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General description of AN-32 ac: The ac AN-32 is named by the name of its designer
ANTONOV. The AN-32 ac is a multi-purpose medium transport ac, with the pressurized
cabin is intended for transportation, para dropping & landing of troops and cargoes and for
air lift of sick and wounded over control. The ac can be operated under all climatic condition
including hot climate from high level air field day & night and in adverse weather.
The ac crew consists of the four members contain co-pilot, navigator & flight engineers. The
crew are accommodate in a separate compartment.
The pressure and air temperature in the cabin are controllable which ensures comfortable
conditions for the crew and troops. The ac is equipped with stationary oxygen bottles for the
transported person to be used in case of depressurization. The ac carries landing equipment
with a lifting capacity of up to 3000kg.
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Charging pressure of shock strut: main: 31+1 kg/cm, nose: 20+1 kg/cm
Total travel of main shock strut: 3002 mm
Filling capacity of main shock strut: 5960 cc
Nose: 1540 cc
Melting temperature of overheat indicator: 1255c
Melting temperature of fusible plug: 1835c
Length of the cargo compartment: 12.48m
Breathe of the cargo compartment: 2.78 m
Height of the cargo compartment: 1.84m
Maximum landing weight: 26.4 tons
Number of chord of main tyre: 14
Number of chord of nose tyre: 08
Life tyre main & nose: 10 years
Qty of the alcohol: 2.6ltrs
Operation time: 2.5 minutes
Location of the alcohol tank: In the left behind navigation seat.
Alcohol is sprayed by electric driven pump.
Before open the pump put the valve open. Hydraulic pump operation light comes on when
the pressure in the system rise to 65 kg/cm with 810 sec & 810% rpm and pumps
operation light goes off when the pressure drops to 45 kg/cm and its bellow.
RAMP OPERATION
Ramp can be operated from two places
(1) Cargo cabin (opening & closing)
(2) Navigation panel (sliding).
(3) In emergency on ground, tactic in flight.
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Construction
Air frame: The air frame is an all metal cantilever high wing monoplane with a single
stabilizer, vertical tail unit consisting of a dorsal fin and two vertical fins.
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Wing:
The wing structure shall be made of mainly aluminum alloy and alloy steel. The wing spars,
ribs, upper& lower skin panel, wing leading and trailing edge section bracket and some other
assembly and parts are made of aluminum alloy. Engine attachment fitting, flap track and
some other assembly are made of alloy steel.
Wing divided into ribs no-7&12.The wing has two spars, 09 stringers and 23 rib each side.
Inner wing: The inner wing has three slated out board flap. Out board flap screw jack is
attached rib no 8& 11. The inner wing accommodate 02 metallic fuel tanks each side.
Centre wing: The centre wing has two slated inboard flap. Inboard flap screw jack are
attached to the rear spar of rib no -3. The centre wing accommodate in flexible tank.
Outer wing: The outer wing has two ailerons. Both ailerons are attached to the rib no-13 &
16, 18 & 21.
Both ailerons carry balance tab. Port side aileron contains carry trim tab. This tab is operated
by electric power. Engine access at rib no 5 to 6.The wing is a torsion structure. The torsion
made of spar, stringers, ribs & skin.
Secondary structure of the wing including the wing leading edge, wing trailing edge, fuel tank
container & wing tip.
Wing leading edge: Accommodate the ice protection, air condition line, fuel line, shock
absorber of slates.
Trailing edge: Accommodate the aileron tabs, push pull rod, fuel line, flap control
mechanism, electrical cable, wing tip mount & navigation light.
The dihedral angle of the wing portion rib no 12 is 0 while anhedral angle of the outer wing
panel is-2 and the rigging angle of the incidence is +3.
Tail unit: Tail unit made of aluminum alloy and alloy steel. The air plane has cantilever
single stabilizer unit. The dihedral angle of horizontal stabilizer is +9.The horizontal
stabilizer has two trim tabs. This tab is operated by control wheel located at the control
pedal.
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(1) The air plane has a cantilever high wing rectangular between ribs no 7 & tapered from rib
no 7 to tip of the wing.
(2) The wing setting angle is +3.
(3) Wing dihedral angle up to the rib no 12 is 0 but outer wing -2.
(4) The wing joints are at the rib no 7 & 12.
(5) The wing centre section mounts two inboard double slotted flaps.
(6) Each inner wing bears an extension triple slotted outboard flap.
(7) Each outer wing mounts two sections of an aileron. The aileron bears balance tabs with
the left aileron mounting also a trim tab.
(8) Each half wing bears two section of a leading edge slat.
(9)The no of total ribs in the wing=23, stringers=09, spar=02.
(10)Sweep back angle of the outer wing=650.
Control surface:
1. Aileron control linkage unit located at wing centre section rear spar.
C. Hydraulic lock
D. Hydraulic actuator
CONTROL SYSTEM
The AN-32 ac equipped with a manual electrical flight control system. The flight control
systems are as follows:
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The aileron, elevator & rudder control system are installed in the control unit placed in front
of the pilot seat. The flap control is located on the control pedestal. The gust locking liver is
located on the left side of the control pedestal.
AILERON CONTROL SYSTEM: The aileron control system provides the lateral control which
about the lateral axis & against rolling movement. The ailerons are controlled by means of
the control wheel mechanism linkage (push pull rod). The aileron trim tab is controlled by
electrical & remote control. The control wheel can be operated by captain & co-pilot or one of
them.
ELEVATOR CONTROL SYSTEM: The elevator control system provides longitudinal control
which is about the lateral axis against the pitching movement. The elevator controlled by
control column through mechanical linkage. The control column can be operated by two
pilots or one of them. Elevator trim tab are manually controlled by the mechanical linkage.
RUDDER CONTROL SYSTEM: The rudder control system provides the directional control
which about the normal axis against yawing movement. The rudder is controlled by foot
pedal through a mechanical linkage. The foot pedal can be operated simultaneously. Rudder
trim tab can be operated by electric power or remote control.
FLAP CONTROL SYSTEM: The flap of AN-32 ac is slotted type trailing edge flap which
provides increasing the camber of the wing for increasing the lift and decreasing the landing
and takeoff speed. It is electrically controlled and hydraulically operated. Each flap has
slotted. Inboard flap double slotted & outboard flap triple slotted. Flap extension & retraction
system normally done by main hydraulic system and flap emergency extension system done
by auxiliary hydraulic system.
Auto-retraction: 38252
When the throttle is set to 90-4 at that time flap will automatically come to 252.
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GUST LOCKING SYSTEM: The gust locking system is designed to protect the rudder,
aileron, elevator & all control linkage from damage due to the swing during parking position.
In time of gust locked the elevator & aileron come to its extreme down position. In locked
condition permissible movement of the control surface up to 2 mm.
Base: 7.85 m (m to n)
Distance between two main wheels: 510 mm & nose wheel: 400 mm
The landing gear extension & retraction are done by main hydraulic system. Emergency
extension is done by manually. Before operating the landing gear manually first open the
hydraulic return valve. After operating the landing gear hydraulic return valve must be
closed. Location of the hydraulic return valve is in the control pedestal. Emergency extension
lever of main landing is located at the frame no 17.upper right side of the flight compartment.
Nose landing gear emergency extension handle is located at the lower right side of the
control pedestal.
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Shock strut of the landing gear is oleo pneumatic type. It consists of:
(2)Outer cylinder
(3)Torque link
(4)Inner & outer cylinder is fixed with the help of torque link.
Length of the exposed position of the piston with the ac static condition: 70 to 150 mm
N pressure: 20 1 kg/cm
(1) Taxi mode: Taxi mode done by the hand wheel located in the LT console. It permits
the wheel rotation through axis452 both side.
(2) Take off mode : Done by the foot pedal through 101
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How does shock absorber absorbs the shock of landing that are follows:
(1) N: 30%
(4) Rest of the shock absorbed by the tyre and wheel: 23%
L/G INTERLOCKS CUT OUT: It helps to disconnect the L/G retraction system while the ac
on the ground.
Location: In the front instrument panel under the red cap. Normally the position of the switch
will be off position. In any reason if l/g do not retract then the switch is to be brought to be
on.
5. Hydraulic actuator (24-5615-10) on the wing centre section rear spar web alloys the
centre line. Upper & side access door at the rear fillet right side.
6. A192T Solenoid operated valve on the wing centre section rear fillet left side wall. Top side
access door on the wing centre section rear fillet left side.
Brake: Segmented rotor type (kt.192A.010)
Brake assembly consists of:
(1) Stator qty: 02 life 500 full stop landing
(2) Rotor qty: 03 500
(3) Pressure plate qty: 01 750
(4) Back plate qty: 01 750
(5) Brake unit qty: 01 life 1500 full stop landing/7 years
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If upper layer damage the cord over a length 100mm & width 25 mm & there is more than
five cuts the tyre should be removed.
ACP
Purpose: The air condition system is intended for creating, controlling& maintaining desirable
temperature & pressure in the flight compartment & cargo compartment. The air condition
system may be operated on the ground or in the flight at all engine rating, except for takeoff
rating.
Bleed valve: It is located on the left side of the engine front casing near the combustion
chamber. It is used to draw & supply the air. Qty: 02
Heat exchanger: It is located on the bottom cowling of the both side of engine.
Purpose: It is used to cool down the hot air coming from the engine.
Turbine cooler: Two on the left side of the bottom cowling.qty:02(each side)
Purpose: To cool down the temp from 90 to around -12 to 10c temperature different 40c to
75c=10c to 15c rpm: 62500
Moisture separator:
Location: At the right side of the bottom cowling of the engine.
Purpose: To separate the moisture from the delivery air. It can absorb the moisture about
55%.
Distributing valve:
Location: Inside wing front fillet.
Purpose: It delivers the air as per temp through its lower port & upper port .when delivered
air temp is more than 25c it allows through its lower port and less than 25c then through
the upper port.
(1) Air flow rate port side, air flow rate starboard side selector switches are set to close.
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Operation: For condition the air, air is bleed from the 10th stage of engine compressor with
the temperature of 273c and at a pressure of 720 kg/hrs. There after one port is directed to
the heat exchanger with temperature 15010c and another to mixing valve. Heat
exchanger cools down the temperature of 50-90c.
After heat exchanger again one port is directed to the mixing valve named as warn port and
other to the turbo cooler. Turbo cooler cools down the temperature from 50-90 c to 0-15c.
Further it cool down to 53c. Then it comes with mixing valve, mixing valve delivered the
conditioning air to the compartment via moisture separator and distributing valve as per the
temperature selector.
FIGURE
PRESSURIZATION SYSTEM
Purpose: The purpose of pressurization system is to maintain the cabin pressure as per the
altitude to its specified value.
(1)The cabin pressure automatically maintain with the variation of the altitude.
(2) The pressure in the cabin from 0 altitude to 2600m should be equal to the atmospheric
pressure i.e. 14.7 psi=1 kg=760 hg.
(3) From the height 2600 m to 5850 m the pressure in the cabin shall be dropped to 567 .
But a constant pressure differential 28 0.015 kg/cm should be maintained.
(4) From the height of 5850 m to 7850 m a constant absolute pressure 567 mm hg should be
kept in the cabin.
(5) Altitude above the 7850 m the absolute pressure shall be dropped but the cabin pressure
should be maintain at constant value of .4 .02 kg/cm up to ceiling height.
The aircraft having automatic pressure control system. The pressure system consists of:
1. Cabin pressure regulator (2077): Location: On the pilot right hand control console.
2. Pressure relief valve (2176 H): The relief valve is designed to limit the negative
pressure differential to a maximum of 3 to 5 times.
3. Location: Under the cargo floor between the frame no-26 & 27, 29& 30, 30& 31.
Negative = -1.
4. Solenoid valve: Location: Near the relief valve. The solenoid valve is controlled by
switch marked.
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Emergency depressurization switch located under a cap on the pilot centre instrument
panel. To protect the pressurized cabin against impermissible pressure differential the
relief valve should be provided with pressure differential unit to operate in case of failure
of the pressure regulator. The cabin should be provided at all altitude even with engine.
The total air of the cabin is changed 20-26 times /hrs.
FIGURE
MAIN DATA
* Absolute pressure in differential compartment set by selection of pressure regulator
(2077) 806 to 577 mm/hg
* Pressure regulator 2077 selector knob is set to the pressure which is equal or 15 mm
hg below the ambient pressure.
* The Absolute pressure control regulator produces a pneumatic signal equal to the
selected pressure and sends it through pipes to the outlet valves 2176. The outlet
valves are the actuator of the system & depending on the signal received and the cabin
pressure. The valves diaphragms are rises together from the seat & relieve the pressure
to the atmosphere.
*At emergency descent the cabin pressure may drop below the ambient pressure. In this
case the seat of the outlet valve 2176 rises a bit to let the outside air in the cabin &
prevent the negative pressure differential.
Fuel
Purpose: To supply the positive fuel to the engine under all mode of operation. AC fuel
system consists of the following:
1. Fuel storage
2. Fuel consumption system
3. Fuel ventilating system
4. Fuel pressurization system
5. Fuel transferring system
6. Signaling & indicating system.
The ac fuel system comprises two independent system i.e. left wing fuel system and right
wing fuel system. Fuel is feed to the engine through its own system.
No of fuel tank: 14
NO of flexible tank: 10
No of metallic tank: 4
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Group no-1:
Tank no-1: Filler neck, defueling valve, refueling valve.
Tank no-2: Fuel quantity transmitter fuel transfer pumps (463 or 463M). The pump
working range is 2000-4000ltrs/hrs at a pressure of .4 to 1.25 kg/cm. When the flow rate
is zero that time pressure is 1.25 kg/cm.
Tank no-4: Vent elbow connection.
Tank no-5: Fuel quantity transmitter.
Tank no-6: Tank drain connection, float valve.
Group no-2:
Tank no-3: Fuel quantity transmitter, defueling valve, fuel transfer pump. The working
range of the pump is 4000ltrs/hrs (eshan-14) at a pressure of .6 to .8 kg/cm. At zero flow
rate pressure is 1.09 kg/cm.
Group no-3:
Tank no-3a: Filler neck, defueling valve, refueling valve, fuel quantity transmitter, booster
pump (qty-02), float valve.
Fuel from the first group and second group is transferred into the 3rd group by two
transfer pump. One is in the tank no 2 and other one is in the tank no 3.
The pumps of the 3a tanks are always switch on manually and keep running
through the flight.
The automatic fuel usage control is keep fuel consumption in auto position. The 2nd
rd
and 3 tanks filled to its capacity. Fuel is automatically consumed first from these tanks.
Till the float valve open fuel will be supplied from the service tank. There after fuel
is consumed from the 1st group.
The fuel in the 1st group consumed around 35050ltrs. The fuel transfer pump of
nd
the 2 group will be come for operating and two turn green light will be on.
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When the fuel in the 2nd group will be left 95030ltrs per wing then 1st group fuel
tanks will be emptied & pump will be in operated and two green lights goes off.
As the fuel in the 2nd group reduces to 220ltrs per wing, then fuel from service tank
will start feeding with the cut out signal sent by the 2nd pump to the quantity gauge
transmitter of 3rd group fuel tanks.
When the fuel in the service tank (3a tank) reduces to 490 ltrs, Then 2nd group
will be emptied and the respective group empty light goes off.
When remaining fuel in one of the 3rd group 37514ltrs or total fuel in all tanks is
580 kg then fuel 580 kg amber enunciator will come on.
With the fuel booster pump de-energized keep the transfer valve switch in the
emergency position. In that case fuel flow from all tanks to the engine by the gravity due
to suction created by the engine booster pump.
Purpose: The ac fire protection system is designed to extinguish the fire in engine
nacelle, compartments, wing section as well as in the engine inner space and airplane
compartment.
Fire protection system consists of stationary fire protection and hand fire extinguishing
system. The stationary fire protection system consists of a fire detection system and
extinguishing system. The Fire protection system is controlled & checked for proper
operation from flight compartment. The agent of fire extinguishing system is khalladon or
ferron.
Fire protection system controlled by the control panel located at the pilot over head
panel. The number of total fire sensor is 72 located between the 4 compartments. Each
compartment has 18 sensors. Again 18 sensors are divided into 6 sections and 6
sections again divided into 3 sub section.
1 to 18 sensors located in the left wing.
1 to 18 sensors located in the left engine nacelle.
1 to 18 sensors located in the right wing.
1 to 9 sensors located in the right engine nacelle.
1 to 9 sensors located in theT-16 M turbo generator.
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HYDRAULIC SYSTEM
There are two type of hydraulic system arranged in the AN-32 aircraft. They are main
hydraulic system, auxiliary hydraulic system.
Main hydraulic system: The following components are operated by main hydraulic
system:
(a) Nose wheel steering.
(b) Wind shield wiper drive control.
(c) Lower emergency escape door opening & closing.
(d) Flap lowering & rising.
(e) Emergency engine shut down & propeller feathering.
(f) Main landing gear wheel braking.
(g) Landing gear extension & retraction.
(h) Cargo door opening & closing with ram sliding.
Auxiliary hydraulic system: The following components are operated by auxiliary hydraulic
system:
(a) Only opening of lower emergency escape door.
(b) Stand by flap extension.
(c) Emergency wheel braking of main landing gear.
(d) Pumping of main hydraulic pump suction pipes.
(e) Hydraulic reservoir replenishing.
(f) Emergency cargo door opening & closing with ram sliding.
(g)
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Hydraulic system:
Suction pipes pumping line: The pumping line consists of solenoid valve (37), safety
valve (31, 36) and check valves (32, 35). When pushing the pump through switch to the
left or right position the pump unit on annunciator is illuminated. At the moment of pump
unit switching on, solenoid valve is actuated connecting the pressure line of pump unit
(59) with the suction line of the pump (28, 43). The air accumulated in the pipe line
passes through a separate pipe from non-spill valve (29, 39) to hydraulic reservoir (13).
Check valves 32& 35 prevents the fluid from flowing directly into the reservoir. Beside the
check valves prevent the fluid of the located above portions of the suction pipeline from
draining into hydraulic reservoir.
When switching on the pump through switch, the pump unit is switched off (The pump
unit on annunciator goes out) and solenoid valve (37) is actuated closing the pressure
line & interconnecting the pumping lines. Safety valves (31, 36) are installed to protect
the suction lines from excessive pressure rise when pumping.
Roller equipment:
Purpose: Roller equipments are installed for loading & unloading the cargos.
Construction:
(1) Base (2) Roller extension
(3) Guide (4) Roller pitch
(5) Seal roller for para dropping.
Data: Length: 1075 mm, height: 55 mm, weight: 285 kg.
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Down:
(1) Unlock the lock nut and pin.
(2) Valve open then aircraft down.
Bottle jack:
(1) Ensure hydraulic fluid and upper thread fully out and 03 threads in.
(2) Cross feed valve open position and when aircrafts wheel clear off the ground then
must be closed.
Down:
(1) Knob 1 middle and knob 2 middle position.
(2) Then valve open and
(3) Knob 2 down handle then jack down. Towing pins in.
(1) Quality shakes down due after right engine replacement. Quality shake down carried out
(AFR, ENG, ELEC /INST)
(2) Power on check is due. Power on check is carried out by all trade sign.
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(3) Retraction & extension test is required for idleness. Retraction & extension test is carried
out in main & auxiliary hydraulic system.
(4) Aircraft is prepared for ground run after right engine replacement. Aircraft is prepared by.
(5) Pre-flight inspection due. Pre-flight inspection is carried out by all trade sign.
(6) FCF due after aircraft idleness & right engine replacement.
Non-spill valve: Non-spill valves 29&39 in the suction line & check valves 26, 47 the
pressure line permits disconnecting this line without draining the fluid from hydraulic system
when replacing the pump in operation. The fluid supply connection of the main system is
located in the hydraulic reservoir above the connection of the auxiliary system. This provides
a fluid reserve approximately 08ltrs in the reservoir for operation of the consumers of the
auxiliary system when the fluid in the main system is lost.
Fluid supplied in the pressure line of the main system is cleaned by filter. Hydraulic
accumulator (19) of the brake system is charged through check valve (21) if the pressure in
the system is higher than that in the hydraulic accumulator. The hydraulic accumulator can
be discharged into the system only through by-pass valve (20). The pressure in the hydraulic
accumulator (19) is higher than 117 kg/cm. To the pressure decreasing by-pass valve
closes the hydraulic accumulator common system line. Further discharging the accumulator
is possible only into the line lower emergency escape door control, engine shut down &
propeller feathering, landing gear braking. Such connection of the hydraulic accumulator (19)
provides operation of the consumers even in the case of pressure drop in the main system.
Volume of the n chambers of hydraulic accumulators 51&53 is increased the bottles 54 & 55
connected to them. It increases the travel of the accumulator piston when charging the
hydraulic chambers, thus increasing the effective volume of these chambers.
Hydraulic accumulators 51 & 53 are connected to the system so that their discharging into
the system is possible when the pressure in the system is lower than the pressure in the
hydraulic accumulators. The hydraulic accumulators are charged when the pressure in the
system is higher than that in the accumulators, except for the period of the landing gear
retraction.
Retracting the landing gear by the pressure built in the landing gear retraction valves (36)
actuated closing the fluid supply for the charging the hydraulic accumulator thus the fluid
from hydraulic accumulators 51&53 and from pumps (25) is used for the landing gear
retraction to reduce the time of retraction.
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Right side:
(1) Toilet
(2) Water pot.
VVIP carpet 110 kg.
VIP carpet red 70 kg.
VIP carpet green 60 kg.
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