REWORK PRODUCTION ORDER

Creating the trigger points:

Co31 T.CODE:
Put the cursor on create order with ref and go to parameters.
Then go to ca02
Select one operation - go totrigger points overview
Then create and confirm the production order with rework Qty then automatically
rework order creates.

COFIGURATION SETTINGS FOR REWORK ORDER:

1)OPJH T.CODE:
Go to number range general
2) OPL8 T.CODE:
 MASTER DATA FOR REWORK ORDER
CA11 T.CODE:
THEN GO TO OPERATIONS
 TRANSACTION DATA
CO01 T.CODE:
THEN CONFIRM THE OPERATIONS ONE BY ONE.
CO11N OR CO15 T.CODE:
THEN CREAT THE REWORK ORDER FOR 100-100 MATERIAL FOR
REWORK QTY 5 PC.
CO07 T.CODE:
Then execute .

Go to spro and give scheduling parameters.

Then again create the order in co07.

Go back and assign a material which is required for rework and press
enter.Then it will ask for operation allocation then assign the 0020
operation.
Then save the rework order.

Then do the confirmation for the rework order. then you will get the
error

Then maintain the confirmation parameters.

 Save
Then maintain the checking rules for KP03.
Then confirm the rework order.

Then do GR to header order & settlement will take place to header order only not to re-work order
Note:

a) For rework work, GR will not take place

b) It is not possible to carry out an automatic goods receipt for operations that are marked as rework
operations.

FAQS:

REWORK
Generally in the Shop floor, rework happen frequently, In SAP rework is done by different ways
Automatic triggering of rework order when we enter rework qty in confirmation screen.
If rework has to be done immediately after entering in to rework qty in the confirmation screen before
proceeding next operation, by done by control key with rework option and enter the time in
operational detail and operation quantity.
 Create a reference operation set and create a rework order with rework order type and settle the
rework order into main production order.
If the order quantity is 100, and have 5 oprn, in the second operation rework happened means
confirm the operation with partial confirmation with entering yield and rework quantity, and create a
rework order, in the rework order confirm the quantity with Final operation. Again in main production
order, in the 2 nd operation confirm the rework quantity with out entering any activity in the
confirmation with final confirmation.

Rework Thru Trigger Point

How to map the scenario for Production order confirmation, Rework order create automatic with help of
trigger points?

By: Faisal

First check in Tcode OPJF for the selection id a Priority is defined for the Task list type S with usage 1 and
status 4 and then Proceed as follows:

1. Create a Reference op set in tcode Ca11.

Enter the plant,Description , usage and status for the ref op set Enter lotsize and unit of measure.
Enter the op as 0010 / workcenter/op control key/Description for the op Enter the standard values and save.

2. Create a Standard trigger point in CO31.(Ex Production)

Enter the Trigger Point usage /Group as FERT.

3. Tick the Trigger Point Functions.

4. Enable the indicator create order with Reference.

5. Enter the system status as PCNF.

6. Enter change as +.

7. Enable the indicator once.

8 . Now place the cursor on the create order with reference.

9. Goto Parameters.

10. In the Parameter enter in the group the created Reference op set group no.

11. Order type as PP01 and group counter as 1 and save the Trigger Point.

12. Now goto the Routing for your Material.

13. Choose the last op to assign the Trigger point.

14. Select the OP ----> Goto ---> Trigger Point overview.

15. Enter the Trigger Point usage as FERT.

16. Now choose that line ,select the Details---> Trigger Point

17. The system will says standard trigger point exists from which you can select the created Trigger Point (EXx
Production)and save.

18. MD02/MD04.

19. Convert the Planned Order into Production Order and Release the order.

20. Now confirm th ops.

21. For the last op enter the yield and rework qty and set the status as PCNF.

22. If the status of last op is PCNF then in the system a POP UP will appear as Activited by Trigger Point
/Create order with reference/order number/sequence and op number which trigger point works and enter.