Professional Documents
Culture Documents
4-5% for Coke Breeze & Nut Coke 4-5% for Coke Breeze & Nut Coke 4-5% for Coke Breeze & Nut Coke
3 Moisture
9-10% for Anthracite 9-10% for Anthracite 9-10% for Anthracite Tenderer to confirm as per TS
Coke breeze-0.4-0.5
5 Bulk Density Nut Coke- 0.4-0.5 Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
Anthracite- 0.8-0.9
Operation Continious operation 24hrs a day and 365 days in year with Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
98%availability(3.1.9)
Efficiency
Equipment
2 Type Dry Peripheral discharge(c 3.4.2) Dry Peripheral discharge Dry Peripheral discharge Dry Peripheral discharge
8 Description of Water cooling arrangement 4.7 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
9 Water consumption Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
16 Total weight of the shell, ton Data to be provided by tenderer 15 ton 15 Ton ( Approx) Data to be provided by vendor for technical assessment
17 Material of shell Hevy duty rolled plate steel shell with cast steel heads. IS:2062 IS:2062 Tenderer to confirm as per TS
8
20 Allowable temperature rise of bearing, oC (Guaranteed) Data to be provided by tenderer 8 deg C Data to be provided by vendor for technical assessment
21 Vibration limit under full load condition (Guaranteed) Data to be provided by tenderer Less than 10mm/Sec ( Vrms) Less than 10mm/Sec ( Vrms) Data to be provided by vendor for technical assessment
Sl No PARAMETERS TS Mc Nally TRF FLSmidth
Type : End Peripheral Discharge Rod Mill. Type : End Peripheral Discharge Rod Mill.
Make : MSEL Model : 3.2 x 4.8 ROD MILL, DRY PERIPHERAL DISCHARGE,
23 Type, make, Model no. & quantity Data to be provided by tenderer
Model : 3.2 x 4.8 Quantity : One 3.1 M DIA X 6.0 M LONG
Quantity : One
50/55, 50 for Coke Breeze 50 for Coke Breeze COKE BREEZE: 50/55 MTPH
24 Guaranteed capacity (MTPH)
30/34As per Ts clause 3.4.1 30 for Nut Coke / Anthracite 30 for Nut Coke / Anthracite NUT COKE+ANTHRACITE: 28 MTPH (Max)
25 Guaranteed Output Size, mm (-) 3mm 95% with (-)0.25mm 40% max. (-) 3mm 95% with (-)0.25mm 40% max. (-) 3mm 95% with (-)0.25mm 40% max. 3000 MICRON 95% PASSING
Max. moisture for which the rod 5-8% Normal 5-8% Normal
26
mill is designed Anthracite-(9-10%),Nut coke and coke breeze- (4-5%) 10 % maximum occasionally 10 % maximum occasionally 4-5% (MAX.)
6 Painting Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Painting shall be as per FLS Painting specification.
Material of construction
Cast Steel,
1 Mill Head C.3.4.5 -Heavy duty rolled plate steel shell with cast steel head. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
As per IS-1030, GR.280-520 W
Mn Steel,
2 Mill - Head Liner & Shell Liner C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent. As per IS-276 GR.1 [ deviation against GR 3 ] Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Alloy Steel,
3 Integral Pinion Shaft [ Reversible ] Data to be provided by tenderer 817M40 BS:970/EN 24 Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
4 Rods Data to be provided by tenderer Hot Rolled High Carbon Steel Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
6 Mn. Steel Liner Thickness Data to be provided by tenderer Shell Liner 75 mm Average Thickness Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
7 Bond Work Index Data to be provided by tenderer 20.8 KWH/ST 20.8 KWH/ST 20.8 KWH/ST
Noise level will be limited to 85db at 85 90 dB (Excluding Background Noise 85 90 dB (Excluding Background Noise
8
a distance of 1.5m from the machine Data to be provided by tenderer During load run) During load run) Data to be provided by vendor for technical assessment
Forced Lubrication system for Mill Bearing & Girth Gear -AUTOMATIC GREASE SPRAY SYSTEM,
14 Lubrication system As per TS(3.4.9) Data to be provided by vendor for technical assessment
Grease Spray Lubrication for Girth Gear. Bearing- HYDRODYNAMIC LUBRICATION SYSTEM,
Bearing
Spherical Roller
Type SKF / FAG
Make (c-3.4.6)Trunioin Bearing with automatic lubrication Pinion Bearing : 50,000 Hours (Approx)
17 Working Life systemand visual oil gauge, High lift forced lubrication system. Grease Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Lubrication (IOC , Servogem EP 2)
Type of lubricant
10 kg (approx.)
Quantity of lubricant
18 Mounting details Data to be provided by tenderer Trunnion mounted on Babbitt Bearing. Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
19 Amplitude of vibration Data to be provided by tenderer Less than 10 mm / sec. (Vrms) Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
20 Drive Motor Data to be provided by tenderer 550 kw Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
PG parameters
0.5% of equipment cost for every 1% fall in guaranteed value upto Tenderer to confirm as per TS Tenderer to confirm as per TS Tenderer to confirm as per TS
Penalty maximum of 5%(6.9.7)
3.2. M dia. x 4.8 M long Wet, Open Circuit, Overflow Discharge Rod Mill -1
No. with Mn.
Mill Shell, Mill Heads, Gear, Main Bearing Assembly, Pinion Shaft, Steel Head Liners and Rubber Shell Liners consisting of following:-
Drive Base, Pillow Mill Shell, Mill Heads, Gear, Main Bearing Assembly, Pinion Shaft, Drive
Block, Slide Base, Feed Chute, Feed Sleeve, Discharge Sleeve,
Base, Pillow
Trommel, Gear Guard,
Main Reducer, High Speed Coupling, Low Speed Coupling, Auxiliary Block, Slide Base, Feed Chute, Feed Sleeve, Discharge Sleeve, Trommel, Gear
1 Design, Engg, Manufacture, Inspection, Painting. Tenderer scope(6.1.2)) Guard, Tenderer to confirm as per TS
Reducer, Auxiliary
Coupling, Overdrive Coupling, Brake, High Lift & Force Lubrication Main Reducer, High Speed Coupling, Low Speed Coupling, Auxiliary Reducer,
Auxiliary
System, Girth Gear,
Coupling, Overdrive Coupling, Brake, High Lift & Force Lubrication System,
Automatic Spray Lubrication System, RTD, Flow Switches, Rod Girth Gear,
Charge & Rod Charger Automatic Spray Lubrication System, RTD, Flow Switches, Rod Charge & Rod
Charger
3 Data to be provided by tenderer mse.kdb@mbed.co.in06540-273010/11 Tel: +91 657 2345714, FAX: +91 657 2345716, Website: www trf.co.in Data to be provided by vendor for technical assessment
Email ID, fax and telephone address
R.K. Sinha, General Manager, Marketing,
(R.K.Shukla)
4 Name and designation of the officer Data to be provided by tenderer Nitin Kinnakar
09771438218 Head- Marketing
5 Place of manufacture : Data to be provided by tenderer Kumardhubi, Dhanbad 11, Station Road, Burmamines, Jamshedpur- 831 007, INDIA Data to be provided by vendor for technical assessment
6 Service facilities available : Data to be provided by tenderer avl avl Data to be provided by vendor for technical assessment
7 Availability of spare parts : Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
8 Tenderers proposal number and date : Data to be provided by tenderer 12.08.2016 16.08.16 16-4811-729-R0, 31-08-16
9 Proposal validity period of 120 days : Yes / No Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
10 Earnest money as desired submitted : Yes / No / NA Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
11 Terms of payment as laid down in General Conditions of Contract Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
12 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Penalty for delay in completion acceptable as per Commercial Specification
13 Are all technical particulars called for inAnnexure-VII and as called for in other schedules Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
filled-up as per tender requirements?
14 Are all deviations pointed out in Schedule of Deviations. Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
15 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Equipment / items proposed to be manufactured by the Tenderer and the facilities available
for manufacturing the same
16 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
List of major equipment proposed to be bought out with names of manufacturers
17 Whether sales tax applicable at concessional rate Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
18 Whether octroi payable extra Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
19 Whether customs duty payable Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
20 Any other duty payable Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
21 Terms of payment : Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
22 Delivery / completion period as per specification Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
Sl No PARAMETERS TS Mc Nally TRF FLSmidth
23 Whether quoted prices are firm? Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
24 Guaranteed delivery period (FOR site) from the date of issue of LOI Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
25 Whether the equipment is guaranteed for 12 months from the date of commissioning or 18 Data to be provided by tenderer Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
months from the date of delivery
Contract schedule
1 Submission of list of drawings and documents with date Data to be provided by tenderer
2 Submission of all drawings and documents of approval and information category Data to be provided by tenderer Data to be provided by vendor for technical assessment
3 Time for Engg. From date of LOI Data to be provided by tenderer 2 week
4 Time for manufacture From date of LOI Data to be provided by tenderer 28 week
5 Time for tests at works,dismantling,packing and ready for despatch from works Data to be provided by tenderer at site
6 Time for shipment to site Data to be provided by tenderer 4* week
7 Time for erection Data to be provided by tenderer 6 week Data to be provided by vendor for technical assessment Data to be provided by vendor for technical assessment
8 Time for commissioning Data to be provided by tenderer 1 week
9 Total time from date of LOI till commissioning Data to be provided by tenderer 41 week
10 Submission of As-built drawings Data to be provided by tenderer Data to be provided by vendor for technical assessment
11 Erection diagram,procedure for assembly and erection of equipment Data to be provided by tenderer Data to be provided by vendor for technical assessment
12 Operation and maintenance manual Data to be provided by tenderer Data to be provided by vendor for technical assessment
13 Control Philosophy Data to be provided by tenderer Data to be provided by vendor for technical assessment
Deviation
ENGINEERING SUPPLY
FOR PROCESS DUCTS &
CHUTES
EXPANSION JOINTS
INSULATION & CLADDING
CRANES & ELECTRICAL
Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500 RPM, Sq. HOIST
yes, Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500 Cage)
RPM, Sq. Cage)
Controls, Electrical, Panels & Cables
Controls, Electrical, Panels & Cables ALL ELECTRICALS, HT/LT
Foundation Bolts
68 Exclusion, If any. Data to be provided by tenderer Foundation Bolts SWITCH BOARD,
Cradles Cradles
Hydraulic Jacks TRANSFORMER,CABLES,
Hydraulic Jacks CABLE TRAY, EARTHING,
First Fill of Lubricants First Fill of Lubricants
Any other items not specifically mentioned under scope of supply LIGHTING, POWER
FACTOR CORRECTION
ETC.
PLC/DCS INCLUDING
CABLES, CABLE TRAY,
EARTHING, JUNCTION
BOX, UPS ETC
Sl No PARAMETERS
Material
1 Material to Grind
2 Feed Size(mm)
3 Moisture
5 Bulk Density
4 Rated Capacity(TPH)(Rated/Design)
Operation
6 Output size(mm)
Efficiency
Equipment
1 Equipment No
2 Type
3 Make
4 Model No
5 GA drawing of Machine
6 Liner material and thickness
7 Liner fixing arrangement details
8 Description of Water cooling arrangement
9 Water consumption
10 Description of Lubrication arrangement
11 Lifting bar size
12 Lifting bar charging schedule
13 Lifting bar material
14 Lifting bar consumption
5 Girth Gear
Nos. of Rod
Size of Rod
11 Overall Dimension
Base Frame Size
Rod Charger Details
12 Speed, rpm
13 Inching Device
14 Lubrication system
15
360 deg sectional guard for ring gear
& pinion
Plummer block
16 Type of Plummer block
Type of Sealing arrgt.
Bearing
Type
Make
17 Working Life
Lubrication
Type of lubricant
Quantity of lubricant
18 Mounting details
19 Amplitude of vibration
20 Drive Motor
22
Motor nameplate rating at 50 deg.C
ambient Kw
23
Starting torque along with Load
Curve (Torque vs Speed)
24
GD2 value of equipment at motor
shaft at Motor RPM
25 Motor frame size
26 Motor synchronous speed
27
Coupling details & Pinion Data
37
ROD CHARGER
PG parameters
No Load test
Load test and commissioning
4
95% of 50/55TPH with parametrers as described before
Penalty
Rejection limit
Ambient dust concentration level
5 Battery Limit
SCOPE
1 Design, Engg, Manufacture, Inspection, Painting.
2 Unloading at site.
4 Foundation bolts.
5 Motors .
6 L.C.S(Push bottom station)
7 Starter for the Motor
8 All Power cables.
9 All Control cables.
10 All electrical Panels.
11 Hydraulic cylinder for lid opening
12 Baseframe for drive arrangment.
13 Gearbox.
14 Vibration monitoring unit
15 Vibration Isolation System
16 Bearing temperature scanner.
17 Zero speed switch.
18 Initial fill of lubricants
19 Flat belt, Drive & driven pulleys
20 Fluid coupling.
21 List of 2 years spares included
22 Commissioning spares included
23 Insurance spares included
F Tederer Detail
1 Name of the Tenderer :
2 Address of the Tenderer :
3
Email ID, fax and telephone address
4
Name and designation of the officer
5 Place of manufacture :
6 Service facilities available :
7 Availability of spare parts :
8 Tenderers proposal number and date :
9 Proposal validity period of 120 days : Yes / No
10 Earnest money as desired submitted : Yes / No / NA
11 Terms of payment as laid down in General Conditions of Contract
12
Penalty for delay in completion acceptable as per Commercial Specification
13 Are all technical particulars called for inAnnexure-VII and as called for in other
schedules filled-up as per tender requirements?
14 Are all deviations pointed out in Schedule of Deviations.
5
Time for tests at works,dismantling,packing and ready for despatch from works
6 Time for shipment to site
7 Time for erection
8 Time for commissioning
9 Total time from date of LOI till commissioning
10 Submission of As-built drawings
11 Erection diagram,procedure for assembly and erection of equipment
12 Operation and maintenance manual
13 Control Philosophy
Deviation
Contineous operation for 24 hr a day,365 days in year minimum 98%
3.1.9 availability.
Exclusion
68 Exclusion, If any.
TS
Coke Breeze=3-10mm,
Rest=3-34mm
FRM-3
Dry Peripheral discharge(c 3.4.2)
MBE-SAYAJI / L&T / FLSMIDTH / CEMTEC
INDIA/METSO
Data to be provided by tenderer
Data to be provided by tenderer
C-3.4.7- Mn steel: IS276 GR3 75 thk avr/equivalent.
Easy replacement & Maintenance
4.7
Data to be provided by tenderer
Data to be provided by tenderer
As per clause 3.4.8
As per clause 3.4.8
As per clause 3.4.8
Data to be provided by tenderer
50/55,
30/34As per Ts clause 3.4.1
(-) 3mm 95% with (-)0.25mm 40% max.
Anthracite-(9-10%),Nut coke and coke breeze- (4-5%)
C.3.4.5 -Heavy duty rolled plate steel shell with cast steel
head.
As per TS(3.4.9)
As per TS(3.4.9)
As per TS(3.4.9)
As per Ts (6.9.3,6.9.4)
As per TS(6.9.5)
As per TS(6.9.6)
Tenderer scope(6.1.2))
The civil foundation of new Rod mill has already been made
considering the
load data & dimensions of existing Rod Mill.
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
Tenderer scope(6.1.2))
FRM - 3
Dry Peripheral discharge
MSEL
3.2M X 4.8M
ATTACHED
Mn. STL / 75 MM
BOLTED
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Forced Lubrication
Dia:100,90,75mm. length-4500mm
Tenderer to confirm as per TS
Hot rolled High Carbon Steel
400-500 gms/ tons of material
grinding
15 Kw,, 250 dia electromagnetic
brake, Gear box.
15 ton
IS:2062
MAIN MOTOR -550Kw, Inching
Motor 15 Kw
8
Cast Steel,
As per IS-1030, GR.280-520 W
Mn Steel,
As per IS-276 GR.1 [ deviation against GR 3 ]
Alloy Steel,
817M40 BS:970/EN 24
Hot Rolled High Carbon Steel
Cast Steel
As per IS-2708, GR-3
Provided
Spherical Roller
SKF / FAG
Pinion Bearing : 50,000 Hours (Approx)
Grease
(IOC , Servogem EP 2)
10 kg (approx.)
550
140 150 % of Motor rated torque,
TS Curve enclosed
Torque vs Speed characteristic curve is
enclosed for the selection of Main Motor
By Purchaser
1500 rpm
Delayed Fill Type Fluid Coupling between
Main Motor & Main Gear Box
Pinion details shall be furnished later
excluded
Mcnally
Po Kumardhubi, Dhanbad, Jharkhand-828203
mse.kdb@mbed.co.in06540-273010/11
09771438218
Kumardhubi, Dhanbad
avl
Data to be provided by vendor for technical assessment
12.08.2016
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
2 week
28 week
at site
4* week
6 week
1 week
41 week
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
Data to be provided by vendor for technical assessment
yes, Motor (Main 500 kW/1500 RPM, Slip Ring, Inching 15 kw/1500
RPM, Sq. Cage)
Controls, Electrical, Panels & Cables
Foundation Bolts
Cradles
Hydraulic Jacks
First Fill of Lubricants