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Original Article
Jin Weon Kim a,*, Myung Rak Choi a, and Yun Jae Kim b
a
Department of Nuclear Engineering, Chosun University, 309 Pilmun-daero, Dong-gu, Gwangju, 61452, Republic of
Korea
b
Department of Mechanical Engineering, Korea University, 145 Anam-ro, Seongbuk-Ku, Seoul 136-701, Republic of
Korea
Article history: This study investigated the loading rate effect on the fracture resistance under cyclic
Received 12 March 2016 loading conditions to understand clearly the fracture behavior of piping materials under
Received in revised form seismic conditions. JeR fracture toughness tests were conducted under monotonic and
27 May 2016 cyclic loading conditions at various displacement rates at room temperature and the
Accepted 2 June 2016 operating temperature of nuclear power plants (i.e., 316 C). SA508 Gr.1a low-alloy steel and
Available online xxx SA312 TP316 stainless steel piping materials were used for the tests. The fracture resis-
tance under a reversible cyclic load was considerably lower than that under monotonic
Keywords: load regardless of test temperature, material, and loading rate. Under both cyclic and
Cyclic Load monotonic loading conditions, the fracture behavior of SA312 TP316 stainless steel was
Fracture Behavior independent of the loading rate at both room temperature and 316 C. For SA508 Gr.1a low-
Loading Rate Effect alloy steel, the loading rate effect on the fracture behavior was appreciable at 316 C under
Nuclear Piping Materials cyclic and monotonic loading conditions. However, the loading rate effect diminished
Seismic Condition when the cyclic load ratio of the load (R) was 1. Thus, it was recognized that the fracture
behavior of piping materials, including seismic loading characteristics, can be evaluated
when tested under a cyclic load of R 1 at a quasistatic loading rate.
Copyright 2016, Published by Elsevier Korea LLC on behalf of Korean Nuclear Society. This
is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
licenses/by-nc-nd/4.0/).
* Corresponding author.
E-mail address: jwkim@chosun.ac.kr (J.W. Kim).
http://dx.doi.org/10.1016/j.net.2016.06.006
1738-5733/Copyright 2016, Published by Elsevier Korea LLC on behalf of Korean Nuclear Society. This is an open access article under
the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
2 N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1
Table 1 e Chemical compositions of SA508 Gr.1a low-alloy steel (LAS) and SA312 TP316 stainless steel (SS) piping materials
(wt%).
Materials C Mn P S Si Ni Cr Mo V Al Cu
SA508 Gr.1a LAS 0.223 1.27 0.009 0.0047 0.225 0.242 0.118 0.026 0.003 0.024 0.200
SA312 TP316 SS 0.021 1.25 0.038 0.004 0.45 12.21 16.31 2.06 e e e
obtained from the monotonic and quasistatic loading condi- 2. Materials and methods
tions are used for the assessment. However, the seismic load
has both dynamic and cyclic characteristics and the mechan- 2.1. Test materials and specimens
ical properties under dynamic and cyclic loading conditions
are different from those under monotonic and quasistatic The piping materials used for these experiments were
loading conditions [6]. Hence, ignoring the dynamic and cyclic SA508 Gr.1a low-alloy steel (LAS) and SA312 TP316 stainless
loading characteristics in the mechanical properties of piping steel (SS). SA508 Gr.1a LAS is used for main coolant pipe-
materials could cause uncertainty in the integrity assessment lines in Korean Standard NPPs and its dimensions are
of piping components under the seismic loading condition. 1,075.4 mm in outer diameter (Do) and 102.6 mm in thick-
A number of studies have investigated the cyclic loading ness (t). SA312 TP316 SS is also commonly used for pipelines
effect on the fracture behavior of materials; specifically, the in the primary system of NPPs (4 inch Schedule 160;
influences of cyclic compressive load level and frequency on Do 114.3 mm and t 13.5 mm). SA508 Gr.1a LAS piping
the fracture resistance of materials have been evaluated material was normalized at 920 C for 10 minutes and water-
[6e12]. All of these reports showed that the fracture resistance quenched, followed by tempering at 650 C for 180 minutes,
was significantly reduced by reversible cyclic loading when and SA312 TP316 SS was annealed at 1,040 C and water-
compared to that under monotonic loading, and that the quenched. The chemical compositions of both pipe mate-
reduction was dependent on the cyclic compressive load level rials are listed in Table 1 and their tensile properties at RT
and frequency. Also, they showed that such fracture behavior and 316 C under a quasistatic loading rate are summarized
under cyclic loading was attributable to fatigue and a fracture in Table 2.
synergy that accelerated crack extension. However, most of In this study, the fracture resistance of the piping materials
the investigations were based on cyclic tests at a quasistatic was evaluated using compact tension (CT) specimens; a 25.4-
loading rate rather than at a dynamic loading rate [7e12]. Only mm-thick CT specimen of 1T planar dimension was used for
a few studies have performed cyclic fracture tests under the SA508 Gr.1a LAS and a 10.6-mm-thick CT specimen of 0.5T
dynamic loading condition and they reported that the inter- planar dimension was used for SA312 TP316 SS. Both kinds of
action between cyclic and dynamic loading effects was specimen were designed in accordance with the ASTM
negligible. Thus, both effects on the fracture behavior can be E1820e09 standard [13] (Fig. 1) and were machined in the LeC
considered separately [6]. However, this conclusion was direction, i.e., the notch was oriented in the circumferential
drawn from only a very limited test condition, i.e., a single direction. All specimens were precracked to a crack length (a)
dynamic loading rate; the loading rate under the seismic of 0.59W, where W is the width of the specimen, and side-
loading condition depends on the routing of the piping system grooved on both sides following the ASTM E1820e09 stan-
and the location within the piping components. In particular, dard [13].
the deformation rate near the crack-tip, which is closely
related to the loading rate and directly affects the fracture
behavior of materials, is more difficult to quantify under the 2.2. Experimental procedures
seismic loading condition because it depends on the geometry
and location of the crack within the piping components. 2.2.1. Test conditions
Considering such uncertainty in the loading rate under the JeR fracture toughness tests were conducted under both
seismic condition, it is necessary to investigate the loading monotonic and cyclic loading conditions at RT and 316 C. Four
rate effect on the fracture behavior of materials under the
cyclic loading condition to clearly understand the fracture
behavior of piping components under the seismic condition.
Therefore, this study conducted JeR fracture toughness Table 2 e Tensile properties of SA508 Gr.1a low-alloy
steel (LAS) and SA312 TP316 stainless steel (SS) piping
testing of two piping materials commonly used in NPPs under
materials under quasistatic loading rate
monotonic and cyclic loading conditions at various displace- _3 3:95 104 =s.
ment rates at room temperature (RT) and at the operating
Materials Temp. ( C) YS (MPa) UTS (MPa) TE (%) RA (%)
temperature of NPPs (316 C). The loading rate effect on the
fracture behavior was investigated under monotonic and cyclic SA508 RT 359.9 543.6 35.9 74.8
Gr.1a LAS 316 232.4 537.4 32.8 71.8
loading conditions by comparing the JeR curves for different
SA312 RT 266.1 573.1 66.8 82.8
displacement rates. Additionally, appropriate consideration of
TP316 SS 316 155.2 452.5 42.3 79.6
seismic loading characteristics in the evaluation of the fracture
RA, reduction in area; RT, room temperature; TE, total elongation;
behavior of piping materials is suggested on the basis of these
UTS, ultimate tensile strength; YS, yield stress.
investigations.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1 3
(A)
(B)
Fig. 1 e Compact tension (CT) specimens used for JeR fracture toughness tests. (A) 1TeCT; (B) 0.5TeCT.
different displacement rates (VLL) were considered in the SA508 Gr.1a LAS and VLL 0.45 mm/min and 45 mm/min for
monotonic tests, i.e., VLL 0.9 mm/min, 9.0 mm/min, 90 mm/ SA312 TP316 SS. The displacement rates of 0.45 mm/min and
min, and 2,280 mm/min for SA508 Gr.1a LAS and 0.9 mm/min corresponded to a quasistatic loading rate, and
VLL 0.45 mm/min, 4.5 mm/min, 45 mm/min, and 1,140 mm/ VLL 1,140 mm/min and 2,280 mm/min corresponded to a
min for SA312 TP316 SS. In the cyclic tests, VLL 0.9 mm/min, typical dynamic loading rate. Lower displacement rates were
9.0 mm/min, 90 mm/min, and 2,280 mm/min were used for applied to SA312 TP316 SS compared to SA508 Gr.1a LAS
because a smaller specimen was used for the JeR tests on
SA312 TP316 SS. The displacement rates for dynamic JeR tests
were determined using Eq. (1), which was proposed to eval-
Pmax,4 uate the fracture toughness at seismic loading rate in the
Load-line displacement
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
4 N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1
For cyclic JeR tests, an incremental displacement-controlled displacement was controlled during the tensile loading step,
cyclic load was applied following the loading sequence while the load was controlled during the compressive loading
shown in Fig. 2. In the cyclic loading sequence, the step to maintain a constant cyclic load ratio (R Pmin/Pmax). In
the tests, a constant displacement increment (d) of 0.15 mm
was applied after each cycle and cyclic load ratios of R 0.5
(A)
40 SA508 Gr.1a (#33): RT
Pi-1
R=1, V = 0.9 mm/min Pi (A)
LL
1,600
20 SA508 Gr.1a: RT
Load (kN)
0
2
upl, i 800
upl, i-1
-20
VLL= 0.9 mm/min
400 VLL= 9.0 mm/min
-40 VLL= 90 mm/min
0 1 2 3 4 5 VLL= 2,280 mm/min
Load-line dispacement (mm) 0
0 1 2 3 4 5 6
(B)
280 Crack extension (mm)
SA508 Gr.1a (#33): RT (B)
R=1, VLL= 0.9 mm/min 1,600
o
260 SA508 Gr.1a: 316 C
ith d-c PD
1,200
d-c PD (V)
(i1)th d-c PD
J-integral (kJ/m )
240
2
220 800
Crack initiation
VLL= 0.9 mm/min
200
400 VLL= 9.0 mm/min
Crack closure VLL= 90 mm/min
180 VLL= 2,280 mm/min
0 1 2 3 4 5
0
Load-line dispacement (mm) 0 1 2 3 4 5 6
Crack extension (mm)
Fig. 3 e Sample data of a cyclic JeR fracture toughness test.
(A) Load vs. loadeline displacement (LLD) curve. (B) Direct- Fig. 4 e Variation in monotonic JeR curves of SA508 Gr.1a
current potential drop (d-c PD) vs. LLD curve. RT, room low-alloy steel (LAS) piping material at different
temperature. displacement rates. (A) Room temperature; (B) 316 C.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1 5
(A) (A)
1,600 1,600
SA312 TP316: RT SA508 Gr.1a: RT, VLL=0.9 mm/min
J-integral (kJ/m2)
1,200 1,200
J-integral. (kJ/m )
2
800 800
VLL= 0.45 mm/min
400 VLL= 4.5 mm/min 400
VLL= 45 mm/min Mono
R = 0.5
VLL= 1140 mm/min
R = 1.0
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Crack extension (mm) Crack extension (mm)
(B)
1,600
(B)
o
1,600
SA312 TP316: 316 C SA508 Gr.1a: Mono
316oC, VLL=0.9 mm/min R = 0.5
J-integral (kJ/m2)
1,200 R = 1.0
1,200
J-integral. (kJ/m )
2
800 800
VLL= 0.45 mm/min
400 VLL= 4.5 mm/min
400
VLL= 45 mm/min
VLL= 1140 mm/min
0
0 1 2 3 4 5 6 0
0 1 2 3 4 5 6
Crack extension (mm)
Crack extension (mm)
Fig. 5 e Variation in monotonic JeR curves of SA312 TP316
Fig. 6 e Comparison of JeR curves of SA508 Gr.1a LAS
stainless steel (SS) piping material at different
piping material under monotonic and cyclic loading
displacement rates. (A) Room temperature; (B) 316 C.
conditions. (A) Room temperature; (B) 316 C.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
6 N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1
where pi and upl;i are peak load and plastic part of LLD in the ith
loading step, respectively, as indicated in Fig. 3A.
h Apl;i Apl;i1 ai ai1
Jpl;i Jpl;i1 i1 1 gi1 All of the tests were conducted using a servo-hydraulic
bi1 BN bi1
universal testing machine with a 100-kN load cell and a
(3)
high-temperature furnace. LLD was measured using a high-
where ai is instantaneous crack length in the ith loading step temperature crack opening displacement gauge with a travel
that was determined from the ith d-c PD data indicated in length of 10 mm. In the tests at 316 C, the temperature of the
Fig. 3B, bi is uncracked ligament in the ith loading step, BN is specimen was measured and controlled within 2 C using K-
net thickness of specimen, and hi1 and gi1 are defined as Eqs. type thermocouples attached to both sides of the specimen.
(4) and (5), respectively.
bi1
hi1 2 0:522 (4) 3. Results and discussion
W
o
RT 316 C
1,200 SA508 Gr.1a
SA312 TP316
1,200
800
J1.0mm(kJ/m )
2
800
400
Mono
R = 0.5 400
R = 1.0
0
0 1 2 3 4 5 6
0
Crack extension (mm) 1.5 1.0 0.5 0.0 0.5 1.0 1.5
(B) Cyclic load ratio
(B)
1,600 1,600
SA312 TP316: o
RT 316 C
316oC, VLL=0.45 mm/min SA508 Gr.1a
J-integral (kJ/m2)
800 800
400 400
Mono
R = 0.5
R = 1.0
0 0
0 1 2 3 4 5 6 1.5 1.0 0.5 0.0 0.5 1.0 1.5
Crack extension (mm) Cyclic load ratio
Fig. 7 e Comparison of JeR curves of SA312 TP316 SS Fig. 8 e J1.0 mm values as a function of load ratio for both
piping material under monotonic and cyclic loading pipe materials at room temperature (RT) and 316 C. (A)
conditions. (A) Room temperature; (B) 316 C. Quasistatic; (B) Dynamic.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1 7
(A) (C)
1,600 1,600
SA508 Gr.1a: SA508 Gr.1a: VLL=0.9 mm/min
RT, R = 0.5 o
316 C, R = 0.5 VLL=9.0 mm/min
J-integral (kJ/m )
VLL=90 mm/min
J-integral (kJ/m )
1,200
2
2
1,200
VLL=2,280 mm/min
800 800
J-integral (kJ/m )
VLL= 2,280 mm/min VLL=90 mm/min
J-integral (kJ/m )
1,200
2
1,200
2
VLL=2,280 mm/min
800 800
400 400
0 0
0 1 2 3 4 5 6 0 1 2 3 4 5 6
Crack extension (mm) Crack extension (mm)
Fig. 9 e Variation in cyclic JeR curves of SA508 Gr.1a LAS piping material at different displacement rates. (A) Room
temperature, R e0.5; (B) Room temperature, R e1.0; (C) 316 C, R e0.5; (D) 316 C, R e1.0.
rates at RT and 316 C. Fig. 4A shows that the JeR curves at RT 0.9 mm/min to 1,140 mm/min (Fig. 5B). Past investigation
were almost identical, although some scattering was observed showed that the fracture behavior of austenitic SSs has only a
at VLL 2,280 mm/min. However, the variation in JeR curves slight loading rate dependency at the operating temperature
with displacement rate was appreciable at 316 C (Fig. 4B); the of NPPs [6]. Hence, the present result showed the typical
JeR curve decreased with increasing displacement rate and loading rate dependency of austenitic SSs.
reached a minimum at VLL 9.0e90 mm/min and then it It is clear that SA312 TP316 SS showed only a slight effect of
increased with a further increase in displacement rate. Thus, loading rate on the fracture behavior under the monotonic
the JeR curve at the dynamic loading rate (VLL 2,280 mm/ loading condition, while SA508 Gr.1a LAS showed a more
min) was almost the same as that at the quasistatic loading pronounced loading rate effect at the operating temperature
rate (VLL 0.9 mm/min). Our previous study showed that of NPPs. The fracture behavior of SA508 Gr.1a LAS was non-
SA508 Gr.1a LAS piping material was susceptible to dynamic linearly varied with loading rate and the minimum fracture
strain aging (DSA) at 316 C and the DSA effect on mechanical resistance appeared at an intermediate loading rate between
properties was most significant in the range of displacement the quasistatic and dynamic loading rates. This specific
rates of 9.0e90 mm/min [18]. It is well-known that the loading rate dependency is related to the DSA characteristics
occurrence of DSA in ferritic steels reduces their fracture of SA508 Gr.1a LAS at elevated temperatures.
resistance at elevated temperatures [19e21]. Therefore, the
appearance of a minimum JeR curve in the range of 3.2. Cyclic loading condition
displacement rates of 9.0e90 mm/min for SA508 Gr.1a LAS at
316 C is attributed to the occurrence of DSA. 3.2.1. Effect of compressive load level
The monotonic JeR curves of SA312 TP316 SS for different The cyclic JeR fracture toughness tests were conducted at RT
displacement rates are presented in Fig. 5. Fig. 5A shows that and 316 C under various displacement rates and cyclic load
the JeR curve of SA312 TP316 SS slightly increased with ratios. Figs. 6 and 7 present the cyclic JeR curves of SA508
increasing displacement rate at RT. However, at 316 C, all of Gr.1a LAS and SA312 TP316 SS, respectively, tested under a
the JeR curves were nearly the same regardless of displace- quasistatic loading rate. The corresponding monotonic JeR
ment rate, even though the displacement rate varied from curves are also exhibited in these figures for comparison.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
8 N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1
1,200
2
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1 9
Fig. 11 e Fracture surfaces of SA508 Gr.1a LAS tested at 316oC under monotonic and cyclic loading conditions. (A) Monotonic
load, VLL 0.9 mm/min; (B) Cyclic load of R e1.0, VLL 0.9 mm/min.
monotonic loading condition. Also, it was evident that, for Therefore, the crack-tip sharpening effect on crack extension
SA508 Gr.1a LAS, the DSA phenomenon still influenced the overshadowed the DSA effect on ductile tearing, so that the
loading rate dependency at the operating temperature of loading rate effect because of DSA phenomena was less at
NPPs, even under a cyclic load. R 1.0. The crack-tip sharpening under cyclic load is also
Notably, the loading rate effect of SA508 Gr.1a LAS was indicated from the fracture surfaces of post-test specimens.
dependent on the cyclic load ratio; i.e., the loading rate effect Fig. 11 presents the fracture surfaces of SA508 Gr.1a LAS tested at
was greatly diminished when the cyclic load ratio was 1.0. This 316 C under monotonic load and cyclic load of R 1.0. The
was related to the specific crack extension mechanism under fracture surfaces of monotonic loading show dimples, which
the reversible cyclic loading condition. As mentioned in the confirms that ductile tearing is the predominant mechanism of
previous section, the crack extension under a cyclic load is fracture, whereas the cyclic fracture surfaces reveal flat features
governed by both ductile tearing and crack-tip sharpening along with fissure cracks, indicating smearing out of microvoids
mechanisms. It is known that the occurrence of DSA promotes near the crack-tip due to the contact of crack faces. Thus, it is
ductile tearing by decreasing the fracture strain near the crack- demonstrated that the crack-tip was closed and sharpened
tip, thereby resulting in degradation of the fracture resistance of when subjected to compressive load.
ferritic materials [19e21]. Therefore, the influence of DSA clearly
appeared for monotonic loading and cyclic loading at R 0.5, 3.3. Consideration of seismic loading characteristics in
where the ductile tearing dominated the crack extension and the evaluation of fracture behavior
thus the loading rate effect on fracture behavior was pro-
nounced. However, as the cyclic load ratio became more nega- Because the seismic load has cyclic and dynamic character-
tive, crack-tip sharpening dominated crack extension. istics, these loading characteristics should be properly
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
10 N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006
N u c l e a r E n g i n e e r i n g a n d T e c h n o l o g y x x x ( 2 0 1 6 ) 1 e1 1 11
elasticeplastic parameter cyclic J, ASTM STP 877 (1985) [19] USNRC, Effect of Dynamic Strain Aging on the Strength and
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[17] J.A. Joyce, E.M. Hackett, C. Roe, Effect of cyclic loading on NUREG/CRe6226, 1994.
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[18] J.W. Kim, M.R. Choi, Effect of loading rate on the deformation [21] J.H. Yoon, B.S. Lee, Y.J. Oh, J.H. Hong, Effects of loading rate
behavior of SA508 Gr. 1a low-alloy steel and TP316 stainless and temperature on JeR fracture resistance of an
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(2015) 383e390. 76 (1999) 663e670.
Please cite this article in press as: J.W. Kim et al., Effect of Loading Rate on the Fracture Behavior of Nuclear Piping Materials
Under Cyclic Loading Conditions, Nuclear Engineering and Technology (2016), http://dx.doi.org/10.1016/j.net.2016.06.006