Professional Documents
Culture Documents
Properties&Specifications
Gases
Polymer- Sulfur
ization Plant
Sulfur
LPG
Sat Gas
Gas Plant
Gas Polymerization
Separation & Naphtha
Stabilizer Isom-
erization
Light Naphtha
Alkylate
Aviation
Isomerate
Gasoline
Automotive
Gasoline
Reformate
Naphtha Solvents
Heavy Naphtha
Hydro-
Naphtha Reforming
treating Naphtha
Atmospheric
Distillation
Jet Fuels
Kerosene
Crude
Desalter Kerosene
Oil
Distillate Cat Solvents
AGO Hydro-
Naphtha Distillate
cracking Treating &
Hydro-
Blending
Heating Oils
treating
Gas Oil Fluidized
Cat Diesel
LVGO Hydro- Catalytic
treating Cracking Distillates
Vacuum
Distillation
Fuel Oil
HVGO
Cycle Oils
Residual
Fuel Oils
DAO
Solvent
Deasphalting SDA
Coker Asphalts
Bottoms
Naphtha Naphtha
Coke
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
Topics
Quantity&Quality
Chemicalcomposition
Distillationanalyses
Propertiesofdistillationfractions
Productsasdefinedbytheirproperties&specifications
Composition,boilingpointranges,and/orvolatility
Propertiesspecificforcertaindistillationfractions
Autoignitiontendency octane&cetanenumber
Updated:July5,2017
3
Copyright2017JohnJechura(jjechura@mines.edu)
Quantity&Quality
Updated:July5,2017
Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilasRefineryFeedstock
CrudeOil
Complexmixtureofhydrocarbons&heterocompounds
Dissolvedgasestononvolatiles(1000oF+boiling
material)
C1 toC90+
Compositionsurprisinglyuniform
Element Wt%
Carbon 84 87
Hydrogen 11 14
Sulfur 0 5
Nitrogen 0 0.2
Otherelements 0 0.1
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
PrimaryHydrocarbonMolecularTypes
Paraffins
Carbonatomsinterconnectedbysinglebond nHexane iHexane
Otherbondssaturatedwithhydrogen
Naphthenes
Ringedparaffins (cycloparaffins)
Allotherbondssaturatedwithhydrogen Cyclohexane Methylcyclopentane Decalin
Aromatics
Sixcarbonring(multiplebonding)
Bondsinring(s)areunsaturated
Usuallynotincrudeoil
Formedduringprocessing
Atleasttwocarbonatomsinterconnected
by(unsaturated)doublebond 1Hexene trans3Hexene cis3Hexene
DrawingsfromNISTChemistryWebBook,http://webbook.nist.gov/chemistry/
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
ExampleHeterocompounds
Composition&AnalysisofHeavyPetroleumFractions
ModelingandSimulationofCatalyticReactorsforPetroleumRefining.
K.H.Altgelt &M.M.Boduszynski
byJorgeAncheyta,JohnWiley&Sons,2011
MarcelDekker,Inc.,1994,pg.16
Updated:July5,2017
7
Copyright2017JohnJechura(jjechura@mines.edu)
DistributionofCompounds
Composition&AnalysisofHeavyPetroleumFractions
K.H.Altgelt &M.M.Boduszynski
MarcelDekker,Inc.,1994,pp.23&45
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilAssay
Indicatesdistributionquantity&qualityofcrudeoilfeedstock
Definitionsbaseduponboilingpointtemperatureranges
Representsexpected productsfromcrude&vacuumdistillation
Completenessofdatadependsuponsource
Qualitymeasures
Specific/APIgravity
Sulfurcontent
Octanenumber
Cetane number
Viscosity
Carbonresidue
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
97.8F
180F
Temperaturesdefinethe
boundariesbetween fractions
330F
520F
Mixedpropertyvaluesforthe
650F
entirefraction
800F
1000F
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilsAreNotCreatedEqual
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilProperties
Distillationanalysis/Boilingpointrange
Amountcollectedfrombatchdistillationattheindicatedtemperature
Standardizedtests ASTM2892(TBP),D86,D1160,
MostusefulisTBP(TrueBoilingPoint)
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilProperties
Classificationbasedongravity Propertiesappropriateforcertainboiling
Light API>38o pointranges
Medium 38o >API>29o Octanenumber
Heavy 29o >API>8.5o Cetane number
Veryheavy API<8.5o Viscosities
Carbonresidue
Sulfur,nitrogen,&metalscontent
Allcanpoisoncatalysts
Sulfur
Sourvs.sweet ~0.5wt%cutoff
Restrictionsonsulfurinfinalproducts
Nitrogen
Usuallytolerateupto0.25wt%
Nickel,vanadium,copper
Tendtobeinthelargestmolecules/highest
boilingfractions
Updated:July5,2017
15
Copyright2017JohnJechura(jjechura@mines.edu)
DistillationAnalysisTypes
TrueBoilingPoint(TBP)
ASTMD2892
14to18theoreticalstages
Nearinfinitereflux(5:1reflux
ratiomin)
Nohotterthan650oFto
minimizecracking
Maxvaportemperature410oF
Pressurelevels
760mmHg(1atm)
100mmHg
2mmHg(min)
ASTMD289213,StandardTestMethodforDistillationofCrudePetroleum(15
TheoreticalPlateColumn)
Updated:July5,2017
16
Copyright2017JohnJechura(jjechura@mines.edu)
DistillationAnalysisTypes
ASTMD86
Lowresolution nopacking,
refluxfromheatlosses
1atm;nohotterthan650oF
minimizecracking
CorrelationstocorrecttoTBP
basis 600
500
400
TBPTemperature[F]
300
200
100
http://www.koehlerinstrument.com/products/K45601.html
0
0 100 200 300 400 500
D86Temperature[F]
Updated:July5,2017
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DistillationAnalysisTypes
ASTMD1160
Usedonresids (650oF+)
Relativelylowresolution
Vacuumconditions 10to40
mmHg;nohotterthan1000oF
AEBP
Correlationstocorrectto
atmosphericpressure&TBP
basis
http://www.lazarsci.com/d1160.htm
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
DistillationAnalysisTypes
ShortPathDistillation
Singlestageflash
Extremelylowpressures
0.1mmHgorless
Characterizedeepcutresids
http://www.chemtechservicesinc.com/shortpathdistillation.html
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
DistillationAnalysisTypes
SimulatedDistillation ASTMD2887,D6352,D7169
Relativelylowresolutiongaschromatography
Severalthousandtheoreticalstages
EssentiallyTBPtemperatures wt%basis
Temperaturesinferredfromelutiontimes
Calibratedwithnparaffinmixture
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilAssay Hibernia(fromChevronsite)
Whole Light Medium Heavy Kero Atm Light Heavy Vacuum Atm
Crude Naphtha Naphtha Naphtha Gas Oil VGO VGO Resid Resid
TBP Temp At Start, C Start 10 80 150 200 260 340 450 570 340
TBP Temp At End, C End 80 150 200 260 340 450 570 End End
TBP Temp At Start, F Start 55 175 300 400 500 650 850 1050 650
TBP Temp At End, F End 175 300 400 500 650 850 1050 End End
Yield at Start, vol% 2.3 8.0 20.8 30.0 39.5 54.0 73.2 85.8 54.0
Yield at End, vol% 8.0 20.8 30.0 39.5 54.0 73.2 85.8 100.0 100.0
Yield of Cut (wt% of Crude) 4.4 11.5 8.5 9.1 14.6 20.0 13.7 16.7 50.4
Yield of Cut (vol% of Crude) 5.6 12.9 9.2 9.5 14.6 19.1 12.6 14.2 46.0
Gravity, API 33.5 81.9 54.8 47.3 40.2 33.9 27.3 20.2 10.0 19.6
Specific Gravity 0.86 0.66 0.76 0.79 0.82 0.86 0.89 0.93 1.00 0.94
Sulfur, wt% 0.53 0.00 0.00 0.01 0.05 0.27 0.57 0.91 1.46 0.96
Mercaptan Sulfur, ppm 0 0 0 1
Nitrogen, ppm 1384 0 0 0 1 56 579 2050 5860 2729
Hydrogen, wt% 16.2 13.9 14.2 13.7 13.2 12.9 12.5
Viscosity @ 40 C (104 F), cSt 6.73 0.48 0.67 1.04 1.72 4.10 19.04 3.05E+02 4.E+05 2.89E+02 Simpleanalysis
Viscosity @ 50 C (122 F), cSt 5.17 0.45 0.61 0.92 1.48 3.33 13.42 1.64E+02 1.E+05 1.62E+02
Viscosity @ 100 C (212 F), cSt 1.93 0.34 0.43 0.58 0.83 1.49 3.92 1.97E+01 1.E+03 2.16E+01
Viscosity @ 135 C (275 F), cSt 1.21 0.30 0.37 0.47 0.64 1.01 2.20 7.95E+00 2.E+02 9.00E+00
Freeze Point, C 51 -122 -96 -68 -39 -2 30 53 78 63
Freeze Point, F 125 -188 -141 -90 -39 28 87 128 172 146
Pour Point, C 7 -128 -101 -71 -42 -7 26 48 35 36
Pour Point, F 44 -198 -151 -96 -43 20 79 119 95 96
Smoke Point, mm (ASTM) 7 35 32 27 22 17 11 5 2 4
Aniline Point, C 77 71 53 55 61 70 84 95 106 94
Aniline Point, F 171 160 127 131 142 159 183 204 222 201
Total Acid Number, mg KOH/g 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Cetane Index, ASTM D4737 40 47 56
Diesel Index 57 131 70 62 57 54 50 41 22 39
Characterization Factor (K Factor) 12.0 12.6 11.7 11.8 11.8 11.8 12.0 12.0 12.1 12.0
Research Octane Number, Clear 71.8 64.1 37.3
Motor Octane Number, Clear 70.3 62.5
Paraffins, vol% 84.9 48.8 45.4 38.6
Naphthenes, vol% 15.1 32.4 39.5 40.9
Aromatics, vol% 0.0 18.8 14.9 20.0
Thiophenes, vol%
Molecular Weight 244 102 115 144 175 226 319 463 848 425
Gross Heating Value, MM BTU/bbl 5.88 4.84 5.37 5.55 5.72 5.87 6.04 6.23 6.50 6.24
Gross Heating Value, kcal/kg 10894 11589 11212 11121 11009 10896 10765 10595 10310 10582
Gross Heating Value, MJ/kg 45.6 48.5 46.9 46.5 46.1 45.6 45.0 44.3 43.1 44.3
Heptane Asphaltenes, wt% 0.1 0.6 0.2
Micro Carbon Residue, wt% 2.6 14.8 5.2 http://crudemarketing.chevron.com/cr
Ramsbottom Carbon, wt% 2.3 13.2 4.6
Vanadium, ppm 1 5 2
ude/north_american/hibernia.aspx
Nickel, ppm 1 4 1
Iron, ppm 1 3 1
Updated:July5,2017
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CrudeOilAssay Hibernia(fromExxonMobilsite)
Vacuum
Hvy GasOil Vacuum
Whole Butane Lt. Naphtha Kerosene Diesel 650 Residue
HIBER11Z crude and Naphtha 165 330 480 1000F 1000F+
200to Lighter C5165F 330F165 480F330 650F480 650to 1000to
1499 200to60 60to165 to330 to480 to650 1000 1499
Cutvolume,% 100 1.51 5.68 14.83 14.76 17.03 28.89 17.29
APIGravity, 33.9 121.42 81.02 54.91 43.1 34.04 24.71 12.65
SpecificGravity(60/60F), 0.8555 0.5595 0.6658 0.7591 0.8104 0.8548 0.9058 0.9816
Carbon,wt% 82.43 83.95 85.88 86.21 86.51 86.39
Hydrogen,wt% 17.57 16.05 14.12 13.77 13.23 12.81
Pourpoint,F 37 62 17 103 103
Neutralizationnumber(TAN),MG/GM 0.095 0.054 0.116 0.212
Sulfur,wt% 0.54 0.0011 0.0213 0.2431 0.6814 1.4428
Viscosityat20C/68F,cSt 12.49 0.35 0.41 0.75 1.79 6.88 120.83 472934.04
Viscosityat40C/104F,cSt 6.21 0.3 0.35 0.62 1.31 3.96 40.48 34316.32
Viscosityat50C/122F,cSt 4.7 0.28 0.32 0.56 1.15 3.16 26.22 11920.94
Mercaptansulfur,ppm 1 1.5 2.1
Nitrogen,ppm 1350 0 0 0 0.2 88.5 1196.1 4868
CCR,wt% 2.45 0 0.26 11.9
NHeptaneInsolubles(C7Asphaltenes),wt% 0.3
Nickel,ppm
Vanadium,ppm
1.3
0.7
0
0
0
0
6.5
3.5 Simpleanalysis&
Calcium,ppm 0.5
ReidVaporPressure(RVP)WholeCrude,psi
HeatofCombustion(Gross),BTU/lb
3.4
19429 comparison
HeatofCombustion(Net),BTU/lb 18222 19288 18852 18626 18567
HydrogenSulfide(dissolved),ppm 0
Saltcontent,ptb 0.1
Paraffins,vol% 100 84.28 51.64 47.08 41.83 26.36
Naphthenes,vol% 0 14.13 31.88 32.71 34.07 37.12
Aromatics(FIA),vol% 16.48 16.9
Distillationtype,D 1160 86 86 86 86 86 1160 1160
ASTMIBP,F 17.9 127.8 95.9 208.1 363.8 506 690.6 1038.8
5vol%,F 135.3 94.6 101.4 213.7 368.2 510.8 695.2 1043.4
10vol%,F 201.5 52.1 106 216.6 370.4 512.9 706.3 1055.3
20vol%,F 306.9 10.5 110.9 223.6 375.5 518.9 728.3 1081.3
30vol%,F 403.1 29.8 114.6 231.7 381.8 526.3 752.6 1111.3
40vol%,F 497.7 35.9 117.1 240.8 389.1 535.3 778.5 1145.4
50vol%,F 597 35.8 121.9 249.1 396.4 543.8 806.4 1183.7
60vol%,F 705 38.8 129 258.8 405.1 553.8 835.7 1228.7
70vol%,F 806.7 43.7 134.1 269 414 564.5 865.7 1277.3
80vol%,F 925.9 47.3 139.3 279.9 423.8 576 897.7 1330.3
90vol%,F 1082.4 46.1 141.8 291.1 434 587.8 929 1385.2
95vol%,F 1213.2 46.1 144.4 297.4 439.8 594.4 947.8 1419.1
ASTMEP,F 1401.5 47.2 147 302.5 444.5 605 969.7 1458
Freezepoint,F 48.2 29
Smokepoint,mm 21.3
Naphthalenes(D1840),vol% 4.4
Viscosityat100C/212F,cSt 1.81 0.21 0.23 0.38 0.69 1.44 5.97 316.71
Viscosityat150C/302F,cSt 1.03 0.17 0.18 0.28 0.47 0.88 2.58 42.23
CetaneIndex1990(D4737), 33.1 152.4 44.1 29.4 43.8 54.1 56.9 45.5
Cloudpoint,F 54 24 http://www.exxonmobil.com/crudeoil/a
Anilinept,F 138.2 161.3 191.7
bout_crudes_hibernia.aspx
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
ComparisonofChevron&ExxonMobilAssays
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
ComparisonofChevron&ExxonMobilAssays
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilAssay Bakkenvs.otherlightcrudes
BottomsQualityVacuumResid1050+F
Yield,Vol.% 5.2 9.4
APIGravity 14 11.4
Sulfur,Wt.% 0.75 1.09
Vanadium,ppm 2 87
Nickel,ppm 7 41
Concarbon,Wt.% 11.3 18.2
http://www.turnermason.com/Publications/petroleum Hill,D.,et.al.
publications_assets/BakkenCrude.pdf NorthDakotaRefiningCapacityStudy,FinalTechnicalReport
DOEAwardNo.DEFE0000516,January5,2011
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilAssay EagleFordvs.otherlightcrudes
METHODOLOGYANDSPECIFICATIONSGUIDE
TheEagleFordMarker:Rationaleandmethodology
Platts,McGrawHillFinancial
October2012
https://www.platts.com/IM.Platts.Content/MethodologyReferences/Method
ologySpecs/eaglefordmarker.pdf
Updated:July5,2017
26
Copyright2017JohnJechura(jjechura@mines.edu)
Productsasdefinedbytheir
properties&specifications
Updated:July5,2017
Copyright2017JohnJechura(jjechura@mines.edu)
PetroleumProducts
Therearespecificationsforover
2,000individualrefineryproducts
Tookafullcenturytodevelop
marketsforallfractionsofcrude
oil
Intermediatefeedstockscanbe
routedtovariousunitstoproduce
differentblendstocks
Highlydependentoneconomics
specifictothatrefinery&
contractuallimitations
Ref:Unknownorigin.PossiblySoconyVacuumOilCompany,Inc.(1943)
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
PetroleumProducts
RefineryFuelGas(StillGas) Lubricants
LiquefiedPetroleumGas(LPG) Wax
Ethane&EthaneRichStreams
Petrochemicals
Propanes
Butanes Sulfur
Gasoline
Naphtha
MiddleDistillates
Kerosene
JetFuel
Diesel,HomeHeating,&FuelOil
GasOil&TownGas
Asphalt&RoadOil
PetroleumCoke
EIA,refineryyielddata updatedApril7,2017
http://tonto.eia.doe.gov/dnav/pet/pet_pnp_pct_dc_nus_pct_m.htm
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
SourcesofProductSpecifications
State&Federalregulatoryagencies Industryassociations
Environmentallaws AmericanPetroleumInstitute
Reflectneedtoreducepollutionin GasProcessorsAssociation
manufacturing&useoffuels AsphaltInstitute
ASTM(AmericanSocietyforTesting Betweencompaniesbasedon
andMaterials)Specifications& typicalspecs
associatedtestprocedures Negotiated
Specificationsdraftedconsidering Deviationshavepredetermined
positionsofindustry®ulatory priceadjustments
agencies
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
WhatMakesGasolineGasoline?
WhatMakesDieselDiesel?
Gasoline Diesel
Mustbeagoodfuelinasparkignitedinternal Mustbeagoodfuelinanonsparkignited
combustionengine fuelinjectedinternalcombustionengine
Properatomization&vaporizationwhenmixed Properatomizationwheninjectedinto
withcombustionair compressedair
Boilingpointsofchemicalspecies Boilingpointrangeofmixture
Boilingpointrangeofmixture
Abilitytocompress¬ignitepriortospark Abilitytoignitewheninjectedintocompressed
ignition air
Measuredasoctanenumber Measuredascetane number
Minimalcombustionbyproducts want Minimalcombustionbyproducts want
completecombustion completecombustion
Minimizeenvironmentalunfriendliness Minimizeenvironmentalunfriendliness
Volatilityinstoragetanks Volatilityinstoragetanks
RVP ReidVaporPressure Flashpoint
Individualchemicalspecies Individualchemicalspecies
Sulfurcontent Sulfurcontent
Benzene
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
CharacteristicsofPetroleumProducts
RefiningOverview PetroleumProcesses&Products,
byFreemanSelf,EdEkholm,&KeithBowers,AIChE CDROM,2000
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
FuelGasSpecifications
Parameter Specification
TemperatureRange 40Fto120F
Pressure 500to1,000psig
GrossHeatingValue 950 1050BTU/scf
HydrocarbonDewPoint1 10F 20F
Water 4or7lbs/millionscf
TotalSulfur 5to20grains/100scf
HydrogenSulfideH2S 4to16ppmv
Mercaptans 1to5grains/100scf
TotalNitrogen&CO2 4mol%
CO2 (alsoTotalN2 +CO2) 2to3mol%
Oxygen 0.1to0.4mole%
1Atpipelinepressure
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
LiquefiedPetroleumGas(LPG)
Commercial Commercial
Characteristic ASTMTest
Propane Butane
C3&C3= C4&C4= D126702
VaporPressure@100F 208 70 D126702
95vol%@maxF 37F +36F D183764
C4+max 2.5% D216377
C5+max 2.0% D216377
VaporpressurespecisactuallyanapproximateguidelinefordefiningthelightendscontentoftheLPGmixture.
Updated:July5,2017
34
Copyright2017JohnJechura(jjechura@mines.edu)
NaturalGasolineSpecifications
Updated:July5,2017
35
Copyright2017JohnJechura(jjechura@mines.edu)
AviationGasolineSpecifications
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
MotorGasolineSpecifications
Updated:July5,2017
37
Copyright2017JohnJechura(jjechura@mines.edu)
MotorGasolineVolatilityClasses(ASTMD481413)
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
OtherGasolineConsiderations
Reformulatedgasoline(RFG)blendedto Benzenecontent
burncleanerbyreducingsmogforming Conventionalgasolinecouldhave1.0
andtoxicpollutants vol%benzene(max)pre2011
CleanAirActrequiresRFGusedincities NewregulationsJan1,2011reduced
withtheworstsmogpollution benzeneinallUSgasolineto0.62vol%
CleanAirActrequiredRFGtocontain2 HadbeenproposedbyEPAunderMobile
wt%oxygen SourcesAirToxics(MSAT)Phase2
MTBEðanolwerethetwomost Creditsystemforrefinersthatcouldnot
commonlyusedsubstances meetthe0.62%limit
MTBElegislatedoutofusebecauseof
healthconcerns Sulfurcontent
Oxygenatecontentregulationsuperceeded EPAcallingforultralowsulfurgasolineby
bytheRenewableFuelStandard 2017 from30ppmw (Tier2)to10
ppmw (Tier3)
RBOB ReformulatedBlendstock for
OxygenateBlending
LowerRVPtoaccountfor1.5psiincrease
dueto10vol%ethanol
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
WhatareOctaneNumbers?
Tendencyforautoignitionupon
compression
Gasoline bad
Tendencyofgasolinetocause
pinginginengine nHeptane 0 2,2,4trimethylpentane 100
(issoctane)
Higheroctanenumberneededfor
higher
compressionratios
Differenttypes(typicallyRON>MON)
RON ResearchOctaneNumber
Partthrottleknockproblems
MON MotorOctaneNumber
Moresevere highspeed&
highloadconditions
(R+M)/2 RoadOctaneNumber
AlsoknownasAKI(AntiKnockIndex)
ReportedatthepumpintheU.S.
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
WhatisReidVaporPressure(RVP)?
Specifictesttomeasurevolatilityat Relativelyeasytomeasure
100oF(37.8oC) Directpressuremeasurement
insteadofobservationofbubble
Pressureat100oFwhenliquidin formation
contactwithairatvolumeratioof1:4
Relatedtothetruevaporpressure ProcedurescontrolledbyASTM
Similartovaporformationinan standards(ASTMD323)
automobilesgasolinetank A:Lowvolatility(RVPlessthan26
psi/180kPa)
Usuallyjustreportedaspsi B:Lowvolatility horizontalbath
Actuallygaugepressuremeasured C:Highvolatility(RVPgreaterthan
subtractoffthecontributionofthe 26psi/180kPa)
atmosphericpressure
D:Aviationgasoline(RVP
approximately7psi/50kPa)
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
WhatarealternateRVPliketests?
ASTMD5191 StandardTestMethodforVaporPressureofPetroleumProducts(Mini
Method)
Expandliquidfrom32oFto5timesitsvolume(4:1volumeratio)at100oFwithoutaddingair
ReferredtoastheDVPE(DryVaporPressureEquivalent)&calculatedfrommeasured
pressurevalue:
DVPE[psi]=0.965(MeasuredVaporPressure[psi]) 0.548[psi]
ASTMD6378 StandardTestMethodforDeterminationofVaporPressure(VPX)of
PetroleumProducts,Hydrocarbons,andHydrocarbonOxygenateMixtures(Triple
ExpansionMethod))
Expandliquidtothreedifferentvolumeratios
Nochillingofinitialsample sampleofknownvolumeintroducedtochamberat20oC(76oF)
orhigher
Threeexpansionsatacontrolledtemperature 100oFequivalenttoASTMD5190
Allowsfortheremovalofthepartialpressureeffectsfromdissolvedair
RVPE(ReidVaporPressureEquivalent)calculatedfromcorrelationtomeasuredpressure
minusdissolvedaireffects
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
MiddleDistillates
Generalclassifications Properties
Kerosene Flashpoint
Jetfuel Cloudpoint/Pourpoint
Distillatefueloil Anilinepoint
Diesel Cetane number
Heatingoil Viscosity
Water&sediment
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
DieselCetane Number
25
Onekeytodieselquality
RONExpression
Measurestheabilityforautoignition(essentiallythe 20 MONExpression
Cetane Number(CN)
oppositeofoctanenumber)
References:
15
nhexadecane(cetane) 100
Isocetane (2,2,4,4,6,8,8heptamethylnonane) 15
10
Maybemeasuredbytestenginebutfrequently
approximated
5
ASTMD976 StandardTestMethodsforCalculatedCetane
IndexofDistillateFuels
ASTMD4737 StandardTestMethodforCalculatedCetane
0
IndexbyFourVariableEquation 70 80 90 100
OctaneNumber(MONorRON)
Trends
Cetane numberhaddeclinedsincethemiddle1970s
Bowden,Johnston,&Russell,OctaneCetane Relationship,
heaviercrudeswithhigheraromaticcontent FinalReportAFLRLNo.33,March1974,
PreparedbyU.S.ArmyFuels&LubricantsResearchLab&SouthwestResearch
Trendstartingtoreversebecauseoftightoilfromshale Institute
formations
Morestringentemissionsrequirementsnecessitate
highercetane numbers
Updated:July5,2017
44
Copyright2017JohnJechura(jjechura@mines.edu)
WhatisFlashPoint?
lowesttemperaturecorrectedtoapressureof101.3kPa (760mmHg)at
whichapplicationofanignitionsourcecausesthevaporsofaspecimenofthe
sampletoigniteunderspecifiedconditions
ProcedurestrictlycontrolledbyASTMstandards
D56TagClosedTester
D92ClevelandOpenCup
D93PenskyMartensClosedCupTester
D1310 TagOpenCupApparatus
D3143 CutbackAsphaltwithTagOpenCupApparatus
D3278ClosedCupApparatus
D3828 SmallScaleClosedTester
D3941 EquilibriumMethodwithClosedCupApparatus
Updated:July5,2017
45
Copyright2017JohnJechura(jjechura@mines.edu)
OSHAFlammableLiquidDefinitions
GHS FlammableandCombustibleLiquidsStandard
(GloballyHarmonizedSystem) (29CFR1910.106)
FlashPoint BoilingPoint FlashPoint BoilingPoint
Category Class
C(F) C(F) C(F) C(F)
Flammable1 <23(73.4) 35(95) FlammableClassIA <22.8(73) <37.8(100)
Flammable2 <23(73.4) >35(95) FlammableClassIB <22.8(73) 37.8(100)
FlammableClassIC 22.8(73)&37.8(100)
Flammable3 23(73.4)&<60(140)
CombustileClassII 37.8(100)&<60(140)
Flammable4 >60(140)&93(199.4) CombustileClassIIIA 60(140)&<93.3(200)
None CombustileClassIIIB 93.3(200)
Source:OHSARIN1218AC20
https://www.federalregister.gov/articles/2012/03/26/20124826/hazardcommunication#t8
Updated:July5,2017
46
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WhatareCloud&PourPoints?
Indicatethetendencytoformsolidsatlowtemperatures thehigherthetemperature
thehigherthecontentofsolidformingcompounds(usuallywaxes)
CloudPoint
Temperatureatwhichsolids
starttoprecipitate&givea
cloudyappearance
Tendencytoplugfiltersat
coldoperatingtemperatures
PourPoint
Temperatureatwhichtheoil
becomesagel&cannotflow MeltingPointsofselectedlongchainnormal&iso paraffins
typicallyfoundinmiddledistillates
Solidificationofdieselfuelinafuelfilteringdeviceaftersuddentemperaturedrop
Considercatalyticdewaxing asatooltoimprovedieselcoldflowproperties,
Rakoczy &Morse,HydrocarbonProcessing,July2013
Updated:July5,2017
47
Copyright2017JohnJechura(jjechura@mines.edu)
AdditionalSpecifications
Sulfur
Controlofsulfuroxidesuponcombustion
Threelevels,reductionforthetraditionalfivecategories
AnilinePoint
Minimumtemperatureatwhichequalvolumesofaniline(C6H5NH2)andtheoilare
miscible
Thelowertheanilinepointthegreaterthearomaticcontent
Viscosity
Fluidityduringstorageatlowertemperatures
Sediment&watercontent
Controllingcontamination
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
KeroseneSpecifications
Updated:July5,2017
49
Copyright2017JohnJechura(jjechura@mines.edu)
JetFuelSpecifications
Updated:July5,2017
50
Copyright2017JohnJechura(jjechura@mines.edu)
StationaryTurbineFuel&DieselClasses
0GT Includesnaphtha,jetfuelB&othervolatilehydrocarbons
1GT ApproximatesNo.1FuelOil(D396)&1Ddiesel(D975)
2GT ApproximatesNo.2FuelOil(D396)&2Ddiesel(D975)
3GT ApproximatesNo.4&No.5fueloils
4GT ApproximatesNo.4&No.5fueloils
Mostlyfromvirginstock.Superdiesel.Usedforautos&high
No.1
speedengines.
Widerboiling&containscrackedstocks.Verysimilartohome
No.2
heatingfuel(w/oadditives).
Traditionallylargestvolumeproduced.Usedformarine,railroads,
No.4
&otherlowtomediumspeedpowerplants
Updated:July5,2017
51
Copyright2017JohnJechura(jjechura@mines.edu)
DieselSpecifications
Updated:July5,2017
52
Copyright2017JohnJechura(jjechura@mines.edu)
DieselSulfurContent
Sulfurlevelsdroppingbecauseofairqualityregulations
Since1993dieselfuelformulatedwith85%lesssulfur
LowSulfurDieselhadbeen500ppmsulfur
ULSD15ppm&requiredfor
onroadusagesince
January2007
Worldwide,sulfurspecs
continuingtodropto
meetU.S.&European
standards
Globalstatusofmaximumallowablesulfurindieselfuel,partspermillion(June2012)
SaudiArabiasplanfornearzerosulfurfuels,HydrocarbonProcessing,March2013
Updated:July5,2017
53
Copyright2017JohnJechura(jjechura@mines.edu)
DistillateFuelOil
Onlygrades1and2haveboilingrange
specs(max)
No.1FuelOil minorproduct
No.2FuelOil domesticheatingoil
Similartomediumqualitydiesel2D
Madeinthewinterseasoninrefineries
whenautomotivefueldemandislower.
No.3FuelOil notproducedsince1948
No.4FuelOilforindustrialburner
installationswithnopreheatfacility
Sometimesamixtureofdistillate&
residualmaterial
Lowerviscosityheatingoil http://www.eia.gov/energyexplained/index.cfm?page=heating_oil_use
Updated:July5,2017
54
Copyright2017JohnJechura(jjechura@mines.edu)
ResidualFuelOils
No.5FuelOil premiumresidual
fueloilofmediumviscosity,rarely
used
No.6FuelOil heavyresidualfuel
oil
Vacuumresid &cutterstockmix(to
decreaseviscosity)
Commonuse
Boilersforsteamturbinesof
stationarypowerplants
Marineboilers variationofBunker
C
Industrial&commercialapplications
Leastvaluedofallrefineryproducts
Historicallyonlyliquidproductworth
lessthanrawcrude
Updated:July5,2017
55
Copyright2017JohnJechura(jjechura@mines.edu)
ResidualFuelOils
No.6FuelOil Markethasbeendeclininginlast20years
Morepowerplantsusecoalornaturalgas
Shipsusedieselformarinedieselsorgasturbines
Environmentalreductionsinsulfurlevels
Emissioncontrolareas(ECAs)willshifttolowsulfur(0.1wt%)marinegasoil
(MGO)ormarinedieseloil(MDO)
startingJanuary1,2015 U.S.,
Canada,Caribbean,&northern
Europe
Otheroptiononboard
emissionsscrubbingsystems
MethanoltakesonLNGforfuturemarinefuels,HydrocarbonProcessing,May2015
Updated:July5,2017
56
Copyright2017JohnJechura(jjechura@mines.edu)
ASTMFuelOilSpecs
Updated:July5,2017
57
Copyright2017JohnJechura(jjechura@mines.edu)
ComparisonKerosene/Jet/Diesel/HeatingOil
ASTMSpecificationsforMiddleDistillates
Updated:July5,2017
58
Copyright2017JohnJechura(jjechura@mines.edu)
ComparisonofBoilingRanges
Updated:July5,2017
59
Copyright2017JohnJechura(jjechura@mines.edu)
GasOil&TownGas
Historicalusage
Gasoilsusedtomaketowngasforillumination
Decomposedoveraheatedcheckerwork
Composedofcarbonmonoxideandcarbondioxide
Lowheatingvalue
Burnedcleanly
Easilydistributedforilluminationfuel
Displacedkeroseneinthecities electricityultimatelyeliminateditsuse
Gasoilnolongeraconsumerproduct
Tradedbetweenrefineries
Feedstockforcatalyticcracking&hydrocracking
Updated:July5,2017
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LubricantTerminology
Phrase Meaning
Lubebasestock Lubeproductthatmeetsallspecifications&issuitable
forblending
Lubeslate Setoflubebasestocks,usually3to5
Neutrallubes Obtainedfromasidecutofthevacuumdistillationtower
Updated:July5,2017
61
Copyright2017JohnJechura(jjechura@mines.edu)
Lubricants
TerminologybasedsolelyontheViscosityIndex independentofthecrude
sourceortypeofprocessing
Paraffiniclubricantsareallgrades,bothbrightstock&neutral,withafinished
viscosityIndexmorethan75
NaphtheniclubricantsareallgradeswithaviscosityIndexlessthan75
Importantproperties
Kinematicviscosity(viscositydividedbymassdensity)
Color
Pourpointforcoldweatheroperation
Flashpoint
Volatilityforreducedevaporation
Oxidationstability
Thermalstability
Updated:July5,2017
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SAEViscositySpecifications
Kinematicviscositymeasured Min
incentistokesbut Grade
MaxViscosity MaxViscosity Viscosity
specificationsarelabeledin (SUS)@0oF (SUS)@210oF (SUS)@
210oF
Saybolt Seconds(SUS)
Specificationsareestablished 5W 6,000
bytheSocietyofAutomotive 10W 12,000
Engineers 20W 48,000
SAEviscositywellknown
motoroilspecification(e.g., 20 58 45
10W30) 30 70 58
40 86 70
50 110 85
Updated:July5,2017
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Asphalt
Importantproductintheconstructionindustry
Comprise20%oftheOtherProductscategory
Asphaltcanonlybemadefromcrudescontainingasphaltenic
material
Numerousdetailedspecificationsonthemanyasphaltproducts
AsphaltInstitute,LexingtonKentucky
Industrytradegroupforasphaltproducers&affiliatedbusinesses
AmericanAssociationofStateHighwayandTransportationOfficials
SponsorstheAASHTOMaterialsReferenceLaboratory(AMRL)attheNational
InstituteofStandardsandTechnology(NIST)
AmericanSocietyofTestingandMaterials(ASTM)
Updated:July5,2017
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PetroleumCoke
Updated:July5,2017
66
Copyright2017JohnJechura(jjechura@mines.edu)
SulfurSpecifications
Purity 99.8weight%sulfur,basedondryanalysis
Ash 500ppmwmaximum
Carbon 1,000ppm(weight)maximum
"Brightyellow"whensolidified.
Sulfurrecoveredbyliquidreductionoxidationprocesseshavecolordueto
Color
metals somepurchaserswillincludearequirementexcludingsulphur
recoveredfromtheseprocesses
State Shippedaseitherliquidorsolid.Internationaltransportspecifiessolid.
Updated:July5,2017
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Summary
Updated:July5,2017
Copyright2017JohnJechura(jjechura@mines.edu)
Summary
Manyofthepropertiesarebasedupondistillation/evaporation
specifications
%DistilledatspecifiedTBPtemperature
Temperatureforspecified%distilled
Reidvaporpressure(RVP)
Manyspecificationsarespecificforcertainproducts
Octanenumber
Cetane number
Overlapofboilingpointrangesallowsflexibilityofrouting
intermediatestreamstomultipleproducts
Updated:July5,2017
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SupplementalSlides
Updated:July5,2017
Copyright2017JohnJechura(jjechura@mines.edu)
StandardConditions(Temperature&Pressure)
Standardconditionsmayvarybetweencountries,stateswithin
theUS,&betweendifferentorganizations
Standardtemperature 60oF
Mostothercountriesuse15oC(59oF)
Russiauses20oC(68oF)
Standardpressure 1atm (14.696psia)
Othertypicalvaluesare14.73psia (ANSIZ132.1)&14.503psia
Normalconditions
Almostexclusivelyusedwithmetricunits(e.g.,Nm)
IUPAC: 0oC&100kPa (32oF&14.50psia)
NIST: 0oC&1atm (32oF&14.696psia)
Updated:July5,2017
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StandardLiquidVolumevs.StandardGasVolume
Standardliquidvolume volumeofastreamifitcouldexistinthe
liquidstateatthestandardconditions
Massflowrateconvertedtostandardliquidvolumeflowrateusingthe
specificgravityvalues
U.S.customaryflowrateunitsusuallybbl/day,bpd,orsbpd
Standard/normalgasvolume volumeofastreamifitcouldexist
intheidealgasstateatthestandardconditions
Molarflowrateconvertedtostandardidealgasvolumeusingmolar
volumeatstandardconditions
U.S.customaryflowrateunitsusuallyscfd
MetricflowrateunitsusuallyNm/day
Updated:July5,2017
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StandardLiquid&GasVolumetricFlowRates
Standardliquidvolumeflow(sbpd): Specific
Gravity Rate Rate
lb Compound MolWt (60/60) [lb/hr] [lb.mol/hr]
m 100
hr Ethane 30.07 0.3562 19.0 0.632
VL
oW* lb Propane 44.10 0.5070 47.2 1.070
0.4941 8.3372
gal
Isobutane 58.12 0.5629 4.3 0.074
NButane 58.12 0.5840 19.0 0.327
gal hr bbl Isopentane 72.15 0.6247 2.1 0.029
24.4 24 NPentane 72.15 0.6311 8.4 0.116
hr day 42 gal Total 44.47 0.4919 100.0 2.249
bbl
13.9
day
Standardidealgasvolumeflow(scfd):
lb.mol ft 3
hr
VG nV
2.249
*
379.5 24
lb.mol day
IG
hr
ft3
20,480
day
Updated:July5,2017
73
Copyright2017JohnJechura(jjechura@mines.edu)
CrudeOilAssay TenSectionField(Textpg.416)
Stepsforthisexample
Updated:July5,2017
74
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CrudeOilAssay WTI(fromOGJarticle)
Steps
Updated:July5,2017
75
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SAE902098GasolineBlendStockAnalyses
Table 7 Analyses of Blending Components
Light Cat
Blending Cat Cracked Cat Cracked Cracked Light Heavy Full Range Light St C6 Light Mid Cut Heavy
Component Naptha #1 Naptha #2 Naptha Alkylate Alkylate Reformate Run Naptha Isomerate Reformate Reformate Reformate
Gravity, API 52.1 51.9 66.8 72.3 55.8 44.2 81.8 83.0 72.0 32.8 29.8
Aromatics, vol% 35.2 35.9 17.6 0.5 1.0 61.1 2.2 1.6 4.8 94.2 93.8
Olefins, vol% 32.6 25.4 44.9 0.2 0.9 1.0 0.9 0.1 1.5 0.6 1.9
Saturates, vol% 32.2 38.8 37.4 99.3 98.1 37.9 96.9 98.3 93.7 5.1 4.2
Benzene, vol% 1.06 1.23 1.24 0.00 0.01 1.17 0.73 0.00 4.01 0.00 0.00
Bromine Number 57.1 41.7 91.4 2.3 0.3 1.2 0.5 3.8 3.1 0.6 0.9
RVP, psi 4.3 4.6 8.7 4.6 0.3 3.2 10.8 8.0 3.8 1.0 0.3
Distillation, F
IBP 110 112 95 101 299 117 91 118 138 224 313
T05 143 142 117 144 318 168 106 131 169 231 326
T10 158 155 124 162 325 192 113 134 174 231 328
T20 174 171 130 181 332 224 117 135 179 231 331
T30 192 189 139 196 340 244 121 135 182 232 335
T40 215 212 149 205 345 258 126 136 185 233 339
T50 241 239 164 211 354 270 132 136 188 234 344
T60 270 269 181 215 362 280 139 137 190 235 350
T70 301 302 200 219 373 291 149 137 192 237 358
T80 336 337 224 225 391 304 163 138 194 240 370
T90 376 379 257 239 427 322 184 139 195 251 391
EP 431 434 337 315 517 393 258 146 218 316 485
RON 93.2 92.6 93.6 93.2 65.9 97.3 63.7 78.6 57.6 109.3 104.3
MON 81.0 82.1 79.4 91.2 74.5 86.7 61.2 80.5 58.5 100.4 92.4
(R+M)/2 87.1 87.4 86.5 92.2 70.2 92.0 62.4 79.5 58.0 104.9 98.4
Carbon, wt% 86.94 85.88 85.60 84.00 84.39 88.11 83.58 83.44 84.41 90.87 89.62
Hydrogen, wt% 13.00 13.56 14.20 16.09 15.54 11.60 16.29 16.49 15.54 9.32 10.34
Nitrogen, ppmw 46 37 27 0 0 0 0 0 0 0 0
Sulfur, ppmw 321 522 0 15 15 9 325 10 7 10 8
Heating Value,
BTU/lb (net) 17300 17300 18700 18400 18100 16800 18400 18500 18200 15500 17300
Updated:July5,2017
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SAE902098GasolineAnalyses
Table 10 Blended Fuel Analyses
Fuel A B C D E F G H I J K L M N O P Q R A Z ZZ
Code Avg Cert 2211 1122 2222 1111 2121 1221 2112 1212 2111 2122 1222 1211 2221 1121 1112 2212 M0 M85 M10
Gravity, API 57.4 58.8 50.2 59.2 50.2 64.1 53.4 62.2 51.9 58.2 53.4 50.6 59.1 62.6 51.7 64.2 59.6 49.1 57.4 47.9 56.8
Aromatics, vol% 32.0 29.9 43.8 20.7 43.7 20.0 44.3 20.2 42.9 21.4 45.7 47.8 18.0 21.4 46.7 20.3 21.5 46.0 32.0 5.0 28.0
Olefins, vol% 9.2 4.6 3.3 22.3 17.2 3.2 17.4 20.2 4.1 4.0 4.9 17.7 21.8 5.7 19.3 18.3 4.8 4.0 9.2 1.0 6.8
Saturates, vol% 58.8 65.5 37.5 57.0 24.3 76.8 38.3 45.0 53.0 59.7 49.4 34.5 45.7 59.0 19.4 61.4 73.7 34.8 58.8 8.4 55.5
MTBE, vol% 0.00 0.00 15.40 0.00 14.80 0.00 0.00 14.60 0.00 14.90 0.00 0.00 14.50 13.90 14.60 0.00 0.00 15.20 0.00 0.00 0.00
Methanol, vol% 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 85.60 9.70
Benzene, vol% 1.53 0.52 1.33 1.49 1.38 1.52 1.42 1.52 1.30 1.28 1.45 1.42 1.51 1.44 1.38 1.53 1.47 1.41 1.53 0.42 1.16
Bromine Number 21.3 12.2 9.2 44.3 32.5 10.0 35.7 41.1 11.5 10.0 13.3 38.7 42.6 16.2 35.0 38.9 12.2 10.8 21.3 3.0 18.6
RVP, psi 8.7 8.7 8.7 8.5 8.7 8.8 8.8 8.5 8.9 8.6 8.8 8.5 8.7 8.8 8.6 8.5 8.6 8.4 8.7 8.8 12.0
Distillation, F
IBP 91 87 89 87 90 89 92 93 87 89 90 89 91 93 92 90 92 89 91 110 89
T05 114 112 118 111 113 110 116 116 110 112 114 110 111 114 116 113 117 114 114 134 105
T10 128 127 136 128 128 125 130 125 127 125 127 127 125 124 130 126 134 129 128 141 113
T20 151 152 165 153 151 144 153 135 156 143 146 152 139 134 151 140 161 151 151 145 122
T30 174 180 185 176 172 162 175 143 182 159 166 178 152 142 168 155 186 170 174 146 129
T40 196 205 200 197 192 180 196 154 208 178 188 205 170 152 185 171 209 192 196 147 139
T50 218 220 213 218 220 197 214 168 239 208 208 236 193 164 204 190 234 225 218 147 202
T60 243 230 226 238 253 212 228 186 266 259 226 263 233 181 223 208 260 263 243 147 232
T70 267 242 236 265 281 227 240 214 291 294 238 294 283 211 237 227 289 293 267 147 259
T80 295 262 250 307 318 245 254 247 324 322 253 328 323 253 250 248 321 326 295 148 287
T90 330 300 288 357 357 279 286 286 353 356 294 357 356 292 283 284 357 354 330 148 324
EP 415 410 399 430 429 370 386 367 437 447 404 436 436 374 397 361 442 428 415 347 405
RON 92.0 96.7 100.0 93.7 98.9 90.5 96.9 95.4 97.1 92.7 93.5 97.1 96.6 91.5 100.4 92.7 90.2 99.4 92.0 107.1 95.7
MON 82.6 87.5 88.0 83.2 85.6 84.2 84.6 83.9 86.9 85.1 83.1 84.5 85.0 83.6 86.0 82.7 83.8 87.5 82.6 103.1 84.4
(R+M)/2 87.3 92.1 94.0 88.4 92.3 87.4 90.8 89.6 92.0 88.9 88.3 90.8 90.9 87.6 93.2 87.7 87.0 93.4 87.3 105.1 90.1
Carbon, wt% 86.74 86.64 85.34 86.29 85.09 85.05 87.79 83.53 87.71 83.51 87.88 87.87 83.65 83.36 85.44 86.11 85.85 85.50 86.74 44.25 81.48
Hydrogen, wt% 13.22 13.35 11.92 13.73 12.20 14.12 12.17 13.56 12.26 13.70 12.10 12.07 13.60 13.92 11.94 13.82 14.08 11.84 13.22 12.61 13.17
Nitrogen, ppmw 29 12 1 46 31 4 15 10 3 12 1 26 16 6 9 13 8 11 29 2 25
Sulfur, ppmw 339 119 284 316 267 290 317 312 261 297 318 266 301 294 288 333 310 279 339 27 242
Oxygen, wt% 0.00 0.00 2.72 0.00 2.69 0.00 0.00 2.88 0.00 2.76 0.00 0.00 2.67 2.68 2.60 0.00 0.00 2.63 0.00 43.13 5.33
Heating Value,
BTU/lb (net) 18300 18300 17500 18300 17800 18500 18100 17900 18200 17900 17500 17600 17700 18100 17100 18600 18100 17000 18300 9600 17400
Updated:July5,2017
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ASTMD323RVPProcedures
ProcedureA(AtmosphericallyStableLiquids)
Apparatus Liquid&vaporchambers.Vaporchamber4.0 0.2 timessizeofliquidchamber
LiquidPreparation 1Lsamplecontainerfilled7080%withtestliquidsample.Samplecontainercooled
inacoldbathat0 1C(32 34F).Samplecontaineropened,allowingairtoenter
container.Containershakenvigorously(tosaturatetheliquidwithair)&returnedto
coldbath.
LiquidTransfer Theliquidchambercooledinthesamecoldbath.Coldliquidsampletransferredto
thecoldliquidchamber,entirelyfillingliquidchamber.
AirPreparation Vaporchamberfullofairisplacedinahotbathat37.8 0.1C(100 0.2F).
Assembly Vaporchamberremovedfromhotbath&coupledtoliquidchamber.Thecoupled
apparatusisinverted,shaken,&putintohotbath.
PressureMeasurement Apparatusshouldremaininhotbathforatleast5minutesbeforetheapparatusis
removedfrombath,shaken,&returnedtohotbath.Shakingprocedureshouldbe
repeatedatleast5timeswithnolessthan2minutesinbetween.Shakingprocedure
shouldberepeateduntil2consecutivepressurereadingsindicateequilibriumhas
occurred.Pressuremeasuredasgaugebutreportedwithreferencetogaugeor
absolute.
Updated:July5,2017
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ASTMD323RVPProcedures
ProcedureC(VolatileLiquids)
LiquidPreparation Samplecontainerofabout0.5Lcapacitycooledinacoldbathat0 4.5C(32 40F).
Thissamplecontainerisnotopened&contactedwithair.
LiquidTransfer Liquidchamberiscooledinthesamecoldbath.Coldliquidsampletransferredtothe
coldliquidchamber,similartoProcedureA.However,sincethisliquidisunder
pressure,extracaremustbetakentoensurethatgasisnotflashedoffandlostand
thattheliquidchamberisactuallycompletelyfilledwiththeliquid.
Updated:July5,2017
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ASTMD56FlashPointbyTagClosedTesterFlash
PointsBelow60oC(140oF)
Apparatus TagCloseTester testcup,lidwithignitionsource,&liquidbath.
Preparation Transfersshouldnotbemadeunlesssampleisatleast10C(18F)belowthe
expectedflashpoint.Donotstoresamplesingaspermeablecontainerssince
volatilematerialsmaydiffusethroughthewallsoftheenclosure.Atleast50mL
samplerequiredforeachtest.
ManualProcedure 1.Temperatureofliquidinbathshallbeatleast10C(18F)belowexpectedflash
pointatthetimeofintroductionofthesampleintotestcup.Measure50 0.5mL
sampleintocup,bothsample&graduatedcylinderbeingprecooled,when
necessary,sothatspecimentemperatureattimeofmeasurementwillbe27 5C
(80 10F)oratleast10C(18F)belowtheexpectedflashpoint,whicheveris
lower.
2.Applytestflamesizeofthesmallbeadonthecover&operatebyintroducing
theignitionsourceintovaporspaceofcup&immediatelyupagain.Fulloperation
shouldbe1secwithequaltimeforintroduction&return.
3.Adjustheatsotemperaturerise1C(2F)/min 6s.Whentemperatureof
specimeninis5C(10F)belowitsexpectedflashpoint,applytheignitionsource.
Repeatapplicationofignitionsourceaftereach0.5C(1F)riseintemperatureof
thespecimen.
Updated:July5,2017
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LinearBlendingRules
Valuesforindividualblend Volumeblending
stocksaveragedeitherwith Specificgravity(essentiallymass
volumefractionsormass perunitvolume)
fractions Aromatics&olefinscontent
(vol%)
Somepropertiesblendbestwith
molefractions,butmolar X mix v i X i
V X i i
amountsnottypicallyknown V i
Massblending:
Unitsonthequalitymeasure Sulfur&nitrogencontent(wt%
maygiveanindicationasto orppm)
volumeormassblending. Nickel&vanadium(ppm)
mi X i v i oi X i
X mix wi X i
mi v i oi
Updated:July5,2017
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HowDoWeBlendSpecificGravities?
Assumeidealliquidmixing volumesareadditive
Shrinkagecorrelationsavailable,mostlyusedforcustodytransfer
Liquiddensitiesatfixedconditionsblendlinearlywithvolume
Mass&volumesareadditive
V V v
o ,mix i o ,i i o ,i
V
i o ,i
V i
Canalsoblendwithmass&molaramounts
Volumesareadditive
1 wi M xi Mi
o ,mix o ,i o ,mix o ,i
Densityadjustments
Correctionsneededfortemperature&pressureeffects
Updated:July5,2017
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HowDoWeBlendAPIGravities?
Specificgravityisblended&APIgravityisbackcalculated.
MayhavetocalculateindividualspecificgravitiesfromgivenAPIgravities
Example
IncorrectvaluefromdirectvolumeblendingofAPIgravities
Updated:July5,2017
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Copyright2017JohnJechura(jjechura@mines.edu)
TemperatureCorrectionstoSpecificGravity
ODonnellmethod1
T2 2o 0.000601TF 60
APIVolumeCorrectionTables
T o exp 60 TF 60 1 0.8 60 TF 60
Different60 valuesdependingoncommoditytype
ATables CrudeOils
BTables RefinedProducts
DTables Lubricants
CTables Individual&SpecialApplications
1Reportedslopevalueis0.00108(g/cm3)2/oC,HydrocarbonProcessing,April1980,pp229231
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Whatifwewanttoestimatevolumetricshrinkage?
MethodinChapter12.3ofAPImeasurementmanual
VL
S 4.86 10 8 C 100 C GL GH
0.819 2.28
where C 100
VH VL
Example:Blend95,000bbl of30.7oAPI(0.8724specificgravity)crudeoilwith
5,000bbl of86.5oAPI(0.6491specificgravity)naturalgasoline
Byidealmixing:
Vmix VH VL 100,000bbl
LVL HVH 0.6491 5000 0.8724 95000 141.5
mix 0.8612andGmix 131.5 32.8
Vmix 100000 mix
Withshrinkage:
5000
100 5 S 4.86 10 8 5 100 5 86.5 30.7 0.0972
0.819 2.28
C
5000 95000
100 S 100 0.0972
Vmix VH VL 100000 99,903bbl
100 100
V V 0.6491 5000 0.8724 95000 141.5
mix L L H H 0.8621andGmix 131.5 32.6
Vmix 99903 mix
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HowDoWeBlendYieldCurves?
Onanincrementalor
2.5 50
cumulativebasis
2.0 40
Temperatures
correctedto1atm 1.5 30
basis 1.0 20
Distillationtype
0.5 10
correctedtoTBP
0.0 0
0 250 500 750 1000 1250 1500 1750 2000
Temperature [F]
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HowDoWeBlendPropertiesforIndividual
Fractions?
Blendbasedonpropertiesandamountsforthefraction ineach
blendstock,not theoverallamountofblendstock.
Updated:July5,2017
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HowDoWeCorrectBoilingPointforPressure?
EquationformofMaxwellBonnell charts(1955)
Pvap unitsofmmHg,temperaturesinunitsoR
3000.538 X 6.761560
43 X 0.987672 X 0.002184346forP vap 1.7mmHg
2663.129 X 5.994296
log10 P
vap
0.001201343 X 0.002184346for1817mmHg P vap 1.7mmHg
95.76 X 0.972546
2770.085 X 6.412631
36 X 0.989679 0.001201343 X for1817mmHg P vap
1
0.0002867 P vap
X T & TB TB 2.5 f KW 12 log10
1 760
748.1 0.0002867
TB
1 P vap 760mmHg
f TB 659.67 vap
Min 1,Max ,0 P 760mmHg
200
Updated:July5,2017
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PressureCorrectionExample
Correcta437oFboilingpointmeasuredat40mmHgtothenormalboiling
point(at760mmHg).
Usingthe2ndof3equations:
WithT=896.67oRdetermineTB=1094.98
1
0.0002867
0.001767618 437 459.67 TB 1094.98
1
748.1 0.0002867
TB
IfweneglecttheWatsonKfactorcorrection(i.e.,assumeKW =12)then
TB =TB &thenormalboilingpointis635oF
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HowDoWeInterconvertD86&TBPTemperatures?
Methodfrom1994APITechnicalDataBook
ConsistentwiththeAPI94optioninAspenPlus
TTBP,50% 0.87180 TD86,50%
1.0258
(TTBP,50% &TD86,50% inF)
TTBP A TD86
B
(TTBP &TD86 inF)
Vol% A B
100%to90%* 0.11798 1.6606
90%to70% 3.0419 0.75497
70%to50% 2.5282 0.82002
50%to30% 3.0305 0.80076
30%to10% 4.9004 0.71644
10%to0%* 7.4012 0.60244
*Reported100%&0%givebettertrendsas99%&1%.
Updated:July5,2017
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InterconvertD86&TBPTemperatures
120
90% to 100%
100
10% to 30%
0% to 10%
TBP Temperature Difference [F]
30% to 50%
80
50% to 70%
70% to 90%
60
40
20
0
0 10 20 30 40 50 60 70
D86 Temperature Difference [F]
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HowDoWeInterconvertD86&TBPTemperatures?
Methodfrom1987APITechnicalDataBook
TTBP a TD86
b
T
1/ b TTBP &TD86 inR
TD86 TBP
a
Vol% a b
0%* 0.9167 1.0019
10% 0.5277 1.0900
30% 0.7429 1.0425
50% 0.8920 1.0176
70% 0.8705 1.0226
90% 0.9490 1.0110
95% 0.8008 1.0355
Usewithcare maygiveincorrecttemperaturevs.volumetrends
Updated:July5,2017
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HowDoWeInterconvertD1160&TBP
Temperatures?
D1160temperaturesat10mmHgareconvertedtoTBP
temperaturesat10mmHg graphicalmethodtointerconvert
D1160temperaturesat50%&higherequaltotheTBPtemperatures
0%to10%,10%to30%,&30%to50%D1160temperaturedifferences
convertedtoTBPtemperaturedifferences
TTBP a TD1160 b TD1160 c TD1160 d TD1160
2 3 4
Vol%
Distilled a B c d MaxT
Range
0% 10% 2.23652561 1.39334703E2 3.6358409E5 1.433117E8 144F
10%30%
1.35673984 5.4126509E3 2.9883895E5 6.007274E8 180F
30%50%
Updated:July5,2017
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InterconvertD1160&TBPTemperatures
225
Note: ASTM D1160 & TBP 50% distillation
temperatures assumed equal at 10 mmHg
200
175
0% to 10%
100
75
50
Updated:July5,2017
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HowDoWeInterconvertD2887&TBP
Temperatures?
Methodfrom1994APITechnicalDataBook
D2887essentiallyTBPonwt%basis,notvol%
TTBP,50% TD2887,50%
TTBP A TD2887
B
(TTBP &TD2887 inF)
Vol% A B
100%to95% 0.02172 1.9733
95%to90% 0.97476 0.8723
90%to70% 0.31531 1.2938
70%to50% 0.19861 1.3975
50%to30% 0.05342 1.6988
30%to10% 0.011903 2.0253
10%to0%* 0.15779 1.4296
Updated:July5,2017
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D86ConversionExample
IBP 91 14.3
37 65.2
10 128 79.5
46 76.1
30 174 155.6
44 62.7
50 218 218.4
49 61.5
70 267 279.9
63 69.4
90 330 349.3
85 188.7
EP 415 538.0
Stepsforthisexample
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D86vsTBPTemperatures
600
500 600
400
500
TBPTemperature[F]
300
DistillationTem perature[F]
400
200
300
100
200
D86YieldCurve
TBPYield
0
0 100 200 300 400 500 100
D86Temperature[F]
0
0 10 20 30 40 50 60 70 80 90 100
CumulativeYield[vol%]
Updated:July5,2017
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HowDoWeCorrelateYieldtoBoilingPoint?
Neededforinterpolation,extrapolation,andsmoothingofdata
Traditionalmethods
Electronicversionofplottingcumulativeyielddatavs.boilingpointtemperature
onprobabilitypaper
GuaranteesanSshapedcumulativeyieldcurve
Nospecific0%or100%points
Distributionmodels 1 M Mi
1
pM
Whitsonmethod(1980)
Probabilitydistributionfunction.
Cangeneratedistributionfrom
alimitedamountofC6+data
Riazi method(1989) 1
B T T BT
T T0 AT 1 BT
Cumulativeamount(Y) ln Y 1 exp T 0
0%point,no100%point
T0 BT 1 Y AT T0
Essentiallythesameequation
formasDhulesias equation(1984)
Updated:July5,2017
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HowDoWeUsetheProbabilityForm?
DistillationyieldcurvestypicallyhaveanSshape
Traditionaltolinearizeonprobabilitygraphpaper
AxistransformedusingfunctionsrelatedtoGaussiandistributionfunction
FunctionsavailableinExcel
TransformedYield: =NORMSINV(Pct_Yield/100)
Frominterpolatedvalue: =NORMSDIST(Value)*100
Transformed0%&100%valuesundefined
TypicaltosetIBP&EPto1%&99%
Updated:July5,2017
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LinearizedDistillationYieldCurves
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Incrementalvs.CumulativeYield
Incrementalyieldcanbecalculatedasthe
differenceinthecumulativeyieldsatthe
final&initialboilingpoints
Y Ti ,Tf Y Tf Y Ti
Valuesimpactedbymethodchosento
interpolate/extrapolate
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HowDoWeBlendDistillationCurves?
Blendthedistillationcurvesforallblendstocks&extractthe
temperaturesfromtheresultingcurve
Steps
ConvertallofthestartingdistillationanalysestoTBPbasis(@1atm)
PickasetofTBPtemperaturesforwhichtheblendcalculationswill
proceed.Extracttheyieldvaluesforattheseselectedtemperaturevalues
forallblendstocks.
Usewhatevertemperaturesseemreasonabletocoverthespanofallinput
values
Calculateayieldcurvefortheblendatthetemperatureschoseninthe
previousstep
Extractthetemperaturevaluesforthespecifiedyieldvalues
Converttooriginaldistillationbasis(ifrequired)
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DistillationCurveBlendExample
BlendStockData D86ConvertedtoTBP BlendatSelectedTemperatures BlendatSpecifiedYields
MidCut MidCut MidCut
LSR Vol% LSR F LSR Blend Vol% TBP D86
Reformate Reformate Reformate
API 81.8 32.8 81.8 32.8 54.1
IBP 91 224 1 40.5 200.8 25 0.4 0.0 0.2 1 52.9 120.5
T10 113 231 10 88.1 224.7 50 1.7 0.0 0.9 10 101.0 142.8
T30 121 232 30 109.9 229.6 75 5.8 0.0 2.9 30 144.0 163.6
T50 132 234 50 130.5 234.8 100 19.3 0.0 9.6 50 218.0 217.7
T70 149 237 70 156.3 241.1 125 44.4 0.0 22.2 70 236.0 228.6
T90 184 251 90 200.9 263.4 150 65.4 0.0 32.7 90 258.7 242.9
EP 258 316 99 350.8 384.2 175 80.0 0.0 40.0 99 371.7 305.3
Fraction 50% 50% 200 89.7 0.9 45.3
225 92.6 11.0 51.8
250 94.8 79.6 87.2
275 96.4 91.7 94.0
Steps 300
325
97.6
98.4
94.5
96.5
96.0
97.5
ConvertallD86analysestoTBP 350
375
99.0
99.4
97.9
98.8
98.4
99.1
ApproximateIBP&EPas1%&99% 400 99.6 99.3 99.5
PickasetofTBPtemperatures&
interpolateforappropriateyieldvalues
VolumetricallyblendateachtemperatureforcombinedTBPcurve
InterpolateforappropriateTBPvaluesatthestandardvolumetricyields
ConverttoD86analysis
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HowDoWeEstimateLightEndsfromYieldCurve?
Determinetheincrementalamountfromthedifferencein
cumulativeyieldsbetweenadjacentpurecomponentboiling
points
Steps
Chooselightendscomponents
Typicallymethane,ethane,propane,iso &normalbutane,iso &normal
pentane
Determineboilingpointrangesassociatedwithpurecomponentboiling
points
Sometimesextendrangeto0.5oCabovethepurecomponentboilingpoint
Extrapolatedistillationyieldcurvetofindcumulativeyieldsattheboiling
pointranges.Finddifferencestodetermineincrementalamounts.
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LightEndsExample
TBP [F] Yield [vol%] TBP [F] Yield [vol%]
Cumulat iv e Cumulat iv e P ure Cumulat iv e Cumulat iv e
Init ial Final Init ial Final Inc rement
@ Init ial @ Final Component @ Init ial @ Final
Whole Crude Methane -258.73 N/A -258.73 0.0 0.02 0.02
Light Naphtha 55 175 1.7 5.6 Ethane -127.49 -258.73 -127.49 0.02 0.17 0.15
Medium Naphtha 175 300 5.6 15.3 Propane -43.75 -127.49 -43.75 0.17 0.53 0.36
Heavy Naphtha 300 400 15.3 21 i-Butane 10.78 -43.75 10.78 0.53 1.03 0.50
Kero 400 500 21 29.2 n-Butane 31.08 10.78 31.08 1.03 1.30 0.27
Atm Gas Oil 500 650 29.2 40.4 i-Pentane 82.12 31.08 82.12 1.30 2.27 0.97
Light VGO 650 850 40.4 57.3 n-Pentane 96.92 82.12 96.92 2.27 2.65 0.38
Heavy VGO 850 1050 57.3 71.5
Vacuum Resid 1050 End 71.5 100 250
Steps
Chooselightendscomponents 0
BoilingPoint(F)
Determineboilingpointrangesassociated C3
withpurecomponentboilingpoints.Useas C2
theFinalBoilingPointforrange. 250
nC5
iC5
C1
Extrapolatedistillationyieldcurvetofind
cumulativeyieldsatallboilingpointvalues. iC4
nC4
Calculatedifferencestodetermine 500
0.01 0.10 1.00 10.00 100.00
incrementalamounts. CumulativeYield[vol%]
Updated:July5,2017
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HowDoWeEstimateOtherPropertiesofFractions?
Propertiesinferredfrommeasuredtrends
Relativedensity/specificgravity/APIgravity
Sulfurcontent
Carbonresidue
Propertiesfromcorrelations
Molecularweight/molarmass
Criticalproperties&accentric factor
Heatofcombustion(Btu/lb,liquidstate@60oF)
HLHV 16792 54.5G 0.217G 2 0.0019G 3
HHHV 17672 66.6G 0.316G 2 0.0014G 3
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WhatHappensWhenWeChangeCutPoints?
Ingeneral
Theamountcanbecalculatedasthedifferenceincumulativeyieldsbetweenthe
newinitial&finalboilingpoints
Interpolatewithintheyieldvs.temperaturecurveusingtheprobabilityform
Thepropertiescanbedeterminedbyinterpolatingthecurveforthepropertyvs.
themidincrementyield
Linearinterpolationusuallysufficient
Specialcases
Slightlysmallerthanagivencutintheassay findpropertiesoftheexcluded
fraction&subtractcontributionfromthegivencut
Slightlylargerthanagivencutintheassay findpropertiesoftheincluded
fraction&addcontributiontothegivencut
Combinationoftwoormoregivencutsintheassay findpropertiesbyaddingall
contributions
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RevisedCutPoints Example#1
Whatistheyieldofthetotalgasoil(500 1050oF)?Whataretheproperties?
AddcontributionsfortheAtm GasOil,LightVGO,&HeavyVGO
GO
V 14.6 0.8554 19.1 0.8909 12.6 0.9327 0.8911
i i
VGO 46.3
SGO
V Si 14.6 0.8554 0.27 19.1 0.8909 0.57 12.6 0.9327 0.91 0.58wt%
i i
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RevisedCutPoints Example#2
WhatistheyieldoftheHVGOifthecutrange RemovecontributionsfromtheHeavyVGOin
is850 1000oF?Whataretheproperties? theassay
Determineamount&estimatepropertiesof VGO Y 1000F Y 500F 83.1 73.2 9.9vol%
1000 1050oFcut.
Cumulativeyield@1000oFfrominterpolation 12.6 0.9327 2.7 0.9564
GO 0.9262
ofyieldvs.temperature 9.9
83.1 85.8
Y 1000F 83.1vol% Ymid 84.4 12.6 0.9327 0.91 2.7 0.9564 1.12
2 SGO 0.86wt%
V 85.8 83.1 2.7vol% 9.9 0.9262
Propertiesfromlinearinterpolationofmid
incrementyieldvs.property
G 84.4vol% 16.5 0.9564
S 84.4vol% 1.12wt%
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RevisedCutPoints Example#3
Updated:July5,2017
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CanWeEstimateGravityCurveWhenNoneGiven?
AssumethatallfractionshavethesameWatsonKfactor
o
Kw from o vi oi vi Kwi 3 TBi
v i
3 TBi Ratawi Crude Oil
1.20
WatsonKfactor&gravity
1.00
curvebasedonoverall
Specific Gravity
gravity&distillation 0.90
analysis 0.80
Curveisestimate,pointsare 0.70
fromtheassay
0.60
0 10 20 30 40 50 60 70 80 90 100
Mid-Increment Yield [vol%]
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HowDoWeBlendWatsonKFactor?
Bestmethod
Blendspecificgravity
Determinenewaverageboilingpointfromblendedyieldcurve
Approximatemethod
BlendindividualWatsonKfactorsbyweight
K mix wi K i
v Ki oi i
v i oi
Impliesaverageboilingpointfromvolumetricblendofcuberootofboiling
point
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WhatistheAverageBoilingPointforaMixture?
5typesaredefinedintheAPITechnicalDataBook
n
Volumeaverageboilingpoint Tb v viTb ,i
i 1
n
Massaverageboilingpoint Tb w wiTb ,i
i 1
n
Molaraverageboilingpoint Tb M xiTb ,i
i 1
3
n 3
Cubicaverageboilingpoint Tb cubic vi Tb ,i
i 1
Meanaverageboilingpoint Tb M Tb cubic
Tb mean
2
WatsonKfactoristousetheMeanAverageBoilingPoint(MeABP)
Updated:July5,2017
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EstimateAverageBoilingPointsfromDistillation
Curve
Procedure2B1.1oftheAPITechnicalDataBook usingD86distillationvalues
T10 T30 T50 T70 T90
VABP
5
T T
SL 90 10
90 10
WABP VABP 1
MABP VABP 2
CABP VABP 3
MeABP VABP 4
ln 1 3.062123 0.01829 VABP 32 4.45818 SL
0.6667 0.25
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HowDoWeBlendHeatingValues?
HeatingValue
Molar,mass,orliquidvolumeaverage(dependingonunits)
H mix xi H i or Hmix wi Hi
Lower/netheatingvalue(LHV) wateringasstate
Higher/grossheatingvalue(HHV) waterinliquidstate
Fuel + O2 CO2 g +H2O +N2 g +SO2 g
H HHV H LHV nH2O HHvap
2O
Tref
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VaporPressureCalculations
BubblePoint TVP(TrueVaporPressure)
At1atm,coulduseidealgas&liquidassumptions molarblending
Pi vap T
yi xi K i 1 xi P 1
Vaporpressureapproximationusingaccentric factor
Pi vap 7 Tci
log10 1
i 1
P
ci 3 T
MaxwellBonnell relationshipforpetroleumfractions
EOS(equationofstate)calculationsmorerigorous
SoaveRedlichKwong orPengRobinson
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HowDoWeBlendRVPs?
RVPisnearlyequaltotheTrueVaporPressure(TVP)at100oF
Foridealgas&liquidmixtures,TVPblendslinearlywithmolar
fraction
P v
yi i P xi i Pi vap
exp i
dP yi P xi Pi vap
Pvap RT
i
TVP mix xi Pi vap
Approximatevolumetric linearblendingwithRVPBlending
Indices
1/1.25
RVP mix vi RVP i RVP mix vi RVP i
1.25 1.25 1.25
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RVP&TVP APITechnicalDataBookMethods
Intentistoestimate
truevaporpressures
(TVPs)froma
measuredRVP
CanalsoestimateRVP
fromanymeasured
vaporpressurevalue
TVPcouldbe
measuredatany
temperature
coulduseboiling
point
Slopeisofthe
ASTMD86
distillationcurve@
T10
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OtherCorrelations
GPSAFig.64makesuseof
Kremser relationship(1930)
forTVP@100oF:
TVP=1.07(RVP)+0.6
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Othercorrelations
SantaBarbaraCountyAPCDRule325,AttachmentB,equation25:
where: Co RVPdependentcoefficient
ITEMP 1/(559.69oR)
IRTEMP 1/(Ts +559.69oR)
Ts oF temperaturestoredfluid
BasedonAPIFigure5B1.2
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HowDoWeBlendOctaneNumbers?
Octanenumbersgenerallyblendnonlinearly
Interactionsbetweencomponentsinmixture
ApproximatelinearblendingwithOctaneBlendingIndices
Indicesarefairlycloselyguarded
Inthisclasswellgenerallyassumelinearblendingwithvolume
RON mix vi RON i
MON mix vi MON i
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NonLinearOctaneBlendingFormula
DevelopedbyEthylCorporationusingasetof75&135blends
R R a1 RJ R J a2 O2 O 2 a3 A2 A2
A2 A2
2
M M b1 MJ M J b2 O2 O 2 b3
100
RM
"Road"Octane 75blends 135blends
2
Sensitivity J R M a1 0.03224 0.03324
VolumeAverage X
Vi X i a2 0.00101 0.00085
Vi a3 0 0
b1 0.04450 0.04285
b2 0.00081 0.00066
PetroleumRefineryProcessEconomics,2nd ed.,
byRobertE.Maples,PennWell Corp.,2000 b3 0.00645 0.00632
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GasolineBlendingSampleProblem
WhataretheAPIgravity,RVP,&averageoctanenumberfora
33/67blendofLightStraightRunGasoline&MidCutReformate?
Steps
for
thisexample
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WhatisDriveability Index(DI)?
Orientedtowardstheautoindustry
Needenoughvolatilitytocompletelyvaporizefuelinthecylinder
LoweringRVPmakesthefuelhardertovaporize
Empiricalrelationshipbetweengasolinevolatility&engine
performance(driveability &emissions)
DI=1.5T10 +3T50 +T90 +(2.4oF)(EtOH vol%)
ThelowertheDI,thebettertheperformance
AlkylatesraiseT50
EthanolraisesRVP&depressesT50,butnottheDI
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HowCanWeEstimateFlashPoint?
Relatedtovolatilityofmixture.
Assumeidealgassincetestsdoneat1atm.
MethodofLenoir
N
x M P
i 1
i i i i
vap
1.3
MethodofGmehling &Rasmussen
Relatedtolowerflammabilitylimit
N
xi i Pi vap T 25
Li
1 with Li Li 25C 0.182
H
i 1 c ,i
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HowCanWeEstimateFlashPoint?
APIProcedure2B7.1forclosedcuptest(usingASTMD86T10)
1987Version(unitsofoR)
1 2.84947
0.014568 0.001903 lnT10
TF T10
1997Version(unitsofoF)
OpenCup
TF 0.68 T10 109.6
ClosedCup
TF 0.69 T10 118.2
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HowDoWeEstimate&BlendCetane Index?
whereT50 is50%pointasdeterminedbyD86distillation[oF]&
G istheAPIgravity
FourVariablemethodsoutlinedinASTMD4737
Differentcorrelationsfor15ppmw &500ppmw diesels
Cetane indexcanbelinearlyblendedbyvolume(asan
approximation)
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HowAreOctane&Cetane NumbersRelated?
Ingeneralcompoundswithhighoctanenumbershavelowcetane
numbers 25
Correlationdevelopedfrom 20
RONExpression
MONExpression
Cetane Number(CN)
gasolinesamples
15
CN 60.96 0.56 MON
CN 68.54 0.61 RON 10
0
70 80 90 100
OctaneNumber(MONorRON)
Bowden,Johnston,&Russell,OctaneCetane Relationship,
FinalReportAFLRLNo.33,March1974,
PreparedbyU.S.ArmyFuels&LubricantsResearchLab&SouthwestResearchInstitute
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HowDoWeConvertSUSviscosity?
1.0 0.03264
SUS 1.0 0.000061T 100 4.6324
3930.2 262.7 23.97 2
3
10 5
500
450
210F
400
0F
350
300
SUS Viscosity
250
200
150
100
50
0
0 20 40 60 80 100
Kinematic Viscosity [cSt]
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Howdoweadjustviscosityfortemperature?
ASTMD341forviscositiesabove0.21cSt
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Viscosityvs.TemperatureExample
Est Relative
F cSt log(log(Z)) log(R) EstcSt
log(log(Z)) Deviation
104 4,102 0.5579 563.67 0.5514 3,629 12%
122 1,750 0.5110 581.67 0.5137 1,836 5%
212 115 0.3146 671.67 0.3253 130 13%
275 37.9 0.2005 734.67 0.1934 35.7 6%
Bylinearregression
10,000
A: 1.732
B: 0.002094
r: 0.997 1,000
Steps
CalculatetheZ &temperatureterms
Viscosity[cSt]
100
fromthegivendata
Converttemperaturestoabsolutebasis 10
Approximateformulausedhere
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HowDoWeBlendViscosities?
Viscosityblendinghascomplicatedcompositioneffects
Simpleviscosityblendingequationsaremoreappropriateforgas
phaseviscosity shouldnotbeusedforblendingliquidphase
petroleumfractionvalues
Arrhenius
ln mix vi ln i
Bingham
1 v
i
mix i
Kendall&Monroe
mix xi ln 1/3
i
3
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HowDoWeBlendViscosities?
Desiretoblendviscositywitheithervolumeormassamounts
LinearblendingwithViscosityBlendingIndicesofkinematicviscosity
log log mix c vi log log i c where c 0.7
Mayseeanindexbasedonloglogtermswithextracoefficientsand/ornatural
logterms.Giveidenticalresults.
Forheavyfractionsoftenmassblendingissuggestedwithc of0.8to1.0
Refutas equation massblending
VBNblend wi VBNi where VBNi 14.534 lnln i 0.8 10.975
Othertypesofblendingindices
ChevronMethod2
ln mix ln i W
vi W ln mix ln 1000
ln 1000 mix ln 1000 i 1W
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ASTMD7152ViscosityBlending
ProcedureCwhenusingviscosityvaluesallatthesametemperature
ASTMBlendingMethod volumeblending
ModifiedASTMBlendingMethod massblending
Basedonloglog(MacCoullWaltherWright)transformationviscosity
Zi i 0.7 exp 1.47 1.84 i 0.512i
Wi log log Z i
WB viWi
WB
ZB 1010 0.7
B ZB exp 0.7487 3.295ZB 0.6119 ZB2 0.3193ZB3
Developedforvolumeblending&kinematicviscositybutcouldbeusedformassblending
Forbasestockblends,nosignificantdifferencebetweenvolumetric&massblending
Forfuelblends(chemicallyconvertedblendstocks),massblendingmoreaccurate
Exponentialcorrectionterminsignificantabove2cSt
Extendstheuseofloglogtermsfromdownto0.2cSt.
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ViscosityBlendingExample
Determinetheamountofcutterstockneededtoblendwith5,000bpd80,000
cSt vacuumresid tomakeafueloilwith180cSt @122oF.Thecutterstockhas
8.0cSt viscosity.
100,000
10,000 VolumeAveragecSt
BlendViscosity[cSt]
1,000
VolumeAveragelog(cSt)
100
LogLogBlendingRule
10
ChevronBlendingIndices
ASTMBlendingMethod&Chevron 1
0.1 1 10 100
Method2essentiallythesameresults RatioCutter:Resid[vol/vol]
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HowaretheCarbonResiduesRelated?
Carbonresidue cokingtendency
ASTMD524 Ramsbottom (RCR)
ASTMD189 Conradson (CCR)
ASTMD4530 Microcarbon (MCRT)
CCR&MCRTessentiallythesame
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