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LIMITED, PANIPAT
Last but not the least, I would like to thank my parents, my friends
and my brother for their constant encouragement and help without
which this assignment would not be possible.
INDEX
3. Process Description
In Hydrocracker the VGO feed is subjected to cracking in
reactor over catalyst beds in presence of Hydrogen at
pressure of 185Kg/cm2 and temperature from 365-441 C.
the cracked products separated in fractionator. Light ends
are recovered in Debutanizer column. The process removes
almost all S and N from feed by converting them into H2S
and NH3 respectively, thus the product obtained are free
of sulfur and nitrogen compound and saturated. Therefore
except for mild NaOH wash for LPG , post treatment is
not required for other products.
4. UNITS OF HCU
1. Make up hydrogen section
2. Reaction section
3. Fractionation section
4. Light ends recovery section
Make up Hydrogen Compression section
The makeup Hydrogen Compression section consist of
three identical parallel compressor trains, each with three
stage compression during normal operation two trains are
in use and compress makeup hydrogen form a pressure
swing adsorption (PSA) unit to reaction section the
compressed makeup hydrogen is combine with hydrogen
recycle gas in the reaction to form reactor feed gas. The
makeup hydrogen compression section is also used to
compress a mixture of nitrogen and air during catalyst
regeneration.
Reaction section
The reaction section contains one reaction stage in a single
high pressure loop. Due to reactor weight limit of
approximate 400 M Ton. The reaction section consists of
two reactors in series. The hydrotreating & hydro-cracking
reactions taking place in the reaction stage occurs at high
temperature and pressure. A high hydrogen partial
pressure is required to promote the hydro0cracking
reaction and to prevent coking of the catalyst. An excess
of hydrogen is recirculated in the reactor loop for reactor
cooling to maintain a high hydrogen partial pressure and
to assure even flow distribution in the reactors.
Fractionation section
It is used to separate reaction section products into sour
gas, unstabilized liquid naphtha, heavy naphtha, kerosene
and diesel. Furthermore, bottom containing un-converted
product servers as feed to the FCC unit or is sent to
tankage. The sour gas and un-stabilized naphtha are sent
to the light end section to make fuel gas, LPG and light
naphtha.
Light Ends Recovery section
Light naphtha from the fractionator is sent to de-
ethanizer, where gas are removed and sent to amine
absorber where the H2S is absorbed in the Amine and H2S
free fuel gas is sent fuel gas system. Rich Amine with
dissolved H2S is sent to Amine Regeneration unit in
sulphur recovery unit. The bottom of dethanizer is sent to
debutanizer. For the recovery of LPG, LPG is taken out
from the top and sent to treating section where it is
washed with caustic for removal of H2S. The stabilized
naphtha from the bottom of the stabilizer is sent to
hydrogen unit to produce hydrogen.
5. Process Optimization:
1) Feed optimization through
a) Hourly spaced velocity
b) Basic Nitrogen Sleepage