Outline:

Process Flow Diagram of Front of Line Assembly:

Presentation of Findings and Results
The Data collected

Table for the following:

Man-Machine Ratio
Machine efficiency?
Layout?
Top 3 products?
Total delays in hours or downtime
Std. time for DA and wire bond?
Actual line speed
Machines used for the 3 products
Total hours of production
Standard time computed through time study/ verification of standard time
Average Line efficiency for the month of _ to _
Factors Affecting Machine Efficiency
Top factors Affecting
Pareto
Losses due to down time

Why-why diagram:
Validation of the root cause:
How-how diagram(To improve top factors)
 Chapter IV

DATA ANALYSIS AND INTERPRETATION

Overview of the Current System

Process Diagram:
START
DIE MANAGEMENT
DIE ATTACH
WIREBOND
3rd Opt
MOLDING
FINISHING
(Deflash, Trim.)
PLATING(SOLDER DIP, SOLDER PLATE)
MARKING
FOURTH OPTICAL INSPECTION
TEST AND MARK
FINAL VISUAL INSPECTION
BARCODE LABELLING AND PACKING
 Why-Why Diagram

Below Standard Line/Machine

Efficiency

Man-Machine Ratio Stoppage of Machines

Slow Maintenance Stock out Low Order/Demand

Improperly trained High product

workers demands
 How-How Diagram

Improve Machine/Line
Efficiency

Conduct Proper
Implement proper
scheduling/shifting of
preventive maintenance
workers

Conduct proper Analyze the goods Determine the

training and seminars properly months where
demand is high
Process flow diagram of Front of line assembly

START

DIE
MANAGEMENT/DIE
PREPARATION

DIE ATTACH

WIRE BOND