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Owner :
PT. Energi Bayu Jeneponto
Contractor :
Project Title :
TOLO I WIND FARM PROJECT
Document No. :
Manufacture No. :
Purpose :
ISSUED FOR APPROVAL
Owner :
PT. Energi Bayu Jeneponto
Contractor :
Project Title :
TOLO I WIND FARM PROJECT
Document No. :
Manufacture No. :
Purpose :
ISSUED FOR APPROVAL
Owner :
PT. Energi Bayu Jeneponto
Contractor :
Project Title :
TOLO I WIND FARM PROJECT
Document No. :
Manufacture No. :
Purpose :
ISSUED FOR APPROVAL
1. PURPOSE
To define and develop, in detail, the activities to be carried out for the execution of foundations at wind
farms.
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2. SCOPE
This instruction applies to shallow foundations with metal tower. It is not applicable to the footing with
eight walls.
4. CONTROL OF MATERIALS
Before starting the construction of foundations, it is advisable to inspect the materials
to be used during the
construction to verify their validity. Keep all comments and recommendations given in
this document in mind.
When any of these may not be fulfilled, notify Gamesa and propose a replacement to
be used for its analysis
and approval.
4.1 MOLD RELEASE AGENT
Products to make the release from formworks easier once the concrete has set may be used on-
site. These products must be composed of suitable components and must be chosen and applied
in a manner which does not damage the concrete and reinforcements. The use of diesel or
ordinary grease is not allowed.
Prior to the start of the works, the technical data sheet for the release agent to be used, reflecting
the product's characteristics, manufacturer's recommendations and suitability for the proposed
use, must be submitted. It must be applied to the formwork surface in continuous and uniform
layers, and the concrete must be
poured within its specified lifecycle given in the product's technical data sheet.
4.2 ADDITIVES FOR CONCRETE
Additives are defined as substances or products which, when added to concrete in a proportion no
greater than 5 % of the weight of the cement, cause the desired modification, either when freshly
poured or hardened, of some of the concrete's characteristics, ordinary properties or behavior.
With reinforced concrete, neither calcium chloride nor products with a composition containing
chlorides, sulfurs, sulfites or other chemical components which may cause or favor corrosion of the
reinforcement may be used as an additive.
Types of additives:
Water reducers / Plasticizers
High range water reducers / Superplasticizers
Curing modifiers / Accelerator, retarder
Air entrainers
Multifunctional
Prior to the start of the works, the technical data sheets for the additives to be
used in creating the concrete,
reflecting the product's characteristics, manufacturer's recommendations and
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o Plant calibration certificates (scales and flow meters).
o Quality seals, if any.
o Maintenance plan.
o Quality certifications for all materials composing the concrete mixture,
together with their
technical data sheets. For aggregates, this includes the results of
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4.5 SPACERS
Coatings for corrugated bars must be guaranteed by laying out the corresponding spacer elements
on-site.These must be composed of materials resistant to the concrete's alkalinity, and not provoke
corrosion of the reinforcements. They must be at least as waterproof as the concrete and be
resistant to chemical attacks to
which they may be exposed. Regardless of whether they are provisional or permanent, they must
be made of concrete, mortar, rigid plastic or a similar
material and must be specifically designed for this purpose. If the spacers are made of concrete, it
should be, in terms of resistance, permeability, thermal expansion, etc., of a quality comparable to
that used in the construction of the foundation. When using spacers which are made of materials
that do not contain cement, they must have orifices with a total crosssection equivalent to at least
25 % of the spacer's total surface area in order to ensure their proper bond to the concrete of the
piece.The use of wood, metal elements as well as any residual construction material is prohibited,
even brick or concrete. Prior to the start of the works, there must be a signed document or a
technical data sheet for the spacer,
showing the product's characteristics.The suitability of the spacer's height must be verified,
guaranteeing the minimum coating specified in the project.
A sufficient amount of spacers must be available, guaranteeing that all bars meet the minimum
coating requirement specified in the project. It is important that they are properly distributed to
keep the weight of the reinforcement from breaking them. The recommended separation is:
50100cm.
1 General Description
This document describes each of the factors involved in the preparation of readymixed concrete for
Wind Farm Project the Tolo 1 field in Jeneponto, South Sulawesi, Indonesia. The present procedure
is to define chronologically the steps which must be followed in order to start up the batch plant
and to certify the concretes may be used. Batching plant using dry mix. A Dry mix Concrete Plants,
also known as Transit Mix Plants, weighs sand, gravel and cement in weigh batchers via digital or
manual scales . All the ingredients then are discharged into a chute which discharges into a truck.
Meanwhile, water is either being weighed or volumetrically metered and discharged through the
same charging chute into the mixer truck.
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The pouring of the concrete is carried out directly from the mixing truck to A telescopic pump, to be
later placed and consolidated by the use of air vibrators. The ambient temperature range within
which the element is estimated between 244 C and 354 C, while ambient humidity exceeds 80% during
conditions that are given of constant form throughout the year. In consequently, there are no abrupt
changes that warranty special respect, except as indicated for the preparation and placement of
concrete in weather warm, according to ACI 305-99.
Tittle Person
Head of Batching Plant 1
3.2 The Operational
Operator Batching Plant 2 Equipment
Crew Batching Plant And Laboratory 5 The operational
Operator Loader 1 equipment destined for
Operator Water Truck 1 the production of concrete
is shown continuation :
Operator Truck Mixer 5 Batching plant
Mechanical 2 type dry with
Electrical 1 a capacity of
Quality Control on Lab 1 60 m3/h of
concrete
TOTAL 19
compacted.
5 mixer truck with a capacity of 7 m3.
Loader
Power Generator
Water truck with pump and flow meter measurement tool.
3.3 Material
The material source is from local cement producent and local quaries that used for readymix for all
structures and should be inspected and tested with the following standards.
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3.3.3 Cement
3.3.4 Water
Element Type Resources
Clean water for Drilling on Batch plant
Water
readymix location
3.3.5 Additives
The additive thats used is Sika Indonesia Plastiment - VZ
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If the current on site batching plan is not capable of doing the mass concrete especially for the wind
turbine foundation, we will combine by using the backup bathcing plan located in Bantaeng, 35 KM
from the site location. Additional truck mixers will be added due this acceleration of concreting to not
over than 16 hours. The back up batching plan will use the same materials as mentioned above and
the material will be tested for mix design and trial mix sample compressive strength tests as the
current on site batching plan procedure.
will of course always give poor results. Who is responsible for designing the mix depends on
the type of project. For large, publicly funded projects the responsibility for the final design
falls to a licensed civil engineer. For residential projects such as foundations and driveways it
is the private contractor, whose professional reputation is generally his only credential. For
do-it-yourself projects it is of course the homeowner who must design his own mix.
Mixing of concrete is a very important step for achieving good final properties, and one
that can be quite difficult without the right equipment. This is one of the best reasons for
using ready-mixed concrete. Mixing distributes the aggregate evenly throughout the cement
paste, ensures that all of the cement has been fully saturated in water, and removes large air
voids. In addition, mixing breaks up agglomerated clusters of cement particles and allows air
entraining admixtures to generate the correct air void system. Undermixing leaves large flaws
and thus results in inferior strength, while overmixing wastes time and energy and can
destroy entrained air voids. The lower the workability, the more mixing energy and mixing
time is required.
If the mixture of the components is realized inside the hopper of the truck mixrs, hoppers
rotational speed must be constant to ensure the mixing and homogeneity of the concrete if
pre-mixer, the concrete will be introduced into the trucks hoppers properly mixed. Once the
homogeneity of the mixture is granted in the truck, a sample will be taken to be analysed :
Elapsed time from mixing
Temperature of concrete mass and ambient
Visual appearance (if there is any segregation or anything to be noted)
Abrams cone. It is recommended to do 2 abrams cone.
Once the fresh concrete is dehydrated, add some retarder to make the slump is enough and
good for concrete pouring flow in the foundation.
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5 Quality assurance
Flowchart of the quality assurance for batch plan readymix production and quality control
Frequency
Element Test Standard
By Third Party
By Site Laboratory
Laboratory
Humidity ASTM C566-13 Each 15 days Every 2 months
Organic Material ASTM C40-11 Each 15 days Every 2 months
Sanity ASTM C88-05 1 per week Every 2 months
Can Not be
Fine Granulometry ASTM C33-13 Every 2 months
implemented
Aggregate Unitary Weight ASTM C29-09 Each 15 days Every 2 months
Specific gravity
ASTM C128-12 Each 15 days Every 2 months
and absorption
Fine Modulus ASTM C136-06 Each 15 days Every 2 months
Abrasion ASTM C131-06 Every 6 months Every 6 months
Humidity ASTM C566-13 Each 15 days Every 2 months
Can Not be
Organic Impurities ASTM C40-11 Once during project
implemented
Sanity ASTM C88-05 Every 3 months Every 3 Monthly
Can Not be
Granulometry ASTM C33-13 Every 2 months
implemented
Coarse
Can Not be
Aggregate Peso Unitario ASTM C29-09 Every 2 months
implemented
Specific Gravity Can Not be
ASTM C127-12 Every 2 months
and Absorption implemented
Reaction to lcali-
ASTM C289-07 Each 15 days Every 2 months
Aggregates
Abrasion ASTM C131-06 Monthly Every 2 months
Chemical
Water ASTM C94-10 Every 3 months Every 3 months
acceptance
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All these 3rd party testing plan item, contractor will inform to owner to whitness the test 3 days before
the event and the results as per contract request and some monthly on Site lab test to ensure the
quality of the batch plan product.
FINEAGGREGATE
Total
MIXDESIGNCONCRETE
COMPOSITIONFOR1CuM (SSDCONDITION)
Water : L
Cement
Type : Kg
Fly Ash : Kg
Silica Fume : Kg
Admixture : L
Retarder : L
Superplasticiser : L
Other : L
AGGREGATESVOLUME
Aggregates : Kg
Sand 1 : Kg
Sand 2 : Kg
Gravel - 01 : Kg
Gravel - 02 : Kg
Gravel - 03 : Kg
Total : Ton
Density : T/CuM
Signature
Name
SignDate
JobTitle
Form Code : TLO-Q-FM-0014 Rev.1
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6 Revision Plan
All equipment of batching plant should be tested including equipment in laboratorium on the batch
plant.
6.1 Equipment Periodically Revision Plan
The equipment of the batching plan, truck miThis form should be signed together and equipment
should be periodically inspected on the batch plan.
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7 SHE Plan
The primary purpose of this SHE Plan is to manage the project hazards in order to minimize the
risk and to achieve the project Safety, Health and Environmental Objective. This plan is a living
document and will be kept updated as necessary to accommodate any required improvement or
any change of Projects requirements. Regarding the committed application of this SHE Plans, we
will ensure that our SHE goals are delivered.
7.1 Standard and References
All national standard and regulation regarding SHE aspects. Some international codes and standards
are either applied to support project SHE compliance.
These are some standard and references, but not limited to, as previously mentioned.
UU No.1/1970 : KeselamatanKerja
UU No.13/2004 : KeselamatandanKesehatanKerjaKontraktor
UU No.32/2009 : PengelolaanLingkunganHidup
ISO 9000 : Quality Management System
ISO - 14001 : Environmental Management System
OHSAS - 18001 : Occupational Health and Safety
ANSI : (American National Standards Institution) standard on
Personal Protection Equipment and technical design
Compliance.
NFPA : (National Fire Protection Association) standard on Fire
Protection
ASTM : (American Standard Testing & Material) on equipment testing and material
SKK Migas : All SKK Migas Regulations
Any other related and updated standard and references.
The Project activities should comply with all regulation which applied by Owner/Main Contractor.
Once the standard and references have not described in detail, common best practices completed
with approved technical justification by Owner/Main Contractor can be allowed as PT. Bumi
Sarana Beton (Kalla Group) guidelines.
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Working at elevated height contains the hazard of fall. Any activity that is carried outs at elevation 2
meter or above is include in the category of working at height. Contractor shall provide protection
system to be implemented to control this hazard consists of the following:
a. Provide access and working platform that is sufficient to allow
b. Area below the elevated work shall be cleared from people access except when wire net is
provided.
c. Provide Personnel Protective Equipment for working at height such as full body harness. PT. Bumi
Sarana Beton (Kalla Group) shall provide approved full body harness with double lanyard and shock
absorbent optionally.
d. All workforces who are assigned to work at elevated area shall get induction training prior to be
released to the job. Such training shall include the safe work procedure, the procedure to use the
fall protection equipment and procedure to maintain the equipment.
e. Safety Prevention about falling from heights, shall prepare early before project activities.
Occupational Health Plan
Medical checkup will be the the most requirement to ensure the workers in this batching plan is
healthy and prevented to several contaminate desease. Health preventiveprograms related to the
question consisted in to awareness & communication program for several deseases (Malaria, AIDS,
TBC, Hepatitis and Dengue), promotion program for reproduction health and sanitation program.