Professional Documents
Culture Documents
Product Catalogue
2 www.heinzmann.com
Speed/Load Control
Systems
Table of Contents
Ignition Control
Gas Mixers .................................................................................... 34 - 35
Systems
Annular Gap Gas Mixers .......................................................... 36 - 37
Mechanical AFR Control Systems ......................................... 38 - 39
Electronic AFR Control Systems ............................................. 40 - 43
Full Authority AFR Control Systems ..................................... 44 - 49
Injection Based AFR Control Systems ................................. 50 - 51
Gas Admission Valves................................................................. 52 - 53
Knock Control
Ignition Control Units ................................................................. 56 - 57
Ignition Coils .......................................................................................... 58
Ignition Rails .......................................................................................... 59
Ignition Leads ........................................................................................ 60
Cable Harness ...................................................................................... 60
Trigger Discs ........................................................................................... 61
Pick-up Sensors ..................................................................................... 61
THROTTLE VALVES
HEINZMANN butterfly throttle The wide size range and the
valves control the quantity of the sealed design cover a wide
gas and air mixture. power output and operation
Furthermore, in special pressure range. The precise
applications the throttle valve manufactured valves allow
HEINZMANN provides: can be used as a gas valve to optimum engine control and an
control mixture quality. exceptional lifetime.
Speed/Load Control Units
Actuators
Positioners
INTEGRATED SOLUTIONS
Throttle Valves
HEINZMANN also supplies
Throttle Valves with integrated solutions like actuators
Integrated Actuators combined with throttle valves.
They are available with integrated
Speed Sensors positioning electronics or
integrated governor.
Wastegate Valves DK 200/StG 2080
4 www.heinzmann.com
Speed/Load Control
Systems
capable of performing a multitude
of other tasks and functions.
Combined with HEINZMANNs
powerful and proven actuators
these controllers offer reliable
systems for engine control and
management.
PANDAROS DC 6 ORION DC 9
POSITIONERS
HEINZMANN also supplies
actuators with integrated
positioning electronics.
They are based on HEINZMANN
standard rotary actuators
and deliver precise and fast
positioning.
StG 2120 StG 6/10 StG 2040/2080PD
PANDAROS DC 6 Features
Speed control unit Extended generator and vehicle applications
Two separate speed inputs
Additional analogue inputs for synchronising and isochronous
load sharing
Overspeed protection
Start fuel limitation regarding engine temperature for optimum
fuel quantity during start and run-up phase
PID mapping of governors dynamic characteristic according to
speed, temperature and load
Fuel limitation depending on speed, boost pressure,
temperature and further parameters for optimal load factor in
order to protect the engine
Speed dependent monitoring of oil pressure with or without
engine stop for engine protection
Communication via CAN
PANDAROS DC 6 is a highly efficient Easy parameterisation via HEINZMANN DcDesk
communication tool
speed governor based on a 16-bit
microprocessor for small-sized high-speed Governor and sensor monitoring
engines. Integrated CAN provides Error and operating data logging
external communication.
6 www.heinzmann.com
Speed/Load Control
Systems
Technical Data Part Numbers
Supply voltage 24 VDC, 12 VDC Controller Product - Name Part Number
Operating voltage range 9 ... 33 VDC PANDAROS DC 2010.6-XX * 622-00-051-00
Operating temp. range -40 ... +80 C PANDAROS DC 2040.6-XX * 622-00-051-01
Degree of protection IP00, IP55 on request PANDAROS DC 2080.6-XX * 624-00-064-00
Connections Spring-cage terminal (IP00) PANDAROS DC 2120.6-XX * 624-00-074-00
PANDAROS DC 6.6-XX * 622-00-049-00
PANDAROS DC 10.6-XX * 622-00-049-01
PANDAROS DC 16.6-XX * 624-00-062-00
I/0 Specifications PANDAROS DC 30.6-XX * 624-00-062-01
Name Terminal Configuration PANDAROS DC 40.6-XX * 624-00-069-02
CANH H CAN High
CANL L CAN Low The product name consists of the respective actuator with the combined
controller plus the applied software version
P2 1 Analogue Input/Output 2, (Software version 19 is the standard version for gas engines.)
Digital Input/Output 2,
PWM Input/Output 2 *) For specific gas engine speed governor please choose software xx=19,
P1 2 Analogue Input/Output 1, for speed governor please choose software XX=00,
Digital Input/Output 1, for positioner version please choose software XX=06
PWM Input/Output 1 On request, the control units are available with further software versions.
GND 3, 5, 8, Ground
12, 14
Temp 4 PT1000, NTC
(further on demand)
Product Name (System Description)
REF 5 V 6 5 V Reference Voltage DC 2040 .6 -19
SpA or DI3/AI3 7 Digital Input 3, digital controller actuator controller software
Analogue Input 3
SpD or DI4 9 Digital Input 4
Err 10 Error Output Software Version
StP or DI5/PU2 11 Digital Input 5, Pick-up
Input 2 (Hall), PWM Input 3
PU1 (IND) 13 Pick-up Input 1 (inductive) DC XX.6-00 Standard Speed Control incl. HEINZMANN CAN dc 00.00.XX
FB-C 15 Actuator Feedback Common DC XX.6-00 Standard Speed Control incl. SAE J1939 dc 00.80.XX
(Ground)
DC XX.6-00 Standard Speed Control incl. CANopen dc 00.90.XX
FB-M 16 Actuator Feedback
Measurement (Input) DC XX.6-06 Positioner Version pe 00.01.XX
FB-R 17 Actuator Feedback Reference DC XX.6-19 Gas Engine Genset Speed Control dc 00.10.XX
(Reference Voltage)
DRV+ 18 Actuator Power Supply
(+24 V) for Actuators
StG 2010-2080 only
d c 0 0 .10 . X X
DRV- 19 Actuator Ground for
Actuators StG 2010-2080
only
Consecutive number
20 Power Supply Ground
Software version
+ 21 Power Supply (+24 V)
Software type
CU-01
dc: digital control
to DC 6 DRIVE n/a Power Supply Ground
pe: peripheral extension
from DC 6
to DC 6 DRIVE + n/a Power Supply (+24 V)
from DC 6
to Actuator Drive n/a Power Supply Ground
for Actuators StG 6-40 only
to Actuator Drive + n/a Power Supply (+24 V)
for Actuators StG 6-40 only
n/a = not available
Dimensions
Dimensions Dimensions
Dimensions
concerning
concerning concerning
concerning
622-00-049-00
622-00-049-00 624-00-062-01
624-00-062-01 622-00-051-00
622-00-051-00 624-00-064-00
624-00-064-00
622-00-049-01
622-00-049-01 624-00-069-02
624-00-069-02 622-00-051-01
622-00-051-01 624-00-074-00
624-00-074-00
624-00-062-00
624-00-062-00
32,3
32,3
37,3
37,3
5
5
185 185 250 250
5 5 175 175 5 5 240 240
111,5
101,5
111,5
101,5
101,5
101,5
111,5
111,5
6x M4 6x M4
6x M4
5
6x M4
6x M4 6x M4
5
grounding
grounding
fr Erdung fr Erdung fr Erdung grounding
fr Erdung
Example
Example ofof aa system
system Part
PartNumbers
Numbers
Example
Example
with
with control
control unit
unit Product
ProductType
Type Product
ProductName
Name Additional
Additional Part
Information
Information
PartNumber
Number
PANDAROS
PANDAROS DC DC 66 and
and Control
ControlUnit
unit DC
DC2040.6-19
2040.6-19 622-00-051-01
622-00-051-01
actuator
actuator StG
StG 2040
2040 Actuator
Actuator
Cable
Cablefor
forStG
StG2040/2080
2040/2080 Angled
Angledconnector,
connector,10
StG
10mm
StG2040.25-SV
2040.25-SV (68)
(68)IP55
IP55 512-00-012-03
512-00-012-03
620-81-249-6005
620-81-249-6005
Lever
LeverArm
arm RHRH2040-01
2040-01 512-80-001-00
512-80-001-00
Pick-up
Pick-up 5/8
5/8 IAIA12-76-18
12-76-18UNF-2A
UNF-2A 600-00-006-02
600-00-006-02
Cable
Cablefor
forpick-up
pick-up Straight
Straight connector,
connector, 10
10 m
m 620-81-248-6005
620-81-248-6005
It is able to drive direct working actuators. Gas mixer with Turbo-charger Throttle valve
Gear-type actuators require the extension Venturi insert
Exhaust
module CU-01.
Manifold
Several error recognition, indication and
reporting functions are provided. For major
alarm a separate output is applicable. The
firmware allows configuration of input/ Position
Position setpoint
output allocation as well as activation and feedback
parameterisation of functions.
Speed
ORION DC 9 control allows any mode of
Speed setpoint
operation as running at fixed or variable DcDesk
speed. Speed/load controller
programming
software
FB-M 16 Actuator Feedback *) for speed governor please choose software XX=00,
Measurement (Input) for positioner version please choose software XX=06
FB-R 17 Actuator Feedback Reference
(Reference Voltage)
DRV+ 18 Actuator Power Supply for Product Name (System Description)
Actuators StG 2010-2080
only DC 2040 .9 -00
DRV- 19 Actuator Ground for Actuators digital controller actuator controller software
StG 2010-2080 only
20 Power Supply Ground Actuator and pick-up cables can be found on page 8.
+ 21 Power Supply (+24 V)
Dimensions
185 ~32
5 175 5
5
46
85.5
DIGITAL CONTROL
111.5
DC 9
101
with control unit Product Type Product Name Additional Part Number
Information
ORION DC 9 and Control unit DC 2040.9-00 622-00-059-00
Actuator StG 2040.25-SV (68) IP55 512-00-012-03
actuator StG 2040 Cable for StG 2040/2080 Angled connector, 10 m 620-81-249-6005
Lever arm RH 2040-01 512-80-001-00
Pick-up 5/8 IA 12-76-18 UNF-2A 600-00-006-02
Cable for pick-up Straight connector, 10 m 620-81-248-6005
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Speed/Load Control
Systems
PANDAROS DC 6 vs. ORION DC 9
PANDAROS ORION
Terminal Name Configuration Name Configuration
H CANH CAN High CANH not available
L CANL CAN Low CANL not available
1 P2 Analogue Input/Output 2 P2 not available
Digital Input/Output 2
PWM Input/Output 2
2 P1 Analogue Input/Output 1 P1 not available
Digital Input/Output 1
PWM Input/Output 1
3, 5, 8, GND Ground GND Ground
12, 14
4 Temp PT1000, NTC (further on DI4/AI2 Analogue Input 2,
demand) Digital Input 4
6 REF 5 V 5 V Reference Voltage REF 5 V 5 V Reference
Voltage
7 SpA or DI3/ Digital Input 3, DI1/AI1 Analogue Input 1,
AI3 Analogue Input 3 Digital Input 1
9 SpD or DI4 Digital Input 4 DI2 Digital Input 2
10 Error Error Output Error Error Output
11 StP or DI5/ Digital Input 5, StP or DI5/ Digital Input 3,
PU2 Pick-up Input 2 (Hall), PU2 Pick-up Input 2
PWM Input 3 (Hall), PWM Input 1
PANDAROS DC 6 / ORION DC 9
Terminals
15 16 17 18 19
FB-C FB-M FB-R DRV + DRV
511-00-010-00 StG 2010.10-KV (36)
5 4 3 2 1 512-00-011-01 StG 2040.10-KV (36)
514-00-002-00 StG 2080.10-KV (36)
511-00-013-01 StG 2010.21-SV (68)
E A D C B 512-00-012-03 StG 2040.25-SV (68)
514-00-009-00 StG 2080.21-SV (68)
502-00-001-00 StG 6-01
E A D C B 502-00-001-03 StG 6-02-V
502-00-015-00 StG 10-01
ACTUATORS Features
Strong regulation torque working in both directions equally
Based on HEINZMANNs more than 100
years experience in developing and Quick response time
producing high-performance actuators, Low current consumption on change of load
their proven reliability and long life cycle
Extremely low retaining current
are well known in the market.
Indifference to slow voltage changes of the supply
They are driven electrically. Therefore, no
Contactless feedback
mechanical drive is needed. This allows
HEINZMANN actuators to be easily fitted to Current limitation in case of blocking to prevent actuator
overheating
any gas engine. This is another reason why
our units are also suitable for retrofit systems. Any mounting position possible
Technical Data
Actuator Max. rotation Max. torque Torque in No load Steady state Max. Ambient Weight Engine load
type steady state response current current temperature approx.
position time
StG 2010 68 1.4 Nm 0.7 Nm 60 ms 3A 6A -25 ... +90 2.2 kg 30 ... 130 kW
StG 2040 68 5.6 Nm 3.4 Nm 70 ms 4A 8A -25 ... +90 6.5 kg 130 ... 250 kW
StG 2080 68 8.4 Nm 4.2 Nm 85 ms 4A 8A -25 ... +90 8.6 kg 25 ... 650 kW
StG 2120 68 13 Nm 4.3 Nm 100 ms 2.3 A 7A -20 ... +60 17.8 kg 250 ... 650 kW
StG 6-01 36 4 Nm 1.4 Nm 75 ms 1.7 A 5A -25 ... +90 3.5 kg 50 ... 180 kW
StG 6-02 V 36 6 Nm 2 Nm 50 ms 1.7 A 5A -25 ... +90 3.5 kg 50 ... 200 kW
StG 10 36 10 Nm 3.3 Nm 60 ms 1.7 A 5A -25 ... +90 4.3 kg 180 ... 650 kW
StG 16 42 15 Nm 5 Nm 120 ms 1.7 A 5A -25 ... +90 12.3 kg 650 ... 1200 kW
StG 30 42 31.5 Nm 10.7 Nm 190 ms 1.7 A 5A -25 ... +90 12.3 kg 1200 ... 3000 kW
StG 40 42 44 Nm 14.5 Nm 190 ms 2.3 A 7A -25 ... +90 12.3 kg 2500 ... 5000 kW
12 www.heinzmann.com
Speed/Load Control
Systems
StG 2010 / 2040 / 2080 Technical Data
Actuator StG 2010 StG 2040 StG 2080
Effective rotation at the 68 68 68
output shaft
Max. torque at the 1.4 Nm 5.6 Nm 8.4 Nm
output shaft
Torque in steady state 0.7 Nm 3.4 Nm 4.2 Nm
Response time 0-100 % 60 ms 70 ms 85 ms
without load
Steady state current 3A 4A 4A
Max. current 6A 8A 8A
Ambient temperature -25 ... +90 C -25 ... +90 C -25 ... +90 C
in operation
Degree of protection IP55 IP55 IP55
Engine load 30 ... 130 kW 130 ... 250 kW 250 ... 650 kW
Part Numbers
Actuator Part Number
ATEX II 3 G EEx nA II T4
StG 2010 (68) IP55 511-00-013-01
StG 2040 (68) IP55 512-00-012-03
Medium-sized and large engines are StG 2080 (68) IP55 514-00-009-00
the preferential application for these
actuators. Lever Arm Part Number
RH 2010-01 501-80-036-00
The design allows a powerful torque in RH 2040-01 512-80-001-00
both directions with very fast response RH 2080-01 514-80-001-00
times. Actuator and pick-up cables can be found on page 8.
1
Direct acting armature allows non- 65 16
sparking function.
78
with a control unit Product Type Product Name Additional Part Number
Information
PANDAROS DC 6 and Control unit 2080.6-19 624-00-064-00
Actuator 2080.21-SV (68) IP55 514-00-009-00
actuator StG 2080 Cable for StG 2040/2080 Angled connector, 10 m 620-81-249-6005
RH 2080-01 514-80-001-00
Pick-up 5/8 IA 12-76-18 UNF-2A 600-00-006-02
Cable for pick-up Straight connector, 10 m 620-81-248-6005
Part Numbers
Actuator Part Number
StG 2120 (68) 514-00-012-01
SAE-Serration 12"-36
positioner units. 70 77 18 45
168
10
8
~ 226
86
70
134 ~96
Example
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Speed/Load Control
Systems
StG 16 / 30 / 40 Technical Data
Actuator StG 16 StG 30 StG 40
Effective rotation at the output shaft 42 42 42
Max. torque at the output shaft 15 Nm 31.5 Nm 44 Nm
Torque in steady state 5 Nm 10.7 Nm 14.5 Nm
Response time 0-100 % without load 120 ms 190 ms 190 ms
Steady state current 1.7 A 1.7 A 2.3 A
Max. current 5A 5A 7A
Ambient temperature in operation -25 ... +90 C -25 ... +90 C -25 ... +90 C
Degree of protection IP55 IP55 IP55
Engine load 650 ... 1.200 ... 2.500 ...
1600 kW 3.000 kW 4000 kW
Part Numbers
Actuator Part Number
StG 16-01 504-00-013-00
StG 30-01 504-00-014-05
StG 40-10 504-00-037-00
Main application of StG 16, 30 and
40 actuators with analogue feedback Lever Arm Part Number
is on industrial engines, which require RH 16/30/40-01 504-80-010-00
less than respectively 15, 31.5 and Actuator and pick-up cables can be found on page 8.
44 Nm torque to move the fuel rack
or the fuel metering valves. Dimensions
181.5 215
37 215
181,5 1
37,4 28
30
30
42
23,5
42 0,1
SAE 1/2"-36
1/2"-36
28,1
66 0
218
37,1
182
218,5 1
166
SAE-Kerbverzahnung
182 1
166 1
46 +1,5
72 0,1
Example of a system
Example
Part Numbers
with a control unit Product Type Product Name Additional
Information
Part Number
Part Numbers
Actuator Part Number
StG 6-01 (36) basic version 502-00-001-00
StG 6-02V (36) with increased torque 502-00-001-03
14 123 125
14 14
75
7
4x
SAE-Serration 3/8" - 36
SAE-Serration 3/8" - 36
36
110
183
95
150
132
5,7
80
102
Example of a system
Example
Part Numbers
with a control unit Product Type Product Name Additional
Information
Part Number
16 www.heinzmann.com
Speed/Load Control
Systems
StG 10 Technical Data
Actuator Effective rotation at the output shaft 36
Max. torque at the output shaft 10 Nm
Torque in steady state 3.3 Nm
Response time 0-100 % without load 60 ms
Steady state current 1.7 A
Max. current 5A
Ambient temperature in operation -25 ... +90 C
Degree of protection IP55
Engine load 180 ... 650 kW
Part Numbers
Actuator Part Number
StG 10-01 502-00-015-00
SAE-Serration 3/8"-36
201,9
110
95
173
36
155
36
75
6
Example
StG 3
Application Range
Small and medium-sized diesel engines
as well as gas engines or turbines are the Small and medium-sized gas and diesel engines
preferential application for these powerful Gas and steam turbines
types of actuators.
18 www.heinzmann.com
Speed/Load Control
Systems
Part Numbers
Actuator Part Number
StG 3 552-00-001-00
StG 1.5 551-00-000-00
Dimensions
StG 3
M88 M812
SAE 3/8"-36
70,7 0.15
125 1
87
12
58 30
154 125 1
StG 1.5
48 11.5
88
122.7
POSITIONERS Features
Compact system, lean design
The new designed HEINZMANN
StG 2040-PD and StG 2080-PD actuators High reliability
with integrated digital positioner can be High torque working in both directions
used for a wide range of applications.
Very low current consumption in steady state
This positioning system consists of an Brushless, for hazardous locations
actuator StG 2040 or StG 2080 and a
Any mounting position permissible
digital electronic position control.
This results in excellent dynamic Maintenance-free due to long duration lubricants
characteristics and precise positioning
in both working directions that makes
this system best for gas engine
applications. A complete positioner
HEINZMANNs digital control systems are
package consists of:
acknowledged for their high flexibility, which
meets all customer needs and Positioner
requirements. They are known for their long
Lever arm
life cycle and proven reliability.
20 www.heinzmann.com
Speed/Load Control
Systems
StG 2040-PD / Technical Data
StG 2080-PD Ambient temperature
StG 2040-PD
-20 ... +90 C
StG 2080-PD
-20 ... +90 C
Positioner Effective rotation at output shaft 68 68
Max. torque 6.6 Nm 7.8 Nm
Max. torque in steady state condition 3.3 Nm 4.6 Nm
Response time < 150 ms < 90 ms
Degree of protection IP65 IP65
Part Numbers
Positioner Part Number
StG 2040-PD (68) IP55 10-Pd. connector 512-00-100-08
StG 2080-PD (68) IP55 standard 514-00-100-09
(replaces 514-00-100-02)
14
110 M815 60
128
144 188
SAE serration 1/2"-36
16
78
100 M815 90
120
165 188
22 www.heinzmann.com
Speed/Load Control
Systems
70 40
Technical Data Dimensions 57 7,5 20
9,5
Operating temperature -20 ... +150 C
Max. boost pressure 4 bar abs.
6,4
Size 50 42
120
10
DK 100-0680 452-00-068-00
DK 140-0850 453-00-085-01
DK 200-1150 454-00-115-00
9
DK 300-1500 455-00-150-00
Size 100
68
158
DK 400-180 455-00-180-00
Throttle Lever Part Number 76
125
DKH 50-01 451-80-000-00 94,5 12 38
15
8
20 17
1
11
110
Dimensions for Size 300 on request HEINZMANN Engine & Turbine Controls, 2007
All Rights Reserved
150
822
8
22
8
45
45
20
22.5
20
22.5
273
340
218
285
180
150
295
240
400
340
24 www.heinzmann.com
Speed/Load Control
Systems
Technical Data
DK 100 / StG 2010 DK 140 / StG 2040 DK 200 / StG 2080
Steady state torque 0.7 Nm 3.4 Nm 4.2 Nm
Maximum torque max. 1.4 Nm max. 5.6 Nm max. 8.4 Nm
Rotation 68
Diameter 68 mm 85 mm 110 mm
Response time 60 ms 70 ms 85 ms
Engine power range *) approx. 70 ... 250 kW approx. 140 ... 500 kW approx. 350 ... 1200 kW
StG2010 / DK100
Boost pressure max. 4 bar abs.
Operating temperature -20 ... +90 C
*) Power range for aspirated engines. For turbo-charged engines 50 150 % more, depending on boost
pressure. Variants on request.
49
StG2040 / DK140
68
100
74
60 74
411.5
85
94.5
123
StG2080 / DK200
76 94.5
347
Dimensions DK 200 / StG 2080
412
0
11
126
170
110 126
26 www.heinzmann.com
Speed/Load Control
Systems
Technical Data
Dimensions
410
410
740.1
740.1
125
102
125
102
K
K
D
D
68 68 740.1
740.1
124.5
124.5 221221
Part Numbers
Product - Name Part Number
DK-100-48/StG 3 452-00-048-00
DK-100-60/StG 3 452-00-060-14
DK-100-68/StG 3 452-00-068-03
Monitoring
DG 3010.10/DK 50 from the ORION
Common alarm output gives feedback on all detected error
series is intended for use on small and
conditions:
medium-sized gas engines. A butterfly
throttle valve controls the quantity of Sensor failure
the air-fuel mixture and allows optimal Application specific alarms
engine control. Furthermore, in special Actuator overheating combined with current limitation
applications it can be used as a gas flow Persistent discrepancy between positions setpoint and actual
valve. The direct acting integrated actuator value (e.g. when shaft or throttle plate is blocked)
is working in 2Q-operation. It comes
with a well-proven contactless position Application Range
feedback and integrated return spring. Positioner
The optimal price-performance ratio and Gas dosing & mixing
durable, long-lived design are the main Speed governor
benefits of the systems.
Versions
Speed governor
30 & 42 mm throttle (approx. 20 - 75 kW stoichiometric)
The control unit incorporates a complete
digital speed governor for speed and Dimensions
load control that offers different fields of
applications, e.g. generators with small 68.5
34
engines or off-road vehicles. Configuration
ma
116
56
7.5 7.5 42
40 57
157
28 www.heinzmann.com
Speed/Load Control
Systems
Part Numbers Technical Data
Positioner Part Number
DK 50-30/DG 3010-10 451-00-030-10 Voltage supply 24 VDC / 3 A; 12 V / 5 A
DK 50-42/DG 3010-10 451-00-042-15 Ambient temperature -30 ... +80 C
Speed/Load Control Part Number Throttle valve boost pressure max. 4 bar abs.
DK 50-30/DG 3010-10 451-00-030-11 Throttle valve rotation angle 52
DK 50-42/DG 3010-10 451-00-042-16 Response time < 100 ms
Degree of protection IP65
Weight approx. 1.3 kg
Cable Harness
*) cables mentioned in the chapter E-LES SMC (page 42) can also be used for this device in positioner mode
WASTEGATE WG 30 / WG 40 / WG 50 / WG 60 /
VALVES WG 70 / WG 90 / WG 120 / WG 170 /
For high-powered combustion engines WG 200
turbo-charging is inevitable for
Features
enhancing power output and engine
efficiency. Therefore, elaborate control High temperature and corrosion resistance
elements especially on the hot exhaust Reliable long-term stability
gas side of the engine are required to Best sliding on a large temperature range
achieve precise and reliable charging
control. HEINZMANN offers this
Application Range
equipment, comprising all components
for wastegate. Combustion engines with high operating temperature
WG 30 WG 50 WG 120 WG 200
30 www.heinzmann.com
Speed/Load Control
Systems
Dimensions & Part Numbers
Description Nominal Angle Width / Length Height Housing Shaft Part No.
flange length
WG 30 Cone flange 30 mm 68 50.5 mm 88.5 mm 52 mm 65.5 mm 8 mm 484-00-030-00
WG 30 Flat housing 30 mm 68 44 mm 86.5 mm 19 mm 66.5 mm 8 mm 484-00-030-01
WG 40 Cone flange 40 mm 68 50.5 mm 88.5 mm 52 mm 65.5 mm 8 mm 484-00-040-00
WG 40 Flat housing 40 mm 68 54 mm 86.5 mm 19 mm 66.5 mm 8 mm 484-00-040-01
WG 50 Cone flange 50 mm 68 94 mm 146.5 mm 82.5 mm 123 mm 12 mm 486-00-050-00
WG 50 Flat housing 50 mm 68 75 mm 142 mm 30 mm 110.5 mm 12 mm 486-00-050-01
WG 60 Cone flange 60 mm 68 94 mm 146.5 mm 82.5 mm 123 mm 12 mm 486-00-060-00
WG 60 Flat housing 60 mm 68 75 mm 142 mm 30 mm 110.5 mm 12 mm 486-00-060-01
WG 70 Cone flange 70 mm 68 94 mm 146.5 mm 82.5 mm 123 mm 12 mm 486-00-070-00
WG 70 Flat housing 70 mm 68 85 mm 142 mm 35 mm 110.5 mm 12 mm 486-00-070-01
WG 70 Flat housing 66 mm 90 105 mm 142 mm 35 mm 120.5 mm 12 mm 486-00-070-03
WG 90 Flat housing 90 mm 90 142 mm 196.6 mm 48 mm 160 mm 20 mm 486-00-090-00
WG 120 Housing with flange 120 mm 90 265 mm 320 mm 150 mm 265 mm 20 mm 489-00-120-16
WG 170 Housing with flange 170 mm 90 320 mm 360 mm 150 mm 320 mm 25 mm 489-00-170-10
WG 200 Housing with flange 200 mm 90 320 mm 400 mm 150 mm 320 mm 25 mm 489-00-200-10
8
shaft
shaft
45
width
width
22.5
nominal nominal
height
height
Technical Data All valves can be ordered together with appropriate actuators and
connection elements.
Operating temperature -40 ... +720 C
Max. delta pressure 5 bar abs. There are essentially two types of connection:
Connecting linkage
Part numbers lever arm
This method uses levers at actuator and valve an a connecting
Shaft Part Number
8 mm 501-80-034-01 linkage.
12 mm 501-80-034-03 Connecting shaft
20 mm 489-80-003-01
25 mm 489-80-004-00 This variant uses a shaft and a high temperature coupling for
connection of wastegate and actuator.
KRONOS KRONOS 10
AFR control systems mechanically controlled
The KRONOS product range comprises KRONOS 10 is a simple mechanical air-fuel ratio
four systems for Air-Fuel Ratio (AFR) control system consisting of a Venturi based gas/
air mixer and a mechanical gas main adjusting LES-GT 50
control as well as speed/load control
systems. Customers can be sure to find screw. It is a good solution for all sizes of engines
from 25 kW to 3 MW where precise control of
a solution to meet their requirements,
emissions is not required. The mixer and gas
independent of engine size, specific
regulator screw have no moving parts, ensuring
application, operational demands and high reliability, long service intervals and minimal
emission requirements. maintenance.
GM 140
All KRONOS systems are based on
proven mechanical and electronic
components, with each system specially KRONOS 20
designed for a specific range of electronically controlled
applications.
KRONOS 20 is a progression of
Customer specific adaptations to the basic KRONOS 10 that represents an
systems guarantee optimised, economical electronically controlled AFR trim
control system. It allows speed/load
solutions for OEMs, packagers and retrofit
dependent lambda values to be
customers. Mechanical parts such as set within a certain range, thereby KRONOS 20
throttle valves, gas mixers and gas valves improving the engine behaviour
are available in all prevalent sizes and
are compatible with products from other KRONOS 30
manufacturers, ensuring that installation
is always as simple as possible.
full authority
32 www.heinzmann.com
Air-Fuel Ratio Control
POSITIONER FOR AFR CONTROL Gas Positioner
E-LES SMC
Annular Gap Gas Mixer GMA
Electronically controlled
Annular gap gas mixers for precise gas positioners with high-
adjustment of the air/gas ratio, suitable resolution stepper motor for
for various types of gas (natural gas, precise adjustment of gas
biogas, waste dump gas, propane). dosing, featuring an optimised
The Venturi-shaped nozzle design V-shape design and special
E-LES 30 SMC
guarantees only minimal pressure coating. Operating with any gas
losses and a homogenous air/gas type, quality and suitable for
mixture over the speed and load integration into existing AFR control systems
range. Suitable for lean-burn engines. GMA 58-75 on engines up to 1750 kW.
GM 140 Sensors
E-LES 50 SMC
Misfire detection
balancing) and real-time monitoring
of the engines combustion Proven reliability
processes. The basic system is used
on injection engines in the lean- Long operating life
Sensors
burn mode when the gas-air mixture
is ignited in a pre-combustion
chamber.
By integrating additional
HEINZMANN components the
system can be built into a complete
engine management system. MEGASOL 425 II
34 www.heinzmann.com
Air-Fuel Ratio Control
Part Numbers Dimensions
Product Name Part Number
Gas Mixer Housing
GM 50-01 461-80-000-00 Size 30 60
25
GM 100-01 462-80-000-00 12 G
GM 140-01 463-80-000-02
38
50
GM 200-0100 464-80-000-00
GM 200-0116 and 0125 464-80-000-01
30
GM 300-01 465-80-001-01
Size 50 70 65
Mounting Plates 35 38,5 6
18
MP 100-Rp 3/4" 462-19-002-03
51
MP 100-Rp1 1/4" 462-19-002-01
70
80
35
MP 100-Rp1 1/2" 462-19-002-02
MP 140/200-Rp1" 463-19-025-04 57
103 25
MP 140/200-Rp1 1/4" 463-19-025-01
Size 100 4xM6
57 66
MP 140/200-Rp1 1/2 463-19-025-02
4xM8
42
MP 140/200-Rp2" 463-19-025-00
20
11
MP 140/200-Rp2 1/2" 463-19-025-03
MP 200-Rp3" 464-19-002-00
74
28,7
Venturi Insert*
79 39,3
VE 50-01 461-XX-XXX-XX 100
VE 100-01 462-XX-XXX-XX 128 30
VE 140-01 463-XX-XXX-XX
Size 140 4xM8
76 81
62
VE 200-01 464-XX-XXX-XX
4xM8
25
VE 300-01 465-XX-XXX-XX
11
70
individually. 4xM8
40
84
11 35
201
Technical Data
178
56
Dimensions for Size 300 on request HEINZMANN Engine & Turbine Controls, 2007
All Rights Reserved
GMA 30-49
Part Numbers
Product Type Product Additional Part Number
Gas mixers are essential components in Name Information
AFR control systems of gas engines. They Annular gap gas mixer GMA 100 100 mm 494-00-000-00
Housing 3
GMA 92 92 mm 494-00-001-00
ensure desired ratio of burnable gas and
GMA 82 82 mm 494-00-002-00
air regardless of operational conditions. Mounting plate for Rp 1 463-19-025-01
gas inlet
A variable annular gap enables precise Rp 1 463-19-025-02
adjustment of mixture ratio for various gas Rp 2 463-19-025-00
types. A consequence of the Venturi-type Rp 2 463-19-025-03
Rp 3 464-19-002-00
gas mixer are only minimal pressure losses
Annular gap gas mixer GMA 75 73 mm 493-00-001-00
Housing 2
GMA 42 42 mm 492-00-002-00
reduces emissions for every working point
+ 25 mm Zeppelin GMA 34 42 mm 491-00-002-00
and guarantees reliable starting. + 30 mm Zeppelin GMA 30 42 mm 491-00-003-00
The digital control is CAN compatible with Communication adapter 620-00-024-06
GMA 82 494-00-002-00 82 mm
Housing 3
GMA 92 494-00-001-00 92 mm
GMA 100 494-00-000-00 100 mm
* CSA certified
36 www.heinzmann.com
Air-Fuel Ratio Control
Dimensions
GMA Housing 1 GMA Housing 2
144.7
94
110
94.5
123
D
74
94.5
150
D
10.5
81.8
10.5
93.8
Rp2"
70 Rp2"
70
GMA Housing 3
128 224
35
189
125
125.9
199
74
84
D
GMA 58-75
116.8
10.5
GMA 82-100
Technical Data
88
KRONOS 10 Features
Mechanical air-fuel ratio control System can be used for all low-pressure and some high-
pressure applications
Reliable gas mixer operation based on physical principles
Pressure drop across the gas mixer is very low due to the
optimally shaped Venturi insert
Gas mixer can work at gas supply pressures as low as 20 mbar
Gas mixer contains no moving parts
Different Venturi inserts and configurations, for a wide range of
gas qualities, available
Highly homogeneous mixture quality ensures even distribution
LES-GT 50
across cylinder
Main adjusting screws available for all applications
ATEX II 2 G c II
AFR components are available in anticorrosive versions for use
with corrosive gases
KRONOS 10 is a simple mechanical
AFR control system consisting of a Venturi
based gas/air mixer and a mechanical gas
Gas mixer with Turbo-charger Throttle valve
main adjusting screw. It is a good solution Venturi insert
Exhaust
for all sizes of engines from 25 kW to
Manifold
3 MW where precise control of emissions
Air
is not required. The mixer and gas regulator inlet
38 www.heinzmann.com
Air-Fuel Ratio Control
LES-GT 20 / 25 / 40 / 50
Part Numbers Dimensions LES-GT 20 / 25 / 40 / 50
Product Type Product Part Number
Name
www.heinzmann.comwww.heinzmann.com
Lambda adjusting screw LES-GT 20Dimensions
471-00-001-01
Lambda adjusting screw LES-GT 25 471-00-002-01
Lambda adjusting screw LES-GT 40 471-00-003-03
LES-GT
Lambda adjusting screw LES-GT 50 471-00-004-00
20/25/40/50
Lambda adjusting screw LES-GT 65 471-00-006-00
Dimensions Type V
mm
L
mm
H
mm
B
mm
H1
mm
H2
mm
T
mm
Dimensions
LES-GT 20 20 80 40 40 77 92 20 B.S.P thread Rp 3/4
Type V (mm) L (mm) H (mm) B (mm) H1 (mm) H2 (mm) T (mm) Weight
LES-GT 25 25 95 50 50 91 111 25 B.S.P thread Rp 1
LES-GT 20 20 80 4040
LES-GT 4040 120 77
60 92 60 20 B.S.P thread
136 171 30 Rp 3/4B.S.P thread
approx. 0.4 kg
Rp 1 1/2
LES-GT
LES-GT
LES-GT 25 25 95 5050 5050 130 80 111
91 80 25 165 210 40 Rp
B.S.P thread 1 B.S.P thread Rp 2 0.7 kg
approx.
20/25/40/50
LES-GT 40 40 120 60 60 136 171 30 B.S.P thread Rp 1 1/2 approx. 1.4 kg
LES-GT 50 50 130 Dimensions
80 80 165 210 40 B.S.P thread Rp 2 approx. 2.7 kg
LES-GT 65
Type V L H B H1 H2 T
mm mm mm mm mm mm mm
LES-GT 20 20 80 40 40 77 92 20 B.S.P thread Rp 3/4
LES-GT 25 25 95 50 50 91 111 25 B.S.P thread Rp 1
LES-GT 40 40 120 60 60 136 171 30 B.S.P thread Rp 1 1/2
LES-GT 65 LES-GT 50 50 Dimensions
130 80 LES-GT
80 16565
210 40 B.S.P thread Rp 2
Dimensions
PN 16 , DN 65 2 1/2"
matching DIN 2633 matching ANSI
LES-GT 65
LES-GT 65 Fuel gas types natural gas, propane, waste dump gas, biogas
Weight LES-GT 20: approx. 0.4 kg
LES-GT 25: approx. 0.7 kg
LES-GT 40: approx. 1.4 kg Phone: +49 7673 8208 0 39
LES-GT 50: approx. 2.7 kg
AIR-FUEL RATIO CONTROL
Air-Fuel Ratio Control
KRONOS 20 Features
Electronic air-fuel ratio control Enhanced system with Venturi based electronic trim
functionality
Improved engine starting and speed stability
Adjustable air-fuel ratio tracking map
Automatic enrichment for cold starting and temperature
dependent leaning function
Applicable on a wide range of engine models without
parameter set changes
Basic fuel system remains operational even if power fails
Optional closed-loop control based on gas quality sensor,
oxygen sensor or load input
Optional misfire detection
the engine
Compliance with emission regulations
over the entire load and speed range
40 www.heinzmann.com
Air-Fuel Ratio Control
Technical Data Part Numbers - Control Units
Power supply 24 VDC Product Type Product Name Part Number
Control unit open loop 620-00-118-00
Voltage range 10 ... 32 VDC
Control unit open loop HS DIN rail 620-00-118-02
Current consumption max. 1 A
Control unit closed loop Power signal 620-00-118-01
Fuse 6A Control unit closed loop HS Power signal; DIN rail 620-00-118-03
Operating temperature -40 ... +80 C Control unit closed loop Lambda sensor; =1 620-00-118-04
Degree of protection IP00 Control unit closed loop NOx Sensor 620-00-118-07
Weight approx. 0.5 kg
42 www.heinzmann.com
Air-Fuel Ratio Control
Part Numbers - E-LES SMC
Product Name Specifications Part Number
E-LES 30.3-SMC 472-00-024-00
E-LES 30.1-SMC w/only one port for 472-00-024-01
small flow rates
E-LES 50-SMC 472-00-021-00
E-LES 80-SMC 472-00-022-00
Communication adapter 620-00-024-06
73
E-LES 50 SMC
87.5 221
Application range* 120 - 500 kW
25
Valve resolution 2000 steps at 10 revolutions
Positioning time for 0 ... 100 % 4 seconds
166.7
Weight approx. 5 kg
75
25
DIN 2999 - R2
Weight approx. 12 kg
Flange according to
DIN 2633 PN16 DN80
* These values refer to a mechanical efficiency of 37 %, lambda 1.6 and a charge pressure of 2.0 bar and are for guidance only. Assumed lower heating
value (LHV) of 36 MJ/Nm3 for natural gas. For proper statement a calculation based on actual engine data is necessary.
44 www.heinzmann.com
Air-Fuel Ratio Control
Power Range GMCU 160
GMCU 110
GMCU 85
GMCU 50
GMCU 42
GMCU 30
Flow Control
Air
Supply
pgas
Tgas The flow control comprises a pure gas dosing system.
pgas Regarding fuel gas pressure and temperature as well
as pressure difference over throttle valve, gas delivery
Flow
Setpoint
to the mixer is controlled. Flow setpoint comes from
an imposed control system. Real-time calculation
Gas models ensure dosing accuracy in a wide pressure and
Supply
temperature range. The maximum compensation of
input pressure fluctuations allows omission of the zero-
pressure regulator.
Lambda Control
Filter Gas Mixer Turbo-charger Cooler Throttle Valve
Air
Supply
pair
Tair pmixture
pgas Option I Tmixture
Tgas Option II
pgas Engine Speed
Engine Load or
Lambda Sensor
Gas
Supply
With additional information on the air or mixture mass difference over the calibrated Venturi gas mixer.
flows the gas dosing system can be extended to a A setpoint may be derived from engine load or from a
complete lambda control system (LC). In the standard lambda sensor.
version the flow is obtained by measuring the pressure
Technical Data
Input voltage range 18 ... 32 V
Max. current 6A
Ambient temperature -30 ... +80 C
Gas inlet pressure 40 ... 250 mbar (relative)
Delta pressure inlet/outlet 40 ... 250 mbar
Flow accuracy 5 % for the entire flow range
I/O interface CAN bus
Serial 2 digital input
1 digital output
2 multifunction ports:
0 ... 5 V;
4 ... 20 mA; PWM
1 temp. input
1 speed pick-up
Degree of protection IP55
Weight GMCU 50: 20 kg
GMCU 85: 35 kg
Dimensions
770
770
770
570
570
570
492
492
492
395
395
395
331.5
0/42
MCUGMCU GMCU 50
30/4230/42 GMCUGMCU
50 50 GMCU 85
GMCUGMCU
85 85 GMCU 110
GMCUGMCU
110 110 G
46 www.heinzmann.com
Air-Fuel Ratio Control
Technical Data
Connector Pin F Digital input engine stop
X11
Pin C Reference voltage 5 V
Pin H External analogue set point
Pin E Digital output error lamp
Pins A,K Additional MF-ports
Pins R, S, T, U CAN bus
Pin Z 0 V (Batt)
Pin W +24 V (Batt)
Pins B, L 0 V (GND)
Connector Pin A Temperature input
X12
Pin C Optional pressure input 1
Pin J Reference voltage 5 V
Pin G Optional pressure input 2
Pin I Reference voltage 5 V
Pins B, D, H 0 V (GND)
Connector Pin B Speed sensor input
X13
Pin A Speed sensor 0 V
285
GMCU 160
GMCU 160
Phone: +49 7673 8208 0 47
FLOW & LAMBDA CONTROL
Air-Fuel Ratio Control
ELEKTRA Features
GMCU 30/42 Designed for integration into an existing AFR control
Suitable for different gas types and qualities
Gas metering control unit
Proven reliability
CAN bus communication
High accuracy flow control
Wide input pressure range
No zero pressure regulator required
48 www.heinzmann.com
Air-Fuel Ratio Control
Technical Data Dimensions
Supply voltage 18 ... 32 VDC, nom. 24 VDC
Current consumption max. 6 A 70
70
Gas inlet pressure 40 ... 250 mbar 57
57
86.5
Pressure difference input/ 40 ... 250 mbar
86.5
output
Operating temperature -30 ... 85 C
Degree of protection IP55
I/O interface HEINZMANN CAN bus serial
114
116
114
116
57
57
74
74
121
121
70
330
330
165
165
84
70
KRONOS 40 Features
Injection based control system High-precision gas metering and accurate tuning
For new engines and retrofit applications
Can be expanded to complete engine management system
(e.g. mixture adjustment, ignition timing, wastegate, generator
management)
For low and medium-speed engines
Fast engine response thanks to valve position close to cylinders
Minimal backfire risk
Optional misfire detection
CAN communication including standard CAN protocols
(CANopen, DeviceNet, SAE J1939)
MEGASOL
DcDesk menu driven programming
50 www.heinzmann.com
Air-Fuel Ratio Control
Part Numbers - Gas Admission Valves
Product Name Part Number
MEGASOL 200 II 472-00-027-00
MEGASOL 250 II 472-00-031-00
MEGASOL 400 II* 472-00-032-00
MEGASOL 425 II 472-00-026-00
MEGASOL 1000 472-00-013-03
MEGASOL PCV 472-00-023-02
450
430
Part Numbers - MVCs
Product Type Part Number
MVC 01-20/90V 620-00-147-02
250
210
9.2
52 www.heinzmann.com
Air-Fuel Ratio Control
Dimensions Technical Data
165,5
Flow rate (Z-value) MEGASOL 200 II: 55
MEGASOL 250 II: 69
MEGASOLl 400 II: 105
MEGASOL 425 II: 128
100
Filtration required 5 m
Operating temperature -20 +105 C
44
75
65
152.5 120
152.5
Power Range
Air Manifold
supply
has major influences on performance and
emissions of gas fuelled engines. Thus, Electronically
it plays an important role in modern gas controlled main
adjusting screw
DcDesk
engine management systems. Based on Actuator Configuration
and visualisation
HEINZMANNs many years of experience software
Gas
in the field of gas engine control and supply
54 www.heinzmann.com
Part Numbers
PHLOX II Controller Additional Information Part Number
Controller PHLOX II IC-08 Up to 8 cylinder 680-00-010-00
Controller PHLOX II IC-12 Up to 12 cylinder 680-00-010-01
Controller PHLOX II IC-16 Up to 16 cylinder 680-00-010-02
Controller PHLOX II IC-12A Up to 12 cylinder, 680-00-010-11
incl. CAN2
Controller PHLOX II IC-16A Up to 16 cylinder, 680-00-010-12
incl. CAN2
Controller PHLOX II IC-12B Up to 12 cylinder, 680-00-010-21
incl. Modbus
Controller PHLOX II IC-16B Up to 16 cylinder, 680-00-010-22
incl. Modbus
Ignition Control
Systems
Dimensions
56 www.heinzmann.com
PHLOX II - IC-08/12/16 PHLOX II - IC-08/12/16
Pin assignment Connector X2 Pin assignment Connector X1
Pin Signal Name Application Pin Signal Name Application Function
No. No.
1 CHANNEL_1 + Ignition coil Cyl. 1* 2 +BAT + Power supply
2 CHANNEL_2 + Ignition coil Cyl. 2* 15 +BAT
3 CHANNEL_3 + Ignition coil Cyl. 3* 1 -BAT Power supply
6 CHANNEL_4 + Ignition coil Cyl. 4* 14 -BAT
5 CHANNEL_5 + Ignition coil Cyl. 5* 16 DIO1 Digital / PWM input 1 DIO1
4 CHANNEL_6 + Ignition coil Cyl. 6* 3 DIO2 Digital / PWM input 2 DIO2
8 CHANNEL_7 + Ignition coil Cyl. 7* 4 AI_POW(5VR/24V) Sensor supply AI (C/V):
7 CHANNEL_8 + Ignition coil Cyl. 8* 17 AI_SIG(C/V) Sensor signal Differential
analogue
Ignition Control
13 CHANNEL_9 + Ignition coil Cyl. 9* (configurable 0 ... 25 mA/
12 CHANNEL_10 + Ignition coil Cyl. 10* 0 ... 5 V) input,
configurable
Systems
11 CHANNEL_11 + Ignition coil Cyl. 11* 18 AI_SIG_0V Signal ground (SIG_0V)
10 CHANNEL_12 + Ignition coil Cyl. 12* 5 AI_POW_0V Sensor supply ground
15 CHANNEL_13 + Ignition coil Cyl. 13* (POW_0V)
14 CHANNEL_14 + Ignition coil Cyl. 14* 6 AI_SHILD Cable shield
16 CHANNEL_15 + Ignition coil Cyl. 15* 21 CAN-H CAN-High CAN-
20 CAN-L CAN-Low Interface
17 CHANNEL_16 + Ignition coil Cyl. 16*
7 CAN-GND CAN ground shield ISO/DIS
25 JL Ignition coils rail Bank A / 11898
Motor ground connection
24 JL (CAN2.0B)
23 JL 9 CAN2-H / Modbus-A CAN2-High / Modbus-A CAN2 /
22 JR Ignition coils rail Bank B / 8 CAN2-L / Modbus-B CAN2-Low / Modbus-B Modbus
21 JR Motor ground 19 CAN2 / Modbus-GND CAN2 / Modbus ground Interface
9 JR and shield connection (option)
20 J Motor ground Hardwired Hall Speed pick-up power Speed
11 SPEED_5/12V
19 G Shutdown-wire ignition supply Pick-up,
stop Speed pick-up input magnetic or
23 SPEED_SIG Hall
18 Not used signal
* Ignition order configurable by software 22 SPEED_0V Speed pick-up ground
Speed pick-up cable
10 SPEED_SHIELD
shield
Hall index pick-up power Index
13 INDEX_5/12V
PHLOX II SOFTWARE 25 INDEX_SIG
supply
Index pick-up input signal
Pick-up,
magnetic or
Hall
easyPHLOX 24 INDEX_0V Index pick-up ground
12 INDEX_SHIELD Index pick-up cable shield
Communication software for basic settings and
monitoring of the ignition system PHLOX II. For
use without additional software dongle on all
PHLOX II Ignition Control Units programmed with
X1
the basic software without CAN option.
X2
13 1
25 14
PHLOX II Features
Ignition coils Enhanced ignition performance
Up to 50 kV continuous operation
Meets directive EN 55012
Part Numbers
PHLOX II Ignition Coils Part Number
Ignition coil grey with ignition coil cap Z00-17-006-01
Ignition coil grey Z00-17-006-00
Ignition coil Cap 90 Z00-20-001-00
Ignition Control
range up to 125 C.
159
M6
77.5
98 15
58 www.heinzmann.com
PHLOX II Part Numbers
Engine type Part Number
Ignition rails MAN E0834 / LMB G924 Z00-21-061-00
MAN E0836 / LMB G926 Z00-21-060-00
MAN E2876 Z00-21-055-00
MAN E2676 Z00-21-054-00
MAN E2848, left bank Z00-21-056-00
MAN E2848, right bank Z00-21-057-00
MAN E2842, left bank Z00-21-058-00
MAN E2842, right bank Z00-21-059-00
MAN E 3262, left bank Z00-21-050-00
MAN E 3262, right bank Z00-21-051-00
Ignition Control
MAN E 3268, left bank Z00-21-052-00
With HEINZMANN completely
Systems
MAN E 3268, right bank Z00-21-053-00
wired ignition rails, coils are directly Liebherr G 934 / G944 Z00-21-063-00
mounted on the rail. Cables are Liebherr G 936 / G946 Z00-21-064-00
Liebherr G 9508 / G9408, left bank Z00-21-065-00
protected inside the rail profile. This
Liebherr G 9508 / G9408, right bank Z00-21-066-00
ensures a long lifetime and reliable Liebherr G 9512, left bank Z00-21-067-00
operation. Liebherr G 9512, right bank Z00-21-068-00
HEINZMANN wiring rails are Perkins 4006 TRS Z00-21-069-00
Perkins 4008 TRS Z00-21-070-00
delivered with all required mounting
Doosan GE08 TI Z00-21-071-00
material for fast and easy installation. Doosan GV158, left bank Z00-21-072-00
Doosan GV158, right bank Z00-21-073-00
Doosan GV222, left bank Z00-21-074-00
Doosan GV222, right bank Z00-21-075-00
Further on request.
60 www.heinzmann.com
PHLOX II Part Numbers
PHLOX II Trigger Discs Part Number
Trigger discs Trigger disc 12+1 Z00-22-000-00
Trigger disc 8+1 Z00-22-001-00
Trigger disc 6+1 Z00-22-002-00
Trigger disc 4+1 Z00-22-003-00
Ignition Control
Trigger discs are available in different
Systems
designs for any application.
HEINZMANN offers inductive sensors and For use as camshaft position For use as camshaft
Hall effect sensors with different lengths sensor at trigger disc or with position sensor at trigger
index-mark disc or with index-mark
and threads.
(50 or more). (50 or more).
Inductive pick-ups
The low-cost inductive shaft position
sensors are designed for standard engine
applications, available in several screw and
length dimensions.
M16x1,5 or 5/8-18UNF M18x1
For use as crankshaft or For use as crankshaft or
Hall effect pick-ups camshaft position sensor by camshaft position sensor
wheel-profile with many marks (50 or more).
The universal Hall effect position sensors
(50 or more).
are designed for standard and/or build-in
applications, available in several lengths.
Part Numbers
PHLOX II Pick-up Sensor Part Number
IA-M12-100/160, 76 mm, M12x1,0 600-00-111-00
HIA-M12-76, 76 mm, M12x1,0 600-00-140-00
IA 02-76 , 76 mm, M16x1,5 600-00-006-01
IA 12-76 , 76 mm, 5/8 - 18 UNF 600-00-006-02
HIA 32-76 , 76 mm, M18 x 1 600-00-060-02
ARIADNE Features
Knock control unit Engine protection against knocking combustion damages
Engines can safely be run close to the knock limit, leading to
high efficiency and low emissions
Applicable for variable gas qualities
Each cylinder is monitored on a cycle-by-cycle basis. This
makes it possible to fine-tune individual cylinders.
Monitoring of several cylinders using one single sensor
Compatible with other HEINZMANN systems and the
advanced user interface DcDesk
Status report via intgrated diagnostic display
A wide range of I/Os options makes it suitable for all types
of application. Stand-alone as well as highly integrated part of
engine management system.
in order to protect the engine from protection and short circuit protection for positive and negative
damage. battery voltages.
Inputs Outputs
Used as part of a gas engine
1 speed sensor, Hall sensor 1 analogue, 0... 5 V, 4... 20 mA
management system, ARIADNE 1 phase sensor, Hall sensor 4 digital, low side
offers advantages in terms of engine 1 analogue, 0 ... 5 V, 4 ... 20 mA
protection, performance and cost. 20 knock sensor
Communication
A knock control system 2x CAN bus
Control unit
Knock sensors
Speed sensor
Cables
62 www.heinzmann.com
Engine Generator
Exhaust
Filter Gas mixer Turbo- Cooler Throttle
charger valve
Air
supply
Manifold
Gas
supply Gas train Engine speed
(crankshaft)
Engine
Actuator index ARIADNE
(camshaft)
Knock Control Unit
Ignition coils Boost Knock sensors (1 to 20)
pressure
Engine load
Load reduction
Speed/Load Control Engine stop
Knock Control
ARIADNE can also be configured as part of
41
DcDesk will function with all control unit 1 End user Indication of operating data and error conditions.
No modification of any parameters allowed.
types and software versions. Customer
2 Plant manufacturer Speed, dynamics and performance can be
software versions may cause minor changes adjusted within the permissible ranges.
or add some features. 3 Customers service Except for certain engine parameters the majority
of parameters can be modified.
There are additional special graphic windows 4 Engine manufacturer All engine control parameters are accessible.
for: 5 Manufacturer of Customer specific software modifications and
particular engines expansions can be parameterised.
EFI control units 6 Control manufacturer Modifying the full functionality and configuration
of inputs/outputs.
THESEUS Digital Generator Management
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Applications
DcDesk Dongle
A hardware dongle controls access to parameter settings,
controller types and software versions.
Every DcDesk dongle has an identification number. The control
unit keeps a record, which program or dongle was used for
saving the actual data (i.e. which group of persons is responsible
for the actual adjustment).
USB dongle
Dongle Content
Identify Identifies the dongle and the user
Access Level Permits parameter and function access
Software versions Basic software 00.xx.xx
customer software yy.xx.xx
Control units Selection of digital control units
Visualisation of injection timing and injection duration PC software access DcDesk, Packager, ...
for magnetic valve technology Expiration date If ordered (e.g.: six months)
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Phone: +49 7673 8208 0 67
HEINZMANN
Group
Quality & Precision
since 1897
shipping industry. Phone: +44 1206 799 556 Phone: +49 7673 8208 0
sales@regulateurseuropa.com info@heinzmann.de
www.regulateurseuropa.com www.heinzmann.com
ETM_CAT_GAS_001_17_04_e_1_2017
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