ISO 14224 Maintenance Standard PDF

ISO 14224
MAINTENANCE STANDARD
Dr. Ir. EDI LEKSONO
ISO 14224 MAINTENANCE STANDARD
2
MAIN OBJECTIVES OF ISO 14224
To specify the data to be collected for

analysis:
System design and configuration;
Safety, Reliability and Availability of systems and plants;
Life cycle cost;
Planning, optimization and execution of maintenance.
To specify data in a standard format to:

Permit exchange of Reliability and Maintenance (RM) data
Ensure that RM data are sufficient quality for intended
analysis
3
HIGH QUALITY DATA
Completeness of data in relation to specification

Compliance with definitions of reliability parameters,
data types and formats
Accurate input, transfer, handling and storage of data
(manually or electronic).
4
EQUIPMENT BOUNDARY & HIERARCHY
A clear boundary description is imperative for collecting,

merging and analyzing Reliability & Maintenance data
from different industries, plant or sources (data
compatibility requirement)
For each equipment class, a boundary shall be defined
indicating what Reliability & Maintenance (RM) data are
to be collected.
5
EQUIPMENT BOUNDARY & HIERARCHY
Pump boundary diagram

6
EQUIPMENT HIERARCHY
Preparation of a hierarchy for the equipment is recommended

The highest level is the equipment unit class
The number of levels for subdivision will depend on the
complexity of the equipment unit
The reliability data severity class shall be related to
equipment unit, while the failure cause shall be related to the
lowest level in the equipment hierarchy
A single instrument may need no further breakdown, while
several levels are required for a compressor
A subdivision into three levels for an equipment unit will
normally be sufficient.
7
EQUIPMENT HIERARCHY
8
INFORMATION STRUCTURE
Data categories
Equipment data
Failure data
Maintenance data
Data format
Facilitation of queries and analysis of data
Ease of data input
Consistency check
Database structure
9
EQUIPMENT DATA
Identification data : equipment location, classification,

installation, equipment unit data;
Design data: manufacturers data, design characteristics;
Application data : operation and environment
10
FAILURE DATA
Identification data, failure record and equipment location;

Failure data for characterizing a failure : failure date,
maintenance items failed, severity class, failure mode,
failure cause, method of observation.
11
MAINTENANCE DATA
Identification data : maintenance record, equipment

location, failure record;
Maintenance data : date of maintenance, maintenance
category, maintenance activity, items maintained,
maintenance man hours per discipline, active
maintenance time, down time
12
EQUIPMENT DATA
13
EQUIPMENT DATA
14
FAILURE DATA
15
MAINTENANCE DATA
16
DATABASE STRUCTURE
17
TAXONOMY CLASSIFICATION
Combustion Engine
18
EQUIPMENT BOUNDARY: COMBUSTION ENGINE
EQUIPMENT UNIT SUBDIVISION:
19
COMBUSTION ENGINE
EQUIPMENT UNIT SPECIFIC DATA:
20
COMBUSTION ENGINE
21
FAILURE MODE: COMBUSTION ENGINE
22
TAXONOMY CLASSIFICATION: COMPRESSOR
23
EQUIPMENT BOUNDARY: COMPRESSOR
24
EQUIPMENT UNIT SUBDIVISION: COMPRESSOR
EQUIPMENT UNIT SPECIFIC DATA :
25
COMPRESSOR
26
COMPRESSOR
27
FAILURE MODE : COMPRESSOR
28
TAXONOMY CLASSIFICATION: CONTROL LOGIC
EQUIPMENT BOUNDARY :
29
POWER DISTRIBUTION
EQUIPMENT UNIT SUBDIVISION:
30
CONTROL LOGIC
31
CONTROL LOGIC
32
FAILURE MODE : CONTROL LOGIC
TAXONOMY CLASSIFICATION :
33
ELECTRIC GENERATOR
EQUIPMENT UNIT SUBDIVISION :
34
ELECTRIC GENERATOR
35
ELECTRIC GENERATOR
36
ELECTRIC GENERATOR
37
FAILURE MODES : ELECTRIC GENERATOR
38
ELECTRIC MOTOR
39
EQUIPMENT BOUNDARY : ELECTRIC MOTOR
40
ELECTRIC MOTOR
41
ELECTRIC MOTOR
42
FAILURE MODES : ELECTRIC MOTOR
43
TAXONOMY CLASSIFICATION : GAS TURBINE
44
EQUIPMENT BOUNDARY : GAS TURBINE
45
EQUIPMENT UNIT SUBDIVISION : GAS TURBINE
46
GAS TURBINE
47
FAILURE MODES : GAS TURBINE
48
HEAT EXCHANGER
49
HEAT EXCHANGER
50
HEAT EXCHANGER
51
HEAT EXCHANGER
52
FAILURE MODES : HEAT EXCHANGER
53
PROCESS SENSORS
54
PROCESS SENSORS
55
PROCESS SENSORS
56
PROCESS SENSORS
57
PROCESS SENSORS
58
FAILURE MODES : PROCESS SENSORS
59
TAXONOMY CLASSIFICATION : PUMP
60
EQUIPMENT UNIT SUBDIVISION : PUMP
61
EQUIPMENT BOUNDARY : PUMP
62
EQUIPMENT UNIT SPECIFIC DATA : PUMP
63
EQUIPMENT UNIT SPECIFIC DATA : PUMP
64
FAILURE MODES : PUMPS
65
FAILURE & MAINTENANCE NOTATIONS
66
67
68
FAILURE CAUSES
69
MAINTENANCE ACTIVITY

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ISO 14224

To specify the data to be collected for

To specify data in a standard format to:

Completeness of data in relation to specification

A clear boundary description is imperative for collecting,

Pump boundary diagram

Preparation of a hierarchy for the equipment is recommended

Identification data : equipment location, classification,

Identification data, failure record and equipment location;

Identification data : maintenance record, equipment

EQUIPMENT UNIT SUBDIVISION:

EQUIPMENT UNIT SPECIFIC DATA:

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SPECIFIC DATA:

EQUIPMENT UNIT SUBDIVISION:

EQUIPMENT UNIT SPECIFIC DATA:

EQUIPMENT UNIT SUBDIVISION :

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SUBDIVISION :

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SUBDIVISION :

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SUBDIVISION :

EQUIPMENT UNIT SPECIFIC DATA :

EQUIPMENT UNIT SPECIFIC DATA :

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