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To cite this article: Nurulhuda Nadziri, Idawati Ismail & Sinin Hamdan (2017): Binding gel
characterization of alkali-activated binders based on palm oil fuel ash (POFA) and fly ash, Journal
of Sustainable Cement-Based Materials, DOI: 10.1080/21650373.2017.1299054
Download by: [The UC San Diego Library] Date: 06 April 2017, At: 13:56
Journal of Sustainable Cement-Based Materials, 2017
http://dx.doi.org/10.1080/21650373.2017.1299054
Pastes of palm oil fuel ash (POFA) and y ash geopolymer activated with sodium
hydroxide (NaOH) and combination of NaOH with sodium silicate (Na2SiO3) were
prepared and cured at 80 C for a duration of 7, 28, and 90 days. The hydrated bind-
ing gel products were studied on phase, morphology, and bonding characterization.
From these analyses, calciumsodiumsilicatehydrate (C/NSH) gel type appear to
form in sole POFA binder but at a very low Ca/Si ratio, while sole y ash geopolymer
binder consists of sodiumaluminasilicatehydrate (NASH) binding gel product
with a signicant Na/Si ratio, regardless of activator types. When both precursors were
used, a combination of both gel types was formed, however, Fourier transform infra-
red spectroscopy and energy-dispersive X-ray analyses show that the NASH gel is
a more dominant product in the binder compared to the C/NSH gel.
Keywords: geopolymer; alkali-activated binder; palm oil fuel ash; y ash
This gel type has a typical Na/Si or Al/Si The use of POFA as alkali-activated
ratio ranging 0.51.0 and 1.152.15, binder is limited. In most studies, POFA
respectively. Raw materials that are rich has shown good combination with cement
in calcium such as slag can also react via partial replacement, but not as sole
with alkaline solution to form a hardened precursor derived from the geopolymeriza-
binder, producing a structure similar to tion process. However, there is no detailed
hydration of OPC whose composition is study done to analyze the microstructural
a CSH (CaOSiOH2O) with a Ca/Si properties of alkali-activated POFA added
ratio of near 2.0. However, an alkali-acti- with y ash. The objective of this study
vated binder from a calcium-rich precur- are to understand the compositional char-
sor composed of tetrahedral substitution acteristics of the binding gel based on sole
of Al for Si, forming a CASH (CaO POFA and y ash, and a combination of
Al2O3SiO2H2O) gel [11] with a com- both precursors are analyzed using X-ray
parable Ca/Si ratio of 1.01.5. Therefore, diffraction (XRD) for phase characteriza-
activator choice and compositions of the tion, Fourier transform infrared (FTIR)
raw precursors has signicant inuence spectroscopy for structure analysis and
on the type of gel formation in binder, scanning electron microscopy with
which contribute to mechanical and energy-dispersive X-ray (SEM-EDX) for
microstructural properties. morphology analysis and types of gel after
POFA are wastes from palm oil geopolymerization.
industry which has potentials as partial
replacement materials in concrete owing 2. Experimental program
to its pozzolanic properties [12,13].
2.1. Materials
POFA is a highly pozzolanic material
which has been tested as cement replace- The raw precursors used in this investiga-
ment materials with improvement in tion are POFA obtained from palm oil mill
strength and durability [7,1416]. POFA in Lundu, Sarawak and Class F y ash
chemical composition varies with average was received from Sejingkat Power Sta-
of 60% silica and 7% carbon depending tion, Kuching, Sarawak, Malaysia. POFA
on manufacturing conditions [1720]. In was dried at 100 C for 24 h and sieved in
the hydration process, the silica content 45 micron sieve to remove large particles
in POFA will react with calcium hydrox- and to ensure good pozzolanic reactivity
ide Ca(OH)2 while pozzolanic reactions [18,21]. Access carbon on POFA was
produce more calcium silicate hydrate removed by calcination at 500 C in a fur-
(CSH) which is a gel compound as nace for approximately one hour. Access
well as reducing the amount of calcium carbon and other unburnt organic materi-
hydroxide. This contributes to the als contained in POFA were removed by
strength of the concrete and produces calcination at 500 C. This is important to
stronger and denser concrete as well as avoid their negative effect on nished
enhanced durability. Fly ash is an indus- product. High amount of carbon will
trial byproduct during the combustion of reduce the pozzolanic reaction of POFA.
coal for energy production. Due to its Particle size of the raw materials was ana-
high silica and alumina, y ash is a good lyzed using CILAS laser particle size ana-
source for geopolymerization, a process lyzer where d50 obtained for POFA and y
where upon interaction with alkali solu- ash are at 16.7 and 9.67 m, respectively.
tion releases Al and Si species for the The chemical compositions of the raw
formation of a dense binder matrix [10]. materials are shown in Table 1 which
Journal of Sustainable Cement-Based Materials 3
indicate signicant amount of silica oxide height cylindrical molds. The samples
(SiO2) and aluminum oxide (Al2O3) in were sealed to prevent moisture loss and
POFA and y ash. POFA also shows some cured at 80 C until age of testing, i.e. 7,
traces of calcium oxide (CaO) and magne- 28 and 90 days. The inuence of using
sium oxide (MgO) but low in alumina higher temperature may have some effect
oxide (Al2O3). Meanwhile the composi- to the mechanical strength [23,24]. XRD
tion of y ash is according to ASTM C analysis was conducted using a Bruker D8
618, Standard Specication for Coal Fly Advance instrument, with Cu K radiation
Ash and Raw or Calcined Natural Poz- scanning from 5 to 65 2, with a 0.02
zolan for Use in Concrete [22], and is step size and 2 s/step count time. FTIR
rich in silica and alumina. These elements spectroscopy was carried out using Nico-
are present in both precursors which are let iS10 instrument to characterize chemi-
important in development of binding prop- cal functional groups of the pastes using
erties. Two types of alkaline solutions are KBr pellet method, where approximately
prepared as activator. Solid anhydrous 1 mg of crushed sample and 100 mg KBr
sodium hydroxide (NaOH) was dosed at were mixed and scanned 32 times from
12 wt.%, by total mass of solid precursor. 4000 to 400 at 4 cm1 resolution. SEM-
The dry solid was prepared by dissolving EDX allows the observation of morphol-
NaOH pellets in tap water and allowed to ogy and the EXD data were taken from
cool to room temperature before adding to fractured surface. Overall composition of
the dry precursors. A combination of the material was carried out using JEOL
NaOH with sodium silicate (Na2SiO3) at JSM6390La instrument at an accelerating
1:1 mass ratio (modulus ratio SiO2/ voltage of 10 kV in high vacuum environ-
Na2O = 0.6) was also prepared as second ment, and working distance of 10 mm.
activator in this study. Water to solid pre-
cursor ratio is adjusted according to work-
ability factor described in Table 2. Table 2 3. Results and discussion
shows the mix proportion of the alkali-ac- 3.1. Phase analysis using X-ray
tivated pastes prepared for this study. The diffraction
samples were measured by weight per- The X-ray diffractograms of the unre-
centage (wt.%). A higher water binder acted POFA and y ash are shown in
ratio is required for sole alkali-activated Figure 1. The unreacted POFA consists
POFA due to surface characteristics and of main crystalline phases of kyanite
chemical content that leads to low worka- (Al2SiO5, PDF# 01-083-1567). Kyanite is
bility of POFA-based samples. POFA is a polymorph of andalusite and silliman-
highly hygroscopic material and therefore ite. At 1100 C, kyanite will decompose
more water is required to achieve satisfac- into mullite and vitreous silica [25]. The
tory workability [14]. unreacted y ash shows high intensity of
quartz (SiO2, PDF# 00-005-0490) and
2.2. Sample preparation and methods mullite (Al6Si2O13, PDF# 00-015-0776).
The fresh pastes were mixed manually and After alkali activation, XRD diffrac-
poured in 25 mm diameter 50 mm tograms of the pastes shows no signicant
Table 2. Mix proportions and the water to solid precursor ratio of the alkali-activated POFA/y
ash binder.
Binder ratio (wt.% POFA/wt.% y ash) Water/solid precursor ratio
100/0 0.55
0/100 0.35
50/50 0.35
Figure 2. XRD diffractograms of alkali-activated POFA pastes, as a function of the curing ages
and activator (A) NaOH, (B) NaOH + Na2SiO3.
Journal of Sustainable Cement-Based Materials 5
show slight variation by the formation of shows a dominant prole indicating the
new peak in NaOH with silicate activator. strong inuence of y ash compared to
Figure 5(A) shows the appearance of POFA precursor in blended paste. Low
low-intensity zeolite Na-P1 is observed in intensity of kyanite is also observable in
NaOH with silicate at 28 days and simi- all blends for both types of activator. The
larly shown at 90 days (Figure 5(B)). intensity of kyanite is observable at 2
This phase was not detected at 7 day cur- degree angle between 15 and 35 as
ing age. This zeolitic phase is common in shown in Figure 7 as a function of activa-
activated y ash cured in high tempera- tor. At 7 days (Figure 7(A)), kyanite is
tures, also reported in [27]. Zeolite Na-P1 more intense under NaOH activation com-
(Na6Al6Si10O32, PDF# 01-074-1787) is pared to NaOH with silicate during early
usually formed during hydrothermal curing time. However, there is an increase
preparation of analcime from pure silica amount of detection of kyanite in the
and alumina sources. blends activated using NaOH with silicate
The structural evolution of pastes with activator at 90 days curing (Figure 7(B))
50 wt.% POFA/50 wt.% y ash are shown suggesting the reaction of POFA in form-
in Figure 6 as a function of activator. In ing gel binder, which occur at later times
all diffractograms, quartz from y ash when mixed with y ash.
Figure 4. XRD diffractograms of y ash geopolymer pastes, as a function of the curing ages
and activator (A) NaOH, (B) NaOH + Na2SiO3.
6 N. Nadziri et al.
Figure 6. XRD diffractograms of alkali-activated POFA/y ash pastes, as a function of the cur-
ing ages and activator (A) NaOH, (B) NaOH + Na2SiO3.
3.2. Structure analysis using Fourier study with marked wavenumbers. The
transform infrared band observed at 3423 and 3415 cm1
Figure 8 shows the infrared spectra of the corresponds to the stretching vibration
unreacted precursors material used in this modes of hydrogen in HOH group in
Journal of Sustainable Cement-Based Materials 7
y ash and POFA, respectively. A broad these activated POFA. The main binding
peak at 3415 cm1 in POFA is due to gel of NaOH-activated POFA pastes (Fig-
loss of water during drying process in ure 9(A)) is characterized by the broad
500 C temperature. The asymmetric peak in the wavenumber range between
stretching vibration mode of SiOT 1000 and 1100 cm1, a shift from
bonds (T = tetrahedral Si or Al) is wavenumber 1030 cm1 from the unre-
between 1200 and 950 cm1 band [28]. acted POFA. The nal position at
This band is shown at 1035 cm1 in the advanced age is around 1006 cm1 indi-
POFA and 1077 cm1 in the y ash, con- cating a progressive reaction that is rich in
sistent with the differences in the chemi- silica gel. This is consistent with the for-
cal composition (Table 1). The small mation of a sodium aluminosilicate-type
band at 791 and 782 cm1 for unreacted gel [30]. Meanwhile, the wavenumber
y ash and POFA, respectively, attribute located between 1050 to 1095 cm1 refers
to the presence of quartz. Absorption to the assignment of kyanite, which is con-
bands at 459 and 455 cm1 are assigned sistent with XRD [31,32]. There is also a
to SiOSi bonding, while bands at slight shift in the symmetric stretching
579 cm1 in the unreacted POFA spec- vibrations of SiOSi near 788 cm1 from
trum are assigned to SiO bending [29]. 772 cm1, and bending vibrations of Si
The FTIR spectra for activated POFA OSi and OSiO in the 440450 cm1
activated with NaOH, and NaOH with sili- region from 460 cm1. These results are
cate are shown in Figures 9(A) and (B), consistent with the formation of a Ca2+ in
respectively. In general, the spectrums aluminosilicate gel or C/NASH gel
show similar prole in both types of acti- [33]. Calcium is available in POFA
vator. Overall, the intensity of the broad (Table 1) and therefore could participate in
band assigned to the vibration modes of formation of the gel binder at a low rate.
HOH group which is between 3200 and This phenomenon was also observed in y
3600 cm1 appears to increase over time ash geopolymer with partial addition of
due to the hydration process of the bin- calcium-rich slag [28]. In NaOH with sili-
ders. Absorption bands at 1620 cate-activated POFA paste (Figure 9(B)),
1640 cm1 are assigned to the bending the major binding gel is centered at the
vibration of the OH groups of the wavenumber near 1000 cm1 at early age
hydrated reaction products. Small decre- and continues to shift slightly towards
ment in peak intensity from 1640 cm1 at 1009 cm1 as the nal position at later age
early age and at 1630 cm1 at advanced corresponding to also a silica-rich-type
age indicates some removal of chemically gel. These major peaks are also appeared
bonded water during the curing period for broader when compared with NaOH-acti-
vated POFA whose main gel shows an
intense and sharp peak which is also con-
sistent with the observation via XRD (Fig-
ure 3). There is also a slight shift at
wavenumber 777 cm1 and the wavenum-
ber between 443 and 447 cm1 which
show the appearance of SiOSi bond in
the products. A weak bond centered at
wavenumber 562 cm1 corresponds to Si
O composition.
Figure 8. FTIR spectra of the unreacted The FTIR spectra for alkali-activated
material used to synthesize alkali-activated y ash with NaOH and NaOH with silicate
POFA/y ash binders. are shown in Figure 10(A) and (B),
8 N. Nadziri et al.
Figure 9. FTIR spectra of alkali-activated POFA pastes, as a function the time of curing and
activator (A) NaOH, (B) NaOH + Na2SiO3.
respectively. Similar peak assignment of 1100 cm1, consistent with sodium alumi-
the stretching and bending vibration of the nosilicate gel in the y ash pastes
water compound is characterized between [26,28,32]. Comparing this major peak
3200 and 3600 cm1 and 1620 and location to the y ash pastes activated
1640 cm1, respectively. No signicant using NaOH with silicate (Figure 10(B)),
changes occurred in the intensity of the it appears that NaOH activator gives a
water structure of this type of gel, contrary sharper and intense peak, similar to what
to what was observed in POFA pastes in observed in sole POFA pastes. These pre-
Figure 10(A). It shows that the curing con- sented the high silica gels in the reaction
dition used in this assessment did not dis- under this type of activator [35]. The week
turb the water structure in the gel, which bands occur at 518 cm1 are related to
gives an indication of a NASH-type vibrations in the unreacted solid aluminate
gel compared to POFA whose gel could in the products [36].
have some calcium silicate hydrate [34], Meanwhile, FTIR spectra of alkali-ac-
although not apparent via this assessment tivated POFA with y ash activated with
method. This also shows that aluminosili- NaOH and the combination of NaOH and
cate-type gel is more dominant in both y silicate are shown in Figures 11(A) and
ash and POFA pastes compared to a cal- (B), respectively. Both FTIR spectra
cium silicate hydrate. Small band were show similar prole. Major binding gel
observed between 1400 and 1420 cm1, in NaOH-activated POFA/y ash is char-
associated with the stretching mode of O acterized between 1002 and 1007 cm1.
CO bonds in carbonate groups. The main By comparing Figures 10(A) and 11(A),
binding gel shows that NaOH-activated the reduction of the wavenumber in these
paste (Figure 10(A)) was centered at band is due to the lower degree of cross-
Figure 10. FTIR spectra of alkali-activated y ash pastes, as a function the time of curing and
activator (A) with NaOH, (B) NaOH + Na2SiO3.
Journal of Sustainable Cement-Based Materials 9
Figure 12. SEM of unreacted precursors (A) POFA and (B) Fly Ash.
Figure 13. SEM images of alkali-activated POFA pastes, as a function of the time of curing and
activator (A) NaOH, (B) NaOH + Na2SiO3.
Figure 14. SEM images of alkali-activated y ash pastes, as a function of the time of curing
and activator (A) NaOH, (B) NaOH + Na2SiO3.
Journal of Sustainable Cement-Based Materials 11
Figure 15. SEM images of alkali-activated 50 wt.% POFA/ 50 wt.% y ash pastes, as a function
of the time of curing and activator (A) NaOH, (B) NaOH + Na2SiO3.
12 N. Nadziri et al.
4. Conclusion
The nature of the gel in alkali-activated
pastes using POFA and y ash is strongly
dependent on the precursors and choice
of activator, as the differences in
microstructural and mineralogy of these
precursors promote the formation of dif-
ferent binder products. A calcium
sodiumsilicatehydrate (C/NSH)-type
gel is formed in the sole POFA binder
while sodiumaluminasilicatehydrate
(NASH) binding gel dominant in y
ash binder. When a combination of POFA
and y ash were used, NASH gel
strongly inuences the binder matrix. The
types of alkaline activator do not inu-
Figure 16. Ternary representation of EDX
for alkali-activated POFA/y ash pastes as a ence signicantly the type of gel forming
function of activator and POFA/y ash ratio: in the binder.
(A) 100wt.% POFA, (B) 100wt.% y ash and
(C) 50wt.%POFA/50wt.% y ash. Composi-
tion in black circle represents a C/NSH type
gel, dashed circle represents an NASH gel Disclosure statement
and gray lled circled represent an N(C)A No potential conict of interest was reported
SH type gel. by the authors.
Journal of Sustainable Cement-Based Materials 13