FORD 4WD SUPER DUTY

105/125/160/185 CFM UNDERDECK

SIDE-MOUNT PTO SHAFT DRIVEN
AIR COMPRESSOR
BID SPECIFICATION
REVISED: June 15, 2015

Type: Vanair 105/125/160/185 CFM UDSM PTO driven air compressor for Ford 4WD Super
Duty vehicles with Thru-Drive technology. New and in current production

Capacity: 105-185 CFM free air at 100 PSIG

Compressor to be capable of up to 150 PSIG operation.

Compressor: Vanair design oil flooded rotary screw air end with built-in proper directional gearing for
Ford automatic transmissions. No external to-the-compressor reversing gear box allowed.

Input Speed: Air compressor shall produce 105 CFM at 1595 RPM input speed
125 CFM at 1625 RPM input speed
160 CFM at 2085 RPM input speed
185 CFM at 2415 RPM input speed
Ratings per CAGI/PNEUROP PN2CPTC3

Gear Ratio: Air Compressor gear ratio shall be 2.71:1 to ensure lowest possible engine speed.

Air Intake Filters: Separate two-stage, heavy duty, dry-type air filters shall be provided for air compressor.

Air Receiver: The receiver tank is 10.25 inches in diameter by 21.5 diameter inches long. The tank shall
be ASME code approved rated at a 250 PSIG working pressure. It shall be equipped with an
ASME air pressure relief valve located upstream of the final oil separator. The receiver shall
be equipped with a fill cap and easily readable sight glass, inch service valve and a 25
micron full flow spin-on replaceable filter canister with built in bypass protection.

Air/Fluid Separator: Separator element to be located internally in air receiver tank. Separator shall be
constructed with non-metallic end cap and in-flow nozzle plate with O-ring seals. Media shall
be of molded construction with anti-static outer wrap. Vanair separator shall provide for
enhanced air quality, reduced operating and maintenance cost and optimized compressor
performance. Separator to be warranted for 5 years or 3000 hours whichever comes first.

Instrument Panel
and Speed Control: The V-TEC system consists of an I/O Module and an LCD display module that
communicate with each other utilizing J1939 protocol. The I/O module receives sensor
information and modulates engine speed based on air demand. The display module
presents system information including system hours, service intervals, air pressure, oil
temperature and engine speed.

The Vanair V-TEC Speed Control utilizes an eight (8) bit microchip micro-processor,
solid state electronics, and is designed with a chassis specific plug and play wiring harness.
Wiring harnesses will use weather proof connectors and woven loom material. The V-TEC
controller is pre-programmed to specific applications based on engine, transmission, PTO
gear ratio and Vanair underdeck model. The V-TEC system is capable of commanding the
engine speed in response to air demand.

Vanair Manufacturing Inc. | 10896 West 300 North, Michigan City, IN 46360
| 800.526.8817 | sales@vanair.com | www.vanair.com
*specs subject to change without notice Vanair Manufacturing Inc.
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 FORD 4WD SUPER DUTY
105/125/160/185 CFM UNDERDECK
SIDE-MOUNT PTO SHAFT DRIVEN
AIR COMPRESSOR

Instrument Panel
and speed control: The V-TEC Speed Control allows for troubleshooting of the PTO, torque converter, cooler
fan(s) and programmed engine speed(s) using a laptop computer and Vanair provided
software. The system also notifies of maintenance alerts and out of range conditions as well
as monitoring system pressure, temperature, engine RPM and compressor hours.

The V-TEC Controller logs faults and fault conditions for easy troubleshooting diagnostics.
PTO will disengage in case of high compressor temperature, over pressurization, and
excessive engine RPM.

Safety System: V-TEC protective features include J1939 neutral safety system, and prevention of
engagement of PTO at engine speeds above 1000 RPM.

Compressor to automatically shut down in case of high compressor temperature or over

pressurization. Additional protective features provided include automatic blow down valve,
receiver relief valve and minimum pressure valve.

Cooling System: Compressor cooling system shall allow rated air delivery and pressure operation
continuously in 125 degree Fahrenheit ambient temperatures. Cooler to be mounted in a
powder coated sheet metal enclosure with a suction type fan assembly and utilize
SAE Oring fittings. (No ABS plastic shrouding) When using the V-TEC, a fan temp switch is
not used. The thermistor and V-TEC control the compressor cooling.

Controls: Pneumatic inlet control valve shall be integrated into compressor system and automatically
modulate output from 0 to 100% in response to air demand

Driveline: 2 inch 1310 series driveline with universal joint, yoke and companion flange.

General: The compressor shall be manufactured in an ISO 9001 certified quality system.

Warranty: The air end is warranted for life when adhering to the prescribed maintenance schedule.
This warranty does not cover damage caused by accident, misuse, or negligence. If the
compressor unit is disassembled the warranty is void. All other parts including the
compressor unit shaft seal are warranted for twelve months subject to the same conditions
mentioned above.

Service Centers: The air compressor manufacturer MUST have factory authorized service centers located in
each State of the United States of America and Canadian Provinces

Installation: Systems must be installed by a factory authorized installation center.

Vanair Manufacturing Inc. | 10896 West 300 North, Michigan City, IN 46360
| 800.526.8817 | sales@vanair.com | www.vanair.com
*specs subject to change without notice Vanair Manufacturing Inc.
03/31/2015

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 FORD 4WD SUPER DUTY
105/125/160/185 CFM UNDERDECK
SIDE-MOUNT PTO SHAFT DRIVEN
AIR COMPRESSOR

Options:

Cold Weather Kits

Dual Pressure 100/150 PSI pneumatically activated allowing operator to instantly select
multiple pressure settings
Mechanical Gauges and Control
Service Line Moisture Trap Control Line Moisture Trap
2 Quart Oiler
Hose Reel Automatic, Manual, or Electric Rewind. Multiple configurations.
OSHA excess flow valve

Vanair Manufacturing Inc. | 10896 West 300 North, Michigan City, IN 46360
| 800.526.8817 | sales@vanair.com | www.vanair.com
*specs subject to change without notice Vanair Manufacturing Inc.
03/31/2015

Page 3 of 3