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Doc. No.

: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 1 of 24
Civil/Structural

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03 B
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WEST QURNA 1

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Civil/Structural Work Pack

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LV3 Substation Area - Site Preparation, Foundation Works &
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Miscellaneous Steel works
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Work Pack: IQWQ-KD-WPWRK-D7-1109


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D7-DS7_FAC_ASSOC FL
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PROJECT: KD03B
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Revisions:
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0 10-Jan-16 RA BS RL Issued for Construction

Rev. Date: By Chkd Appd Purpose


Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 2 of 24
Civil/Structural

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TABLE OF CONTENTS

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1.0 PROJECT OVERVIEW ......................................................................................................... 3

2.0 TASK LIST AND TASK SHEETS .......................................................................................... 3

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2.1 Contractor Permitting Requirements ............................................................................... 4

3.0 CIVIL/STRUCTURAL SCOPE .............................................................................................. 4


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3.1 Site Preparation & Concrete Works................................................................................. 6
3.2 Inspection and Test Plan & Completion Checks ............................................................ 14
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4.0 REFERENCE DOCUMENTS .............................................................................................. 14


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5.0 MATERIALS & PROCUREMENT ....................................................................................... 20


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6.0 QA DOCUMENTATION ...................................................................................................... 21


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Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 3 of 24
Civil/Structural

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03 B
1.0 PROJECT OVERVIEW
This work pack addresses following site preparation & Concrete works at and around the LV3
Substation area as shown in the figure below. The Contractor may refer to the Civil drawing no:

00 ED
IQWQ-KD-CDLAY-D7-0003-002/IQWQ-KD-CDFND-D7-0017 & IQWQ-KD-CDDET-D7-0006 for site
preparation & Concrete works.

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Site preparation works.
Transformer foundation.

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Fire wall foundation
Transformer shed foundation.

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Fabrication of MCC skid.

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LV3 Substation
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ISPL area - DS7


Train C Desalters.
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Train C 2nd
Stage Separators.
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Fig.1 Location of DS7 Train C Desalters & LV3 Substation


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2.0 TASK LIST AND TASK SHEETS


The Contractor scope includes dismantling of temporary fence & its supports on South of LV3
building, removal of scrap materials from the site, clearing and grubbing & structural fill for the site
preparation works. Concrete fire wall construction and & fabrication of MCC skid also included in
this work pack. All construction efforts will be led in the field by the Field Operating Division (FOD)
Construction Group. Job cards have not been developed as part of this work pack.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 4 of 24
Civil/Structural

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03 B
2.1 Contractor Permitting Requirements
Note: Each individual will require a Safety Passport that indicates HSE Training

00 ED
satisfactorily
Safety induction must be completed by all personnel.
Work Management System (WMS) training must be completed by all permit holders (JSA

7- D
training is included).

-D SE
Permits are required for ANY and ALL work within WQ1.
All permits require submittal, review and acceptance by Kentz onsite safety personnel by 11:00
the day before work is to commence and then submitted to FOD Operations, appropriate DS -

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Control Room, for review and final approval.

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Permits must be submitted and approved by FOD Operations no later than 13:00 the day
before work is to commence.

Note: All work in the WQ1 requires the below pre-approved documents and must be onsite
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at all times for review
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Permit to work (PTW)
Job Safety Analysis (JSA)
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Ground disturbance forms are required, throughout WQ1, and need to be pre reviewed &
accepted prior to being submitted to WQ1 Operations for final approval, a worksite visit by FOD
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Operations is required, 2 to 3 days minimum to be allowed for this process to be completed


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3.0 CIVIL/STRUCTURAL SCOPE


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The following activities are involved in civil/structural scope for this work pack.
Permit to work must be in place prior to contractor proceeding with all works associated with
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this work pack.


In order to protect the existing facilities around, contractor should strictly follow the FOD
applicable Safety, Health, Environment & Security (SHE&S) specifications and standards along
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with all local safety regulations and codes.


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Relevant inspection and testing as outlined in the ITP in section 6.0 is to be completed during
construction of various foundations and fabrication of steel supports.
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Earthwork General Works


Contractor shall use and maintain trench and area excavation protective systems as per
IS

OSHA trenching and excavation standards part 1926 subpart P-excavations.


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All earthwork operations including surface stripping, excavation, subgrade preparation,


structural fill, and compaction, disposal of excess and waste materials, dewatering and
grading work shall be performed in accordance with specification IQWQ-FT-NSPDS-00-
040901.
Concrete General Works
All concrete works including materials and workmanship shall be in accordance with
Specification no: IQWQ-FT-NSPDS-00-040101.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 5 of 24
Civil/Structural

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Concrete materials, mixing, handling and placement of concrete shall be in accordance with

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ACI 301. Adequate control of concrete temperature shall be maintained at the pour point.
Concrete shall be tested in accordance with ACI 301, except that samples shall be obtained

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as follows:
Before Pouring concrete Contractor shall do Cube Compressive strength test and make

7- D
sure that Characteristics compressive strength is achieved as per respective design
drawing.

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One sample shall be taken for each concrete mixture on the project placed in any one
day and
At least one sample for every 38 m3 (50 yd3) of concrete.

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At least one sample shall be taken for each individual structure that exceeds 15 m 3 (20

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yd3).
Proper form work should be adopted to avoid cement mortar leakage & resist high lateral
pressure.
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Formwork should be designed so that it will safely support all vertical and horizontal loads
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that might be applied until such loads can be supported by the concrete structures.
Responsibility for the design of the formwork rests with the Contractor.
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Forms should be thoroughly cleaned of all dirt, mortar, and foreign matter and coated with a
release agent before each use. The minimum time for form removal after concrete
placement shall be 48 hours.
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Contractor shall use bitumen penetration grade 20/30 with following specifications in
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accordance with BS EN 12591-2009,


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- Penetration @ 250 C: 2.0mm to 3mm


- Softening point temperature: 550 C - 630 C
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- Flash point temperature: >= 2400 C


- Kinematic viscosity @ 1350 C: >= 530 mm2/s
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Steel works
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Fabrication of the structural steel shall be done in accordance with the fabrication specification
no: IQWQ-FT-NSPDS-00-0018.
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All steel materials, except ASTM A490M bolts, shall be hot dip galvanized in accordance with
specification IQWQ-FT-RSPDS-00-290203 and IQWQ-FT-NSPDS-00-0018 unless mentioned
IS

otherwise on design drawings.


All Galvanized ladders, cages and handrail assemblies, shall be provided with surfaces coating,
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Safety Yellow, RAL 1004 following painting specifications.

Classification Description
A Critical activity that requires presence of FOD representative while being executed.
B Activity that can be executed once the correct permit and JSA's are in place.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 6 of 24
Civil/Structural

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03 B
3.1 Site Preparation & Concrete Works

3.1.1 Site Preparation Work for the LV3 Substation area:

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SHE
Step Activity
Classification

7- D
1. 1Prior to proceed with site preparation works on South of the LV3 building,
. Contractor shall relocate existing cable drums to the Company approved

-D SE
location. Demolish fencing, posts along with the accessories and store
them at Company approved location. Refer the image below displays
various existing items on the South of LV3 building.

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N
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2. Contractor then manually clear and grub the area on South of the LV3
B
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substation building to the site preparation limits defined in the drawing no:
IQWQ-KD-CDDET-D7-0006.
-P A

3. 2Remove all rubbish, stumps, grass and vegetation along with its roots and
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. any soil containing organic material from the site. The top 200mm layer of
B
excavated soil to be removed and same shall be stock piled at the
company designated location.
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4. 3Remove berms and where required fill the areas with structural fill (Type
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. B) soil with 200mm max. loose lifts followed by the compaction to achieve B
the finished grade level as shown in the drawing no: IQWQ-KD-CDDET-
W

D7-0006.
5. 4Fill the excavated area around demolished items with structural fill (Type
. B) soil make sure to match with the finished grade elevation shown in the B
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drawing no: IQWQ-KD-CDDET-D7-0006.


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3.1.2 Construction of Transformer foundations


There are Two (2) individual block foundations to be poured on South to the LV3 Substation as
shown in drawing no: IQWQ-KD-CDFND-D7-0017 / IQWQ-KD-CDLAY-D7-0003-002.
Refer civil layout drawing no: IQWQ-KD-CDFND-D7-0017 for locations of the transformer
foundations.
Contractor to ensure that all relevant quality checks are signed off by all parties throughout the
construction steps.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 7 of 24
Civil/Structural

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Contractor shall obtain quality Inspection and authorization from the FOD before placing concrete.

03 B
SHE
Activity

00 ED
Step
Classification

1. Excavation shall be done following drawing no: IQWQ-KD-CDFND-D7-


0017 for the transformer foundation. B

7- D
-D SE
2. Once Excavation is completed, prior to placing of lean concrete for
foundation, compact the stripped surface (subgrade) to 95% of maximum B
dry modified proctor density, as per ASTM D1557.

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3. Pour lean concrete on well compacted subgrade and spread polyethylene
B

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sheet over the lean concrete.

4. Align formwork, place rebar for the foundation following drawing no:
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IQWQ-KD-CDFND-D7-0017 and thoroughly supervise it before pouring B
the concrete for transformer foundations.
-C S

5. Anchor bolts shall be set by using templates placed at the approximate


elevations following the foundation drawing no: IQWQ-KD-CDFND-D7-
37 IS

B
0017. Anchor bolts shall be carefully plumbed and checked for location
and elevation.
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6. The Contractor shall make necessary arrangements to ensure the anchor


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bolts be held in position rigidly to prevent displacement while concrete is B


being poured for transformer foundation.
-P A

7. Portion of the anchor bolt that passing through the grout zone shall be
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taped or greased to prevent them from bonding with concrete during the B
construction.
8. Threads on anchor bolts in foundation shall be protected at all times
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B
against damage and corrosion.
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9. Complete pouring the concrete for the foundations. The transformer


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foundations shall be made in one continuous pour unless otherwise B


mentioned on the structural drawing IQWQ-KD-CDFND-D7-0017 and in
accordance with ACI 304R.
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10. Curing and Protection


TH

- Immediately after placement, concrete shall be protected from cold or hot


weather extremes, mechanical injury and premature drying and shall be
cured as specified in ACI 301.
B
-Concrete shall be cured and protected in accordance with ACI 308R. In
addition temperature control shall be done in accordance with ACI 207.1R
and 207.2R to prevent thermally induced cracking during hydration of
mass concrete.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 8 of 24
Civil/Structural

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03 B
11. Only after completion of curing for 28 days, all surfaces of the foundations
in contact with soil shall be protected using bitumen paint & covered with
B

00 ED
polyethylene sheet as shown in civil drawings IQWQ-KD-CDFND-D7-
0017. Contractor may use bitumen board as an alternate option.

7- D
3.1.3 Construction of Concrete Firewall around New Transformers

-D SE
Upon completion of new transformers foundation works, the two (2) new transformers shall be
isolated from LV3 substation by constructing firewall around the new transformers as shown in
drawing no: IQWQ-KD-CDFND-D7-0017.

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Contractor to ensure that all relevant quality checks are signed off by all parties throughout the

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construction steps.
Contractor shall obtain quality Inspection and authorization from the FOD before placing concrete.
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SHE
Step Activity
Classification
-C S

1. Excavation shall be done following drawing no: IQWQ-KD-CDFND-D7-


37 IS

0017 for the fire wall foundation.


Note: While carrying the excavation & concrete works as part of firewall
construction, Contractor shall take necessary precautionary measures to A
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safeguard the trench & energized cables around LV3 building. All
SN C

necessary protection of existing facilities should be done in close


conjunction with FOD Construction team.
-P A

2. Once Excavation is completed, prior to pouring lean concrete for firewall


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foundation, compact the stripped surface (subgrade) to 95% of maximum A


dry modified proctor density, as per ASTM D1557.
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3. Pour lean concrete on well compacted subgrade and spread polyethylene


B
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sheet over the lean concrete.


W

4. Align formwork, place rebar for the foundation following drawing no:
IQWQ-KD-CDFND-D7-0017 and thoroughly supervise it before pouring
the concrete for fire wall foundations. Area of rebar (both horizontal & B
IS

vertical) which is discontinued at wall opening shall be equally distributed


on either side of the openings.
TH

5. To permit the cable passage for new transformers through the fire wall,
Contractor shall arrange the uPVC sleeves in the fire wall following the
details produced in the drawing no: IQWQ-KD-CDFND-D7-0017. B
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 9 of 24
Civil/Structural

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03 B
6. Following the details in drawing no: IQWQ-KD-CDFND-D7-0017-002/003,
Contractor shall carefully set the Inserted plates on sides and top of fire

00 ED
wall. These insert plates with embedded anchors bolts shall be later used
to join concrete fire wall and structural roof members say rafters and
purlins. Contractor may use templates placed at the approximate B
location/elevation following the foundation drawing: IQWQ-KD-CDFND-

7- D
D7-0017-002/003. Inset plates shall be carefully plumbed and checked for
location and elevation.

-D SE
7. The Contractor shall make necessary arrangements to ensure the Inset

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plates be held in position rigidly to prevent displacement while concrete is
B
being placed.

8.
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Pour concrete for both foundations and then walls. Concrete for fire wall
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shall be made in one continuous pour unless otherwise mentioned on the
structural drawing IQWQ-KD-CDFND-D7-0017 and in accordance with B
-C S
ACI 304R.
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9. Curing and Protection


- Immediately after placement, concrete shall be protected from cold or hot
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weather extremes, mechanical injury and premature drying and shall be


cured as specified in ACI 301.
SN C

B
-Concrete shall be cured and protected in accordance with ACI 308R. In
-P A

addition temperature control shall be done in accordance with ACI 207.1R


and 207.2R to prevent thermally induced cracking during hydration of
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mass concrete.
W R

10. Only after completion of curing for 28 days, all surfaces of the foundations
& walls in contact with soil shall be protected using bitumen paint &
IQ O

covered with polyethylene sheet as shown in civil drawings IQWQ-KD- B


CDFND-D7-0017. Contractor may use bitumen board as an alternate
W

option.
IS

3.1.4 Construction of Isolated Foundations for Transformers shed


TH

Refer civil layout drawing no: IQWQ-KD-CDFND-D7-0017 for location of the transformer shed
foundation.

Contractor to ensure that all relevant quality checks are signed off by all parties throughout the
construction steps.
Contractor shall obtain quality Inspection and authorization from the FOD before placing concrete.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 10 of 24
Civil/Structural

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03 B
SHE
Step Activity
Classification

00 ED
1. Excavation shall be done following drawing no: IQWQ-KD-CDFND-D7-
0017 for the transformer shed foundations. B

7- D
2. Once Excavation is completed, prior to placing of lean concrete for
foundation, compact the stripped surface (subgrade) to 95% of maximum B

-D SE
dry modified proctor density, as per ASTM D1557.

3. Pour lean concrete on well compacted subgrade and spread polyethylene

KP R
sheet over the lean concrete. B

PE
4. Align formwork, place rebar for the foundation following drawing no:
IQWQ-KD-CDFND-D7-0017 and thoroughly supervise it before pouring B
the concrete for transformer shed foundation.
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5. Anchor bolts shall be set by using templates placed at the approximate
-C S

elevations following the foundation drawing no: IQWQ-KD-CDFND-D7-


B
0017. Anchor bolts shall be carefully plumbed and checked for location
37 IS

and elevation.

6. The Contractor shall make necessary arrangements to ensure the anchor


K

bolts be held in position rigidly to prevent displacement while concrete is B


being poured for transformer shed foundation.
SN C

7. Portion of the anchor bolt that passing through the grout zone shall be
-P A

taped or greased to prevent them from bonding with concrete during the B
Q KP

construction.
8. Threads on anchor bolts in foundation shall be protected at all times
B
against damage and corrosion.
W R

9. Complete pouring the concrete for the foundation. Foundation shall be


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made in two pours as mentioned on the structural drawing: IQWQ-KD- B


CDFND-D7-0017 and in accordance with ACI 304R.
W

10. Curing and Protection


IS

- Immediately after placement, concrete shall be protected from cold or hot


weather extremes, mechanical injury and premature drying and shall be
cured as specified in ACI 301.
TH

B
-Concrete shall be cured and protected in accordance with ACI 308R. In
addition temperature control shall be done in accordance with ACI 207.1R
and 207.2R to prevent thermally induced cracking during hydration of
mass concrete.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 11 of 24
Civil/Structural

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03 B
11. Only after completion of curing for 28 days, all surfaces of the foundation
in contact with soil shall be protected using bitumen paint & covered with B

00 ED
polyethylene sheet as shown in civil drawings IQWQ-KD-CDFND-D7-
0017. Contractor may use bitumen board as an alternate option.

3.1.5 Installation of Concrete Sleepers on North of Firewall:

7- D
As part of this work pack, Contractor is responsible only for installation of the only those concrete

-D SE
sleepers framed in the image below i.e. sleepers for the East-West span of the cable route on North
side of the new fire wall following drawing no: IQWQ-KD-CDLAY-D7-0003-002.
Casting of these sleepers is already covered in separate work pack so Contractor shall coordinate

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with the Company to locate these sleepers.

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-C S
37 IS
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SN C
-P A
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Fig2. Location of Sleepers on North of Fire Walls


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SHE
Step Activity
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Classification

1. Contractor shall follow the drawing no: IQWQ-KD-CDLAY-D7-0003-002


B
IS

IQWQ-KD-NDPSD-00-0001 to find location of sleepers.

2. Contractor shall lift the concrete sleeper using the lifting hooks provided in
TH

the sleepers during transporting and handling. Refer drawing no: IQWQ- B
KD-NDPSD-00-0001 for sleeper details.

4. Prior to placement of the sleepers, Contractor shall clear and grub the
natural grade followed by proper compaction of the base. Where there is
B
huge difference in existing grade levels at adjacent sleepers say more than
500mm Contractor shall fill and compact in 300mm maximum loose layers.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 12 of 24
Civil/Structural

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03 B
5. Once grade is prepared, Contractor shall install the precast sleepers for
cable route back to the North side of the proposed fire wall location as B

00 ED
shown in the drawing no: IQWQ-KD-CDLAY-D7-0003-002.

3.1.6 Fabrication, transportation & Installation of Steel Skid to support MCC Panel inside
LV3 Substation

7- D
Contractor shall refer to the drawing no: IQWQ-KD-NDSFP-D7-0001 for location of Steel skid.
Since the skid is to be installed inside the LV3 Substation, prior to proceeding with fabrication works,

-D SE
Contractor shall note that steel is to be fabricated outside the building and no welding is allowed
inside the building unless approved by the Company.
Contractor shall transport the fabricated structural members & all other Misc. items including

KP R
chemical anchor bolts, grouting required for the installation works to West Qurna 1 site as part of this
work pack scope.

Steps
PE Activity
SHE
Classification
PW U
1. 1Structural steel skid to support MCC panel is to be fabricated as per the
-C S
design drawing no: IQWQ-KD-NDSFP-D7-0001.
Note: Anchor bolt alignment shall be thoroughly understood while B
37 IS

fabricating the steel skid columns & base plates. Refer foundation
drawings no: IQWQ-KD-NDSFP-D7-0001 for details of base fixing
details.
K

2. .Contractor shall drill holes on steel members for anchoring the MCC
SN C

panel to the steel skid. Location of holes shall be checked with respect B
to the vendor drawing no: IQWQ-CP-VDELE-D7-0300.
-P A

3. Contractor shall pre-fabricate chequered plate following the details


Q KP

produced in drawing no: IQWQ-KD-NDSFP-D7-0001. Contractor shall


also cover any left-over gaps after installation the MCC panels.
W R

4. Before preparing the fabricated steel for transportation, Contractor shall


ensure that fabrication of all the structural members required for these B
IQ O

skids are completed as per GA drawing no: IQWQ-KD-NDSFP-D7-0001.


W

5. Contractor shall then ship all fabricated structural steel members,


structural bolts, chequered plate & all other Misc. items to West Qurna 1 B
site and store them at Company approved location.
IS

Contractor shall install MCC Steel skid inside the LV3 substation
6.
following drawing no: IQWQ-KD-NDSFP-D7-0001.
TH

Note:
All stick-built erection of structural steel at site shall be performed in
accordance with the specification no: IQWQ-FT-NSPDS-00-0019 for B
structural steel erection.
All damaged painting surfaces of the Structural members during
handling; transporting & erection shall be repaired at site as per
section 10.3 of the Specification no: IQWQ-FT-RSPDS-00-290203.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 13 of 24
Civil/Structural

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03 B
3.1.7 Installation of Penetrations/Holes in the LV3 Substation Building Wall:
For the purpose of cable transit, Contractor shall install penetrations in North side wall of LV3

00 ED
Substation building in DS7 area.

7- D
SHE
Step Activity Classific

-D SE
ation

1. Contractor shall refer to the drawing no: IQWQ-KD-EDECP-D7-0003 to


identify the location of penetrations for Four (4) transit windows.

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Distances mentioned in the drawing are to the center of penetrations.

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Note: While carrying the penetration/drilling work, Contractor shall take A
necessary precautionary measures to ensure that wall shall be not
damaged. For all necessary protection of existing facilities, both internal
PW U
and external of LV3 Substation building, works should be done in close
conjunction with FOD Construction team.
-C S

2. Once center point of transit windows are identified from drawing no:
IQWQ-KD-EDEQL-D7-0001, Contractor shall refer to drawing no: IQWQ-
37 IS

KD-EDECP-D7-0003 for size of electrical transit windows.


Size of the actual holes, to be drilled in the wall to accommodate the
K

transit windows, are as follows,


SN C

Electrical Transit Size of Hole to be


Electrical Window size drilled in the Wall
-P A

Transit
Remarks
Window (Width x Height) (Width x Height)
Q KP

Designation
(mm x mm) (mm x mm)

IQD7-T001 400 X 476 425 X 500


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A
Half an Inch (1/2)
IQ O

IQD7-T002 400 X 476 425 X 500


clearance to be provided
between wall
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penetration/hole and
IQD7-T003 530 X 476 555 X 500 electrical transit window.
IS

IQD7-T004 530 X 476 555 X 500


TH

Note:
Prior to drilling holes in LV3 substation wall, Contractor shall ensure the
size and location of the penetrations/holes are correctly marked on the
wall.
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 14 of 24
Civil/Structural

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03 B
3.1.8 Back filling:

SHE
Step Activity

00 ED
Classification

1. - Once all Site preparation & Concrete works are completed,


backfilling around the foundations shall be done in 300mm

7- D
maximum loose lifts at optimum moisture content as shown in
drawings no: IQWQ-KD-CDFND-D7-0017/ IQWQ-KD-CDLAY-D7-

-D SE
B
0003-002.
- Material around foundations shall be compacted to 85% of

KP R
maximum dry modified proctor density as per ASTM D1557.

PE
3.2 Inspection and Test Plan & Completion Checks
Contractor shall inspect various construction activities following the Inspection and Test Plan (ITP)
no: IQWQ-KD-NPITP-D7-1109 attached in section 6.1. Contractor shall also complete all check
PW U
sheets which are part of the ITP.
-C S

4.0 REFERENCE DOCUMENTS


37 IS

4.1 Industry Codes & Standards and EMIL General Specifications


The following are not included in this document but should be utilized during the construction phase
K

of the project:
SN C

OSHA 29 CFR 1926 Safety and Health Regulations for Construction


-P A

IQWQ-FT-NSPDS-00-040901_R1 Specification Earthwork


Q KP

IQWQ-FT-NSPDS-00-040101_R0 Specification - Concrete Design and Construction

IQWQ-FT-NSPDS-00-0031_ R0 Specification - Fabrication and Installation of Anchor Bolts


W R

IQWQ-FT-NSPDS-00-0011_ R0 Specification - Roadway and Area Paving Construction


IQ O

IQWQ-FT-NSPDS-00-0017_R0 Specification - Structural Steel Design


W

IQWQ-FT-NSPDS-00-041002_R0 Specification - Grout

IQWQ-FT-NSPDS-00-0031_R0 Specification - Fabrication and Installation of Anchor Bolts


IS

IQWQ-FT-NSPDS-00-0018_R0 Specification - Structural Steel Fabrication


TH

IQWQ-FT-NSPDS-00-0019_R1 Specification - Structural Steel Erection

IQWQ-FT-RSPDS-00-290203_ R1 Specification Painting requirements


Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 15 of 24
Civil/Structural

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03 B
4.2 Drawings

4.2.1 Civil & Structural Drawings

00 ED
IQWQ-KD-CDDET-D7-0006_R0 Site Preparation works - Plan

7- D
IQWQ-KD-CDLAY-D7-0003-002_R0 ISPL to LV3 area Cable route layout

-D SE
IQWQ-KD-CDFND-D7-0017-001 to 004_R0 LV3 Substation Transformer foundation and Fire wall
details.
IQWQ-KD-NDSFP-D7-0001-001 to 002 _ R0 Structural skid to support MCC panel

KP R
IQWQ-KD-NDPSD-00-0001-R0 Typical Concrete sleeper details

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4.2.2 Electrical Drawings
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IQWQ-KD-EDEQL-D7-0001_R0 Equipment layout for DS7 LV Substation 3
-C S

IQWQ-KD-EDECP-D7-0003_R0 DS7 Cable transit layout


37 IS

4.2.3 Piping Drawings


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N/A
SN C

4.2.4 Vendor Data


-P A
Q KP

IQWQ-CP-VDELE- D8-0301_C General arrangement IQD8


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IQ OW
IS
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Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 16 of 24
Civil/Structural

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4.2.1 Civil & Structural Drawings
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Y
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 17 of 24
Civil/Structural

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4.2.2 Electrical Drawings


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IQ OW
IS
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IS
IQ OW
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SN C
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K
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PE
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IS
IQ OW
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K
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-C S
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PE
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K
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Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 18 of 24
Civil/Structural

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00 ED
7- D
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4.2.3 Piping Drawings


37 IS
K
SN C
-P A
Q KP
W R
IQ OW
IS
TH
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 19 of 24
Civil/Structural

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4.2.4 Vendor Data


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IS
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TH
IS
IQ OW
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PE
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IS
IQ OW
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K
37 IS
-C S
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PE
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7- D
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IS
IQ OW
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SN C
K
37 IS
-C S
PW U
PE
KP R
-D SE
7- D
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IS
IQ OW
W R
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-P A
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K
37 IS
-C S
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PE
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IS
IQ OW
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37 IS
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7- D
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Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 20 of 24
Civil/Structural

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03 B
5.0 MATERIALS & PROCUREMENT

00 ED
All materials required to complete the scope of work as defined in this work pack are to be
supplied by the brown field Contractor. All consumables and any other items not specifically
identified will also need to be supplied by the brown field Contractor.

7- D
5.1 EMIL Purchase Orders

-D SE
Description Reference No. Remarks

KP R
N/A

PE
5.2 Estimated Civil Quantities (To be procured by contractor)

Site preparation and concrete works:


PW U
Approx.
-C S
SI No Item Description Unit Remarks
Qty.

Excavation 90 M3 Incl. Firewall & Shed fnd.


37 IS

1.

2. Back fill 35 M3 For all works


K

3. Lean Concrete 3.0 M3 For all works


SN C

4. Concrete 55 M3 For all works


-P A

5. Reinforcement 8.5 MT For all works


Q KP

For Transformers foundation


6. M16 Anchor Bolts 7 kg
(Total 8 nos. of anchor bolts)
W R

For Shed Fdn. (Total 8 nos. of


IQ O

7. M24 Anchor Bolts 20 kg


anchor bolts)
W

8. 150Dia. uPVC Sleeves 15.0 LM On Firewall

9. M12 Anchor bolts 20 kg For 10 nos. of concrete


IS

sleepers

10. Misc. Steel quantities


TH

PFC
i 180x90x20 40 LM
i
PFC 150x75x18 25 LM
)
For MCC Skid
EA50x50x5 90 LM

M20 Structural bolts 90 EA


Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 21 of 24
Civil/Structural

Y
03 B
6thk. Chequered Plate 25.0 M2

12thk. Plate 1.0 M2

00 ED
M12 Chemical Anchor (Hilti or
10 EA
approved equivalent)

7- D
12 thk. Base plate 20 kg

-D SE
KP R
6.0 QA DOCUMENTATION

PE
6.1 Inspection and Test Plan & Completion Check Sheets
6.2 Punch List
6.3 Mechanical Completion Certificate.
PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ OW
IS
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Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 22 of 24
Civil/Structural

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00 ED
7- D
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-C S

6.1 Inspection and Test Plan


37 IS

&
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Completion Check Sheets


SN C
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IQ OW
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ITP No. IQWQ-KD-NPITP-D7-1109 Rev 0
Page 1 of 11

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03 B
00 ED
7- D
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WEST QURNA 1
Install New Desalters DS7C

KP R
PE INSPECTION AND TEST PLAN
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-C S

CONSTRUCTION OF TRANSFORMER FOUNDATION


37 IS

AND
K
SN C

CONCRETE FIRE WALL


-P A
Q KP
W R
IQ OW
IS

Revisions
TH

0 07-Jan-16 T. IYPE B.SANCKARIN R.LAWLOR ISSUED FOR USE

PREPARED CHECKED BY
REV DATE APPROVED BY DESCRIPTION
ITP No. IQWQ-KD-NPITP-D7-1109 Rev 0
Page 2 of 11

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03 B
LIST OF ATTACHED FORMS

00 ED
7- D
No. Form No. Rev. Description

-D SE
1 MR 0 Material Receipt Inspection Report

KP R
0
2 C24 A Excavation/Trench

PE
0
3 C12 A Concrete Installation Record
0
PW U
4 C06 A Concrete Acceptance
-C S
0
5 S03 A Structural Steel Acceptance/Release
37 IS

0
6 X04 A Structural Steel Fabrication
0
K

7 X01 A Paint Acceptance


SN C

0
8 X08 A Penetrations/Holes in Concrete wall
-P A
Q KP

9 C09 A 0 Site preparation / Roadways

10 M01A Skid Installation


W R
IQ OW
IS
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03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 3 of 11

CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC

-C S
1.0 FOUNDATION SURVEYING/MARKING

37 IS
Surveying, Layout,
Civil Layout drawings IQWQ- Location, Size, dimensions and depth of
markings and checking
1.1 KD-CDFND-D7-0017/ foundation as shown on drawing and as per C24A H W S S
of excavation location

K
Earthwork Spec.IQWQ-FT- specification.
size and depth
NSPDS-00-040901.
SN C
2.0 MATERIALS
-P A
Q KP

Earthwork Spec.IQWQ-FT- Backfilling around foundations shall be 300


2.1 Type of backfill C24 A H W S S
NSPDS-00-040901 mm loose lifts at optimum moisture content.
W R

No rocks or stones larger than 75 mm (3


Earthwork Spec.IQWQ-FT- inches) and free of frozen lumps, organic
IQ O

2.2 Class of backfill C24 A H W S S


NSPDS-00-040901 matter, trash, chunks of highly plastic clay,
W

snow, ice or other unsatisfactory material.


3.0 EXCAVATION/BACKFILL
IS

3.1 Excavation depth Earthwork Spec.IQWQ-FT- As per drawing IQWQ-KD-CDFND-D7- H H S S

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
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03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 4 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC
NSPDS-00-040901 0017.

-C S
C24 A

37 IS
Earthwork Spec.IQWQ-FT- After excavation, it shall be suitably filled
3.2 Backfill H H S S
NSPDS-00-040901. and compacted as per civil/structural C24 A

K
drawing IQWQ-KD-CDFND-D7-0017.

4.0 COMPACTION SN C
Compaction shall be done as per
-P A
Earthwork Spec.IQWQ-FT-
4.1 Compaction Civil/structural drawing IQWQ-KD-CDFND- C24 A H W W S
Q KP

NSPDS-00-040901.
D7-0017.
5.0 FOUNDATIONS
CONCRETE
W R

Material
Verification of
Certificates/Technical cards: Concrete Spec.IQWQ-FT- Receipt
IQ O

5.1 -Cement Material certificates H H D D


-Aggregate NSPDS-00-040101. Inspection
-Re- Bars
Report
W

-Embedded items
-Additives
Inspection, fixing and Civil/structural drawing IQWQ- Compliance to IQWQ-FT-NSPDS-00-040101
5.2 C12 A H W W S
cleaning of re-bars KD-CDFND-D7-0017/Concrete & Civil/structural drawing IQWQ-KD-CDFND-
IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
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03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 5 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC
Spec IQWQ-FT-NSPDS-00- D7-0017.

-C S
040101.

Inspection of

37 IS
Concrete Spec IQWQ-FT- Compliance to spec.IQWQ-FT-NSPDS-
5.3 formwork and C12 A H W W S
NSPDS-00-040101. 00-040101.
embedded items.

K
Setting anchor bolts by templates placed as
SN C Concrete Spec IQWQ-FT-
per elevations in the foundation drawing
5.4 Anchor bolts NSPDS-00-040101/ IQWQ- C12 A H W S S
IQWQ-KD-CDFND-D7-0017 and compliance
-P A
FT-NSPDS-00-0031.
too work pack requirements.
Q KP

Verification of Compliance to spec. IQWQ-FT-NSPDS-00-


5.5 Concrete Spec IQWQ-FT- C06 A H W W S
concrete class NSPDS-00-040101. 040101.
Concrete sample Strength, Slump, Temperature, Density and
Concrete Spec IQWQ-FT-
W R

5.6 C06 A H H D D
testing (slump, cube) NSPDS-00-040101. Air Content Tests for Concrete
IQ O

Concrete Spec IQWQ-FT- Compliance to IQWQ-FT-NSPDS-00-


5.7 Curing and Protection C06 A H W W S
W

NSPDS-00-040101. 040101/ IQWQ-KD-CDFND-D7-0017.


IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 6 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC
Concrete surfaces shall be finished to

-C S
properly levelled. No holes crack or
rough patches. All concrete surfaces in

37 IS
Final inspection of
Civil/structural IQWQ-KD- contact with soil shall be protected using
5.8 Finished concrete C12 A/C06 A H W W S
CDFND-D7-0017. bitumen paint and polyethylene sheet.
structure

K
Pedestal exposed to water shall be

SN C protected with coal tar.


-P A
6.0 SITE PREPARATION WORKS
Q KP

Clearing of unwanted materials to within


Earthwork Spec.IQWQ-FT- 150 mm above natural grade. Grubbing to
6.1 Clearing & Grubbing NSPDS-00-040901/ Dwng. include excavation and removal of all C09 A H W S S
W R

IQWQ-KD-CDDET-D7-0006. unwanted materials to a depth of 200 mm


IQ O

below natural grade.


All excavations to be hand dug and
W

confirmed that no unidentified buried


6.2 Excavation C24A H W S S
Dwng.IQWQ-KD-CDDET- facilities (cables, pipes etc.) or components
IS

D7-0006. with in the nominated site. Where identified

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 7 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC
cables are not re-routed shall be provided

-C S
with 600mm soil cover and sleeve
protection.

37 IS
Remove all rubbish, grass and vegetation
Dwng. IQWQ-KD-CDDET- along with its roots and any soil containing

K
6.3 Clearing D7-0006. organic materials from site. The removed C09 A H W S S
SN C soil and material shall be stock piled at the
Company designated location.
-P A
Back fill all the pits with structural fill up to
6.4 Backfilling Dwng. IQWQ-KD-CDDET- the elevation shown in the drawing IQWQ- C24A H W S S
Q KP

D7-0006. KD-CDDET-D7-0006.

7.0 CONCRETE FIREWALL AROUND NEW TRANSFORMERS


W R

Insp.
Excavation/Filling
IQ O

Drwng. IQWQ-KD-CDFND- As in section Requirements


7.1 material/Backfill/ As in section 2,3,4 - - - -
D7-0017. 2,3,4 as in section
W

compaction.
2,3,4
IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 8 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC
Insp.

-C S
Drwng. IQWQ-KD-CDFND- Requirements
Concrete (All steps as
D7-0017/ Concrete Spec As in section as in section

37 IS
7.2 in section 5.1 to 5.8 to As in section 5.1 to 5.8 - - - -
IQWQ-FT-NSPDS-00- 5.1 to 5.8 5.1 to 5.8
be followed)
040101.

K
8.0 SHED FOUNDATION SN C
-P A
Insp.
Excavation/Filling
Drwng. IQWQ-KD-CDFND- As in section Requirements
Q KP

8.1 material/Backfill/ As in section 2,3,4 - - - -


D7-0017. 2,3,4 as in section
compaction.
2,3,4
W R

Insp.
IQ O

Concrete (All steps as Drwng. IQWQ-KD-CDFND-


As in section 5.1 to 5.8 As in section Requirements
8.2 in section 5.1 to 5.8 to D7-0017/Concrete Spec - - - -
Compliance to work pack requirements 5.1 to 5.8 as in section
W

be followed). IQWQ-FT-NSPDS-00-040101.
5.1 to 5.8
IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 9 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC

9.0 TRANSFORMER FOUNDATION

-C S
Insp.
Excavation/Filling

37 IS
Drwng. IQWQ-KD-CDFND- As in section Requirements
9.1 material/Backfill/ As in section 2,3,4 - - - -
D7-0017. 2,3,4 as in section
compaction.
2,3,4

K
Insp.
Concrete (All steps as SN C Drwng. IQWQ-KD-CDFND-
As in section 5.1 to 5.8 As in section Requirements
9.2 in section 5.1 to 5.8 to D7-0017/Concrete Spec - - - -
Compliance to work pack requirements 5.1 to 5.8 as in section
-P A
be followed). IQWQ-FT-NSPDS-00-040101.
5.1 to 5.8
Q KP

10.0 INSTALLATION OF CONCRETE SLEEPERS

Insp.
W R

Drawing no. IQWQ-KD- C06


Requirements
10.1 Precast Sleepers NDPSD-00-0001.Concrete As in section 5.1 to 5.8 A/C12A H W S S
IQ O

as in section
Spec IQWQ- Compliance to work pack requirements
5.1 to 5.8
W

FT-NSPDS-00-040101.
IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 10 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC

Installation of concrete Compliance to drwng.IQWQ-KD-CDLAY-D7-

-C S
Drwng. IQWQ-KD-CDLAY-D7-
10.2 C06A H W S S
sleepers. 0003-002. 0003-002.

37 IS
11.0 FABRICATION & INSTALLATION OF STEEL SKID TO SUPPORT MCC PANEL INSIDE LV3 SUBSTATION

Drwng. IQWQ-KD-NDSFP-

K
Compliance to Drwng IQWQ-KD-NDSFP-
SN CD7-0001/IQWQ-BS-VDLAY-
11.1 Fabrication D7-0001/ IQWQ-BS-VDLAY-0E-0002/Spec. X04 A H W S S
0E-0002/Spec. IQWQ-FT-
IQWQ-FT-NSPDS-00-0018.
-P A
NSPDS-00-0018.
Q KP

Painting Spec. IQWQ-FT-


11.2 Painting Compliance to Painting Spec. IQWQ-FT- X01 A H W S S
RSPDS-00-290203
RSPDS-00-290203
W R

Drwng. IQWQ-KD-NDSFP- Compliance to Drwng. IQWQ-KD-NDSFP-


IQ O

11.3 Erection/Installation D7-0001/Spec. IQWQ-FT- D7-0001/Spec. IQWQ-FT-NSPDS-00-0019. S03 A/M01A H W W W


W

NSPDS-00-0019. Torque all bolt connections


IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
INSPECTION AND TEST PLAN

00 ED
Rev 0
CONSTRUCTION OF TRANSFORMER FOUNDATION AND Page 11 of 11
CONCRETE FIRE WALL

7- D
-D SE
ITP No. IQWQ-KD-NPITP-D7-1109 Client: FOD

Project. WEST QURNA 1


Drawing /SOW Ref. IQWQ-KD-WPWRK-D7-1109

KP R
PE
Item No Inspection/ Test Document Reference Acceptance Criteria Verifying Inspection Requirements
Activity document
SC SC KENTZ
Client Comments

PW U
Const. QC QC

-C S
12.0 INSTALLATION OF PENETRATION/HOLES IN LV3 SUBSTATION BUILDING WALL

Drwng. IQWQ-KD-EDLAY- Compliance to Drwng.IQWQ-KD-EDLAY-

37 IS
12.1 Penetration/holes H W S S
D7-0006-002. D7-0006-002 and work pack requirements. X08A

K
SN C
SUBCONTRACTOR Signature /Stamp and Date KENTZ Signature /Stamp and Date FOD Signature /Stamp and Date
-P A
Q KP
W R
IQ OW
IS

Legend: S - Surveillance (Random); W - Witness Point; H - Mandatory Hold Point; D - Document Review
H
Y
03 B
MATERIAL RECEIPT INSPECTION REPORT

00 ED
MR

7- D
-D SE
PROJECT TITLE West Qurna 1 REPORT NO. KD03B-1109-MR01
PROJECT NO. KD03B DATE

KP R
P.O. NO.: DELIVERY NOTE NO.: VENDOR NAME:
TEST

PE
Sl. MATERIAL
MATERIAL DESCRIPTION SIZE QTY UNIT CERTIFICATE REMARKS
NO. SPECIFICATION
NO.
-

PW U
-C S
37 IS
K
SN C
-P A
Q KP

ABOVE MATERIALS ARE ACCEPTABLE FOR INSTALLATION


W R
IQ O

SIGNATURE: SIGNATURE:
W

NAME: NAME:
INSPECTED BY REVIEWED BY
IS
TH
Construction Completion Form
Civil
Unique ID: 1109-01-C09A
Site: IQWQ
Site preparation work C09A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Work pack Number
Tag No: Tag Desc:

03 B
Area: DS7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-CDDET-D7-0006 Rev.

No. Description of Check / Action to be made: Status

7- D
Confirm that the following checks have been completed:

-D SE
1 Area correctly set out in accordance with construction drawings.
2 Roadway constructed in accordance with specifications.
3 Cuttings and embankments correct as per drawing
4 Tarmac surface finish good with no overlap.

KP R
5 No surface defects.
6 Surface levels fall to gullys and drains.

PE
7 No depressions likely to cause pooling.
8 Curbs correctly installed.
9 Drain covers and grids set flush.
PW U
10 Drainage system complete.
11 Any surrounding landscaping complete if applicable.
-C S
12 Warnings signs in place.
13 Road marking in place.
37 IS

14 Safe pedestrian access where applicable.


15 Lighting (lamp posts) correctly placed and secure (If applicable)
16 Access pavement in accordance withdrawing and specifications
K

Remarks / Comments (Non Punch List)


SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C09A rev 2 *P1/1*


Construction Completion Form
Civil
Unique ID: 1109-01-C11A
Site: West Qurna 1
Grouting Acceptance / Release Form by Tag / Area C11A
System: KD03B System Desc: Product Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number

03 B
Tag No: Tag Desc: Grouting for MCC Skid
Area: DS7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-NDSFP-D7-0001 Rev.

7- D
No. Description of Check / Action to be made: Status
Confirm that the following checks have been completed:

-D SE
1 Foundations shall have cured 28 days minimum prior to grouting
2 Grout Cube Results are within tolerance
3 Area to be grouted prior to placing shall be completely free of all chipping, laitance, oil, grease and any other debris

KP R
4 Surface Condition acceptable
5 Required Slope is acceptable

PE
6 Final Survey information recorded on Red Lined drawings to reflect "As Built" conditions
7 Foundation(s) are acceptable for release to Mechanical / Structural / E&I group to begin activities
8 NCR's Closed
PW U
Remarks / Comments (Non Punch List)
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C11A rev 0 *P1/1*


Construction Completion Form
Civil
Unique ID: 1109-01-C24A EXCAVATION/TRENCH
Site: IQWQ C24A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Work Pack Number

03 B
Tag No: 1109- TR-01 Tag Desc: Trenching for Site preparation works
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
No. Description of Check / Action to be made:
1 Excavation/trench depth & width is correct as per drawing/specification.

7- D
2 Excavation/trench is clear of debris or other materials.

-D SE
3 Bottom of excavation/trench has been covered with correct material

4 Excavation/ trench inspected before backfill

KP R
5 Excavation/trench has been back filled with correct material.

PE
6 Confirm the moisture content is in line with project specification

7 Confirm the soil density is in line with project specification


PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ O

Punch List Attached Valid Options Yes No


W

Brownfield Contractor Kentz FOD


Initials
Name / User ID
Date
IS
TH

C24A rev 1 *P1/1*


Construction Completion Form
Mechanical
Unique ID.: 1109-01-M01A Skid Installation M01A

Site.: West Qurna 1 Area: DS7

System: KD03B System Description: Project Number

Subsystem: 1109 Subsystem Description: Workpack Number

Y
Tag No. Tag Description: MCC Steel Skid Site: DS7

Valid status are: OK PR N/A Page: 1

03 B
Drawing Number: IQWQ-KD-NDSFP-D7-0001 Rev. No.:

00 ED
No. Description of Check / Action to be made: Status

7- D
Ensure skid base is properly correctly secured to installation structure as per drawing specification.
2 Ensure skid base is free from damage.

-D SE
3 Ensure skid base painting and or preservation is complete
4 Ensure equipment holding down bolt holes are the correct size and materials.
5 Confirm that the earth bonding has been correctly installed.

KP R
PE
Remarks / Comments (Non-Punchlist)

PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ O

Punch List Attached: Valid Options Are: YES NO NO

Brownfield Contractor Kentz FOD


W

Initials

Name / User ID
IS

Date
TH

Form Number:
M01A Rev.0
Construction Completion Form
Structural
Unique ID: 1109-01-S03A
Site: IQWQ
Structural Steel Acceptance / Release Form by Tag/Area S03A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number
1109-MS

03 B
Tag No: Tag Desc: MCC Skid
Area: D7 PO No: - Page: 1 of 1

00 ED
Valid Statuses are : OK PR N/A
Drawing No.: IQWQ-KD-NDSFP-D7-0001 Rev.:
Construction Area:DS7

7- D
No. Description of Check / Action to be made: Status
Confirm that the following checks have been completed:

-D SE
1 Latest drawing revision used
2 Materials Used Approved
3 Positioning / Setting out of Bolts correct

KP R
4 HD Bolts tight
5 Structural Element checked against drawing

PE
6 Structural Element Plumb, Level and Aligned
7 Bolted connection checked
8 Welded Connection checked
9 Non-destructive testing conducted
PW U
10 NCR's Closed
-C S

Remarks / Comments (Non Punch List)


37 IS
K
SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

S03A rev 2
*P1/1*
Construction Completion Form
Painting
ID: 1109-01-X01A
Site: IQWQ
Paint Acceptance / Release Form by Tag / Area X01A
System: KD03B System Desc: Project Number

Y
Sub System
SubSystem: 1109 Work pack Number
Desc:

03 B
Line No: NA Tag Desc: MCC Panel Steel Skid
Area: DS7 PO No: Page: 1 of 1

00 ED
Valid Statuses are : OK PR N/A
Drawing No.: IQWQ-KD-NDSFP-D7-0001 Rev.0
Construction Area: DS7

7- D
No. Description of Check / Action to be made: Status

-D SE
Confirm that the following checks have been completed:
1 Type of paint used approved
2 Colour of paint as per specification
3 Surface preparation completed

KP R
4 Number of coats being applied to specification
5 Thickness of paint coats acceptable

PE
6 Eveness of applied paint
7 Check for paint runs, sags, and brush marks
8 Area clean after painting completed
PW U
9 NCR's closed
-C S
Remarks / Comments (Non Punch List)
37 IS
K
SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

X01A rev 2 *P1/1*


Construction Completion Form
Structural
Unique ID: 1109-01-X04A
Site : IQWQ
Structural Steel Fabrication Acceptance Form X04A
System : KD03B System Desc: Project Number
SubSystem: 1109 SubSystem Desc: Workpack Number

Y
Tag No: 1109-MC Tag Desc: MCC Panel Steel Skid
1 of 1

03 B
Area : DS7 PO No: Page:

Valid Statuses are : OK PR N/A

00 ED
Drawing No.: IQWQ-KD-NDSFP-D7-0001 Rev.:
Construction Area:DS7
No. Description of Check / Action to be made: Status

7- D
1 Materials Used are as per specification
2 Fabrication as per approved drawing

-D SE
3 Fabrication done as per specification
4 Column profile and base plate selected correctly
5 Positioning / Setting out of Bolts correct
6 All Structural elements, level, alignment and bolt connections correct

KP R
7 Fabrication acceptable

PE
Remarks / Comments (Non Punch List)
PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ OW

Punch List Attached Valid Options Yes No


IS

Brownfield Contractor Kentz FOD


Initials
TH

Name / User ID
Date

X04A rev 1
*P1/1*
Construction Completion Form
Civil
Unique ID: 1109-01-X08A
Site : IQWQ
Penetrations/Holes in Concrete Wall X08A
System : KD03B System Desc: Project Number
SubSystem: 1109 SubSystem Desc: Workpack Number

Y
Tag No: Tag Desc: Holes in Wall
1 of 1

03 B
Area : DS7 PO No: Page:

Valid Statuses are : OK PR N/A

00 ED
Drawing No.: IQWQ-KD-EDLAY-D7-0006-002 Rev.:
Construction Area:DS7
No. Description of Check / Action to be made: Status

7- D
1 Location of holes correct as per drawing
2 Dimensions of holes correct as per drawing

-D SE
3 No damage to the wall by drilling holes
4 No damage to existing facilities by drilling holes

KP R
PE
Remarks / Comments (Non Punch List)
PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ OW

Punch List Attached Valid Options Yes No


IS

Brownfield Contractor Kentz FOD


Initials
TH

Name / User ID
Date

X04A rev 1
*P1/1*
Construction Completion Form
Civil
Unique ID: 1109-02-C06A
Site: IQWQ
Concrete Acceptance / Release Form by Tag / Area C06A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number
Tag No: N/A Tag Desc: Fire wall & Wall footing

03 B
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-CDFND-D7-0017 Rev.:

No. Description of Check / Action to be made: Status

7- D
Confirm that the following checks have been completed:
1 Pour Reports reviewed and meet specification requirements

-D SE
2 All Form Work removed and surface treated as required
3 Samples taken for strength testing as per specification
Strength Test results Reviewed and meet specification (Foundation(s) may be released prior to ALL Strength testing being
4

KP R
complete)
5 Surface condition acceptable

PE
6 Edges are chamfered as per specifications
7 TOC Elevation acceptable and within tolerances
8 Required slope is acceptable
9 Column dimensions are correct
PW U
10 Construction joints located per specification
-C S
11 Box outs located in correct position and at proper elevation
12 Embedments correct and located as per design and free from damage
13 Cable sleeves installed as per design
37 IS

14 Final Survey information recorded on Red Lined drawings to reflect "As Built" conditions
15 Foundation(s) are acceptable for release to Mechanical / Structural / E&I group to begin activities
16 NCR's Closed
K

Remarks / Comments (Non Punch List)


SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C06A rev 2 *P1/1*


Construction Completion Form
Civil
Unique Tag 1109-02-C12A Concrete Installation Record C12A

Tag No.: 1109-FW-01 Tag Description: Fire wall & Wall footing Area: D7

System: KD03B System Description: Project Number

Subsystem: 1109 Subsystem Description: Workpack Number Site: DS7

Valid status are: Page: 1

Y
OK PR N/A
Construction Area: DS7

03 B
Drawing Numbers: IQWQ-KD-CDFND-D7-0017 Rev. No.:

00 ED
No. Description of Check / Action to be made: Status

Confirm that the following checks have been completed:


1 Formwork Checks:

7- D
(Dimensions, chamfer, alignment, grade and elevation)
2 Reinforced Steel Checks:

-D SE
(Clearances, proper lap, size, spacing, keyways, water stops etc.)
3 Anchor Bolt Checks:

(Size, location, projection, length and sleeves)

KP R
4 Check Jackscrew level pad installation as per drawing

PE
5 Conduit or PVC covered and secured
6 Grounding Tails protected and secured
7 Sub-grade clean and moistened

PW U 8

9
Existing concrete bushed (Yes / No)

Class of Concrete Poured:


-C S
10 Volume of Concrete poured:
11 Type finish required:
37 IS

12 Sealer / Adhesive Used:


13 Curing Method & Duration:
14 Date for Form Removal :
K

15 INSTALLATION FOLLOW-UP TEST DATA / RECORD


SN C

Test Cylinder Reference No.:

Date Test Cylinders Taken:


-P A

Slump Test:
Q KP

Concrete Temperature:

Air Content:

Water added at Jobsite: Gallons


W R

3 Day Break Test Result:

7 Day Break Test Result:


IQ O

14 Day Break Test Result:


W

28 Day Break Test Result:

56 Day Break Test Result (if required):


Remarks / Comments (Non-Punchlist)
IS

1) Attach Test Report:


TH

Punch List Attached: Valid Options Are: YES NO NO

Brownfield Contractor Kentz FOD

Initials

Name / User ID

Date

Form Number:
153517-CMS-720-02-FM-10912 - C12A Concrete Installation Record Issued for use: Jan. 2011
Construction Completion Form
Civil
Unique ID: 1109-02-C24A EXCAVATION/TRENCH
Site: IQWQ C24A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Work Pack Number

03 B
Tag No: 1109- TR-02 Tag Desc: Trenching for Fire wall & Wall footing
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
No. Description of Check / Action to be made:
1 Excavation/trench depth & width is correct as per drawing/specification.

7- D
2 Excavation/trench is clear of debris or other materials.

-D SE
3 Bottom of excavation/trench has been covered with correct material

4 Excavation/ trench inspected before backfill

KP R
5 Excavation/trench has been back filled with correct material.

PE
6 Confirm the moisture content is in line with project specification

7 Confirm the soil density is in line with project specification


PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ O

Punch List Attached Valid Options Yes No


W

Brownfield Contractor Kentz FOD


Initials
Name / User ID
Date
IS
TH

C24A rev 1 *P1/1*


Construction Completion Form
Civil
Unique ID: 1109-03-C06A
Site: IQWQ
Concrete Acceptance / Release Form by Tag / Area C06A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number
Tag No: N/A Tag Desc: Shed Foundations

03 B
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-CDFND-D7-0017 Rev.:

No. Description of Check / Action to be made: Status

7- D
Confirm that the following checks have been completed:
1 Pour Reports reviewed and meet specification requirements

-D SE
2 All Form Work removed and surface treated as required
3 Samples taken for strength testing as per specification
Strength Test results Reviewed and meet specification (Foundation(s) may be released prior to ALL Strength testing being
4

KP R
complete)
5 Surface condition acceptable

PE
6 Edges are chamfered as per specifications
7 TOC Elevation acceptable and within tolerances
8 Required slope is acceptable
9 Column dimensions are correct
PW U
10 Construction joints located per specification
-C S
11 Box outs located in correct position and at proper elevation
12 Embedments correct and located as per design and free from damage
13 Cable sleeves installed as per design
37 IS

14 Final Survey information recorded on Red Lined drawings to reflect "As Built" conditions
15 Foundation(s) are acceptable for release to Mechanical / Structural / E&I group to begin activities
16 NCR's Closed
K

Remarks / Comments (Non Punch List)


SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C06A rev 2 *P1/1*


Construction Completion Form
Civil
Unique Tag 1109-03-C12A Concrete Installation Record C12A

Tag No.: 1109-SF-01 Tag Description: Shed Foundations Area: D7

System: KD03B System Description: Project Number

Subsystem: 1109 Subsystem Description: Workpack Number Site: DS7

Valid status are: Page: 1

Y
OK PR N/A
Construction Area: DS7

03 B
Drawing Numbers: IQWQ-KD-CDFND-D7-0017 Rev. No.:

00 ED
No. Description of Check / Action to be made: Status

Confirm that the following checks have been completed:


1 Formwork Checks:

7- D
(Dimensions, chamfer, alignment, grade and elevation)
2 Reinforced Steel Checks:

-D SE
(Clearances, proper lap, size, spacing, keyways, water stops etc.)
3 Anchor Bolt Checks:

(Size, location, projection, length and sleeves)

KP R
4 Check Jackscrew level pad installation as per drawing

PE
5 Conduit or PVC covered and secured
6 Grounding Tails protected and secured
7 Sub-grade clean and moistened

PW U 8

9
Existing concrete bushed (Yes / No)

Class of Concrete Poured:


-C S
10 Volume of Concrete poured:
11 Type finish required:
37 IS

12 Sealer / Adhesive Used:


13 Curing Method & Duration:
14 Date for Form Removal :
K

15 INSTALLATION FOLLOW-UP TEST DATA / RECORD


SN C

Test Cylinder Reference No.:

Date Test Cylinders Taken:


-P A

Slump Test:
Q KP

Concrete Temperature:

Air Content:

Water added at Jobsite: Gallons


W R

3 Day Break Test Result:

7 Day Break Test Result:


IQ O

14 Day Break Test Result:


W

28 Day Break Test Result:

56 Day Break Test Result (if required):


Remarks / Comments (Non-Punchlist)
IS

1) Attach Test Report:


TH

Punch List Attached: Valid Options Are: YES NO NO

Brownfield Contractor Kentz FOD

Initials

Name / User ID

Date

Form Number:
153517-CMS-720-02-FM-10912 - C12A Concrete Installation Record Issued for use: Jan. 2011
Construction Completion Form
Civil
Unique ID: 1109-03-C24A EXCAVATION/TRENCH
Site: IQWQ C24A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Work Pack Number

03 B
Tag No: 1109- TR-03 Tag Desc: Trenching for Shed foundations
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
No. Description of Check / Action to be made:
1 Excavation/trench depth & width is correct as per drawing/specification.

7- D
2 Excavation/trench is clear of debris or other materials.

-D SE
3 Bottom of excavation/trench has been covered with correct material

4 Excavation/ trench inspected before backfill

KP R
5 Excavation/trench has been back filled with correct material.

PE
6 Confirm the moisture content is in line with project specification

7 Confirm the soil density is in line with project specification


PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ O

Punch List Attached Valid Options Yes No


W

Brownfield Contractor Kentz FOD


Initials
Name / User ID
Date
IS
TH

C24A rev 1 *P1/1*


Construction Completion Form
Civil
Unique ID: 1109-04-C06A
Site: IQWQ
Concrete Acceptance / Release Form by Tag / Area C06A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number
Tag No: N/A Tag Desc: Transformer Foundations

03 B
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-CDFND-D7-0017 Rev.:

No. Description of Check / Action to be made: Status

7- D
Confirm that the following checks have been completed:
1 Pour Reports reviewed and meet specification requirements

-D SE
2 All Form Work removed and surface treated as required
3 Samples taken for strength testing as per specification
Strength Test results Reviewed and meet specification (Foundation(s) may be released prior to ALL Strength testing being
4

KP R
complete)
5 Surface condition acceptable

PE
6 Edges are chamfered as per specifications
7 TOC Elevation acceptable and within tolerances
8 Required slope is acceptable
9 Column dimensions are correct
PW U
10 Construction joints located per specification
-C S
11 Box outs located in correct position and at proper elevation
12 Embedments correct and located as per design and free from damage
13 Cable sleeves installed as per design
37 IS

14 Final Survey information recorded on Red Lined drawings to reflect "As Built" conditions
15 Foundation(s) are acceptable for release to Mechanical / Structural / E&I group to begin activities
16 NCR's Closed
K

Remarks / Comments (Non Punch List)


SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C06A rev 2 *P1/1*


Construction Completion Form
Civil
Unique Tag 1109-04-C12A Concrete Installation Record C12A

Tag No.: 1109-TF-01 Tag Description: Transformer Foundations Area: D7

System: KD03B System Description: Project Number

Subsystem: 1109 Subsystem Description: Workpack Number Site: DS7

Valid status are: Page: 1

Y
OK PR N/A
Construction Area: DS7

03 B
Drawing Numbers: IQWQ-KD-CDFND-D7-0017 Rev. No.:

00 ED
No. Description of Check / Action to be made: Status

Confirm that the following checks have been completed:


1 Formwork Checks:

7- D
(Dimensions, chamfer, alignment, grade and elevation)
2 Reinforced Steel Checks:

-D SE
(Clearances, proper lap, size, spacing, keyways, water stops etc.)
3 Anchor Bolt Checks:

(Size, location, projection, length and sleeves)

KP R
4 Check Jackscrew level pad installation as per drawing

PE
5 Conduit or PVC covered and secured
6 Grounding Tails protected and secured
7 Sub-grade clean and moistened

PW U 8

9
Existing concrete bushed (Yes / No)

Class of Concrete Poured:


-C S
10 Volume of Concrete poured:
11 Type finish required:
37 IS

12 Sealer / Adhesive Used:


13 Curing Method & Duration:
14 Date for Form Removal :
K

15 INSTALLATION FOLLOW-UP TEST DATA / RECORD


SN C

Test Cylinder Reference No.:

Date Test Cylinders Taken:


-P A

Slump Test:
Q KP

Concrete Temperature:

Air Content:

Water added at Jobsite: Gallons


W R

3 Day Break Test Result:

7 Day Break Test Result:


IQ O

14 Day Break Test Result:


W

28 Day Break Test Result:

56 Day Break Test Result (if required):


Remarks / Comments (Non-Punchlist)
IS

1) Attach Test Report:


TH

Punch List Attached: Valid Options Are: YES NO NO

Brownfield Contractor Kentz FOD

Initials

Name / User ID

Date

Form Number:
153517-CMS-720-02-FM-10912 - C12A Concrete Installation Record Issued for use: Jan. 2011
Construction Completion Form
Civil
Unique ID: 1109-04-C24A EXCAVATION/TRENCH
Site: IQWQ C24A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Work Pack Number

03 B
Tag No: 1109- TR-04 Tag Desc: Trenching for Transformer foundations
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
No. Description of Check / Action to be made:
1 Excavation/trench depth & width is correct as per drawing/specification.

7- D
2 Excavation/trench is clear of debris or other materials.

-D SE
3 Bottom of excavation/trench has been covered with correct material

4 Excavation/ trench inspected before backfill

KP R
5 Excavation/trench has been back filled with correct material.

PE
6 Confirm the moisture content is in line with project specification

7 Confirm the soil density is in line with project specification


PW U
-C S
37 IS
K
SN C
-P A
Q KP
W R
IQ O

Punch List Attached Valid Options Yes No


W

Brownfield Contractor Kentz FOD


Initials
Name / User ID
Date
IS
TH

C24A rev 1 *P1/1*


Construction Completion Form
Civil
Unique ID: 1109-05-C06A
Site: IQWQ
Concrete Acceptance / Release Form by Tag / Area C06A
System: KD03B System Desc: Project Number

Y
SubSystem: 1109 SubSystem Desc: Workpack Number
Tag No: N/A Tag Desc: Concrete sleepers

03 B
Area: D7 PO No: Page: 1 of 1
Valid Statuses are : OK PR N/A

00 ED
Construction Area: DS7
Drawing No.: IQWQ-KD-NDPSD-00-0001 Rev.:

No. Description of Check / Action to be made: Status

7- D
Confirm that the following checks have been completed:
1 Pour Reports reviewed and meet specification requirements

-D SE
2 All Form Work removed and surface treated as required
3 Samples taken for strength testing as per specification
Strength Test results Reviewed and meet specification (Foundation(s) may be released prior to ALL Strength testing being
4

KP R
complete)
5 Surface condition acceptable

PE
6 Edges are chamfered as per specifications
7 TOC Elevation acceptable and within tolerances
8 Required slope is acceptable
9 Column dimensions are correct
PW U
10 Construction joints located per specification
-C S
11 Box outs located in correct position and at proper elevation
12 Embedments correct and located as per design and free from damage
13 Cable sleeves installed as per design
37 IS

14 Final Survey information recorded on Red Lined drawings to reflect "As Built" conditions
15 Foundation(s) are acceptable for release to Mechanical / Structural / E&I group to begin activities
16 NCR's Closed
K

Remarks / Comments (Non Punch List)


SN C
-P A
Q KP
W R
IQ OW
IS
TH

Punch List Attached Valid Options Yes No


Brownfield Contractor Kentz FOD
Initials
Name / User ID
Date

C06A rev 2 *P1/1*


Construction Completion Form
Civil
Unique Tag 1109-05-C12A Concrete Installation Record C12A

Tag No.: 1109-CS Tag Description: Concrete Sleepers Area: D7

System: KD03B System Description: Project Number

Subsystem: 1109 Subsystem Description: Workpack Number Site: DS7

Valid status are: Page: 1

Y
OK PR N/A
Construction Area: DS7

03 B
Drawing Numbers: IQWQ-KD-NDPSD-00-0001 Rev. No.:

00 ED
No. Description of Check / Action to be made: Status

Confirm that the following checks have been completed:


1 Formwork Checks:

7- D
(Dimensions, chamfer, alignment, grade and elevation)
2 Reinforced Steel Checks:

-D SE
(Clearances, proper lap, size, spacing, keyways, water stops etc.)
3 Anchor Bolt Checks:

(Size, location, projection, length and sleeves)

KP R
4 Check Jackscrew level pad installation as per drawing

PE
5 Conduit or PVC covered and secured
6 Grounding Tails protected and secured
7 Sub-grade clean and moistened

PW U 8

9
Existing concrete bushed (Yes / No)

Class of Concrete Poured:


-C S
10 Volume of Concrete poured:
11 Type finish required:
37 IS

12 Sealer / Adhesive Used:


13 Curing Method & Duration:
14 Date for Form Removal :
K

15 INSTALLATION FOLLOW-UP TEST DATA / RECORD


SN C

Test Cylinder Reference No.:

Date Test Cylinders Taken:


-P A

Slump Test:
Q KP

Concrete Temperature:

Air Content:

Water added at Jobsite: Gallons


W R

3 Day Break Test Result:

7 Day Break Test Result:


IQ O

14 Day Break Test Result:


W

28 Day Break Test Result:

56 Day Break Test Result (if required):


Remarks / Comments (Non-Punchlist)
IS

1) Attach Test Report:


TH

Punch List Attached: Valid Options Are: YES NO NO

Brownfield Contractor Kentz FOD

Initials

Name / User ID

Date

Form Number:
153517-CMS-720-02-FM-10912 - C12A Concrete Installation Record Issued for use: Jan. 2011
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 23 of 24
Civil/Structural

Y
03 B
00 ED
7- D
-D SE
KP R
PE
PW U
-C S
37 IS

6.2 Punch List


K
SN C
-P A
Q KP
W R
IQ OW
IS
TH
Y
03 B
PUNCH LIST

00 ED
Work Pack No. 1109 Discipline: Civil & Structural Tag No. Date:

Resp. Contractor KENTZ FOD


Item System Drawing or Reference Issue Discussion Possible Soultion Priority Cleared Date
Group Signature Signature Signature

7- D
-D SE
KP R
PE
PW U
-C S
37 IS
Brownfield Contractor KENTZ FOD

K
Signature
SN C
Name
-P A

Date
Q KP

LEGEND
RESPONSIBLE GROUP PRIORITY DEFINTION
W R

P Project A Deficiency must be fixed prior to issuance of Mechanical Completion Certificate


C Construction B Deficiency must be fixed prior to issuance of Handover Certificate
IQ O

O Operations C Deficiency to be fixed by Project within the first year after commissioning
D Deficiency to be fixed by Operations at their convenience
W
IS

MAEE 489-PL- Rev.1


TH
Doc. No.: IQWQ-KD-WPWRK-D7-1109
WEST QURNA 1
Work Pack for Site Preparation & Job No.: KD03B
Foundation Works at LV3 Rev No. 0
Install New Desalter Package
DS7C
Page 24 of 24
Civil/Structural

Y
03 B
00 ED
7- D
-D SE
KP R
PE
PW U
-C S
37 IS

6.3 Mechanical Completion Certificate


K
SN C
-P A
Q KP
W R
IQ OW
IS
TH
DS7 InstallNew Desalters DS7C

Y
03 B
Project

00 ED
MECHANICAL COMPLETION CERTIFICATE

7- D
Project / AFE: Install New Desalters DS7C
Reference: Work Pack: IQWQ-KD-WPWRK-D7-1109

-D SE
TAG No:

KP R
This is to certify that the systems/equipment indicated above have been completed

PE
to the point where all mechanical, electrical, instrument, control, and safety
systems associated with the systems/equipment:
Are Mechanically Complete, i.e. Construction activities have been


PW U
completed
Have only Category B, C or D Punch List items remaining. Said Punch
-C S
List dated ___________________ has been reviewed and agreed
37 IS

Signature Date:
Acceptance: Acceptance:
K

QA/QC Coordinator
SN C

Signature Date:
Acceptance: Acceptance:
-P A

Construction Coordinator
Q KP

Signature Date:
Acceptance: Acceptance:
Project Engineer
W R

Signature Date:
Acceptance: Acceptance:
IQ O

Construction Manager
W

Signature Date:
Acceptance: Acceptance:
Maintenance Superintendent
IS

Signature Date:
Acceptance: Acceptance:
TH

Operations Superintendent

Custody/control hereby passes to Operations systems/equipment indicated above.

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