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Article history: Electrosorption, dened as potential-induced sorption on the surface of charged electrode, is a promising
Received 17 September 2011 method for water purication and desalination. To prepare carbon electrodes assisted electrosorption
Received in revised form 22 November 2011 process at the point of economical view, activated carbon powder was coated with polyvinylidene
Accepted 8 December 2011
uoride (PVDF) binder in a thin sheet-like formulation. Electrochemical properties of the fabricated
Available online 18 January 2012
carbon electrodes were analyzed via cyclic voltammetry and galvanostatic charge/discharge experi-
ments. From the results, the electrosorption characteristics of the fabricated electrodes can be improved
Keywords:
in KOH solution. Increasing the PVDF content diminishes the specic capacitance and increases electrical
Electrosorption
resistance in electrosorption. The carbon electrode prepared with 10 wt% PVDF has enough mechanical
Capacitive deionization
Activated carbon strength, good electrochemical stability, and favorable capacitive characteristics for electrosorption of
Voltammetric capacitance ions. From the electrosorption experiments of capacitive deionization, the electrosorption efciency and
Electrical double layer electrosorption capacity for 0.002 M NaCl solution with an applied potential of 1.2 V are 96.7% and
44.5 mmol/g, respectively. The regeneration of the polymer-binder carbon electrode can be achieved by
depolarizing the electrode at 0.0 V. It indicates that electrosorptiondesorption of ions is a reversible
process, with respect to electrical double layer formation on the charged surfaces of carbon electrode.
Therefore, the PVDF-bonded activated carbon sheet electrode would be a desirable electrode for
capacitive deionization.
2011 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
1876-1070/$ see front matter 2011 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
doi:10.1016/j.jtice.2011.12.003
474 C.-H. Hou et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 473479
desalination processes like reverse osmosis and electrodialysis, CDI discharge curves. In addition, the carbon electrodes were
is expected to be a more energy efcient, environmentally friendly pretreated in KOH solution to improve the electrosorption
process for water purication and desalination [6,8]. characteristics. Electrosorption experiments were carried out with
A number of studies reported that CDI process using carbon a CDI unit cell to assess the electrosorption performance and to
materials as nanoporous electrodes has succeeded to remove a provide a fundamental understanding of CDI process.
variety of unwanted ions or charged contaminants from aqueous
solutions as means of desalinating brackish water, softening
hardness, or remediating ground water [913]. Nanoporous carbon 2. Materials and methods
materials, such as carbon aerogel, activated carbon, carbon ber,
and carbon nanotubes, constitute very attractive materials because 2.1. Preparation of carbon sheet electrode
of their high surface area and their good electric conductivity [14].
Also, mesoporous carbons have been developed as CDI electrodes In this work, activated carbon powder (Filtrasorb 400,
with good electrochemical properties and reversibility [1315]. Chemviron Carbon Inc., USA, specic surface area = 1124 m2/g)
More recently, graphene that is a single layer of graphite with and polyvinylidene uoride (PVDF, M.W. = 534,000, Sigma
atomistic thickness has received attention as a potential material Aldrich) polymer binder were used to manufacture nanoporous
for CDI [16]. However, the manufacturing cost of nanoporous carbon sheet electrodes. Various weight ratios of activated carbon
carbon electrodes is one of the most important considerations for powder and PVDF polymer were used to determine the optimum
promoting CDI process at the current stage. From commercial composition of carbon electrode. N,N-Dimethylaceurodie (DMAc,
aspect, it is essential to fabricate nanoporous carbon electrodes 99%, Alfa Aesar) was used as a solvent. Fig. 1 shows the overall
with strong mechanical stability, low manufacturing cost, and high experimental procedure for the fabrication of a carbon sheet
sorption capacity. As well known, activated carbon powder has electrode by mixing activated carbon powder and PVDF binder. The
inexpensive price and high specic surface area (10002000 m2/g). mixture was stirred for 6 h to ensure homogeneity. Then, the
But, the limitation of conventional activated carbon electrodes (i.e., carbon slurry was dried in a 120 8C oven for 2 h to form the carbon
packed beds) is characterized by a low conductivity, irregular pore sheet electrode. Each electrode had the effective surface area of
structures, and high electrical or mass-transfer resistance, assis- 80 mm 80 mm, thickness of 0.38 mm, and weight of about 1.5 g.
tant with lower deionization efciency [17]. In addition, the The carbon sheet was further dried in 80 8C vacuum oven for 2 h to
manufacturing method that uses a roll press and a polymer binder, ensure that all organic solvents present in the micropores were
which is used to hold the activated carbon powders together in a removed from the electrode. Furthermore, the PVDF-bonded
sheet-like formulation, may result in chemical attack, poor carbon sheet electrodes were treated with 1 M KOH solution at
electrical conductivity, and reducing electrosorption capacity of room temperature for 24 h. After immersing in KOH solution, the
electrodes. On the other hand, the benet using polymer binders is carbon electrode was washed by D. I. water, and dried completely
that a thin sheet electrode is very convenient and desirable in at 70 8C under vacuum for 6 h.
electrosorption process.
Recently, several researchers have found that nanoporous
carbon electrodes, fabricated by mixing activated carbon powder
in a polymer solution on the current collector, can be treated as
desirable candidates for electrosorption of ions [1820]. For
example, a carbon sheet electrode was prepared by mixing carbon
powder, polytetrauoroethylene (PTFE) binder, and conductive
carbon black [20]. Choi [18] also fabricated a carbon electrode with
activated carbon powder using polyvinylidene uoride (PVDF) as a
polymer binder through a drying process. It is noted that the
deionization efciency of carbon electrodes depends on surface
properties (i.e., surface functional groups and surface polarity) of
the material itself. With that regard, the use of hydrophobic
polymer-binder such as PVDF could diminish the pore accessibility
of carbon electrode, corresponding to poor electrochemical
properties. Additionally, the deionization efciency of activated
carbon electrodes can be improved by surface modication via
chemicals (i.e., KOH or HNO3 solution) and metal oxide nano-
particles (i.e., TiO2) to increase the functional groups and surface
density of hydrophilic group, respectively [2123].
Nanoporous carbon electrode is a crucial factor affecting the
electrosorption performance and electrosorption capacity of the
material itself. More specially, carbon electrode with a thin sheet-
like formulation is very useful and convenient for the utilization in
CDI process. With respect to this point, the use of polymer binder is
necessary to x activated carbon powders in electrosorption;
whereas it may cause poor electrochemical properties. The object
of this study is to fabricate a nanoporous carbon sheet electrode,
made from activated carbon powder and polymer binder in a
simple process, to have strong mechanical stability, good
electrochemical properties, and high electrosorption capacity for
CDI. The capacitive behavior of carbon electrodes with various
polymer binder contents was examined by voltammetric experi- Fig. 1. Overall experimental owchart for the fabrication of a carbon sheet electrode
ments, including cyclic voltammetry and galvanostatic charge/ made from activated carbon powder and PVDF polymeric binder.
C.-H. Hou et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 473479 475
Fig. 3. SEM images for the PVDF10 electrode: (a) top view and (b) cross-sectional view, and for the PVDF40 electrode: (c) top view and (d) cross-sectional view.
60
pores of activated carbon powders are blocked, leading to a 10th cycle 25th cycle
decrease of specic surface area of carbon electrode. 40
20
3.2. Electrochemical properties
0
The carbon sheet electrode prepared in this study was adding
hydrophobic PVDF as a polymer binder to x activated carbon -20
powders with strong mechanical strength in CDI process. However,
-40
the mixture of activated carbon powder and PVDF could (a)
accompany with strong hydrophobic property, which causes a -60
disadvantage to absorb water in electrosorption [18]. As shown in 0.8 0.6 0.4 0.2 0.0 -0.2 -0.4 -0.6
Fig. 4(a), the cyclic voltammograms of PVDF10 for 1 M NaCl Applied potential vs. Ag/AgCl (V)
solution were repeated up to 25 cycles within a potential range of
0.60.4 V at 10 mV/s scan rate. One can see that the specic (b) 80 1st cycle 15th cycle
capacitance, related to the amount of ions electroadsorbed onto 5th cycle 20th cycle
Specific capacitance (F/g)
60
the electrode surface, steeply increases with the number of charge/ 10th cycle 25th cycle
discharge cycles. More importantly, the specic capacitance at 40
0.4 V in the rst cycle is 17.5 F/g, and then considerably increases
to 24.5, 41.8, and 51.0 F/g at the 5th, 15th, and 25th cycle, 20
respectively. It should be noted that the specic capacitance in the 0
rst cycle is only approximately 34% of the value in the 25th cycle.
In this case, the PVDF-bonded carbon electrode has poor pore -20
accessibility for ion electrosorption.
In order to enhance the hydrophilicity, the fabricated carbon -40
(b)
electrode was further treated in 1 M KOH for 24 h. Fig. 4(b) shows -60
the cyclic voltammograms for the KOH-treated PVDF10 electrode. 0.8 0.6 0.4 0.2 0.0 -0.2 -0.4 -0.6
As seen, the PVDF10 has good electrochemical stability and its
Applied potential vs. Ag/AgCl (V)
specic capacitance reaches the same magnitude after several
cycles. For instance, the specic capacitance in the rst, 5th, 10th, Fig. 4. Cyclic voltammograms in 1 M NaCl solution with a scan rate of 10 mV/s for
15th and 20th cycle reaches 48.4, 50.9, 52.8, 54.1 and 55.2, (a) non-treated and (b) KOH-treated PVDF10 activated carbon sheet electrodes.
C.-H. Hou et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 473479 477
respectively. Moreover, the specic capacitance of the KOH- 3.3. Electrosorption performance of capacitive deionization
treated carbon electrode in the 25th cycle is improved to 55.7 F/g,
which is relatively higher than that of the non-treated carbon Fig. 6 shows the electrosorption experiments using the non-
electrode. The result demonstrates that the pretreatment in KOH treated PVDF10, KOH-treated PVDF10, and PVDF40 as CDI
solution could make the carbon electrode more favorable to absorb electrodes for a 0.002 M NaCl solution. The initial conductivity
water, as well as to increase the charge capacity. was 245 ms/cm and the amplitude of applied potential was 1.2 V.
To study the effect of PVDF content on electrochemical During charging process, an electric eld was applied between the
properties of different fabricated carbon sheets, the cyclic two carbon sheet electrodes, and thereby Na+ and Cl ions can be
voltammetry and galvanostatic charge/discharge measurements electroadsorbed onto the oppositely charged electrode surfaces,
were performed in 1 M NaCl solution with a scan rate of 10 mV/s corresponding to a decrease of the solution conductivity. Table 1
and a current density of 0.1 A/g, respectively with the results lists the experimental results of electrosorption performance of the
presented in Figs. 5(a) and (b). As observed, the PVDF10 shows a PVDF10 and PVDF40 electrodes. One can see that the nal pH value
typical double layer capacitive characteristic, in which the cyclic was increased within the range of pH 5.96.6. It demonstrates that
voltammogram is a shape of rectangle without any redox reaction the concentration of H+ ions is maintained in NaCl solution, in
peak and the charge/discharge curve is a well-trained triangular which no signicant electrolysis reaction of water take places in
shape presenting the linear voltage-time dependence. The feature electrosorption process. As shown in Fig. 6, when the non-treated
also suggests that the electrosorption charge/discharge is a PVDF10 was used at 1.2 V, it shows that the conductivity of the
reversible process attributed to purely electrostatic interactions solution was reduced to 20 ms/cm for about 50 min. Additionally,
[5,24]. However, as the PVDF content increases, the specic when the KOH-treated PVDF10 was used, a better electrosorption
capacitance of PVDF10, PVDF20, PVDF30, and PVDF40 correspond- performance was achieved and the conductivity signicantly
ingly decreases from 55.7, 49.4, 43.7 to 39.6 F/g at 0.4 V, dropped to 8 ms/cm in electrosorption process. On the other hand,
respectively. In addition, due to the excessive PVDF addition in for the PVDF40 electrode, the solution conductivity was only
carbon electrode, the rectangular shape of cyclic voltammogram of reduced to 153 ms/cm after about 70 min. Furthermore, by using
PVDF40 is distorted and the ohmic drop is observed in the charge/ Eq. (2), the electrosorption efciency for non-treated PVDF10,
discharge curve, indicating a considerable internal resistance. KOH-treated PVDF10 and PVDF40 electrodes is 91.8%, 96.7% and
Therefore, it should be emphasized that increasing the PVDF 37.6%, respectively. The PVDF10 electrode with KOH-treatment
content enhances the mechanical strength of carbon electrode, but has the highest electrosorption efciency.
on the other hand, the addition of PVDF binder reduces the specic During discharging with a potential of 0.0 V, the solution
capacitance and leads to a higher electrical or mass-transfer conductivity returns to about its initial value, meaning ions are
resistance in electrosorption process. released from the double layer region back to the solution.
Furthermore, by converting the difference between the initial
conductivity and nal conductivity, the electrosorption capacity
(a) 80
PVDF10
(i.e., the amount of adsorbed ions forming electrical double layer
(a)
during charging) can be calculated according to Eq. (3). As a result,
Specific capacitance (F/g)
60 PVDF20
PVDF30 when the PVDF10 electrode was treated in 1 M KOH solution, the
40 PVDF40 electrosorption capacity was improved from 42.3 mmol/g to
44.5 mmol/g. Also, the PVDF10 electrode has a much higher
20 electrosorption capacity (44.5 mmol/g) than that (17.3 mmol/g) of
the PVDF40 electrode. The ndings are consistent with the
0
electrosorption characteristics measured by the voltammetric
-20 experiments. An electrode with a higher specic capacitance and
typical double layer capacitive characteristic has a better electro-
-40 sorption performance.
-60 Regeneration of carbon electrodes is a very important factor
affecting the practical use in CDI device. Fig. 7 shows the
0.8 0.6 0.4 0.2 0.0 -0.2 -0.4 -0.6
electrosorption/regeneration cycles of the PVDF10 electrode with
Applied potential vs. Ag/AgCl (V)
KOH-treatment, which was conducted by repeating several
PVDF40
Voltage (V)
0.6 200
0.4 150
100
0.2
PVDF10
50 PVDF40
0.0 Non-treated
PVDF10
0 200 400 600 800 1000 1200 0
Time (s) 0 20 40 60 80 100 120
Time (min)
Fig. 5. (a) Cyclic voltammograms obtained a scan rate of 10 mV/s and (b)
galvanostatic charge/discharge curves with a current load of 0.1 A/g in 1 M NaCl Fig. 6. Conductivity variation of 0.002 M NaCl solution with the operating time at
solution for activated carbon sheet electrodes fabricated with different PVDF applied voltage of 1.2 V for non-treated PVDF10, KOH-treated PVDF10, and, PVDF40
contents. carbon sheet electrodes.
478 C.-H. Hou et al. / Journal of the Taiwan Institute of Chemical Engineers 43 (2012) 473479
Table 1
Experimental results of PVDF10 and PVDF40 activated carbon sheet electrodes.
Electrode Specic capacitancea (F/g) Conductivity pH Removal efciencyb (%) Electrosorption capacityb (mmol/g)
(ms/cm)
200
experimental results indicate that the PVDF10 electrode, compris-
ing 90% activated carbon powder and 10% PVDF binder, yields a
150 typical double layer capacitive behavior, associated with good
electrochemical characteristics for ion electrosorption. Based on
100 the results, the PVDF10 electrode has been proved to present a
good CDI performance in terms of electrosorption capacity and
50 reversibility of electrosorptiondesorption cycles of ions. Ions can
be effectively removed from aqueous solutions and the regenera-
0
0.04 tion of carbon electrode can be carried out by removing the applied
Current (A)
Voltage (V)
1.2
0.8 voltage. Therefore, the PVDF-bonded carbon sheet electrode would
0.02
0.4 be suitable for the application of ion electrosorption in CDI process
0.0 0.00 as well as in the commercial aspect. The ndings of this work can
contribute to developing electrosorption process for water
0 40 80 120 160 200 240 280 320 purication and desalination.
Time (min)
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