroke-N-KGS-50x5 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5923
HSG-5-SA/SVA-stroke-N-KGS-50x10 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5924
HSG-5-SA/SVA-stroke-L-KGS-40x5 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5921
HSG-5-SA/SVA-stroke-L-KGS-40x10 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5922
HSG-5-SA/SVA-stroke-L-KGS-50x5 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5923
HSG-5-SA/SVA-stroke-L-KGS-50x10 160 80 70 70 11 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 40 71-5924
2007.03
www.INKOMA.de 015
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
E
R: Rotating spindle
A2
Ratio: N: normal, L: slow Version
R
Lubrication: Grease
stroke
Z = stroke + A
Material: see page 30
Dimensions of flanged nut,
see page 18
Accessories: see catalogue accessories
for HSG and KSH
Questionnaire: see page 32 - 34
L1
d1 h9
A1
F H21, H22 deep
L6
-0,1
H4 0,1
H1
H2
H6
E H5
H7
d2 h9
H3 0,1
H8 H9 0,1 H8
W k6
W1 P9
H13
H17
H14 0,1
H18
INKOMA
HSG
H15
H17
H13
W3
W2
H11 H12
H10 -0,1
Ordering example:
Precision screw jack
Size 1
Rotating spindle
Stroke 500 mm
Ratio N (normal)
2005.01
www.INKOMA.de 016
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
lifting force 1)
Dimensions [mm]
Lifting force
max. static
revolution
Lift per
Mass
Ratio
Order code Fdyn. Fstat. i KGS D5 d1 d2 A A1 A2 E L6 W W1 W2 W3
[kN] [kN] [mm] [kg] dxP
HSG-0-R-stroke-N-KGS-12x5 2,5 2,5 1,25 4:1 0,8 12x5 8 26 26 57 20 10 12 12 9 3 20 16
HSG-0-R-stroke-L-KGS-12x5 2,5 2,5 0,31 16:1 0,8 12x5 8 26 26 57 20 10 12 12 9 3 20 16
Dimensions [mm]
Order code H1 H2 H3 H4 H5 H6 H7 H8 H9 H10 H11 H12 H13 H14 H15 H16 H17 H18 H19 H20 H21 H22 CAD-No.:
HSG-4-R-stroke-N-KGS-40x5 117 58,5 55 55 11,5 31 37 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-4911
HSG-4-R-stroke-N-KGS-40x10 117 58,5 55 55 11,5 31 37 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-4912
HSG-4-R-stroke-L-KGS-40x5 117 58,5 55 55 11,5 31 37 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-4911
HSG-4-R-stroke-L-KGS-40x10 117 58,5 55 55 11,5 31 37 15 150 180 63 39 15 115 72,5 145 47,5 240 M12 16 M10 12 71-4912
HSG-5-R-stroke-N-KGS-63x10 160 80 70 70 11 45 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-5911
HSG-5-R-stroke-N-KGS-63x20 160 80 70 70 11 45 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-5912
HSG-5-R-stroke-L-KGS-63x10 160 80 70 70 11 45 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-5911
HSG-5-R-stroke-L-KGS-63x20 160 80 70 70 11 45 45 17 166 200 71 46 17 131 82,5 165 67,5 300 M20 30 M12 15 71-5912
HSG-200-R-stroke-N-KGS-80x10 1651) 82,52) 80 80 20 42,5 45 25 1901) 2403) 80 60 25 1701) 110 220 67,5 355 M30 36 M16 20 73-2911
HSG-200-R-stroke-N-KGS-80x20 1651) 82,52) 80 80 20 42,5 45 25 1901) 2403) 80 60 25 1701) 110 220 67,5 355 M30 36 M16 20 73-2912
HSG-200-R-stroke-L-KGS-80x10 1651) 82,52) 80 80 20 42,5 45 25 1901) 2403) 80 60 25 1701) 110 220 67,5 355 M30 36 M16 20 73-2911
HSG-200-R-stroke-L-KGS-80x20 1651) 82,52) 80 80 20 42,5 45 25 1901) 2403) 80 60 25 1701) 110 220 67,5 355 M30 36 M16 20 73-2912
2007.02
www.INKOMA.de 017
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
KGS dxP
E
A2
stroke
Z = stroke + A
D1 g6
L2
S
L1
L4
L3
-0,2
D1 -0,3 A1
F
Lubrication connection
D4
D4
22,5
30
90
B
30
90
B
D3
D3
D2
D2
2005.01
www.INKOMA.de 018
HSG screw
HSG jack (cubic(kubisch)
Hubgetriebe design)
Hole pattern
Dimensions [mm]
HSG-200-R-KGS 1 80x10 280 60 30 110 105 145 125 13,5 70 120 20 16 10 M8x1
HSG-200-R-KGS 1 80x20 335 70 35 130 125 165 145 13,5 70 160 25 25 12 M8x1
2005.01
www.INKOMA.de 019
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
X3
Arrangement examples
Example 8
X3
Example 1
Y3
Example 2
Example 9
X2
X4
Example 3
X2
Y4
Example 4
X2
Example 10
Example 5 X4
Y4
X3
2005.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Example 11 Example 12
X4 X5
Example 13
Y4
X5
Example 14 Example 15
X6 X6
Y6
Y6
Example 16
X6
X6
Example 18
Example 17
Y6
X6
2005.01
www.INKOMA.de 021
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Feff.
Feff. [kN] effective lifting load of the screw jack
Fr max. [kN] maximum radial load
Min. [Nm] input torque
MBr. [Nm] braking torque
M Br.
Fr max.
Example:
Lifting 4s 4s
Lowering 2s 2s 4s
Inactive 10s 10s 12s 32s
Total cycle= 40s
ED per cycle in %= 20%
Cycles per operating day= 10
2007.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Maximum duty ED [%/h]
If the duty is below 5%/h or the screw jack is only used for minor Temperature factor f T [-]
adjustments the following calculation can be omited. 1 Screw jack with trapezoidal spindle
2 Screw jack with ball screw spindle
Friction causes heat build up in screw jacks during operation.
This heat must be dissipated to the atmosphere by radiation
2,0
and convection. To prevent overheating of the screw jack the
effective lifting capacity of the screw jack Plift eff. [kNm/min] is 1,8
limited by the thermal duty capacity ED [%/h].
1,6
1,4
1,2
f T [-]
Method: 1,0
0,8
1. Determination of the effective lifting load P lift eff. [ kNm/min] 2
0,6
P lift eff. [ kNm/min] = F eff. [kN] Vlift [m/min]
1
0,4
F eff. [kN] effective lifting load on the screw jack
0,2
0,0
Vlift [m/min] The maximum lifting speed
depends on the input speed 0 10 20 30 40 50 60 70 80 90 100
to the jack. ED [%/h]
HSG nmax. =1500 1/min
KSH nmax. =3000 1/min
2. Temperature factor f T [-] can be read from the graph. Plift max. [kNm/min]
3. Plift eff. [kNm/min] < Plift max. [kNm/min] f T [-] 1,7 2,9
HSG-0-N
HSG-0-L 0,66 1,35
2005.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Critical buckling loads on the lifting spindle Fcrit. [kN]
When loaded in compression lifting spindles are subject to
radial buckling. They must therefore be checked for permitted
load Fperm. [kN] using an installation factor fk [-]. 15 1 KGS12x5
14 5 2 Tr 16x4
13 3 Tr 18x4 / KGS 16x5
12 4 Tr 20x4
Method:
1. The critical buckling force Fcrit. [kN] is read from the table 11 5 KGS 20x5
10 4
using the spindle size and buckling length Lb [mm].
9
F crit. [kN]
Note: 8
3
The buckling graphs contain a safety factor of 5. 7
6
2
2. Determination of the Installation factor fk [-] based on the 5 1
examples shown below. 4
3
3. Calculation of the permitted compressive load: 2
Fperm. [kN] = Fcrit. [kN] fk [-] 1
0
4. Feff. [kN] <
_ Fperm. [kN] 100 300 500 700 900 1100
Lb [mm]
6 Tr 24x5
70 12 7 Tr 30x6 / KGS 25x5 / KGS 25x10
8 KGS 32x10 / KGS 32x20
60 9 KGS 32x5
11
fk = 0,25 10 Tr 40x7
50 11 KGS 40x10
10 12 KGS 40x5
F crit. [kN]
40 9
8
Lk 30
7
20
6
10
fk = 1 0
100 300 500 700 900 1100 1300 1500 1700 1900 2100 2300
Lb [mm]
Lk
350
Lk 20 Tr 100x12
300 21 Tr 120x14
19
250 18
17
200
fk = 4 150
15 16
100 13 14
50
300 800 1300 1800 2300 2800 3300 3900 4400 4900 5400 5900
Lk L k Lb [mm]
2005.01
www.INKOMA.de 024
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Critical spindle speed ncrit. (only for rotating spindle version R)
Rotating spindles are subject to vibration due to resonance. All
rotating spindles should be checked for speed n2 [1/min] vs 3000 1 KGS 12x5
permitted speed. 12 2 Tr 16x4
2800 11 3 Tr 18x4 / KGS 16x5
4 Tr 20x4
2600 10
Method: 5 KGS 20x5
1. Determination of the spindle speed n 2 [1/min] 6 9 6 Tr 24x5
2400 5 8 7 Tr 30x6 / KGS 25x5 / KGS 25x10
Vlift [m/min] 1000
n2 [1/min] = 4 7
8 KGS 32x10 / KGS 32x20
P [mm] 2200 3 9 KGS 32x5
2
10 Tr 40x7
2. Obtain the critical spindle speed ncrit. [1/min] from the graph. 2000 11 KGS 40x10
The spindle size and the length Ln [mm] is required. 1
12 KGS 40x5
1800
ncrit. [1/min]
3. Determination of the permitted spindle speed nperm. [1/min]:
1600
nperm. [1/min] = 0,8 ncrit. [1/min] fn [-]
1400
nperm. > n2
800
600
400
fn = 0,42 200
500 700 900 1100 1300 1500 1700 1900
Ln [mm]
Ln
3000 13 KGS 50x10
21 14 KGS 50x5 / Tr 60x9
2800 20 15 KGS 63x20
19 16 Tr 70x10 / KGS 63x10
2600 17 KGS 80x20
fn = 1,22 18 18 KGS 80x10
2400 19 Tr 90x12
17
20 Tr 100x12
16
2200 21 Tr 120x14
Ln 15
2000
14
1800 13
ncrit. [1/min]
1600
fn = 1,88
1400
1200
Ln 1000
800
600
fn = 2,74
400
200
Ln 1000 2000 3000 4000 5000
Ln [mm]
2005.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Torque in the lifting spindle MSp. [Nm]
The lifting spindle torque MSp. [Nm], refers to the torque which
the spindle applies to the mounting flange or clevis in versions fH [mm] fH [mm]
S and SA.
trapezoidal =0,1 =0,3 ball screw
spindle lubricated not lubricated spindle
For version R, the spindle torque, MSp. [Nm], refers to the
torque which the spindle applies to the running nut. Tr 16x4 1,40 2,97 KGS 12x5 1,6
Tr 18x4 1,51 3,29 KGS 16x5 1,6
MSp. [Nm] = Feff. [kN] fH [mm] Tr 20x4 1,61 3,61 KGS 20x5 1,6
Tr 24x5 1,96 4,35 KGS 25x5 1,6
Tr 30x6 4,02 10,21 KGS 25x10 3,2
Feff. [kN] effective lifting load of the screw jack Tr 40x7 3,09 7,11 KGS 32x5 1,6
Tr 60x9 4,43 10,51 KGS 32x10 3,2
fH [mm] factor to compensate for spindle geometry and
Tr 70x10 5,10 12,22 KGS 32x20 6,4
frictional losses (see table) Tr 90x12 6,44 15,62 KGS 40x5 1,6
Tr 100x12 6,97 17,22 KGS 40x10 3,2
Tr 120x14 8,31 20,63 KGS 40x20 6,4
KGS 50x5 1,6
KGS 63x10 3,2
KGS 63x20 6,4
KGS 80x10 3,2
KGS 80x20 6,4
2005.01
www.INKOMA.de 026
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Input torque Min. [Nm] for each screw jack
To facilitate calculation of the required input torque Min. [Nm] HSG-0 - HSG-500
use factor fM [mm]. This compensates for the overall efficiency
tot. [-], the spindle pitch P [mm] and the ratio i [-]. Order code i Typ d x P fM M0 tot.
[-] [mm] [Nm] [-]
HSG-0-N 4 Tr 16 x 4 0,46 0,03 0,35
Min. [Nm] = Feff. [kN] fM [mm] + M0 [Nm] HSG-0-N 4 KGS 12 x 4 0,27 0,02 0,60
HSG-0-L 16 Tr 16 x 4 0,12 0,02 0,32
HSG-0-L 16 KGS 12 x 4 0,06 0,02 0,63
Min. [Nm] input torque HSG-1-N 4 Tr 18 x 4 0,49 0,04 0,32
HSG-1-N 4 KGS 12 x 4 0,26 0,04 0,62
Feff. [kN] effective lifting load of the screw jack
HSG-1-N 4 KGS 16 x 5 0,32 0,04 0,62
fM [mm] factor for all standard screw jacks HSG-1-L 16 Tr 18 x 4 0,15 0,04 0,27
(see table) HSG-1-L 16 KGS 12 x 5 0,10 0,03 0,52
HSG-1-L 16 KGS 16 x 5 0,10 0,03 0,52
HSG-2-N 4 Tr 20 x 4 0,52 0,12 0,31
P [mm] HSG-2-N 4 KGS 16 x 5 0,32 0,11 0,62
fM [mm] =
2 tot. [-] i [-] HSG-2-N 4 KGS 20 x 5 0,32 0,11 0,62
HSG-2-N 4 KGS 25 x 10 0,65 0,11 0,62
HSG-2-L 16 Tr 20 x 4 0,15 0,11 0,26
HSG-2-L 16 KGS 16 x 5 0,10 0,10 0,52
M0 [Nm] no load torque (see table)
HSG-2-L 16 KGS 20 x 5 0,10 0,10 0,52
P [mm] spindle pitch HSG-2-L 16 KGS 25 x 10 0,19 0,10 0,52
2005.01
www.INKOMA.de 027
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Total input torque Mtot. [Nm]
The total torque Mtot. [Nm] required for the system comprises Note:
the llifting load torque, plus losses due to flexible couplings, If a bevel gearbox with a ratio ik [-] of greater than 1 is used then
cardans, support bearings and bevel gearboxes. The following the torque and input speed must be modified accordingly.
example shows the derivation of the total torque Mtot. [Nm].
Mtot. =
( Min. 1
cardan shaft
+
Min. 2
cardan shaft ) 1
K
Important:
The breakaway torque of the system can be considerably
higher than the calculated input torque. This applies
particularly to systems with poor efficiency and long idle
periods.
Mtot. [Nm] total input torque
Min. 1 [Nm] input torque for screw jack 1
Min. 2 [Nm] input torque for screw jack 2
cardan shaft [-] Efficiency of cardan shaft with support bearing
(dependent on the length and the number of support
bearings ca. 0.75 to 0.95)
k [-] efficiency of bevel gearbox (ca. 0.9)
elaflex coupling
screw jack 1
3 phase motor
support bearing 1
cardan shaft 1
screw jack 2
bevel gearbox
cardan shaft 2
support bearing 2
2007.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Calculations
Input speed nin. [1/min] Selection of the motor
The necessary input speed nin. [1/min] for a specified lifting The required motor can be selected from the power Pin. [kW]
speed Vlift [m/min] is determined as follows: and the input speed nin. [1/min].
KSH: nin. max = 3000 1/min In conditions of heavy vibration the self locking capability of
some screw jacks can no longer be guaranteed. In such cases,
or where it is possible that such vibration may occur, a brake
motor must be specified.
The required input power Pin. [kW] for a specified lifting system Maximum input torques Mmax. [Nm]
is determined as follows:
Maximum radial load on the screw jack input shaft
Fr max. [kN]
Mtot. [Nm] nin. [1/min]
Pin. [kW] =
9550 Order code Mmax [Nm] Fr max [kN]
HSG-3 18 0,3
HSG-4 38 0,5
Actual lifting speed Vlift act. [m/min]
HSG-5 93 0,8
2005.01
www.INKOMA.de 029
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
HSG - 0
HSG - 1
HSG - 2
HSG - 3
HSG - 4
HSG - 5
HSG - 200
HSG - 300
HSG - 400
HSG - 500
KSH - 1
KSH - 2
KSH - 3
2006.01
www.INKOMA.de 030
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Tightening
max. axial
quanitity
torque 1)
Grease
play
The screw jack should be aligned using a spirit level. Parallel HSG-1 0,1 1 5
alignment between the lifting system and the guide
mechanism must be carefully checked. HSG-2 0,12 1 9
Screw jacks systems should be checked for twisting and for HSG-3 0,2 1,5 13
tight spots. To check this the lifting system should be actuated
by hand over the entire stroke. The force required should be HSG-4 0,45 1,75 32
light and even.
HSG-5 0,8 2,25 60
The direction of rotation of the individual screw jacks should 1) Bearing cover assembly
carefully checked.
Recommended greases:
Before test running the spindle(s) must be cleaned and if The screw jack is supplied with Klber MICROLUBE GB 0. The
possible sprayed with an aerosol grease lubricant over the following greases are also suitable:
entire stroke length.
- DEA Orona FGEPO
When test running: - ESSO Fibrax EP 370
1. Check the function and position of any limit switches. - Molycote LM 770/0
2. Test the lifting system initially without load if possible.
3. Increase the load incrementally, checking for any hot spots
and for gearbox temperature rise.
4. Check the tightness of all screwed connections.
Important:
Do not exceed the permitted loads, duty and input speeds.
Failure to observe this will invalidate your guarantee.
2005.01
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HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Questionnaire
for quotation purposes
Company: .....................................................................................................................................................
Address: ........................................................................................................................................................
Project: ..........................................................................................................................................................
Loads:
Axial load
Compressive load
Tensile load
Type of loading:
Stroke:
Usage per day in hours 8 16 24 ........... Usage per day in hours 8 16 24 ...........
Working cycle: actual in sec. min. Working cycle: actual in X sec. min.
Lifting Lifting 4 4
Lowering Lowering 2 2 4
Idle Idle 10 10 12 32
Operational conditions:
Requirements:
2007.01
www.INKOMA.de 032
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Questionnaire
Accessories for version R (rotating spindle)
Tensile load, dynamic kN
Trapezoidal spindle
Trapezoidal nut
Safety nut
Folding bellows
Mounting feet
Motor
Flexible coupling
Motor adaptor
Screw jack
Trunnion adaptor
Bearing block
Bearing flange
Handwheel
1) Dimension Z= Distance from the housing upper surface to the spindle end (1-2 mm allowance from mounting face).
2007.02
www.INKOMA.de 033
HSG - KSHHSG
screwHubgetriebe
jacks (cubic(kubisch)
design)
Questionnaire
Accessories for version S, SA, SV (translating spindle)
Tensile load, dynamic kN
Dimension Z
Compressive load, static kN
Clevis
Mounting flange
Folding bellows
Stroke
Rotation prevention
Dimension Z 1)
Mounting feet
Flexible coupling
Motor
Motor adaptor
Screw jack
Trunnion adaptor
Protective tube
Setting ring
Bearing block
Bearing flange
Handwheel
1) Dimension Z = Distance from the housing upper surface to the spindle end (1-2 mm allowance from mounting face).
2) Dimension Z1= Gear housing upper surface to cetre line of connecting link
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2007.02 changes. For current information go to Neue Reihe 44
D-38162 Schandelah
Fax: +49/ (0)53 06-92 21-50
E-Mail: INKOMA@t-online.de
034
www.inkoma.de or your local sales office.