onShow

Discover our world, experience our solutions, take part of it!

Natural
onShow
Efficiency
available natural

now
refrigerants
energy
efficiency

@
together
Natural
Efficienc
availabl
now
 High
efficiency
Francesco Nalini
with
CAREL Group Managing Director
natural

cy
refrigerants is
now possible
This is the main thread that links all the innovative control

le
proposals on show at the CAREL stand in Euroshop.
We are proud to present for the first time some of the
latest results of our R&D investments achieving at the
same time maximum efficiency and low-GWP impact
in all commercial refrigeration applications and store
formats.
The key themes such as refrigerants that are totally
natural or compatible with the most recent international
rules, high efficiency and connectivity will be in the
spotlight through our latest proposals, including:
New solutions for commercial refrigeration that
use a wide range of different natural refrigerants
Preview and Concept units for food & beverage retail
Live demo of local and remote supervision with
focus on mobile and data analytics.

We are looking forward to greeting you at our

stand and exploring together how we can help you
achieve your targets of min-GWP, max-efficiency,
low total cost of ownership!
High efficiency waterloop system
power+
HEOS controller

All main benefits of

HEOS sistema now
available for natural and
low-GWP refrigerants
The combination of Carel know how in waterloop
systems with DC inverter driven compressor, and
solid experience in managing natural and low-GWP
refrigerants, has allowed Heos sistema to be now
available with refrigerants more environmental frienldy.
Heos is the CAREL high-efficiency solution for
managing refrigerated showcases that, rather than the
classic architecture with a compressor rack serving the
showcases via long refrigerant distribution lines, offers
a solution comprising plug-in cabinets fitted with
variable-capacity DC inverter compressors cooled by a
water loop.
This new refrigerant neutral solution thus adds the
latest innovations in natural or low-GWP refrigerants
to the established energy efficiency, direct cabinet
temperature control, fast installation and flexible design
of the Heos system.
Continuous modulation
Continuous modulation is the fundamental concept
underlying the Heos Sistema. Synergic operation of
DC inverter compressors and stepper-motor electronic
expansion valves controlled by technologically-
E2 V
Heos dashboards:
new frontier for energy/maintenance analysis
Considerable innovations have also been introduced
regarding supervision, with comparative analysis down
to a cabinet-by-cabinet level, a degree of detail that is
not available on traditional centralised systems, and
that guarantees a drastic reduction in maintenance
times and helps prevent any malfunctions in advance.
Indeed, it is now possible to analyse a comparison
between individual or uniform groups of cabinets in
detail, with specific dashboards that clearly highlight the
differences in performance and control, immediately
distinguishing the units with best performance and
those where improvements are possible.
C
0.0
Evaporation temperature

advanced systems brings exceptional results in terms -2.0

-4.6 C

26.4
-4.0
of control stability, optimisation of operating conditions -6.0
-8.0
-5.6 C

and consequently energy efficiency, and preservation of % saving -10.0

Standard Evap T.

1.011 1.013
product quality. All backed by a substantial improvement
in robustness when compared to traditional systems, kWh 1.22 0.0 MWh Energy saved

ensured by dedicated control, monitoring and predictive 77.41 2.5 2.05 kWh 2.04 kWh
2.0

diagnostics procedures. 595 kWh 1.5

1.0

238 t CO2 0.5

0.0
1.011 1.013
 Natural
Efficiency
available now

80%
Refrigerant ch
arge
reduction Environmenta
lly
ciency friendly
Energy effi

t Neutral
Refrigeran

Flexibility
ation
Easy install ith all refrigera
nts
nance Compatible w
and mainte

96%
Refrigerant
leak

30%
reduction

watch
Maintenance
saving the video
Now available for low
temperature CO2 applications
CAREL extends its range of
control solutions for
high-efficiency condensing
units with DC inverter
technology
Energy saving and sustainable technology
The innovative DC inverter technology adopted
simplifies condensing unit construction, even
when operating on CO2, meaning improved energy
efficiency as well as a compact design and noise
reduction. Hecu manages wide variations in cooling
capacity with an economically-sustainable solution.
Hecu sistema for CO2 retains all of the solutions
distinctive features, providing advanced real-time
optimisation procedures.

Reliability and food preservation

The Hecu version for CO2 refrigerant also minimises
the typical condensing unit start/stop cycles of ON-
OFF or step systems, ensuring better unit operation
through continuous control of cooling capacity and
integrated prevention logic.
Together with the use of proportional electronic
expansion valves on the showcases and in the cold Technology

rooms, this means refrigeration unit temperature

control is much more stable and precise, in turn
ensuring better food preservation quality and less
waste.
 Concept unit
Propane and CO2 guarantee
Low temperature the maximum
cascade concept unit R290/R744
efficiency in all climates.

exploring the future

Limitless efficiency

R290

only

1.3kg
EN 378-2
DC Rotary
SIAM APB33 E2V - SMART
Technology Modulation range 25-100 rps
Max condensing temp: 70C

R744
LT compressor

6.5 kW *

COP 3.0
DC Rotary
*Subcritical: Tevap= -35C, Tcond= 6C
Toshiba RY100
Modulation range 25-100 rps
Technology Evaporation temp: -35C

E2V - C

Booster management for high

efficiency in low temperature
applications available now! E2V - C

E2V - C

Always connected: higher quality and lower

management costs
The Hecu solution is compatible with and integrated
into the CAREL supervision and monitoring solutions,
allowing complete remote access to the system. All
the system parameters can thus be acquired and
processed, and data analytics tools then used to
check and optimise operation. As a result, system
malfunctions can be prevented by planning
maintenance operations, guaranteeing high
service levels at all times. In the same way, energy
consumption, food preservation and maintenance
Technology
quality data can be measured and compared against
data from other stores, so as to determine, measure
and improve a series of KPIs.
Leading control for high
efficiency CO2 racks
pRack pR300T represents the complete offer
for control and management of centralised CO2
compressor racks. Its main strengths are user
simplicity, energy saving and high efficiency. pRack
is moreover the first controller on the market that is
able to control up to three separate suction lines at
the same time.
Unique platform capable to fit from small to big
compressor racks
Continuous modulation ONLY
ExV: cooling capacity continuos modulation for all refrigeration
applications, stepper control regulation for excellent flow
control and stability
EmJ: the new modulating device to drive CO in all latitude,
matching any rack requirements and operating conditions
Speed control: all components driven by speed
modulating devices to increase control stability

Flexible HW platform
Innovative algorithms for energy saving;
Wide monitoring and integration capabilities

pRack is now able to provide

coefficient of performance
calculation, real-time heat
recovery evaluation and a faster
synchronization with consumers
through its connection with the
new controller for monitoring unit
performances pR COP+.

pR COP+
real time Coefficient of Performance calculation
faster synchronisation with refrigerated units
pGDX
intuitive programming user interface
with advanced graphic features

Fully Integrated

All electronic devices working together in a fully connected

store, sharing information and control algorithms
Advanced control algorithms to smoothly manage all
modulating devices
Cabinets and racks synchronised to maximise performance Maximum perfomance
and reliability
Fast reaction and adaptations to variations in operating From cabinets to racks: all advanced algorithms
conditions for maximum system optimisation:
- Smooth lines
- Inverter management
- Parallel compressor changeover
- DSS: double system synchronisation
- Optimal transcritical pressure control
- Optimal receiver pressure control
- Floating suction and condensing
Coefficient of Performance calculation
Energy analysis and reports from supervisory systems

Easy to use

Dedicated user interface to maximise the

user experience
Extreme ease of use for complete
management of the whole system
Full access and complete logs for
maintenance and service
Defaults based on extensive experience
to minimise the time needed to set-up a
complete system
Diagnostics and monitoring tools to
improve serviceability
Complete range
up to
modulating ejectors

From small convenience

25%
Energy saving*
stores to large
supermarkets, transcritical * EmJ together with the right rack design ensures
an increase in system performance of up to 25%
in design operating conditions.

CO2 systems can now be

Up to 12% overall in one year.

optimised to operate in
warmer climates
The fundamental feature of the solution is the
continuous modulation ensured by the ejectors,
which via dedicated control algorithms allows the
system to continuously adapt to the typical variations
in operating conditions of refrigeration systems.
EmJ modulating ejectors can be fully disassembled
and inspected, and the body is installed separately,

N a t ural effic
allowing the actuator to be removed independently;
this makes installation and maintenance extremely
simple.

The use of modulating ejectors with the CAREL pRack

RED l l
pR300T compressor rack controller allows integrated

Y fo r a
and synchronised management of all the racks
components. The advanced algorithms that ensure
energy efficiency and precise control also further
simplify the system, allowing for example the reuse of
 compressors that are not traditionally used in certain operating modes,
thus reducing the number of compressors needed.
The EmJ can moreover be used as a modulating high pressure valve,
eliminating the need to install additional valves, which would be

y
redundant. In both cases, the result is optimised installation costs when

c
compared to alternative technology.

ci n
e e s
t
Continuous modulation
Continuous modulation represents the forefront of CARELs solutions,

a
from electronic expansion valves to control systems for BLDC

m
compressors and now modulating ejectors. Through such precise

l i
continuous modulation, CAREL can ensure the highest system efficiency,

lc
managing different operating conditions and adapting to different
system requirements in the most optimum way, especially at part load.
Continuous modulation simplifies what is actually intrinsically complex
technology. This is why CAREL has applied this concept to its range of
ejectors, a unique feature allowing the use of just one self-adapting
device to guarantee optimum energy efficiency.
Energy savings
and best
performance Energy savings
for all refrigerants & all
applications Condenser pressure

The ExV family valves, together with their control systems,

represent the first example in the world of using stepper Evaporation pressure
motor technology in refrigeration applications.
CAREL has scaled down the size, size and capacity of
Floating suction and condensing
technology that was already used in medium and Continuous system optimisation thanks to the
high capacity air-conditioning systems (hundreds of auto-adaptable algorithms.
kW). Compared to the mechanical expansion systems, Minimum delta pressure always guaranteed
ExV valves provide fine control and optimisation of
evaporator operation and lower superheat, prevent
temperature swings, reach steady operation much Food quality
faster, and above all bring enormous benefits in terms
of maximising efficiency. Tests conducted in the field
have demonstrated how energy savings of 30% can MAX

be obtained when compared to traditional mechanical SH set

MIN

expansion systems, with a return on investment of less Temp. set

than one year. The most significant features include
perfect tightness for protecting the compressor, a
closing time of 3.2 seconds and optimised resolution
according to the control position, thanks to the
equipercentile profile designed for variable-capacity
systems (fine control at low refrigerant flow-rates and
high reactivity at high flow-rates).
Smooth line
Self-tuned superheat setpoint to maximize
temperature stability control.
ON/OFF cycle reduction, evaporation temperature
increase and defrost time reduction
 IP69K stator

Removable cartridge
and strainer

E2V-Z Universal body for all

sizes (from 03 to 35)

Smart installation
and CO2 usability

Top performances

The CAREL family of electronic expansion valves

lve
l va continues to grow: the highest performance and
tiona
di
Tra efficiency in an easy-to-use solution.
CAREL E4V valve
Responding to the needs of manufacturers and
installers, CAREL has simplified the installation and
user experience of electronic expansion valves, while
Equipercentage flow rate
maintaining the same high levels of reliability and
Excellent regulation property across the full
modulation range efficiency.
Accurate and stable superheat control in all The main features of the new E2V-Z valve - in addition
working conditions to stepper motor technology that ensures very precise,
stable and reliable refrigerant flow control - are a
Food quality replaceable built-in filter that simplifies inspection,
and the use of a new stator with the highest degree of
Temperature

protection (IP69K), allowing installation in environments

Ambient

with extreme temperature and humidity conditions.

Set point CO2 Efficiency

Continuous expansion of the range of Made in CAREL
Pull down time EEV
Time
valves, have given rise to a unique offering also in terms
Pull down time TEV
of compatibility with natural refrigerants.
Faster pull down time The new E2V-Z is in fact perfectly compatible with CO2,
Transition time reduction due to adjustable efficiently combining environmental-friendliness and
cooling capacity energy savings.
Minimum food temperature fluctuation
Inverters for
DC compressors
Compressors with permanent magnet motors
controlled by DC inverters are one of the most efficient
technologies available in the world for HVAC/R
applications.
For almost 10 years, CAREL has been helping to
disseminate this technology in both refrigeration and
air-conditioning applications, especially the most
energy-hungry of these, such as heat pumps, air-
conditioners for data centers, condensing units and
refrigerated showcases. The results are astonishing:
energy savings of up to 40% thanks to the capacity to
adapt to cooling demand in real time, with minimum
power consumption. All of this would not be possible
however without the Power+ family of inverters, the
only devices available on the market that can control
more than 100 different models of DC compressors,
made by the worlds leading manufacturers, with
cooling capacities up to 50 kW. Thats not all, when
combined with the pCO and c.pCO series controllers,
the CAREL system integrates the compressors electrical
and thermodynamic characteristics, and is engineered
CLASS Safety software to protect the
B compressor
The certified class B software protects the
compressor in the event of overload or
locked rotor, without requiring additional
components.
SAFE STO - Safe Torque OFF
STOP The STO input can be used to protect the
compressor (thermal overload) and the
unit (high pressure).
Certification according to EN60335-1
and EN60730-1 .
based on in-depth lab tests conducted in collaboration
with the compressor manufacturers.
Maximum efficiency and total reliability are further
guaranteed by dynamic control of the compressor
envelope, the area in which correct operation is
guaranteed.
CARELs experience in this sector has allowed the
Power+ to be upgraded with exclusive functions
to protect the compressor and optimise the entire
refrigeration system: the new Power plus integrates
class B safety software that allows customers to
certify the unit in accordance with international safety
standards, without requiring additional components.
The crankcase heater function maintains a compressor
crankcase temperature that prevents the oil from
freezing, without requiring an actual heating element
in the crankcase.The entire CAREL control system is
integrated into the final application, for example a heat
pump, so as to ensure the technology meets the needs
of the end user.
Complete control of several bldc
compressors
Thermodynamic and electrical control
of more than 100 BLDC compressors
approved by CAREL, available for
immediate selection.
Crankcase Heater function
This function keeps the compressor
crankcase at a sufficient temperature to
prevent the oil from cooling.
Invented
for cold environment
No fear of extreme conditions
EVD ice is the solution for CAREL ExV proportional
electronic valve management that can be installed
directly on evaporators in cold rooms or other
applications; it is a revolutionary device, having been
specifically engineered for operation down to low
temperatures.
Zero welding, zero cabling
EVD ice is ideal for factory installation, as all the
accessories are already wired, including the electronic
expansion valve and the sensors.
All the energy and performance benefits of
proportional electronic valves are thus available
in the field without wiring, welding or complex
configuration, while at the same time ensuring the
quality, reliability and final testing typical of the
manufacturers production processes.
up to
+30%
down to
Energy savings
zero
field wiring &
field welding
EVD ice can be integrated with other CAREL systems,
in particular Ultracella, the high-end solution for
cold rooms in the CAREL Cella range.
Moreover, considering the market demands for
integration and flexibility, EVD ice can also work with
third party controls and supervisors, using standard
communication protocols, or alternatively in stand-
alone mode, in cold rooms or other applications that
require a compact solution and versatile installation.
The system is completed by the UltraCap function,
which guarantees refrigeration system safety in the
event of power outages, and compatibility with
natural and environmentally-friendly refrigerants
such as the recent HFOs.
just up to
three
parameters
50%
pulldown time
for the set up reduction

Heez is the new CAREL
solution for the control and
management of beverage
coolers that is presented
for the first ever time at
Euroshop 2017
efficiency & performance.
Rotary
Heez combines CARELs experience in the design
and control of high-efficiency solutions with the
application of technological innovations, such as
wireless connectivity, for a new user experience.
Heez moreover enables a low environmental
impact, as it uses propane, a natural refrigerant,
and it comfortably meets the requirements of the
reference standards in terms of energy efficiency
and the needs of the highest-performance
coolers available on the market.
No-compromise efficiency and performance
These are the main strengths of Heez, the result of
continuous modulation of the variable-capacity
rotary compressors (DC inverter), extremely high
performance technology that CAREL has for the first
time made available to the refrigerated merchandiser
segment. DC rotary technology in fact ensures the
highest energy performance due to the very wide
range of modulation, as well as high reliability and
stability, lower noise and more compact dimensions.
Heez is therefore the response to the challenges that
the industry will have to face in the near future in terms
of reducing environmental impact and running costs,
while still guaranteeing the required performance. In
fact it is fundamental for drinks and similar products
to be at the ideal temperature for sale at all times,
meaning rapid cooling when opening the store or
the bottle cooler, or when restocking the cooler. In
addition to guaranteeing such high performance,
Heez can ensure results in terms of energy savings
that easily exceed the current market benchmarks
and indeed anticipate future standards, using a
natural refrigerant - propane - to achieve true natural
efficiency.
Built-in controller for best-in-class coolers
Heez represents the best-in-class solution for the
construction of beverage coolers, with a completely
integrated control solution for optimum refrigerator
management. Heez features a DC inverter that drives
variable-capacity rotary compressors, modulating
naturally connected. Rotary
DC fans and stepper valves, for total modulation.
With Heez CAREL has moreover developed specific,
highly innovative control logic that fully exploits the
benefits of these technologies in this application,
including dynamic set points and preventive actions,
and self-learning routines to ensure operation in
optimum energy conditions at all times. Indeed,
the auto-adaptive algorithms can learn from the
habits of the specific cooler and the entire store,
guaranteeing the required performance with the
highest efficiency.
Maximum usability and connectivity
Heez features an easily customisable user interface
with a completely upgraded design, plus integrated
wireless connectivity for interaction with mobile
devices and access to all the information and
reference documents, always updated on available
on the cloud.
Connectivity with mobile devices and contents stored
on the cloud, together with auto-adaptive control
algorithms, simplify operation and maintenance of
Heez systems compared to previous technologies.
The smartphone app can be used to instantly and
easily access specific contents, meaning all of the
information needed for service or checks in the field
is always available.
Compatibility with IoT systems, an essential tool for
these types of refrigerated showcases, enables digital
marketing activities and strategies and helps improve
maintenance.
 System optimisation
boss can automatically synchronise data and alarms
with CAREL RemotePRO, so as to keep the situation
on all connected systems under control from just
one interface. Centralised system management
also increases reliability, through alarm analysis and
scheduling of service. It also allows increased energy
efficiency by comparing energy consumption
and performance between the different sites and
identifying possible cost reduction actions.

Skilled in refrigeration and air-conditioning

In addition to all the functions of a standard supervisor,
boss includes functions for managing refrigeration
units and interaction between units, meaning not
only is the system controlled, but also optimised in
terms of thermodynamic performance and energy
consumption. CARELs extensive and in-depth
knowledge of these applications has also led to the
development of user interfaces that are configured
based on the type of user (installer, maintenance
personnel, system manager, etc.) and the type of use,
so as ensure simpler and faster commissioning.

The new mobile

ready
local supervisor
This supervisor is completely browsable from all
mobile devices, for both daily access and system
maintenance, right from commissioning.
The responsive design means all of the boss pages,
both programming and day-to-day use, can be
accessed from different mobile devices. The graphics
on the pages adapt automatically to the device they
are displayed on, making the content easy to use.
Typical operating system functions can also be
accessed using the web interface, the first time ever
for a supervisory system. This means maintenance
operations can be performed via a remote connection.
C-Store solutions
Integration, optimisation and complete
management for small systems

The CAREL solution for convenience stores involves
one complete system, designed to integrate and
manage all the data generated by the different
energy consuming areas of the store and provide
valuable information quickly and simply.
The system provides specific functions to ensure
active optimisation of the main areas of energy
consumption, such as refrigeration, air-conditioning
and lights. This centralised smart controller increases
system efficiency and reduces the hidden waste
resulting from normal manual control, cutting
running costs so as to increase profits.
The efficiency achieved can be maintained using a
centralised data analysis system that helps decision
makers choose the best actions. The data acquired
represents useful information for defining the right
strategy to achieve the main objectives, such as
system optimisation, energy saving and food quality.
Flexibility, usability, simple installation and
configuration are the key defining points of our
proposal.

Detailed data for analysis

Y
NERG
E
Complete and
intelligent control R
EF
RIG

Monitoring and
ERA

optimisation
TION
LIG H TIN
G

G
IN

ON
A I R CO N D I T I
up to

Optimised and
centralised control
30%
Energy savings
1
 Site analytics
With Site Analytics, all types of user can simply and
Big data analytics is intuitively find the data that interest them most. The
online dashboards provided can be used to create
becoming an increasingly customised reports based on specific search results.

important and indeed Its flexibility and continuous customisation make

this solution ideal for all different users, with specific
critical aspect for our dashboards for service, quality control and energy
optimisation.
customers.
The possibility to quickly check trends in overall
performance by analysing the variables that affect
system operation is a need shared by all those who
work in HVAC/R.

Site Analytics is CARELs response to this need.

New dynamic online analytics systems extend our
remote monitoring proposal, making large data sets
accessible in a simple and customised way.
CARELs experience in thermodynamics is thus made
available to different players, providing large amounts
of information for use according to specific areas of
interest.
Daily tasks can be improved and simplified, thus For site managers, Site Analytics can compare
increasing overall system efficiency. performance, measure ROI, evaluate energy
Service managers can evaluate the overall status of consumption details and identify any incorrect uses.
each site, identify the systems that are not performing
as well as they should, identify the causes and reduce
service costs.

In the same way, technical personnel can quickly

identify how and where action needs to be taken,
using a simple interface with detailed analytics.
Energy managers can check total energy
consumption, identify the best technologies, prevent
divergences from target and compare efficiency.

Finally, quality managers can evaluate global site

performance, compare different configurations and
identify which are best and which are worst.
 Se

em

T
The new range of
ir33+ controllers Maximum performance with VCC
Thanks to dedicated algorithms, ir33+VCC defines
continuously the compressor speed accordingly
to get the maximum to the actual regulation temperature, adapting the
energy consumption to the real cooling request of
performance the application.

from commercial Variable Natural refrigerants

ir33+VCC are suitable for hydrocarbon refrigerants,
Capacity Compressors all models are compliant with required standards in
Europe and USA

ir33+VCC is the new range of controls that extends Simple to use

the ir33 + platform , integrating driving of the most Just setting a couple of parameters of ir33+VCC, our
widely used Variable Capacity Compressors in the customers can get the enormous energy reductions
market. easily achieved by the Variable Capacity Compressors.

Frequency and Serial command available

No matter what kind of driving mode the Variable
Capacity Compressor requires, ir33+VCC is supplied
up to

40%
on different models, with Frequency command
mode or with Serial command mode.
Models with Serial control mode make available the
data sent by the VCC, via the BMS connection and
Energy savings on local display. It means an improved control on the
application, a very appreciated feature for Service
maintenance.
compared with ON-OFF technology
 or Frequency
ial co
er nt

ro
l
d
foo prese
um r
Optim

vat
ion

m
pe k
rat u c
re fe e d b a VCC serial adapter
Improved application control with
real time VCC data connection.

Complete solution Stable food temperature

All knowledge and experience we offer on ir33+
platform are included and combined together in this
range of controllers.
ir33+VCC range includes models with 32x74 shape
and models with Wide shape.
Thanks to the builtin switching power supply,
ir33+VCC is less sensitive to fluctuations of the supply
network. Combining this feature with the intrinsic
safety of the inverter technology, food temperature is
more stable around the required setpoint.

HACCP ready
ir33+VCC integrates functions to prevent damage of
the food and to log blackout events

Frost protection
Max temperature protection
Blackout event recording

The serial port always available, provides the ability

to connect ir33 + VCC to BMS supervision systems,
both with CAREL and Modbus protocol.
Headquarters ITALY

+3000106EN - 3.0 - 05.03.2017

CAREL INDUSTRIES Hqs
Via dellIndustria, 11
35020 Brugine - Padova (Italy)
Tel. (+39) 0499 716611 - Fax (+39) 0499 716600
carel@carel.com

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