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Technical leaflet Date

150050 0 2011-06-10

MJC
Reverse Jet Cartridge Filter

The MJC is a long established range of reverse jet cleaned


tubular cartridge filters designed for continuous operation in
process and general dust extraction applications with free
flowing dust. This recently upgraded filter range offers two
filter cartridge lengths and on-line high efficiency reverse jet
cleaning. Filter areas range from 48m to 739m as standard,
utilising patented UniClean cartridges. However, units up to
about 1050m may be made to special order.

All MJC units have generously sized integral pre-separation


chambers to increase their dust load capacity whilst reducing
the load on the filter cartridges. Normal maintenance is from
the top, within handrails if specified, but cartridge replacement
may be specified from the side, if headroom does not allow top
access. A range of space saving integral fans from 0.75kW to
18.5kW may be specified, with optional air silencers. Larger
units may be served by floor mounted high efficiency
Combifab fans.

Features
Robust welded steel construction
Weatherproof for exposed locations
Filter area from 48m 2 to 739m 2 as standard
Normal maximum operating temperature 80C
Two cartridge lengths available
On-line cleaning with high efficiency diaphragm
valves
Compressed air pressure typically 5.0 to 5.5 bar
Normal maximum negative/positive operating
pressure 8000Pa/2000Pa
Large integral pre-separation chamber
Downflow/crossflow inlet air pattern reduces
cleaning power required
Five cartridge media types to cater for most
applications
Good access for maintenance of cartridges and
cleaning components from unit top or side according
to specification
Cleaning sequence controller type DFC-08M in IP65
enclosure

Options
Discharge options include screw conveyors, rotary
valves, gravity or motorised flap valves or quick
release bins
Range of integral fans from 0.75kW to 18.5kW with
optional air silencers
Combifab fans for higher airflow volumes
Higher negative/positive operating pressure
15000Pa/5000Pa
Operating temperature up to 100C
ATEX certified explosion relief panels when handling
explosive dusts St1, St2, St3
Free standing dust collector, open based or insertable
for direct mounting
Dedicated control systems for complete dust
extraction installation
MJC

MJC Planning-in Data


MJC Type 40 (4.0 m cartridge)

Front and side view of standard MJC complete with typical


fan and silencer, mounted on a bin hopper. Rotary valve, Fan size
Fan +
Dimension F
silencer
flap valve and other discharge options available. [kW] [kg] [mm]

up to 3,0 67 1396

4,0 to 7,5-S 108 1685

7,5-L to 18,5 188 1850

MJC Unit A1 A2 A B C D E Typical weights using normal No. of


Clean air Add for side Dirty air Depth of CAC plus Dirty air Hopper construction kg bins
Type 40 chamber pre- Chamber clean and DAC plus chamber height
cartridges (CAC) separation (DAC) dirty air hopper height 75 litre bin
width chamber hopper chamber and height Filter
Hopper
width hopper Unit

NOTE: Three units below have built-in pre-separation chamber at rear

48/40/43 1150 N/A 1150 1220 3395 1050 1467 385 354 1

64/40/44 1500 N/A 1500 1570 3755 1050 1867 622 490 1

80/40/54 1850 N/A 1850 1570 3935 1050 2007 723 558 1

NOTE: Seven units below have built-in pre-separation chamber at side, left or right

96/40/38 1150 350 1500 2095 4195 1050 2267 770 716 1

128/40/48 1500 700 2200 2095 4195 1050 2437 834 852 1

160/40/58 1850 700 2550 2095 4195 1050 2267 985 957 2

192/40/68 1850 700 2550 2095 4195 1050 2267 1017 957 2

224/40/78 2200 700 2900 2095 4195 1050 2267 1155 1025 2

256/40/88 2550 700 3250 2095 4195 1050 2267 1347 1093 2

288/40/98 2900 700 3600 2095 4195 1050 2267 1512 1161 2

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MJC

MJC Planning-in Data


MJC Type 66 (6.6m cartridge)

Fan size Fan + silencer Dimension F


Front and side view of standard MJC complete with typical
[kW] [kg] [mm]
fan and silencer, mounted on a bin hopper. Rotary valve, up to 3,0 67 1396
flap valve and other discharge options available. 4,0 to 7,5-S 108 1685

7,5-L to 18,5 188 1850

MJC Unit A1 A2 A B C D E Typical weights using No.


Clean air Add for side Dirty air Depth of CAC plus Dirty air Hopper normal of
Type 66 chamber pre- Chamber clean and DAC plus chamber height construction kg bins
cartridges (CAC) separation (DAC) dirty air hopper height 75 litre bin
width chamber hopper chamber and height Filter
Hopper
width hopper Unit

NOTE: Three units below have built-in pre-separation chamber at rear

60/66/33 1150 0 1150 1220 3765 1420 1467 441 354 1

79/66/43 1150 0 1150 1220 3765 1420 1467 458 354 1

105/66/44 1500 0 1500 1570 4125 1420 1827 721 490 1

132/66/54 1850 0 1850 1570 4305 1420 2007 837 558 1

NOTE: Seven units below have built-in pre-separation chamber at side, left or right

158/66/38 1150 350 1150 2095 4565 1420 2267 852 716 1

211/66/48 1500 700 2200 2095 4735 1420 2437 936 852 1

264/66/58 1850 700 2550 2095 4565 1420 2267 1102 957 2

316/66/68 1850 700 2550 2095 4565 1420 2267 1142 957 2

369/66/78 2200 700 2900 2095 4735 1420 2437 1299 1025 2

422/66/88 2550 700 3250 2095 4565 1420 2267 1500 1093 2

475/66/98 2900 700 3600 2095 4565 1420 2267 1679 1161 2

NOTE: Five units below have built-in pre-separation chamber in the centre

528/66/10-8 3550 950 4300 2095 4565 1420 2267 2001 1297 2

580/66/11-8 3700 950 4650 2095 4565 1420 2267 2167 1423 3

634/66/12-8 3700 950 4650 2095 4565 1420 2267 2212 1423 3

686/66/13-8 4050 950 5000 2095 4565 1420 2267 2372 1491 3

739/66/14-8 4000 1300 5700 2095 4735 1420 2437 2532 1560 3

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MJC

Fan Performance

Performance of standard integral fans from 0.75 to 18.5 kW


Fan performance, with open outlet, at running speed 2900/min.
Detachable fan used on MJB and MJC.

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MJC

MJC Technical Specification

Welded painted steel; clean air chamber 2.0mm thick steel; dirty air chamber 2.0mm or 3.0mm;
Construction
hopper typically 2.5mm thick.

Maximum negative and positive operating pressures;


- Standard - minus 8000Pa to plus 2000Pa;
Strength - Optional - minus 15000Pa to plus 5000Pa
- For explosion relief area calculation St1, St2, St3;
- Reduced explosion pressure Pred = 0.2 bar.
Operation Standard unit -10 to +80C
temperature No high temperature option.
Normal operating pressure for cleaning air 5.0 - 5.5 barg dry and oil free.
Compressed air Typical compressed air consumption for 2 minute continuous cleaning cycle (for units with up
requirement to 12 valves); or 10 second interval between pulses (for units with more than 12 valves).
Based upon 75 liters at NTP per pulse.
Electrical requirement Controller: - 240/220/110v AC input (24v DC to special order only)
Controller Fan: - 230/ 460v 3ph 60Hz (USA) (other voltages available by request)

Compressed Air Consumption


No. of
3 4 5 6 7 8 9 10 11 12 >12
Valves

nm/h 6.75 9.0 11.25 13.5 15.75 18.0 20.25 22.5 24.75 27.0 27.0

NOTE: Use of clean-on-demand or increased cleaning cycle time will reduce typical compressed air consumption.

Cartridge Material
At the heart of every MJC cartridge filter is the UniClean Patent pleated cartridge element.
The overall dimensions, including pleat depth and spacing were designed uniquely for the MJC range and its smaller
sisters MJCMini and SiloSafe. More than ten years experience in many applications and the more recent introduction of
the UniClean feature ensure maximum performance and long life.

The MJC range uses a Type 40 with 4.0m or a Type 66 with 6.6m per element.
Filter materials are:
CA100 high quality thermal bonded polyester pleated fabric as standard.
CA140 as CA100 but with metallised antistatic treatment.
CA190 as CA100 but with ptfe dust release treatment.
CA175 is 80% cellulose, 20% polyester material available to special Order.

Surface Filtration
The filter media is typically around 1.7mm thick but contains many layers of random fibres. Filtration occurs at or very
near the surface of the materials and its efficiency (BIA class U, S, G, and C) may be further enhanced by a surface layer
of dust. For light dust loads, or very fine dust, it may be beneficial to pre-coat the filter by Introducing used dust, or a
special pre-coat material. Please ask for information.

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MJC

MJC Applications
Surface cleaning - Shot/bead/sand blasting: machines and booths
Bulk handling and distribution of dry dust installations: dry granules, pellets and powders
Powder coating: for surface finishing processes
Weighing: bagging and out-loading
Processes: in chemical and pharmaceutical industries
Dust control: for wide range of processes in agriculture
Building products, ceramics, metal products, plastics, quarried minerals, tobacco
. . . many more

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