Professional Documents
Culture Documents
HEMODIALYSIS MACHINE
SPARE PARTS
MANUAL
Part Number 490124 Rev. B
http://www.fmcna.com
Manufactured by:
Fresenius USA, Inc.
4040 Nelson Avenue
Concord, CA 94520
Copyright 2008, 2015 Fresenius Medical Care North America, All Rights Reserved
2008Series Hemodialysis Spare Parts Manual
This document contains proprietary information of Fresenius USA, Inc. d/b/a Fresenius Medical
Care North America and its affiliates (Fresenius Medical Care). The contents of this manual
may not be disclosed to third parties, copied, or duplicated in any form, in whole or in part,
without the prior written permission of Fresenius USA, Inc.
Fresenius Medical Care, the triangle logo, 2008, bibag and Diasafe are trademarks of Fresenius
Medical Care Holdings, Inc. or its affiliated companies. All other trademarks are the property of
their respective owners.
The 2008K, 2008K2, 2008K@home, & 2008T machines constitute the 2008 Series
Hemodialysis Machines. In this manual the 2008K, 2008K2 & 2008K@home hemodialysis
machines may be referred to as 2008K Series.
Caution: US Federal Law restricts this device to sale by or on the order of a physician.
As part of the Conditions for Coverage, it is the medical directors responsibility that the
operators of the Fresenius Medical Care 2008 Series hemodialysis machines, bibag and
Diasafe must be trained in its operation and thoroughly familiar, being able to distinguish
between normal and abnormal operation.
For further information regarding the operation, repair, parts, or maintenance of the Fresenius
Medical Care 2008 Series hemodialysis machines, please contact:
If the part number is known call: 800-227-2572 Option 3 Spare Parts Department to place
the order.
If the part number is not known, first look in this manual. If unable to find call:
800-227-2572 Option 4, then Option 1 Technical Support to obtain the desired part number.
Technical documentation update notifications are available via email. To subscribe go to:
http://www.fmcna.com
TABLE OF CONTENTS
Some assemblies in the 2008 Series machine can only be sold complete. These assemblies are
100% tested and are assigned an identification number by Fresenius Medical Care Quality
Control. These "Minimum Testable Assemblies" are:
Note:
-XXX refers to a specific software version of the circuit board. Refer to page 45 for the
complete part number.
Reworked circuit board part numbers are the above numbers with an R prefix.
e.g. a reworked 190246 is R190246.
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1 3
13 TYP. 4
PLCS
2 5 20 30
24
7 9
4
73
TYP 2
PLCS. 74
13
29
TYP 2
PLCS.
20 75
76
46
43
21
45
21
44
9
33
20 7 48
23
21
22 37
RETAINING STRAP
52
52
31 29 9
49
LEFT
OS CE 11 B
3/
PL EN 00
EX ESICS 45
ION
IBL E ET
PR
SS TH TH
PO ED INANES
E
- US E
ER IF BL
NG RD MA
DAHAZA FLAM
OF
32 47
3 4
51
32 28 50
14
RIGHT RETAINING STRAP
53 2 PLCS. TYP
36 28
CABINET FRONT
32 28
27 32 40 2 21
32 28
24
41
25
25 30
30
HEATER
43
POWER
O
I
23
O
29
GROUNDING RELIABILITY CAN ONLY BE ACHIEVED
WHEN EQUIPMENT IS CONNECTED TO AN EQUIVALENT
RECEPTACLE MARKED 'HOSPITAL ONLY' OR 'HOSPITAL GRADE'
42
23
"CAUTION"
RISK OF ELECTRICAL SHOCK,
DO NOT REMOVE COVER, REFER
29
SERVICING TO QUALIFIED SERVICE
PERSONNEL.
26 2 PLCS. TYP
34 2 PLCS. TYP
10
47
26
TO DIALYZER WATER INLET
PRESSURE
RANGE
1
20 - 105 PSI
FROM DIALYZER
DRAIN
44
OTHER PATENTS PENDING
26 2 PLCS. TYP
34 2 PLCS. TYP
4 6
5 6 7
10
2
3
4
`
5
6
~ 7
8
6
2
8
9
10
11
~
12
13
7
8
9
7 1
10
11
9
9A
5
6
7
10
11
11
12
13
14
15
16
3
2
4 6
4A
7 8
4B
4E
5
YELLOW 2
GREEN
STATUS LIGHTS
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NOTE: Many cabinet components are the same between the 2008K Series machines and the
2008T machine, however, there are differences. If you do not find the desired 2008T cabinet
component in this section, refer to the corresponding 2008K Series section.
13 2
~
14 7
15 8
16
6
17
18 19
10
11
5
12
4
NOTE: SEE PAGE 9 FOR CASTERS OR PAGE 11 FOR ACUTE CASTER KIT.
3 2
7 8
5
4
4A
4B
4E
6
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NOTE: ITEMS 1, 2, & 3 DO NOT COME WITH THE LCD ASSEMBLY, FRONT PANEL INTERFACE
BOARD OR ANY COMPONENTS OF THE FRONT PANEL ASSEMBLY.
1 1
14
13
12
11
10
9
7
5
4
3
2
1
YELLOW
ORANGE
RED
BROWN
BLACK
WHITE
VIOLET
GREEN
YELLOW
ORANGE
RED
BROWN
9
16" LONG.
16" LONG.
+ -
PEM
PEM
+
-
28AWG JUMPER
41
+
-
15
PEM
PEM PEM
SHUNT
23 16 31 28
TYP. 2 PL.
LEVEL DETECTOR
HEPARIN PUMPS
42
13
0000000
35 4
h
36
14
20
VENOUS
BATTERY
5
BLOOD PUMPS
LIFT TO WITHDRAW
45
41
TYP. 2 PL.
21
ARTERIAL
26 31 28
TYP. 2 PL.
7 38
PRESSURE
BLOOD
24 32 27
TYP. 6 PL.
37
24V POWER
PEM
PEM PEM
NOTE: DEPENDING ON WHEN MACHINE WAS MANUFACTURED, BLOOD PRESSURE COULD SAY COLIN.
PEM
5
~
A
1
PP4 PP3
6
2
P4 P13 P10
4 7
B
11 PEM
NOTE: Reworked circuit board part numbers are the above circuit board numbers with an R prefix. e.g. 190214
reworked would be R190214.
Potential Calibration Loss: Replacement Functional boards do not ship with an IC20 (EEPROM) installed. IC20 stores all
machine calibrations. Before returning the old Functional board to Fresenius Medical Care, IC20 must be removed. Failure to
remove IC20 will result in the loss of all calibrations and the need to purchase a new IC20. Full calibration of machine will then
be required.
NOTE:
Reworked Functional board part numbers are the above Functional board part numbers with an R prefix. e.g.
190642-524 reworked would be R190642-524
** This functional software version requires that the machine have a blood pump serial communication cable.
Potential Calibration Loss: Replacement Functional boards do not ship with an IC20 (EEPROM) installed. IC20 stores all
machine calibrations. Before returning the old Functional board to Fresenius Medical Care, IC20 must be removed. Failure to
remove IC20 will result in the loss of all calibrations and the need to purchase a new IC20. Full calibration of machine will then
be required.
*CONSULT FRESENIUS MEDICAL CARE TECHNICAL SERVICES BEFORE CHANGING SOFTWARE VERSIONS.
MODULES
539148-Q ARTERIAL BLOOD PUMP CABLE
670658-Q BLOOD PUMP SERIAL COMMUNICATION CABLE
190222 ARTERIAL BLOOD PUMP FLASH PROGRAMMING CABLE
539148-Q LEVEL DETECTOR CABLE
190124 DIGITAL HEPARIN PUMP CABLE
150122 DUAL RIBBON CABLE (20 PIN)
670658-Q BTM, BVM, ARTERIAL 10 PIN CABLE
652916-Q BTM, 20 PIN SIDE CONNECTOR CABLE
539146-Q BVM, 14 PIN CABLE
670658-Q SERIAL COMM. CABLE
MONITOR (2008K@HOME)
190005 ACTUATOR AND ACTUATOR-TEST CABLE
190006 SENSOR CABLE
190191 FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD
190343 FRONT PANEL BOARD TO NEC BACKLIGHT INVERTER BOARD
190194 COLOR LCD DATA CABLE
190015 ASSEMBLY, FRONT PANEL DATA CABLE (5 LONG)
190200 ASSEMBLY, FRONT PANEL DATA CABLE (11 LONG)
335108-10 MUTE/RESET LED BOARD TO POWER LED BOARD
335108-06 FRONT PANEL BOARD TO MUTE/RESET LED BOARD
190200 FRONT PANEL BOARD TO FUNCTIONAL BOARD
HYDRAULICS
668033 AIR SEPARATOR (CONDUCTIVITY CABLE)
DISTRIBUTION BOX
190005 ACTUATOR AND ACTUATOR-TEST CABLE
190006 SENSOR CABLE
190013 HEATER CABLE
POWER SUPPLY
190047 MAIN POWER CABLE (24V), POWER SUPPLY TO MOTHERBOARD
539148-Q CABLE ASSEMBLY, 20 PIN RIBBON, 28" PWR SUPPLY TO POWER LOGIC BRD
336061-01 FAN CABLE
5
9
6 7
10
2
4
8
5
PEM
PEM
MANUFACTURED BY:
FRESENIUS USA
CONCORD, CA 94520 SPARE 1 SPARE 2 SPARE 3 SPARE 4
USA
PEM
FIRE AND MECHANICAL HAZARDS ONLY
IN ACCORDANCE WITH:
LIFT TO WITHDRAW
BATTERY
HOURS
10 ETHERNET
11
12
13
14
15
9
BLOOD PUMPS BLOOD
SHUNT LEVEL DETECTOR TIMS HEPARIN VENOUS ARTERIAL PRESSURE 24V POWER
PEM
PEM
52
4.2.0 MONITOR CHASSIS, REAR PANEL, REAR VIEW OUTSIDE (2008T)
4X
3
PEM
PEM
ORANGE
+
12
-
YELLOW
RED
7
6
4
2X
WHITE BLACK
-
+
PEM
PEM
VIOLET
1
GREEN
2
8
9
11
+
-
10
6
~
13
2X
PEM
PEM PEM
2
2008T MONITOR CHASSIS, REAR PANEL,
REAR VIEW (INSIDE) 5
4X
6
~
A
1
2
7
9
P6
5 8
B
PE
M
NOTE:
LETTER A & B REFER TO DETAILS
A & B ON PAGE 42, MISC. DETAILS
NOTE:
Reworked circuit board part numbers are the above circuit board part numbers with an R prefix.
e.g 190654-249 reworked would be R190654-249.
*ITEM NOT ILLUSTRATED.
Potential Calibration Loss: Replacement Functional boards do not ship with an IC20 (EEPROM) installed. IC20
stores all machine calibrations. Before returning the old Functional board to Fresenius Medical Care, IC20 must be
removed. Failure to remove IC20 will result in the loss of all calibrations and the need to purchase a new IC20. Full
calibration of machine will then be required.
MONITOR
190005 ACTUATOR CABLE
190006 SENSOR CABLE
150394 RS232 TERMINAL CABLE (DATA TRANSFER CABLE)
190553 UI-MICS BOARD (J6) TO FUNCTIONAL BOARD (P23)
190550 UI-MICS BOARD (J7) TO LCD DISPLAY
190548 UI-MICS BOARD (J8) TO DISPLAY INVERTER BOARD
190615 UI-MICS BOARD (J17) TO USB ON REAR PANEL
190697 UI-MICS BOARD (J18) TO USB FOR WIFI ADAPTER
365067-07 UI-MICS BOARD (J21) TO ETHERNET CONNECTOR ON REAR PANEL
HYDRAULICS
668033 AIR SEPARATOR (CONDUCTIVITY CABLE)
DISTRIBUTION BOX
190005 ACTUATOR CABLE
190006 SENSOR CABLE
190013 HEATER CABLE
POWER SUPPLY
190047 MAIN POWER CABLE (24V POWER SUPPLY TO MOTHERBOARD)
539148-Q CABLE ASSEMBLY, 20 PIN RIBBON, 28" (PWR SUPPLY TO POWER LOGIC BRD)
336061-01 FAN CABLE
1
5
NOTE: Power Supply is the same for all the 2008 Series machines.
See Detail A
On Page 64
See Detail B
On Page 66
See Detail F See Detail C
On Page 73 On Page 68
20
See Detail D
On Page 70
21
15
17
+ 49
Detail A
Front Panel Detail
POWER SUPPLY
See Detail F
On Page 72
43
MONITOR CHASSIS GROUND
(ADDED UPON INSTALLATION
37
INTO MACHINE).
43
HEATER CABLE
GROUND LUG 37
43
38
CAPACITOR
GROUND LUG
37
42
43
TRANSFORMER
POWER CORD
GROUND LUG
37
CHASSIS 43
CHASSIS
36
Detail E Detail F
Transformer Mounting Detail Ground Lug Detail
POWER SUPPLY
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9 9A 9B 9C
4 4A
25 15 14
TYP. 4 PLACES
3
24
16
18 22
19
11
13
12
26
17
21 20
13
Menu
UF Control
BTM BVM
BTM
190240 BLOOD TEMPERATURE MODULE
1 652916-Q RIBBON CABLE, 20 PIN (SIDE CONNECTION FOR BTM)*
2 670658-Q RIBBON CABLE, 10 PIN (BTM TO P8 ON FUNCTION BOARD)*
3 150173 DRIP CHAMBER HOLDER*
4 470164 BTM OPERATING INSTRUCTIONS*
BVM
M31909 BLOOD VOLUME MODULE
1 670658-Q RIBBON CABLE (BVM TO P9 ON FUNCTIONAL BOARD)*
2 150173 DRIP CHAMBER HOLDER
15
Detail A-A
1 2
22
8
23
21
18
A
HEATER
O
POWER
O
32
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3 4 8
13 11
14
2 12
9
6 20 20A 20B
17
17A
7 14
16
8
6
6
13 11
27
28
24 11
24 11
33 33A
V25
31 6 36
26 32
35
V35 V36
V37 V38
36A
6
FLOW DEAERATION
34 15A 34 15
30
NOTE: THESE ARE FOR MACHINES THAT DO NOT HAVE DIASAFE PLUS.
NOTE: VALVE 41 IS ALSO KNOWN AS VALVE 27.
64 64
PEM
48
V41 V29
TYP. 2 PLACES
11
V30 55
11 11
54 59
13 53
13 13
60 52
47B 59 61
58 58
11 62 4
PEM PEM
24 24 56
6 6
66 67 68 69 70 63 65 67 68 69 70
57
50 TYP. 2 PLCS
3
64 64
57 4 61 53
66 58 65 58
6 48 11 6 47 24 13 11 62 60 54 63 59 13 24 13 11 56 52 59 11
3 3A 3B 3C 3D
28
26
16 16A
19 19A
NOTE: The hydrochamber complete (tested) (P/N: M33974) includes everything except the hydrochamber mounting
bracket (P/N: 290232) and mounting screws (P/N: 644091). If replacing an older style hydroblock, these items
must be ordered separately.
20
12
13
15
21 21A
13
16
10
11 11A
18
17
NOTE: IF AN ITEM IS ILLUSTRATED, BUT DOES NOT HAVE A NUMBERED CIRCLE WITH AN
ARROW POINTING TO IT, THEN ITS NOT AVAILABLE AS A SPARE PART.
NOTE: IF AN ITEM IS ILLUSTRATED, BUT DOES NOT HAVE A NUMBERED CIRCLE WITH AN
ARROW POINTING TO IT, THEN ITS NOT AVAILABLE AS A SPARE PART.
7 8
6
12 13
10 11
9
15 16
14
O-RINGS
YS6
674649
674650 332024-02
6 X 4 X 6mm T
6-7mm Y HOSE CONNECTOR
WITH SEAL
4 5 6
TS 6
SN
P6
SN SN P
P2 4
7
8 9 10
12 13
641640 14
11
572727
6.6mm I.D.
8.7mm I.D. 642428
M42892
Wire Clamps
545210
10X16mm
CLEAR PVC VINYL WITH NYLON REINFORCING
545372
6X12mm
WHITE SILASTIC WITH NYLON REINFORCING
3
545361
5X11mm
CLEAR SILASTIC
4
545356(WHITE)/545364(BLUE)
3X6mm
SILICONE WITH NYLON REINFORCING
5
642391
5X11mm
CLEAR SILICONE WITH NYLON REINFORCING
6
545325
3X7mm
CLEAR SILICONE
TUBING
NOTE: The bibag feature and related spare parts are for use on 2008T/2008K@home machines only.
3
2
1 5 4
The bibag feature and related spare parts are for use on 2008T/2008K@home machines only.
11 9 10 4 2
6
8
7 5
The bibag feature and related spare parts are for use on 2008T/2008K@home machines only.
6 1
3 2
5
8
The bibag feature and related spare parts are for use on 2008T/2008K@home machines only.
4
2
7*
1
6
7* 5
The bibag feature and related spare parts are for use on 2008T/2008K@home machines only.
MISCELLANEOUS
NOTE: The Wetness Detector and related spare parts are for use on the 2008T/2008K@home machines only.
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4 8
3 7
ACID CANISTER
ACID
SEQ. PART NUMBER DESCRIPTION
1 573506 TEN LITER CANISTER
2 674608 CANISTER SCREW CAP (RED - FITS ITEM 1)
3 191021 ACID WAND (FITS ITEM 1)
4 640065 CANISTER SCREW-RING WITH HOLE (RED - FITS ITEM 3)
BICARBONATE
SEQ. PART NUMBER DESCRIPTION
5 150537 BICARBONATE JUG ASSEMBLY**
6 150538 BICARB WAND ASSEMBLY FOR USE ON ITEM 5 JUG ONLY
7 191022 BICARB WAND ASSEMBLY FOR USE ON ITEM 1 STYLE JUG ONLY
8 640066 CANISTER SCREW-RING WITH HOLE (BLUE FITS ITEM 7)
9 337008-02 CAP
MACHINE LABELS
SEQ. PART NUMBER DESCRIPTION
10 450007 LABEL, COBE TYPE ACID/BICARB ONLY (1:44/45X)*
450046 REV. E
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NOTE: http://www.fmcna.com has current electronic copies (pdf) of the following manuals: Operators,
Calibration, and Preventative Maintenance. Other helpful documents include: Field Service Bulletins, Electronic
Block Diagrams, Debug Screens & Hydraulic Flow Diagrams.
2008K MANUALS
PART NUMBER DESCRIPTION
490042 OPERATORS MANUAL
490042-CD OPERATORS MANUAL ON CD
490049 TECHNICIANS MANUAL
507296 CALIBRATION PROCEDURES
507297 PREVENTIVE MAINTENANCE PROCEDURES
507781 SEMI-ANNUAL PREVENTIVE MAINTENANCE PROCEDURES
507298 TROUBLESHOOTING GUIDE
2008K2 MANUALS
PART NUMBER DESCRIPTION
490136 OPERATORS MANUAL
490136-CD OPERATORS MANUAL ON CD
490137 TECHNICIANS MANUAL
508137 CALIBRATION PROCEDURES
508138 PREVENTIVE MAINTENANCE PROCEDURES
507298 TROUBLESHOOTING GUIDE
2008T MANUALS
PART NUMBER DESCRIPTION
490122 OPERATORS MANUAL
490122-CD OPERATORS MANUAL ON CD ROM
490130 TECHNICIANS MANUAL
508032 CALIBRATION PROCEDURES
508033 PREVENTIVE MAINTENANCE PROCEDURES
508213 2008T BIBAG OPERATORS INSTRUCTIONS
2008K@HOME MANUALS
PART NUMBER DESCRIPTION
490180 USERS GUIDE
490180-CD USERS GUIDE ON CD
490078 TECHNICIANS MANUAL
507664 CALIBRATION PROCEDURES
507665 PREVENTIVE MAINTENANCE PROCEDURE
508340 2008K@HOME BIBAG OPERATORS INSTRUCTIONS
6.04K
274
**NOTE: Not all 2008K machines automatically qualify for semi-annual PM status. Verify that your 2008K machine is
qualified for semi-annual PM see P/N 507781. All 2008K2 and 2008T machine are qualified for semi-annual PM.
Helpful Info
If the part number is known call: 800-227-2572 Option 3 Spare Parts Department to place
the order.
If the part number is not known, first look in this manual. If unable to find call:
800-227-2572 Option 4, then Option 1 Technical Support to obtain the desired part number.
Technical documentation update notifications are available via email. To subscribe go to:
http://www.fmcna.com
Manufactured by:
Fresenius USA, Inc.
4040 Nelson Avenue http://www.fmcna.com
Concord, CA 94520
800 227-2572