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I HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN
Model No.
917.27!030
Safety
o Assembly
o Operation
o Maintenance
o Repair Parts
ment.
Be sure the area is clear of other people Mow up and down slopes (15 Max), not
before mowing. Stop machine if anyone across.
enters the area. Remove obstacles such as rocks, tree
o Never carry passengers. limbs, etc.
o Do not mow in reverse unless absolute- o Watch for holes, ruts, or bumps_ Uneven
ly necessary. Always look down and terrain could overturn the machine. Tall
behind before and while backing. grass can hide obstacles.
o Never carry children. They may fall off Use slow speed. Choose a low gear so
and be seriously injured or interfere with that you wil! not have to stop or shift
safe machine operation. while on the slope.
o Keep children out of the mowing area Avoid starting or stopping on a slope. If
and under the watchful care of another tires lose traction, disengage the blades
responsible adult. and proceed slowly straight down the
Be alert and turn machine off if children slope,
enter the area. o Do not turn on slopes unless necessary,
o Before and when backing, look behind and then, turn slowly and gradually
and down for small children. downhill, if possible.
,_Look for this symbol to point out impor- ,_kWARNING: The engine exhaust from
tant safety precautions It means CAU- this product contains chemicals known to
TION!!! BECOME AWARE!!! YOUR SAFE- the State of California to cause cancer,
TY IS INVOLVED. birth defects, or other reproductive harm.
3/8-16
(1) Hex xBolt
1
(1) Knob
(1) Shoulder
Bolt 5116-18
(1) Washer
17/32 x 1-3/16 12 Gauge
.L ,,L,,,,_,,.
_,,,,,,, , _,_p
(2) Washers
3/16 x 3/4 x 16 Gauge
(2) Hex Bolts 1/4-20 x 3/4
(2) Washers
9/32 x 5/8 x 16 Gauge
r-q
Steering
Seat Boot
Video
Cassette
Muicher
Plate
i
{
I
l
t
b
I
1
..J_ Steering
Parts Bag Wheel
Manual
__2) Center-
(2) Shoulder
Bolts lock Nuts
Steering
Extension
Shaft
g
Wheet
Insert
_O (2) Gauge
Wheels
Slope Sheet
L_,__.._.J
(2) Keys
Steering Wheel (2) Latch Hook
Adapter Assemblys
........ ,............. _,,.,,......... , ., .......
Positive Negative
(Red) Cable (Black) Cable _ Flat Washer
t0
t 1
12
Light Switch
Attachment Ignition Position
Clutch Lever Switch
Throttle/Choke
Control
Lift Lever
Plunger
Clutch/Brake Attachment
Control
Brake
Height
Adjustment
Knob
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs.We recommend a wide vision safety mask over the spectacles,or
standard safety glasses.
-lOW TO USE YOUR TRACTOR remove key. Always remove key when
'our tractor is equipped with an operator leaving tractor to prevent unauthorized
use.
)resence sensing switch. When engine is
running, any attempt by the operator to o Never use choke to stop engine
leave the seat without first setting the NOTE= Under certain conditions when
tractor is standing idle with the engine run-
parking brake will shut off the engine
ning, hot engine exhaust gases may
TO SET PARKING BRAKE cause "browning" of grass. To eliminate
Depress clutch/brake pedal into full this possibility, always stop engine when
"BRAKE" position and hold.
,_pping tractor on grass areas.
Place parking brake lever in "EN- CAUTION, Always stop tractor com-
GAGED" position and release pressure pletely, as described above, before leaving
from clutch/brake pedal. Pedal should the operator's position; to empty grass
remain in "BRAKE" position, Make sure catcher, etco
parking brake will hold tractor secure. THROTTLE CONTROL
Attachment Clutch Always operate engine at full throttle,
Throttle/Choke Operating engine at less than full throt-
Lever "Engaged"
Control Position tle reduces the battery charging rate.
Ful! throttle offers the best bagging and
"Disengaged"
mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
Position Parking Brake
controlled by the gearshift lever.
= Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position_
Move gearshift lever to desired posi.-
tion.
Motion
o Slowly release clutch/brake pedal to
Control
Clutch/Bra :.e "Disengaged" start movement.
Lever
Pedal "Drive" Position IMPORTANT: Bring tractor to a complete
Position stop before shifting or changing gears.
Failure to do so will shorten the useful life
STOPPING of your transaxle.
MOWER BLADES - TO ADJUST MOWER CUTTING HEIGHT
Move attachment clutch lever to "DIS- The cutting height is controlled by turning
ENGAGED" position. the height adjustment knob in desired
direction.
GROUND DRIVE -
Turn knob clockwise (G) to raise cutting
Depress clutch/brake pedal into full height.
"BRAKE" position. Turn knob counterclockwise (O)to
Move gearshift lever to neutral (N) posi-
lower cutting height,
tion.
The cutting height range is approximately
ENGINE - 1-I/2" to 4". The heights are measured
Move throttle control to slow position. from the ground to the blade tip with the
NOTE; Failure to move throttle control to engine not running. These heights are ap-
slow position and allowing engine to idle proximate and may vary depending upon
before stopping may cause engine to soil conditions, height of grass and types
"backfire". of grass being mowe&
Turn ignition key to "OFF" position and The average lawn should be cut to
!4
16
t
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CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE /__/_o__i "
AS YOU COMPLETE
REGoSERV,OE
R / ERV,OE DATES
Check Brake Operation _
CheckTire
Pressu,e e" e"
Check Operator Presence and
T ln!erlookSystems , ,
a Check for Loose Fasteners .... i_ ' ' ...... 6##7 '_ ............
T Lubrication Chart _ f_
0 Check Battery Level ..... t_6,
a CTean Battery and Terminals/Recharge _#' 6##
Chec----k Transaxle Cooling _, .....
Adjust Blade Belt(s) Tension Ks
Adjust Motion Drive Belt(s) Tension .......... _
i,u,
20
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_CAUTION: Before performing any service or adjustments:
- Depress clutch/brake pedal fully and set parking brake.
- Place gearshift lever in neutral (N) position.
, Place attachment clutch in "DISENGAGED"position.
o Turn ignition key "OFF" and remove key,
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
Clutch Lever
Retainer
Spring
Engine Pulley
Suspension Arms
Front Link
Retainer Springs
(Both Sides)
Retainer
Spring
Suspension Arm
Anti_Swaybar
Retainer Springs
(Both Sides)
22
Suspension
Arm
Nut
Trunnion
FRONT-TO-BACK ADJUSTMENT
Front Links
IMPORTANT; Deck must be level side-to-
side. If the following front-to-back adjust-
TO REPLACE MOWER BLADE DRIVE
ment is necessary, be sure to adjust both
front links equally so mower will stay BELT
level side-to-side. The mower blade drive belt may be
To obtain the best cutting results, the replaced without tools. Park the tractor on
level surface. Engage parking brake.
mower housing should be adjusted so that
the front is approximately 1/8" to 1/2" BELT REMOVAL-
lower than the rear when the mower is in Remove mower from tractor (See 'q-O
its highest position. REMOVE MOWER" in this section of
Check adjustment on right side of tractor. this manual)
Measure distance "D" directly in front and Work belt off both mandrel pulleys and
behind the mandrel at bottom edge of idler pulley&
mower housing as shown. o Pull belt away from mower
23
Mandrel
Pulley
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ENGINE the throttle control cable is adjusted
Maintenance,repair, or replacement of the properly (see above).
emission control devices and systems, Start engine and allow to warm for five
which are being done at the customers minutes. Make adjustments with engine
expense, may be performed by any non- running and shift/motion control lever in
road engine repair establishment or indi- neutral (N) position.
= Idle speed setting - With throttle control
vidual. Warranty repairs must be per-
lever in slow position, engine should
formed by an authorized engine manufac-
turer's service outleL idle at 1750 RPM If engine idles too
slow or fast, turn idle speed adjusting
TO ADJUST THROTTLE CONTROL screw in or out until correct idle is at-
CABLE tained.
The throttle control has been preset at the o Idle fuel needle setting - With throttle
factory and adjustment should not be nec- control lever in slow position, turn idle
essary. Check adjustment as described fuel adjustment needle in (clockwise)
below before loosening cable. If adjust- until engine begins to die and then turn
ment is necessary, proceed as follows: out (counterclockwise) until engine runs
With engine not running, move throttle rough. Turn needle to a point midway
control lever from slow to choke posi- between those two positions.
tion. Slowly move lever from choke to Recheck idle speed. Readjust if neces-
fast position. sary.
Check to see if hole in throttle lever and ACCELERATION TEST -
hole in speed control bracket are Move throttle control lever from slow to
aligned.
fast position. If engine hesitates or dies,
If holes are not aligned, loosen cable
turn idle fuel adjusting needle out
clamp screw and align the holes by
(counterclockwise) 1/8 turn. Repeat test
inserting a pencil or a 1/4" drill bit
and continue to adjust, if necessary,
through both holes.
until engine accelerates smoothly.
Pull throttle cable up to remove slack
High speed stop is factory adjusted Do
and tighten cable clamp screw. Remove
not adjust - damage may result.
alignment pencil or drill bit.
IMPORTANT: Never tamper with the
TO ADJUST CARBURETOR
engine governor, which is factory set for
The carburetor has been preset at the fac- proper engine speed. Overspeeding the
tory and adjustment should not be neces- engine above the factory high speed set-
sary. However, minor adjustment may be ting can be dangerous if you think the
required to compensate for differences in engine-governed high speed needs
fuel, temperature, altitude or load. If the adjusting, contact your nearest AUTHO-
carburetor does need adjustment, proceed RIZED service center/department, which
as follows: has proper equipment and experience to
make any necessary adjustments.
tn general, turning the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mixture.
i
Turning the adjusting needles out
(counterclockwise) increases the supply of
fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles and
the seats in carburetor may result if nee-
Speed Cont_
dle is turned in too tight.
NOTE; The carburetor on this engine is Throttle Lever
idle Speed
low emission. It is equipped with an idle
Adjusting
fuel adjusting needle with a timiter cap, Screw
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap_ The limiter cap
Idle Fuel
cannot be removed without breaking the
adjusting needle Adjusting ----'--"-
Needle
Be sure you have a clean air filter and
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immediately prepare your tractor for stor- filter, fuel hose, or tank during storage
age at the end of the season or if the trac- Also, experience indicates that alcohol
tor will not be used for 30 days or more. blended fuels (called gas0hel or using
ethanol or methanol) can attract moisture
_CAUTION- Never store the tractor with
which leads to separation and formation of
gasoline in the tank inside a building
acids during storage. Acidic gas can dam,
where fumes may reach an open flame or
age the fuel system of an engine while in
spark. Allow the engine to cool before
storage. !
storing in any enclosure. Drain the fuel tank.
TRACTOR Start the engine and let it run until the
Remove mower from tractor for winter fuel lines and carburetor are empty.
storage. This will allow you to clean it thor- Never use engine or carburetor cleaner
oughly. Remove atl dirt, grease, leaves, products in the fuel tank or permanent
etco Store in a clean, dry area_ damage may occur.
Clean entire tractor (See "CLEANING" o Use fresh fuel next season.
in the Maintenance section of this man- NOTE: Fuel stabilizer is an acceptable
, ual). alternative in minimizing the formation of
o Inspect and replace belts, if necessary fuel gum deposits during storage. Add sta-
(See belt replacement instructions in the bilizer to gasoline in fuel tank or storage
Service and Adjustments section of this container. Always follow the mix ratio
manual). found on stabilizer container RU[I engine
o Lubricate as shown in the Maintenance at least 10 minutes after adding stabilizer
section of this manual. to allow the stabilizer to reach the carbure-
o Be sure that alf nuts, bolts and screws tor. Do not drain the gas tank and carbure-
are securely fastened. Inspect moving tor if using fuel stabilizer.
parts for damage, breakage and wear.
Replace if necessary ENGINE OIL
o Touch up all rusted or chipped paint sur- Drain oil (with engine warm) and replace
faces; sand lightly before painting. with clean engine oil. (See "ENGINE" in
BATTERY the Maintenance section of this manual).
Fully charge the battery for storage.
CYLINDERS
o After a period of time in storage, battery
Remove spark plug(s).
may require recharging_
Pour one our_ce of oil through spark
o To help prevent corrosion and power
plug hole(s) into cylinder(s).
leakage during long periods of storage,
Turn ignition key to "START" position for
battery cables should be disconnected
a few seconds to distribute oil.
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI_ o Replace with_new spark plug(s).
NALS" in the Maintenance section of OTHER
this manual). Do not store gasoline from one season
o After cleaning, leave cables disconnect- to another.
ed and place cables where they cannot o Replace your gasoline can if it starts to
come in contact with battery terminals. rust. Rust and/or dirt in your gasoline
Be sure battery drain tube is securely will cause problems.
attatchedo
If possible, s_ore your tractor indoors
o If battery is removed from tractor for and cover it tp give protection,f,rom dust
storage, do not store battery directly on and dirt. _
concrete or damp surfaces. o Cover your tractor with a suitable pro-
ENGINE tective cover that does not retain mois-
turer Do not use plastic. Plastic cannot
FUEL SYSTEM
breathe, which allows condensation to
IMPORTANT: It is important to prevent
form and cause your tractor to rust.
gum deposits from forming in essential IMPORTANT: Never cover tractor while
fuel system parts such as carburetor, fuel
engine and exhaust areas are still warm
27
Engine will not turn Clutch/brake pedal not Depress clutch/brake pedal
over depressed.
Attaohment clutch is engaged. Disengage attachment clutch,
Weak or dead battery. - Recharge or replace battery
Blown fuse. Replace fuse_
Corroded battery terminals. Clean battery terminals
. Loose or damaged wiring, . Check all wiring
. Faulty ignition switch. Check/replace ignition switch.
o Faulty solenoid or starter. Check/replace solenoid or
starter
- Faulty operator presence Contact an authorized service
switch(es). center
ll,,i _l n ,,mn, , ,, Jl , H,,,J iml , I
Engine clicks but will - Weak or deacl battery. Recharge or replace battery
not start Corroded battery terminals, Clean battery terminals
Loose or damaged wiring. o Check all wiring
Faulty solenoid or starter. . Check/replace solenoid or
starter.
,, ,,,i,,,i
Loss of power . Cutting too much grass/too Set in "Higher Cut" posi-
fast. tion/reduce speed.
Throttle in CHOKE position. Adjust throttle control.
28
Loss of power' (co'n't'd) '""'Build-upof grass, leaves and = Clean underside of mower hous-
trash under mower_ ing,'
, Dirty air filter. = Clean/replace air filter,
Low oil level/dirty oilo . Che'ck oil level/change oil
Faulty spark plug. Clean and regap or change
spark plug.
Dirty fuel filter. o Replace fuel filter.
Stale or dirty fuel. Drain fuel tank and refill with
fresh gasoline
Water in fue!. Drain fuel tank and carburetor,
refill tank with fresh gasoline and
replace fuel filter.
Spark plug wire loose. O Connect and tighten spark plug
wire.
@
Dirty engine air screen/fins. Cle_n engine air screen/fins.
, Dirty/clogged muffler,. o
Cle&n!replace muffler.
. Loose or damaged wiring, 0
Check all wiring, ' ,, _,_
o Carburetor out of adjustment. o See "To Adjust CarburetOr" in
Service and Adjustments
section.
Engine valves out of adjust- g Contact an authorized service
ment. center,
J,
Engine continues to o
Faulty operator-safety pres- 0 Check wiring, switches ;and con-
run when operator ence control system nections. If not
leaves seat with at- corrected, contact an authorized
tachment clutch service center/
.... engage.d department.
Poor cut - uneven Q Worn, bent or loose blade. Rep!ace blade, Tighten blade
bolt_
o Mower deck not level Level mower deck.
0
Buildup of grass, leaves, and Clean underside of mower hous-
trash under mower_ ing.
o Bent blade mandrel. = Replace blade mandrel.
o
Clogged mower deck vent - Clean around mandrel_ to open
holes from buildup of vent holes.
grass, leaves, and trash
aroun d mandrels. i
Poor grass 'discharge' Engine speed too slow. . Plac# throttle control in '!FAST"
position.
Travel speed too fast. Shift.to slower sl_eed.
Wet grass_ Allow grass to dry before mow-
ing,.
29
30
02103-(WH#161351)
!
E_,AC_
RED
BATTERY SOLENOID
I _ (PEDAL UP)
_J
IGNITION AT_T-CLUTC'
SWITCH (CLUTCH OFF)
LINE t
PRESENCE
RELAY #1
0
IGNITION PLUG
c[ UNIT _-o SPARK
GAP
(2 PLUGS ON
TWIN CYL ENGINES)
NOTE
YOUR TRACTOR iS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE HEADLIGHTS
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE
BECAUSE OF THIS, THE RELAY
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED, AT IDLETHE LIGHTS e
IGNITION SWITCH
WIL!. DIM. AS THE ENGINE IS NON-REMOVABLE REMOVABLE
SPEEDED UP,THE LIGHTS CONNECTIONS CONN ECTIONS
POSITION CIRCUIT "MAKE" WILL BECOME THEIR BRIGHTEST
OFF G + M+ L NoNE
WIRING INSULATED CLIPS
RUN/LIGHT, B+ L A+Y NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
L RUN , B + L NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
START 9 + L + S NONE PROPERLY SECURE YOUR WIRING
31
KEY PART
NO. NO. DESCRIPTION
33
29
28
58 12
53
3t
57
t4 11_'_"_
37
54
60
37
3 14
3
74
34
KEY PART
NO. NO. DESCRIPTION
35
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TRACTOR -- MODEL NUMBER 917.271030
GROUND DRIVE
/
84 42 116
18
21
48
6 27 ._ 150
151
52 51
32
52
37
61
26 27
36
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TRACTOR -- MODEL NUMBER 917.271030
GROUND DRIVE
37
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TRACTOR -- MODEL NUMBER 917.271030
STEERING ASSEMBLY
.+C-._2-2&-. ,
t
zt:
_
I
62 44
51__54
27 _ 17
\ _= = i
38
KEY PART
NO. NO. DESCRIPTION
39
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TRACTOR - - MODEL NUMBER 917.271030
ENGINE
80
13_77 _'_
33
29
\ 23
/
OPTIONAL EQUIPMENT
Spark Arrester
4O
KEY PART
NO. NO. DESCRIPTION
1 162156 Control, Throttle/choke
2 17720410 Screw, Hex Thd Cut 1/4-20x5/8 T
3 Engine (See Breakdown) Kohler
Model No. CV16-435t4
4 159420 Muffler
14 13280328 Nipple, Pipe 3/8 NPTx 3-1/2
15 1320030O Elbow, Std 90 Degree 3/8-18 Npt
16 STD551231 Washer
23 159880 Shield, BRN/DBR Guard
29 137180 Arrestor, Spark
31 109202X Tank, Fuet
32 158990 Cap Assembly, Fuel Tank, Vented
33 123487X Clamp, Hose BIk
35 17490512 Screw, Thdrol 5/16-18 x 3/4 TYT
37 137040 Line Fuel
38 Plug Oil Drain (Order From Engine
Manufacturer)
4O 124028)( Bushing, Snap, Fuel Line
44 17490412 Screw, Hex Washer Head, Thd Roll,
t/4-20 x 3/4
46 19091416 Washer, 9/32 x 7/8 16 Gauge
62 STD551131 Washer, Lock
77 19101216 Washer 5/16 x 3/4 x 16 Gauge
79 M740108025 Bolt, Hex
80 74760508 Bolt, Hex Hd 5/16-18 UNC x 1/2
81 128861 Nut, Flange 1/4-20 Starter Nut
41
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TRACTOR - - MODEL NUMBER 917.271030
SEAT ASSEMBLY
21
42
6 3 10
i2
KEY PART
NO. NO. DESCRIPTION
1 59192 Valve Cap, Tire
2 65139 Stem, Valve
4,10 3 106222X ]]re, Front
7 4 59904 Tube, Front Tire
(Not Provided, Service item Only)
5 106732X427 Rim, Front
11 6 278H Fitting, Grease (Front Wheel
Only)
7 9040H Beadng, Flange (Front Whee!
Onty)
8 106108X427 Rim, Rear
9 122082X Tire, Rear
10 7152J Tube, Rear Tire
(Not Provided, Service Item Only)
11 104757X Cap, Axle
-- 144334 Sealant, Tire 10 oz.
NOTE: All componentdimensions given in US inches
t inch= 2&4 mm
43
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TRACTOR -- MODEL NUMBER 917.271030
LiFT ASSEMBLY
28 27
25 24
23
t /
t /
l /
49 ! !
3O
3
13 50
4 26
6
11 5
20 _._ 161718 20
15
44
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TRACTOR - - MODEL NUMBER 917.271030
LIFT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
45
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TRACTOR-- MODEL NUMBER 917.271030
MOWER DECK
76
92
t05
34
33 '106
32
21
22
23
24
25
26
46
47
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TRACTOR - - MODEL NUMBER 917.271030
DANA TRANSAXLE - - MODEL NUMBER 4360-122
20
21
7
22
24
25
31
27 32
33
53
44
47
4-B
49
50
62
63
67
7O
48
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TRACTOR -- MODEL NUMBER 917.271030
DANA TRANSAXLE - - MODEL NUMBER 4360-122
49
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TRACTOR -- MODEL NUMBER 917.271030
KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43514
23
22_6t
C.A.KCAS I
5O
51
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TRACTOR -- MODEL NUMBER 917.271030
KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43514
to 2
5_
52
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TRACTOR - - MODEL NUMBER 917.271030
KOHLER ENGINE- MODEL NUMBER CV16S, TYPE NUMBER PS-43514
53
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TRACTOR - - MODEL NUMBER 917.271030
KOHLER ENGINE - MODEL NUMBER CV16S, TYPE NUMBER PS-43514
3_
/t3
"-11
3
2
54
55
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56
15 MAX.
!__A Operate your Tractor up and down the face of slopes (not I
A_ greater than 15), never across the face. Make turns gradu- J
ally to prevent tipping or loss of control. Exercise extreme I
..... caution when changing dkectio ? on slopes. !
Bill