NER GROUP CO.

,LIMITED
Yantai Bonway Manufacturer Co.,Ltd

instruction
ZLYJ Series Extruder Plastic Gearbox

Pls pay attention to these operation cautions below,

Examinations before operation

1. Before operation, check the reducer has lubricating oil to the appropriate level inside it.
Supplement the oil in case of shortage.
2. All connecting parts shall be secure, all protective devices shall be complete.
3. Check whether the ambient environment is below 0, if yes, preheat the lubricating oil above
0.

Installation and connection of reducer

1. Cut off and prevent (by a warning tag. etc.) the re-connection of power supply to the motor
before installing the couplings.
2. Striking by hammer or other similar tools is not allowed when mounting the couplings and
small gears onto the shaft end.
3. Ensure the correct tension of belt when installing belt wheel.
4. Do not install or uninstall the screw by force in respect of the output part.
5. Protective hood shall be provided to the outside rotating parts of the reducer(such as the
coupling, belt pulley, etc).
6. Remove thoroughly the antirust, dirt or other stains on the end and flange surface of connecting
shaft. Solvent is permitted for cleaning but it shall be prevented from flowing to the lip seal of
sealing elements of shaft end.

Operation of reducer

1. During the early stage of operation, the oil pump may incur loud noise resulted from the high
viscosity of lubricating oil and the large suction resistance against the oil pump, which would
gradually die away along with the temperature rise of the lubricating oil.
2. If the oil pump incurs loud noise during the normal operation of reducer, clean oil filter to get
the oil pipeline through.
3. Monitor from time to time the oil leak of the reducer during its operation, and if any, stop the
reducer to solve the problem.
 Selection of Lubricating Oil

1. The viscosity of lubricating oil shall be determined in accordance with the peripheral velocity V,
working environment or lubricating method of the high-speed gears.
2. When V 2.5m/s or ambient temperature is within 35 -50 , choose the CKC320
medium-load industrial closed gear oil or CKD320 heavy load industrial closed gear oil.
3. When V2.5m/s or forced circulating lubrication is applied, choose the CKC220 medium-load
industrial closed gear oil or CKD220 heavy load industrial closed gear oil.
4. Lubricating grease is not recommended for reducer. Contact us if required.