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Industrial communication
Overview
Table of contents In todays industrial automation market new Innovative technology
Industrial communication technology brings many opportunities for Flexibility and future-proof product
2 Overview industrial system developers to success- roadmap
TI Designs fully address ever-evolving challenges. Safety-relevant protocols (IEC
4 Industrial ethernet protocols
Automation systems require cutting- 61508, SIL)
5 Encoder feedback protocols
edge technologies to meet stringent In the past industrial automation applica-
6 Encoder feedback transceiver
6 Industrial ethernet customer requirements for high reliability tions were implemented using a variety of
7 Fieldbus and harsh environment in mission-critical external components, making yesterdays
environments for applications ranging solutions very complex, expensive and
Embedded processing
8 Industrial protocol support
from programmable logic controllers and nonflexible to evolve as standards
8 Microcontrollers industrial computers to human machine also evolve.
8 Microprocessors interface, industrial peripherals and factory The Sitara AM335x processors from
communication. TI are the industrys first low-power
Interface
9 Ethernet PHY Texas Instruments has a strategic ARM Cortex-A8 devices to incorpo-
9 Industrial interface transceivers commitment to the factory automation rate multiple industrial communication
9 Isolated industrial interface industry with an extensive portfolio and protocols on a single chip. The six pin-
10 Digital isolators
a long product life supply, as well as a to-pin and software-compatible devices
10 Window comparator
strong local-based support. in this generation of processors, along
Clocking with industrial hardware development
10 Clock generators and XO replacement Dedicated system solutions tools, software and analog components
10 Clock fanout buffers Development tools provide a total industrial system solution.
Power management Close partnership with the industrial Using this solution, developers can get to
11 DC-DC regulators ecosystem market faster with their industrial auto-
11 DDR termination regulators Strong portfolio with industrial mation designs, including input/output
12 LDO linear regulators feature set: (I/O) devices, human machine interface
12 Supply voltage supervisor Low power efficiency
12 PMICs (HMI) and programmable logic control-
Long product life supply policy lers (PLCs).
13 Load switches
13 USB load switches
13 eFuses
13 Power over ethernet
Office PC
Ethernet
Real-Time
Ethernet
Control PLC, PAC, Drive, CM
Fieldbus
Sensor-P2P
Field Sensor, Actuator, Remote IO
Ethernet/IP communications AM335x ARM Cortex-A8 processor-based design enables 30% system BOM savings by
development platform Targeted for Ethernet/IP slave communications, this development platform eliminating external ASIC/FPGA
(TIDEP0003)allows designers to mplement Ethernet/IP communications standards in Access to other peripherals and interfaces for a scalable HMI, PLC and I/O solution
a broad range of industrial automation equipment. It enables low foot print designs Free board support package and industrial software development kit from TI
in applications such as industrial automation, factory automation or industrial Support other industrial communications with the same hardware (e.g., EtherCAT,
communication with minimal external components and with best in class low power PROFIBUS, PROFINET and more)
performance. Production Ready development platform sub-system which includes schematics, BOM,
user guides, application notes, white paper, software, demos and more
Multi-protocol industrial Industrial ethernet for industrial automation exist in more than 30 industrial
ethernet detection with standards. Some of the well-established real-time Ethernet protocols, like EtherCAT,
PRU-ICSS EtherNet/IP, PROFINET, Sercos III and Powerlink require dedicated MAC hardware
High speed/frequency with high precision for accurate PTO control and synchronization
support in terms of FPGA or ASICs. The programmable real-time unit inside the
Implementation without external ASIC or FPGA
Industrial Communication Subsystem (PRU-ICSS), which exists as HW block inside
Implementation on PRU-ICSS with Sitara processor
the Sitara processors family, replaces FPGA or ASICS by a single chip solution. A
Contains PRU-ICSS firmware in source code and can get adoptable by customer
firmware in the PRU-ICSS detects the type of industrial Ethernet protocol and loads
Easy evaluation with TMDSICE3359 industrial communication engine (ICE) EVM
the appropriate industrial application during run-time into the Sitara processor. The
TIDEP0032 reference design describes the multi-protocol industrial Ethernet protocol
detection firmware for PRU-ICSS.
EnDat 2.2 system Enables developers to use EnDat 2.2 encoder interlaces to implement low footprint, low-power
reference design single-chip solutions in applications such as industrial automation and factory automation
EnDat 2.2 interface is technical standard for direct drive technology thanks to its high
TIDEP0050 implements the EnDat 2.2 master protocol stack and hardware interface resolution, short cycle times, commutation information, long line length support and encoder
solution based on the HEIDENHAIN EnDat 2.2 standard for position or rotary encoders. The diagnostics
design is composed of the EnDat 2.2 master protocol stack, half-duplex communications EnDat 2.2 digital technology, simple connection technology and simple voltage supply
using RS485 transceivers and the line termination implemented on the SitaraTM AM437x requirements reduces overall system cost
industrial development kit. This design is fully tested to meet the HEIDENHAIN EnDat 2.2 Based on Sitara AM437x Processor which supports single chip motor control applications and
standard. Along with EnDat position feedback, the AM437x IDK is also able to support other embedded control and communications applications
industrial communications and motor drive as described in the AM437x Single-Chip Production ready development platform sub-system includes schematics, BOM, user guide,
Motor-Control Design Guide. benchmarks, software, demos and more
Free board support package and industrial software development kit from TI
Sitara AM437x supports a number of industrial communications standards including EtherCAT,
PROFINET, PROFIBUSTM, Ethernet/IPTM, Powerlink and Sercos
HIPERFACE DSL
master protocol
TIDEP0035 reference design:
HIPERFACE DSL master protocol with register compatible interface to existing FPGA
IP core H IPERFACE DSL allows to remove motor feedback cable
Programmable approach using ICSS_L concurrently with DS filter and Industrial Ethernet Integrated with Single Chip Drive solution
(Single Chip Drive)
Replaces external FPGA
Internal and external sync pulse sources
Supports cable length of up to 100 meter On chip time synchronization with motor application
Line delay compensation 225 MHz design supports minimum sync pulse jitter
8x oversampling with sample edge detection
Line diagnostics quality monitor
Fully integrated 10/100 Ethernet MAC and PHY with advanced IEEE 1588 precision time
The TIDA-00203 design demonstrates a small form-factor controller access network protocol (PTP) hardware and both media independent interface (MII) and reduced MII
(CAN)-to-Ethernet converter using the TM4C129XNCZAD 32-bit ARM; Cortex;-M4F (RMII) support provides a compact Ethernet solution.
MCU. Supporting 10/100 Base-T compliant with IEEE 802.3 standard, this reference Onboard non-isolated controller area network (CAN) and RS-485 PHYs provides easy
Compact CAN-to-ethernet
design is useful for industrial drives monitoring and control, as well as supervisory interface to a variaety of fieldbus solutions. Provisional connection allows high efficiency
converter using 32-bit ARM
control and data acquisition (SCADA) systems. The same hardware can be used isolated CAN & Profibus interface
Cortex-M4F MCU reference
as a CAN-to-Ethernet gateway or bridge with simple changes in the firmware. The JTAG connector for easy programming
design
gateway application is useful for monitoring remote CAN networks over Ethernet, Expansion connectors provide access to communication, analog-to-digital converters
while the bridge application is useful for coupling CAN networks via the the internet (ADCs), and general purpose input and output (GPIO) interfaces for maximum flexibility
or local area netowork (LAN). 50-pin SDCC connector provided for easy interface to the MII and RMII Ethernet PHY for
use with other controllers
MSP430 HART protocol + The HART protocol and HART modem solution is run in a single chip on the MSP430 Single chip HART protocol and modem solution
modem in a single chip microcontroller. This reference design provides a full HART and 4-20 mA field Full field transmitter system solution
transmitter reference design transmitter solution interfaced to an RTD temperature sensor. Ultra low power solution
Turnkey IO-link sensor The TIDA-00188 offers a rapid prototyping platform for IO-Link sensor transmitters.
transmitter Thanks to its modular design, different sections can be easily cut away to allow fast
RTD performance: maximum measured error: 0.17C (-200C to 850C)
and simple interfacing of any analog or digital sensor. The system is programmed
IO-LINK v1.1 connectivity out of the box (TMG stack, PHY and M12 connector)
with a fully validated IO-Link stack leveraging the fully validated IO-Link PHY.
Easy connection of in-house sensor to the PCB
It comes by default with: a switch emulating a digital input, 2 LEDs for status
Designed to meet IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-5 and IEC 60255-5
indications and a potentiometer emulating an RTD (read by a 24-bit front-end).
standards
All this fitting in a 6 mm wide PCB compatible with the industry standard M12
connector.
IO-link sensor transmitter The TIDA-00339 offers a rapid prototyping platform for IO-Link sensor transmitters.
IO-Link v1.1 and v1.0 connectivity out of the box (TMG stack, PHY and M12 connector)
booster pack Thanks to its design it can be connected to TIs LaunchPad / BoosterPack ecosystem
Simple interfacing of sensors
on which the fully validated IO-Link stack is implemented. The system has easy
Designed to meet:
access to all interface and status signals. The different optional settings make the
IEC 61000-4-2
TI Design flexible to adjust for several use cases. With the ability to connect sensor
IEC 61000-4-4
front-ends, the design can be used either as an evaluation platform of the IO-Link
IEC 61000-4-5
interface or as an entire sensor transmitter system. With the industry standard M12
IEC 60255-5
connector, the sub-system can be quickly connected to an IO-Link master system.
Proximity and temperature The TIDA-00341 offers a rapid prototyping platform for a Hall-sensing proximity
multi-variable transmitter with sensor and temperature sensing multi-variable field transmitter with IO-Link. Hall-effect latch proximity sensor with IO-Link interface
IO-link reference design Thanks to its IO-Link interface, the sensor can be used as a multi-variable sensor Ambient temperature sensing
for proximity sensing and for temperature sensing. TIDA-00341 comes by default IO-LINK v1.1 connectivity out of the box (TMG stack, PHY and M12 connector)
with an integrated Hall-sensor, a switch and 2 LEDs for status indications. This Designed to meet IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-5 and IEC 60255-5
entire design fits in a 6 mm wide PCB compatible with the industry standard M12 standards
connector.
Hall sensor proximity sensor
The TIDA-00340 offers a rapid prototyping platform for a magnetic-field proximity
w/fixed threshold and Hall-effect latch proximity sensor with IO-Link interface
sensor with IO-Link. Thanks to its IO-Link interface the sensor can be used as a
temperature sensing over Ambient temperature sensing
multi-variable sensor for proximity sensing and for temperature sensing.TIDA-00340
IO-link reference design IO-LINK v1.1 connectivity out of the box (TMG stack, PHY and M12 connector)
comes by default with an integrated Hall-sensor, a switch and 2 LED for status
Designed to meet IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-5 and IEC 60255-5
indications. All this fits in a 6 mm wide PCB compatible with the industry standard
standards
M12 connector.
EnDat 2.2 - - X X X X - - X - X X
HIPERFACE DSL - - X X X X - - - - - -
BiSS-C - X X X X X - - X - -
SinCos - - X X X X - X X X X X
Industrial fieldbus
CANOpen - X X X X X - - X X X X
ProfibusTM Slave DP X X X X X X - - - - - -
Profibus Master DP - X X X X X - - - - - -
HART (4-20 mA) - - - - - - X - - - - -
IO-Link Slave - - - - - - X - - - - -
(1) Each ICSS can run any protocol listed below. Hence, any combination of protocols possible. (2) Over external ET1100
Microcontrollers
Part Number Description Core Communication Interface Analog I/O End Equipment
24-bit SD
16- and 32-bit mixed-signal processors designed for ultra- ADCs, 14-bit
low-power sensing applications, including those operating on a MSP430/ ARM I2C, SPI, UART, USB, IrDA SAR ADCs, Sensor transmitters, metering solutions,
MSP MCUs current loop; portfolio features up to 48 MHz, 512 KB non-volatile Cortex-M4 DACs, op amps, current loop controllers
memory (Flash/FRAM), 64 KB SRAM and smart analog and digital comparators,
peripherals LCD
C2000 32-bit real-time MCU optimized for processing, sensing and
C2000 Proprietary UART, I2C, SPI, USB ADC, DAC I/O modules & communication modules
actuation to improve closed loop performance
UART, I2C, SPI, CAN,
TM4C Industrial grade 10/100/1000 Ethernet physical layer transceiver ARM Cortex-M4 ADC, DAC I/O modules & communication modules
Ethernet, USB
RM4x ARM Cortex-R4-based microcontroller for safety-critical UART, I2C, SPI, CAN,
RM4x ARM Cortex-R4 ADC, DAC Safety
applications up to 220 MHz and 3 MB Flash Ethernet, USB
TMS570 ARM Cortex-R4F-based microcontroller for safety-critical UART, I2C, SPI, CAN,
TMS570 applications up to 160 MHz and 2 MB Flash ARM Cortex-R4 ADC, DAC Safety
Ethernet, USB
Microprocessors
Part Number Description Core Communication Interface Analog I/O End Equipment
Sitara Sitara processors with ARM Cortex-A8 core and integrated ARM Cortex - A8 USB, UART,I2C, SPI, Industrial ADC Communication module
AM335x industrial communications support Ethernet PLC controller (CPU)
12-bit SAR
Sitara Sitara processors with ARM Cortex-A9 core with integrated USB, UART, I2C, SPI, Industrial ADC0 Motor control
ARM Cortex - A9
AM4xxx industrial communications support Ethernet 12-bit SAR PLC controller (CPU)
ADC1
Sitara processors with ARM Cortex-A15 core with integrated
Sitara USB, UART, I2C, SPI, Industrial
industrial communications support and DSP acceleration for ARM Cortex - A15 PMIC PLC controller (CPU)
AM5xxx Ethernet
analytics processing
High-performance DSP+ARM SoC with integrated digital front end ARM Cortex-A15 and UART, I2C, SPI, Ethernet, USB, Communication modules
66AK2L06 DFE
(DFE) and JESD204B C66x DSP JESD204B PLC controller (CPU)
Window comparator
Vos (Offset Iq per Input Bias
Vs Vs tRESP Voltage @ Channel Current Operating
(Min) (Max) Low-to-High 25C) (Max) (Max) Output () (Max) Number of Rail- Temperature Pin/ Price*
Part Number Description (V) (V) (s) (mV) (mA) Type (nA) Channels Special Features Rail Range (C) Package (US$)
36 V window comparator
Open Hysteresis, internal
TPS3701 with internal ref for over- and 1.8 36 28 5.5 0.011 25 1 In 40 to 125 6/SOT 0.89
drain reference
undervoltage detection
Clocking
Clock generators and XO replacement / clock fanout
Clock generators and XO replacement
Max Output Operating
Number of Frequency in Jitter Temperature Price*
Part Number Outputs Output Levels MHz VCC Core (V) VCC Out (V) Programmability Dividers RMS Range (C) Pin/Package (US$)
Fractional and
CDCE(L)913 3 LVCMOS 230 1.8 3.3/2.5/1.8 I2C, EEPROM, pin > 1ps -40 to 85 14/TSSOP 1.6
integer
Fractional and
CDCEL824 4 LVCMOS 201 1.8 1.8 I2C, EEPROM, pin > 1ps -40 to 85 16/TSSOP 1.85
integer
Fractional and
CDCE(L)925 5 LVCMOS 230 1.8 3.3/2.5/1.8 I2C, EEPROM, pin > 1ps -40 to 85 16/TSSOP 1.93
integer
Fractional and
CDCE906 6 LVCMOS 167 1.8 3.3 I2C, EEPROM, pin > 1ps -40 to 85 20/TSSOP 2.2
integer
Fractional and
CDCE(L)937 7 LVCMOS 230 1.8 3.3/2.5/1.8 I2C, EEPROM, pin > 1ps -40 to 85 20/TSSOP 2.14
integer
Fractional and
CDCE(L)949 9 LVCMOS 230 1.8 3.3/2.5/1.8 I2C, EEPROM, pin > 1ps -40 to 85 24/TSSOP 2.35
integer
Fractional and
CDCM6208 8 CML, HCSL, LVCMOS, LVDS, LVPECL 800 3.3/2.5/1.8 3.3/2.5/1.8 I2C, SPI, EEPROM, pin 265 fs -40 to 85 48/VQFN 5.2
integer
32 or 48/
CDCE62002/5 2/5 LVPECL, LVDS, LVCMOS 1175 3.3 3.3 SPI, EEPROM integer 500 fs -40 to 85 6.60 to 7.5
VQFN
CDCM9102 2 HCSL 100 3.3 3.3 uWire, pin integer 500 fs -40 to 85 32/VQFN 2.25
Fractional and
LMK03328 8 CML, HCSL, LVCMOS, LVDS, LVPECL 1000 3.3 3.3/2.5/1.8 I2C, EEPROM, pin 100 fs -40 to 85 48/WQFN 10
integer
DC-DC regulators
Switch Duty Operating
VIN VIN VOUT VOUT Current Iq Cycle Temperature
(Min) (Max) (Min) (Max) IOUT Limit (Typ) (Max) Range Pin/ Price*
Part Number Description (V) (V) (V) (V) (A) Topology (Typ) (A) (mA) (%) Soft Start Compensation Special Features (C) Package (US$)
2.95 V to 6 V input,
Enable, frequency
2/3 A synchronous
TPS54218/318 2.9 6 0.8 4.5 2/3 Buck 2.9/4 0.35 98 Adjustable External synchronization, power 40 to 150 116/WQFN 1.40/1.80
step-down SWIFT
good, tracking
converter
4.5 V to 17 V input, 3 A Enable, frequency
TPS54320 synchronous step-down 4.5 17 0.8 15 3 Buck 4.2 0.6 98 Adjustable Internal synchronization, power 40 to 150 14/VQFN 1.50
SWIFT converter good, tracking
28 Vin, 0.5 A step-down Buck, Enable, light load
TPS62175 converter with DCS- 4.75 28 1 6 0.5 synchronous 1 0.022 100 Adjustable Internal efficiency, sleep mode, 40 to 85 10/SON 0.70
Control buck power good
Integrated, 5 A 40 V
Enable, frequency
wide input range boost/ Boost, SEPIC, 14/HTSSOP,
TPS55340 2.9 32 3 38 3 6 0.5 90 Adjustable External synchronization, power 40 to 125 1.85
SEPIC/flyback DC-DC flyback 16/WQFN
good
converter
Enable, light load
3 V to 17V input 1A Buck,
efficiency, power
TPS62150 step-down converter 3 17 0.9 6 1 synchronous 1.7 0.017 100 Adjustable Internal 40 to 85 16/QFN 0.98
good, tracking, voltage
with DCS-Control buck
margining
4.5 V to 60 V input Enable, frequency
Buck,
3.5 A / 5 A step-down synchronization, 8SO
TPS54360/560 4.5 60 0.8 58.8 3.5/5 inverting 5.5/7.5 146 98 No External 40 to 125 2.30
DC-DC converter with light load efficiency, PowerPAD
buck-boost
Eco-mode adjustable UVLO
4.7 V to 60 V input,
Enable, frequency
50 mA / 200 mA 0.050/ 8/SON, 8/
TPS54062/61 4.5 60 0.8 58 Buck 0.13/0.35 0.09 98 Fixed External synchronization, light 40 to 125 0.88
synchronous step- 0.200 VSSOP
load efficiency
down converter
Enable, frequency
4.5 V to 60 V input 3.5
synchronization,
A / 5 A step-down DC-
TPS54361/561 4.5 60 0.8 59 3.5/5 Buck 5.5/7.5 152 98 Adjustable External light load efficiency, 40 to 125 0.88 3.00
DC converter with soft-
power good, tracking,
start and Eco-mode
adjustable UVLO
65 V, 1.5 A synchronous Adjustable UVLO,
step-down converter No enable, light load
LM5160 with integrated high- 4.5 65 2 60 1.5 Buck 2.5 2.3 92 Adjustable compensation efficiency, pre-bias 40 to 125 12WSON 1.8
side and low-side needed start-up, synchronous
MOSFETs. rectification
Constant
100 V, 600 mA constant No Intelligent current limit, 8/SO
on-time
LM5017 on-time synchronous 9 100 1.25 90 0.6 1.3 1.75 90 External compensation primary-side fly-buck 40 to 125 PowerPAD, 1.57
synchronous
buck regulator needed regulation 8/WSON
buck
*Suggested resale price in U.S. dollars in quantities of 1,000. New products are listed in bold red
Load switches
Leakage
VIN (Max) Imax Ron Current Operating Pin/ Price*
Part Number Description (V) (A) (m) (A) (Typ) Channels Special Features Temp. (C) Package (US$)
Adjustable rise time,
5.7 V, 5 A, 14 m load switch with voltage
TPS22954 0.7 to 5.7 5 14 34 1 power good, quick 40 to 105 10WSON 0.36
monitoring and quick output discharge
output discharge Vbias
Adjustable rise time,
5.5 V, 4 A, 25 m, 2-channel load switch with
TPS22968 0.8 to 5.5 4 25 55 2 quick output discharge 40 to 85 14WSON 0.36
quick output discharge and adjustable rise time
Vbias
5.5V, 0.5A, 435m, 2-Channel Load Switch with 8SOT-23
TPS22960 1.62 to 5.5 0.5 435 0 2 Quick output discharge 40 to 85 0.36
Quick Output Discharge 8UQFN
eFuses
VIN (Max) Imax Ron Current Limit Operating Pin/ Price*
Part Number Description (V) (A) (m) Accuracy Channels Special Features Temp. (C) Package (US$)
18 V, 5 A, 28 m eFuse with BFET Reverse current protection, thermal
TPS25927 4.5 to 18 5 28 8% 1 40 to 85 10VSON 0.55
driver for reverse current protection shutdown, undervoltage protection
18 V, 1.6 A, 90 m eFuse with Fault reporting, overvoltage
TPS25921 4.5 to 18 1.6 90.0 2% 1 40 to 85 8SOIC 0.50
adjustable +/-2% accurate current limit protection, undervoltage protection
Current sense/monitor, fault
18 V, 5 A, 42 m current limiting power reporting, overvoltage protection,
TPS25942 MUX eFuse w/integrated reverse 2.7 to 18 5 42 8% 1 power good, reverse current 40 to 85 20WQFN 1.10
current protection, IMON & PG protection, thermal shutdown,
undervoltage protection
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