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MANUAL
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operators Manual, resulting from accident, negligence, or other occurence.
Rev. 9/2013
2013 Baileigh Industrial, Inc.
Table of Contents
1.0 Characteristics .......................................................................................................... 1
2.0 Cautions .................................................................................................................... 1
3.0 CONTROLLER APPLICATION ................................................................................. 2
3.1 Button Functions.................................................................................................... 3
3.2 Compound Buttons ................................................................................................ 4
3.3 Home Operation Modes ........................................................................................ 4
3.4 Menu Setup ........................................................................................................... 5
4.0 MACHINE SETUP..................................................................................................... 6
4.1 Machine Setup Parameters ................................................................................... 7
5.0 AUTO PRO SETUP ................................................................................................ 13
5.1 AutoPro Setup Parameters .................................................................................. 14
6.0 SYSTEM SETUP .................................................................................................... 15
6.1 System Setup Parameters ................................................................................... 16
7.0 ADVANCED PRO SETUP ...................................................................................... 18
7.1 Advanced Pro System Parameters...................................................................... 19
8.0 VERSION VIEW ...................................................................................................... 21
9.0 PROCESS .............................................................................................................. 21
9.1 Manual Process ................................................................................................... 21
9.2 Auto Process ....................................................................................................... 23
9.3 Advanced Process............................................................................................... 26
10.0 RZNC - 0501 Specifications .................................................................................. 28
1.0 Characteristics
1. Totally independent from PC platform.
2. Directly read files from U Disk.
3. Easily process G code or PLT file with super-size.
4. Strong system and process file examining function.
5. Easy to update system program.
6. It supports high micro step which makes precise and fast process possible.
7. Support to process part of the file.
8. Reliable data protection and recover function.
9. Friendly operating interface.
2.0 Cautions
1. Do Not use this product in strong magnetic fields or areas of interference.
2. Do Not remove USB Drive while it is running a file.
3. Protect it from water, moisture, dust, and heat.
4. Protect it from metal contaminates getting into the cover.
5. Do Not remove cover. There are no user serviceable components inside.
6. Plug U disk and other cables gently into the device.
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3.0 CONTROLLER APPLICATION
The hand held pendant connects to the 3-axis stepper controller via the supplied cable. With
the pendant you can download G-code programs using the USB port and a memory stick or by
connecting to a computer using the USB type B connector at the bottom of the unit. You also
have the ability to Home and position the head as needed. Other functions include changing
parameters such as process speed, acceleration, and C.A.D. material thickness. The menu
button accesses various setup screens for performing self checks and system updates.
Goto Home ?
X+ Y+ Z+ XY 0
1 2 3 4
X Y Z Z 0
5 6 7 8
2
3.1 Button Functions
Button Function
X+
1
Positive movement of X axis, Menu scroll up, Input for the digit 1
Y+ Positive movement of Y axis, Increase process speed, Input for the digit 2,
2 Menu Scrolling
Z+ Positive movement of Z axis, Input for the digit 3, Raise spindle speed during
3 process.
XY 0
4
Working origin of X axis and Y axis setting (zeroing), Input for the digit 4
X
5
Negative movement of X axis, Menu scroll down, Input for the digit 5
Y Negative movement of Y axis, decrease process speed; Input for the digit 6,
6 Menu Scrolling
Z Negative movement of Z axis, Input for the digit 7, Lower spindle speed during
7 process.
Z 0
8
Working origin of Z axis setting (zeroing), Input for the digit 8
HOME
9
Returns the axises to the Home position, Input for the digit 9
HIGH/LOW
0 Manual moving mode, high speed or low speed selection, Input for the digit 0
ON/OFF Spindle Startup/Stop, Used with the Menu button to control C.A.D. functions,
Input for the decimal point
MENU
Access to setup Menus, Input for the negative symbol, multi process state
checking
ORIGIN
OK
All axes go to working origin, Confirm of motions, or inputting, or operating
MODE Toggles between the three jogging modes: Continuous, Step or Distance.
RUN/PAUSE Used to load a program from either the USB drive or internal memory. While the
DELETE
program is running, causes the Operation to Pause.
STOP
CANCEL Stops a running program. Also used to cancel commands.
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3.2 Compound Buttons
There are some compound buttons to be used for special applications. The procedure is to
press the first button and hold, then press the second button. Now release the two buttons at the
same time. The functions of the compound buttons are listed below:
MENU
1. + digit button = switch the working coordinate
MENU ON/OFF
2. + = C.A.D. function
RUN/PAUSE
DELETE
3. + digit button = stop point process
RUN/PAUSE HIGH/LOW
DELETE 0
4. + = advanced process
ORIGIN STOP
OK CANCEL
5. + = help information
When power is turned on to the hand held unit, the Z axis goes to its home position and the
message Goto Home? appears on the screen. If you want the head to go to the 0,0 home
ORIGIN
OK
position, determined by the X,Y axis proximity switches, press the button. If you do not
RUN/PAUSE
DELETE
want the head to go to the 0,0 home position, press the button. When the hand held unit
HOME
9
is in Manual state, press and the head will go to the 0,0 home position. While it is going
STOP
CANCEL
home, pressing the button will stop the head at its current location.
CAUTION: As the head is going home, watch for any potential points of
interference that could damage the spindle head.
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3.4 Menu Setup
Upon reaching home position, the unit will be in Manual state and 1X 000.000 MANL
appear as shown:
1Y 000.000 AOFF
1Z 0.000 HIGH
Continuous
MENU
Press the button to enter the menu screen. There are five
headings but only four can be viewed at any one time.The fifth MACHINE SETUP
heading is VERSION VIEW.
AUTO PRO SETUP
X+ X
1 5
Press the or buttons to scroll through them. SYSTEM SETUP
ADVANCED PRO S
5
4.0 MACHINE SETUP
The parameters shown in the MACHINE SETUP menu below should only be changed by
an experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage. Equival pulse / mm
X Axis: 61.15
Pulse Equiv Y Axis: 61.15
Z Axis: 160.00
Machine Size, mm
X Axis: 1310.00
Table Size
Y Axis: 2510.00
Z Axis: 600.00
Motor Direction:
X Axis: Dir
Motor Dir
Y Axis: Dir
Z Axis Dir Home Speed mm / min
X Axis: 3000.00
Y Axis: 3000.00
Z Axis: 1800.00
Home Speed
Home Setup
Home Direction
Set Home Direction
X Axis: Dir
Y Axis: Dir
Z Axis: Dir
MACHINE SETUP
Spindle Delay
Spindle Delay unit ms
4000
0 1 2 3 4 5 6 7
8 9 A BC DE F
Input Volt
Voltage Setup Output Volt
0 1 2 3 4 5 6 7
8 9 A BC DE F
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4.1 Machine Setup Parameters
IMPORTANT: If the pulse equivalent in the controller is different from that of the
engraving machine. The processed file size will NOT be to the drawn specification.
DELETE
Input the new value. If you input a wrong number, press the button to delete the previous
ORIGIN
OK
one, and then enter the correct number. After finishing the input, press the button to
confirm and save the new X axis speed. The cursor moves to the Y axis speed automatically.
STOP
CANCEL
If no change is necessary, press to move to the Z axis speed change. If a change is
necessary, follow the above procedure. When you finish these settings it will return to the
Home Speed menu.
X ORIGIN
5 OK
Press to move the cursor to the Set Home Direction line. Press to enter the
setting. See the display as shown above.
Y+ Y X
2 6 5
Press the or buttons to change the current setting. Press to move the cursor
ORIGIN
OK
to the next line. Press to confirm and save the changes and to go back to the previous
menu.
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4.1.5 Spindle Setup
The system offers the spindle control function. If the connection board and the converter have
been connected, the spindle speed can be changed during process.
ORIGIN
OK
Move cursor to Spindle Setup item then press to enter. Then it shows the value of
spindle state, the default value is 8. If it needs to change, input the value directly then press
ORIGIN
OK
to save. It will show the line state. Set the lines state according to the Converter. A down
Y+ Y
arrow means Multicast OFF state, an up arrow means ON state, press the 2
or
6
X+ X
1 5
to change property then press or button to move the cursor to next line, press
ORIGIN STOP
OK CANCEL
to confirm all changes. If it does not need to change, press to exit and go back to
the previous menu.
Spindle Setting:
Spindle State: 8 Input Volt: 0 1 2
0 1 2 3
0
1
2
3
4
5
6
7
9
4.1.6 Spindle Delay
Spindle Delay is the delay time to allow the spindle to come up to full speed. The spindle delay
is set in milliseconds. The default value is 4000 milliseconds.
ORIGIN
OK
To change the current value, input the new number and press the button.to save it. If it
STOP
CANCEL
does not need to change, press to advance to the previous menu.
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4.1.9 C.A.D. (Cutter Adjust Device) Thickness
Cutter Adjust Device (C.A.D) is used to set the Z axis working origin. Users must set its
thickness, otherwise the Z axis working origin will not be correct.
XY 0
4
If you have used this function, you need not press to clear.
It must have physical connection between the machine and connection board.
ON/OFF
MENU
The C.A.D function is accessed through the pressing of the compound buttons, + .
ON/OFF
MENU
Press button and then , then release them at the same time. Then Z axis goes
down slowly, when it reaches the Cutter Adjust Disc, it will go up. The Z axis working origin is
now set.
C.A.D. Thickness
Z
DSP
Board (Zero)
JOB
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4.1.10 Screw Interspace
Screw Interspaces refers to the screw offset. Its value cannot exceed 1mm.
ORIGIN
OK
Move cursor to Screw Interspaces item, then press to enter the item, cursor is on X axis
value automatically. If it needs to change the value, input the value by pressing the numerical
ORIGIN
OK
buttons and decimal point to enter the needed value, and then press to save the
changes, the cursor moves to the next line. When all three lines have be entered, the screen will
move back to the previous menu level.
STOP
CANCEL
If the value does not need to change, press until the screen will move back to the
previous menu level.
X+ X
1 5
The and buttons are in value state, pressing them will enter that value and will not
move the cursor.
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5.0 AUTO PRO SETUP
The parameters shown in the AUTOPRO SETUP menu below should only be changed by
an experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage.
Linear Accel:
unitmm / sec 2
Linear Accl
600
AUTOPRO SETUP
Read F Disable
G Code Read Setup Disp ERR Disable
Keep Zup Disable
Read T Disable
Hold On Disable
Hold On Disable
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5.1 AutoPro Setup Parameters
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6.0 SYSTEM SETUP
The parameters shown in the SYSTEM SETUP menu below should only be changed by an
experienced operator. Failure to do so may result in incorrect machine motions and
possible machine damage.
Languages
Languages
English
Function
Configuration
Formatting......
Inner Format 30%
0 1 2 3 4 5 6 7
Input Self Check 0 1 2 3 4 5 6 7
SYSTEM SETUP
0 1 2 3 4 5 6 7
Output Self Check
0 1 2 3 4 5 6 7
Button 1234
test 5678
Buttons Check _
OK+CAN 90 .
exits KM DC
Choose file:
System Auto U Disk file list
Update Inner File List
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6.1 System Setup Parameters
6.1.1 Languages
The default language is English. The alternate choice is Chinese.
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ORIGIN
OK
Choose the U Disk file list, and press to display all files on the disk. Move the cursor to
ORIGIN
OK
the downloaded update file and press to start. The update information apears on the
ORIGIN
OK
screen. Move the cursor to read all the information, then press to operate next and
display the following:
program, please wait .. program, please wait .. menu, please wait ......
40% 40% 40%
menu, please wait ...... label, please wait ....... label, please wait .......
40% 40% 40%
to continue ............
ORIGIN
OK
Then press to confirm updating.
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7.0 ADVANCED PRO SETUP
The parameters shown in the ADVANCED PRO SETUP menu below should only be
changed by an experienced operator. Failure to do so may result in incorrect machine
motions and possible machine damage.
Row ( s ) : 2
Column : 2
Multiple Internal
time, second
0
Choose file:
Inner file list
U Disk file list
Inner file :
Class I Password
Class I I Password
Password Setup
Menu Password
(Does not support this function) Super Password
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7.1 Advanced Pro System Parameters
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X+ X
1 5
The screen display shows the line number and the contents. Use the and buttons
Y+ Y
2 6
to navigate through the lines of code. Press to go to the first line of code and to go
STOP
CANCEL
to the last line of code. Press to quit and return to the previous menu.
X
5
To Copy a file use the button to scroll down and highlight the Copy File line. Press
ORIGIN
OK
to read the following note: Please select the file that needs to be copied, any button to
ORIGIN
OK
continue. The U Disk file list will be highlighted. Press the button to list the files. Scroll
ORIGIN
OK
through and select any file by pressing the button. The following note will appear: Please
ORIGIN
OK
select target file, any button to continue. Scroll to a line that says No file and press . The
ORIGIN
OK
file will be copied. To do a check, scroll up to the View File and press . Scroll to and press
ORIGIN
OK
to select Inner file list. Your copied file should be listed.
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8.0 VERSION VIEW
Initial Version
RZNC D5416/3/ L7 Model Number
Normal Version
RZNC D5416/3/ L7 Model Number
9.0 PROCESS
Process includes Manual Process, Auto Process, and Advanced Process.
Manual process speed can be changed between High speed and Low speed by pressing the
HIGH/LOW STOP
0 CANCEL
button. To adjust the speed for the current setting press . The screen displays as
below:
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RUN/PAUSE
DELETE
The cursor will be on the X axis line and highlighted. Press the button to set the value.
ORIGIN
OK
Input the new number and press to save the new value. If the input number is not correct,
RUN/PAUSE X+ X
DELETE 1 5
press to delete the last number. Use the and buttons to scroll to a different
line.
Manual Process Modes: In order to meet various manual movement requirements there are
three available modes: Step, Continuous, and Distance.
Step mode always moves at a slow speed with a spacing of a grid per second. The Low Grid
value will be set between (0.05mm to 1.0mm). This mode is suitable for precise placement of
the head.
X+
1
Continuous mode allows the operator to move the head using the following buttons:
Y+ Z+ X Y Z
2 3 5 6 7
. The head will move until the button is released or until it
reaches the end of travel.
Note: If the button is pressed for less than 0.5 second, and released at once, the
head moves to and stops at the nearest step point automatically. When this moving mode ends,
the head always stops at the step point.This mode is suitable for adjusting the position of the
head.
X+ Y+ Z+
1 2 3
Distance mode allows the operator to press moving direction buttons
X Y Z
5 6 7
and the head will move to that specific location according to current speed
mode and set spaces. The moving is not influenced by the grid point and stops precisely at the
MODE
set distance. From the manual start screen, press the button until the Dist line is
RUN/PAUSE ORIGIN
DELETE OK
highlighted. Press to set the value and enter the new distance. Press to save the
new value.
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9.2 Auto Process
Auto Process refers to running USB disk files and Inner files also called file process. Before
running any file, the machine and system parameters should be set correctly. The Auto Process
operating steps are as follows:
DELETE
After the origins have been set, press . The screen Choose file:
displays as shown:
U Disk file list
X+ X Inner File List
1 5
Using the and buttons, move the cursor and press
ORIGIN
OK
to select where to get the file from. Only three files
appear on the screen at any one time so use the same scroll Up/Down buttons as above. Press
ORIGIN STOP
OK CANCEL
to select the target file and to quit and return to the previous menu.
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ORIGIN
OK
value. After all changes are made press to begin checking the G-code data. After
checking the data, the router should start cutting the piece.
The screen display is shown here:
Proc Spd: (Process Speed) The speed at which the Proc Spd 3000.00
data file is read or processed. Trvl Spd 5000.00
Trvl Spd: (Travel Speed) The speed at which the ZDownRat 1.00
head moves on the X & Y axes. Spd Rati 1.00
Spd Grad 1
ZDownRat: (Z Down Ratio) Controls the slow down
movement of the Z axis It has a range of (0.1 1.0). Equival pulse/mm
This function is not operational on machines with a X Axis: 160.00
manual Z axis. Y Axis 160.00
Spd Rati: (Speed Ratio) It is used to reduce the Z Axis 160.00
process speed. The actual process speed is (process Z Up mm 0.00
speed x Speed Ratio). Its range is (0.1 1.0).
Equival pulse/mm: (Equivalent pulse/mm) It displays 3 axes equivalent values which you can
not change here. If you need to modify them, enter the menu.
Z Up mm: (Z Up mm) It refers to the height that the Z axis can go up. If the Z axis height of a
file is over this limit it will adopt this limit instead. This function is not operational on machines
with a manual Z axis.
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9.2.5 Process Pause and Position Adjust
RUN/PAUSE RUN/PAUSE
DELETE DELETE
While it is processing, press to adjust the position of the three axes, then press to
ORIGIN
OK
Pause. It asks Original?. Press to confirm your change. It then processes from the new
STOP
CANCEL
position. Press to deny the change and it will process from the original position.
X+
Pressing
1
will save the stop point as No.1. 1X 0.000 RUN
It will display on the screen as shown: 1Y 0.000 AOFF
1Z 0.000 Step
Save Stop Pt? 1
ORIGIN
OK
Press to save the setting. The 3 axes will go back to the home origin. If it needs to
RUN/PAUSE X+
DELETE 1
continue to process from Stop Point 1, press compound buttons + . It now starts
processing from Stop Point 1. Follow the same operating steps for Stop Point 2, Stop Point 3,
and so on. In order for the stop point process to work, the 3 axes must have been homed before
saving the stop point.
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9.3 Advanced Process
Advanced process is a function for special applications
which includes: Segment Process, Multiple Process, Advanced Process
Segment-Multiple Process, Auto Copy Process, Mill Segment Process
Table, and Tool Change. Press compound buttons
RUN/PAUSE
Multiple Process
HIGH/LOW
DELETE
+
0
to display: Mill Table
Tools Change
9.3.1 Segment Process:
This allows the user to select the beginning line or ending line of the file so that a portion of it
can be processed. The operating steps are as follows:
ORIGIN
OK
Press to enter setting. The U Disk file list will be highlighted. Select either the U Disk list
ORIGIN
OK
or the Inner file list by scrolling to and pressing .
X+ X ORIGIN
1 5 OK
Scroll to the desired file using the and buttons. Press . The menu shows
ORIGIN
OK
Start line No. Press to display line 1 of the G-code.
RUN/PAUSE
Switch to Line
DELETE
1
Press to display the following screen:
ORIGIN
OK
Input the line number you wish to start at and press The G-
code for the line you selected will appear on the screen.
ORIGIN Ending line No.
OK
Press to display the following screen:
ORIGIN ORIGIN
OK OK
Press to display the Switch to line screen. Input
ORIGIN Y+
OK 2
the ending line number in the cursor. Press to confirm ending line number. Press
Y
6
to select the first line and to select the last line. Then set the process parameters. Refer
to the Auto Process section 9.2 of this manual.
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9.3.2 Multiple Process:
Use this function if you need to set multiple parameters in the menu. The steps are as follows:
X+ X
1 5
From the Advanced Process Menu use the and buttons to scroll to and highlight
ORIGIN
OK
Multiple Process. Press to enter setting. The U Disk file list will be highlighted. Select
ORIGIN
OK
either the U Disk list or the Inner file list by scrolling to and pressing Scroll to the desired
X+ X ORIGIN
1 5 OK
file using the and buttons. Press to select the target file. Set the process
MENU
parameters similar to the steps in the Auto Process section 9.2. Press to view the
MENU
multiple parameters, press again to cancel the view.
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10.0 RZNC - 0501 Specifications
Contents Specification
Processor 160M DSP
128M memorizer inside, it supports file with any
File Memorizer size because of adopting mobile memorize
technology
Display LCD with 128 dot x 64 dot
Communication Terminals USB terminal and U Disk
File Format G code , PLT files (optional)
Axes 3 axes
Help Function Useful help information and guide
Languages English, Chinese
Operating Interface Buttons and Menu Drive
Drive System Step Motors
Interpolation function Linear, Curve
Cutter Adjusting function Yes
Spindle Control Function Yes
System Data Inspect Function Yes
Processing Data Inspect Function Yes
Processing Position Adjusting Function Yes
Multi Working Coordinates 9 Working Coordinates
Stop Point Reprocessing Function Yes
Copy Processing Function Yes
Data protection when power off Yes
Working Temperature 0C to +70C
Humidity <90% No dew, No frost
Outer Voltage 5V
Consumptions 2W
Dimensions 6.15 x 4.33 x 1.49 (156 x 110 x 38mm)
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NOTES
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BAILEIGH INDUSTRIAL, INC. 1625 DUFEK DRIVE MANITOWOC, WI 54220
PHONE: 920. 684. 4990 FAX: 920. 684. 3944
WWW.BAILEIGHINDUSTRIAL.COM
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