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Contract No. Document No.

REV
59/2009-EPC C-90-1323-008 0

DATE: 07October10 SHEET 1 of 18

Prepared P.T.Duong

Checked Nam Vu

DESIGN CALCULATION Approved S. Miyaoka

FOUNDATION OF PIPERACK PR-03 (F1)


FOUNDATION DESIGN CALCULATION

FOR CONSTRUCTION

Bio-fuel Ethanol Plant in Northern Region Project

Distribution
PVC
PD
DPD (Site)
Proc M

ALI
PM

JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-008 Rev.0
SHEET : 2 of 18

TableofContents

1. GENERAL ............................................................................................................................. 3

1.1. Applicable Documents ............................................................................................. 3

1.2. Material..................................................................................................................... 3

1.3. Factor of Safety for Stability ................................................................................... 3

2. BOREHOLE LOCATION ................................................................................................... 3

3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-008 Rev.0
SHEET : 3 of 18

1. GENERAL

This calculation sheet covers the design of foundation of pilerack PR-03 (F1) for Main
Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.

1.1 Applicable Documents and standards

a) S-00-1310-001 : Civil and Structural Design Criteria


b) ASCE 7-05
c) ACI 318-08

1.2 Material

Concrete: fc = 22.5 Mpa (B22.5 equivalent to M300 in TCVN 356-2005)


Reinforcing Steel : fy = 295 Mpa (equivalent to CII in TCVN 356-2005)

1.3 Factor of Safety for Shallow Foundation Stability

Compression: 2.5
Against Sliding: 1.5
Again Overturning: 1.5

2. BORE HOLE LOCATION: BH30

- The section will be referred to Report on Geotechnical Investigation established by


Geotechnical Research Center).
- The location will be referred to the key plan in the design drawing.
- For shallow foundation founded on layer 3, the bearing capacity is calculated in
attachment 2.

3. CALCULATION

- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F1)
Isolated Footing Design Page 4 of 18

Isolated Footing Design(ACI 318-05)


Design For Isolated Footing F1 (1333, 1420)

Footing No. Group ID Foundation Geometry


- - Length Width Thickness
1 1 3.000 m 3.000 m 0.400 m
Footing No. Footing Reinforcement Pedestal Reinforcement
Bottom Bottom Top Top
- Reinforcement Reinforcement Reinforcement Reinforcement Main Steel Trans Steel
(Mz) (Mx) (Mz) (Mx)
#20 @ 200 #20 @ 200 #20 @ 200 #20 @ 200 #10 @ 150
1 28 - #20
mm c/c mm c/c mm c/c mm c/c mm

Isolated Footing F1 (1333)

Input Values

Footing Geomtery

Footing Thickness (Ft) : 400.00 mm


Footing Length - X (Fl) : 3000.00 mm

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Footing Width - Z (Fw) : 3000.00 mm


Eccentricity along X (Oxd) : 0.00 mm
Eccentricity along Z (Ozd) : 0.00 mm

Column Dimensions

Column Shape : Rectangular


Column Length - X (Pl) : 0.70 m
Column Width - Z (Pw) : 0.60 m

Pedestal

Include Pedestal? Yes


Pedestal Shape : Rectangular
Pedestal Height (Ph) : 2.80 m
Pedestal Length - X (Pl) : 0.80 m
Pedestal Width - Z (Pw) : 0.80 m

Design Parameters

Concrete and Rebar Properties

Unit Weight of Concrete : 25.000 kN/m3


Strength of Concrete : 22.500 N/mm2
Yield Strength of Steel : 295.000 N/mm2
Minimum Bar Size : # 10
Maximum Bar Size : # 20
Minimum Bar Spacing : 100.00 mm
Maximum Bar Spacing : 200.00 mm
Pedestal Clear Cover (P, CL) : 50.00 mm
Footing Clear Cover (F, CL) : 50.00 mm

Soil Properties

Soil Type : Drained


Unit Weight : 18.00 kN/m3
Soil Bearing Capacity : 181.00 kN/m2
Soil Surcharge : 0.00 kN/m2
Depth of Soil above Footing : 2400.00 mm
Cohesion : 0.00 kN/m2

Sliding and Overturning

Coefficient of Friction : 0.45


Factor of Safety Against Sliding : 1.50
Factor of Safety Against Overturning : 1.50

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------------------------------------------------------

Design Calculations

Footing Size

Initial Length (Lo) = 3.00 m

Initial Width (Wo) = 3.00 m

Load Combination/s- Allowable Stress Level


Load Combination
Load Combination Title
Number
101 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP
102 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xST+1.0xGL
103 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-1.0)xST+(-1.0)xGL
104 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xLL
105 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xST+0.75xGL+0.75xLL
106 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+(-0.75)xST+(-0.75)xGL+0.75xLL
107 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWX
108 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+1.0xWY
109 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSX
110 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.7xSY
111 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWX+0.75xLL
112 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.75xWY+0.75xLL
113 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSX+0.75xLL
114 1.0xDL+1.0xEP+1.0xIN+1.0xEL+1.0xOP+0.525xSY+0.75xLL
115 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+1.0xWX
116 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+1.0xWY
117 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+0.7xSX
118 0.6xDL+0.6xEP+0.6xIN+0.6xEL+0.6xOP+0.7xSY
Load Combination/s- Strength Level
Load Combination
Load Combination Title
Number
119 1.4xDL+1.4xEP+1.4xIN+1.4xEL+1.4xOP
120 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.2xST+1.2xGL+0.5xLL
121 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+(-1.2)xST+(-1.2)xGL+0.5xLL
122 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWX
123 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xLL+0.8xWY
124 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWX+0.5xLL
125 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.6xWY+0.5xLL
126 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.0xSX
127 1.2xDL+1.2xEP+1.2xIN+1.2xEL+1.2xOP+1.0xSY
128 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.6xWX
129 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.6xWY
130 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.0xSX
131 0.9xDL+0.9xEP+0.9xIN+0.9xEL+0.9xOP+1.0xSY

Applied Loads - Allowable Stress Level


Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
101 299.890 -0.870 93.960 -5.890 -1.730

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102 276.080 -15.650 93.070 -4.690 -48.670


103 323.700 13.910 94.850 -7.090 45.210
104 299.650 -0.860 93.770 -5.910 -1.710
105 281.852 -11.947 93.150 -5.005 -36.920
106 317.567 10.222 94.485 -6.805 33.490
107 362.380 -38.900 95.500 -5.820 -104.770
108 290.320 -0.920 84.660 -5.570 -1.620
109 339.055 -33.980 93.491 -5.953 -92.156
110 292.925 -1.024 87.016 -5.771 -2.199
111 346.577 -29.385 94.972 -5.853 -78.995
112 292.532 -0.900 86.842 -5.665 -1.632
113 329.084 -25.695 93.466 -5.952 -69.535
114 294.486 -0.978 88.609 -5.816 -2.067
115 242.424 -38.552 57.916 -3.464 -104.078
116 170.364 -0.572 47.076 -3.214 -0.928
117 219.099 -33.632 55.907 -3.597 -91.464
118 172.969 -0.676 49.432 -3.415 -1.507

Applied Loads - Strength Level


Axial Shear X Shear Z Moment X Moment Z
LC
(kN) (kN) (kN) (kNm) (kNm)
119 419.846 -1.218 131.544 -8.246 -2.422
120 331.176 -18.775 111.589 -5.638 -58.394
121 388.320 16.697 113.725 -8.518 54.262
122 409.476 -31.452 113.680 -7.044 -84.476
123 351.828 -1.068 105.008 -6.844 -1.956
124 459.732 -61.887 115.121 -6.966 -166.930
125 344.436 -1.119 97.777 -6.566 -1.890
126 415.818 -48.344 112.082 -7.158 -131.256
127 349.918 -1.264 102.832 -6.898 -2.746
128 369.885 -61.631 87.028 -5.189 -166.421
129 254.589 -0.863 69.684 -4.789 -1.381
130 325.851 -48.083 83.894 -5.391 -130.737
131 259.951 -1.003 74.644 -5.131 -2.227

Reduction of force due to buoyancy = -0.00 kN


Effect due to adhesion = 0.00 kN
Min. area required from bearing
P / qmax = 4.528 m2
pressure, Amin =

Note: Amin is an initial estimation.

P = Critical Factored Axial Load(without self


weight/buoyancy/soil).
qmax = Respective Factored Bearing Capacity.

Area from initial length and width,


Lo * Wo = 9.00 m2
Ao =

Final Footing Size

Length (L2) = 3.00 m Governing Load Case : # 101

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Width (W2) = 3.00 m Governing Load Case : # 101

Depth (D2) = 0.40 m Governing Load Case : # 101

Area (A2) = 9.00 m2

Pressures at Four Corners

Pressure at Pressure at Pressure at Pressure at Area of


corner 1 corner 2 corner 3 corner 4 footing in
Load Case (q1) (q2) (q3) (q4) uplift (Au)
(kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2) (m2)

115 45.9108 37.3390 118.1689 126.7406 -0.0000

116 41.4717 41.0706 106.5947 106.9957 -0.0000

107 33.1301 24.3710 157.6065 166.3656 -0.0000

107 33.1301 24.3710 157.6065 166.3656 -0.0000

If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.

Summary of Adjusted Pressures at 4 corners Four Corners

Pressure at Pressure at Pressure at Pressure at


corner 1 (q1) corner 2 (q2) corner 3 (q3) corner 4 (q4)

Load Case (kN/m^2) (kN/m^2) (kN/m^2) (kN/m^2)

115 45.9108 37.3390 118.1689 126.7406

116 41.4717 41.0706 106.5947 106.9957

107 33.1301 24.3710 157.6065 166.3656

107 33.1301 24.3710 157.6065 166.3656

Adjust footing size if necessary.

Check for stability against overturning and sliding

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Factor of safety against Factor of safety against


-
sliding overturning

Load Case Along X- Along Z- About X- About Z-


No. Direction Direction Direction Direction

101 411.633 3.811 4.050 1132.611

102 22.199 3.733 3.950 821.814

103 26.516 3.889 4.148 1759.302

104 416.294 3.818 4.057 1145.309

105 29.295 3.757 3.981 889.699

106 35.811 3.874 4.129 1567.212

107 9.929 4.044 4.295 65.327

108 384.581 4.179 4.445 890.792

109 11.058 4.019 4.272 75.550

110 346.667 4.080 4.339 1097.916

111 12.902 3.992 4.240 84.052

112 394.234 4.086 4.344 948.079

113 14.449 3.972 4.222 97.534

114 363.691 4.014 4.269 1115.560

115 8.619 5.737 6.090 57.426

116 524.186 6.369 6.779 1107.565

117 9.567 5.755 6.118 66.384

118 445.276 6.089 6.483 1529.103

Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction

Critical Load Case for Sliding along X-Direction : 115


Governing Disturbing Force : -38.552 kN
Governing Restoring Force : 332.261 kN
Minimum Sliding Ratio for the Critical Load Case : 8.619
Critical Load Case for Overturning about X-Direction : 102

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Governing Overturning Moment : 293.129 kNm


Governing Resisting Moment : 1158.001 kNm
Minimum Overturning Ratio for the Critical Load Case : 3.950

Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction

Critical Load Case for Sliding along Z-Direction : 102


Governing Disturbing Force : 93.070 kN
Governing Restoring Force : 347.407 kN
Minimum Sliding Ratio for the Critical Load Case : 3.733
Critical Load Case for Overturning about Z-Direction : 115
Governing Overturning Moment : 19.286 kNm
Governing Resisting Moment : 1107.518 kNm
Minimum Overturning Ratio for the Critical Load Case : 57.426

Shear Calculation

Punching Shear Check

Note: Bcol = Column or Pedestal Width

Dcol = Column or Pedestal Depth

Total Footing Depth, D = 0.40m


Calculated Effective Depth, deff D - Ccover - 1.0 = 0.32 m 1 inch is deducted from total
= depth to cater bar dia(US
Convention).

For rectangular column, = Bcol / Dcol = 1.00

Effective depth, deff, increased until 0.75*Vc Punching Shear Force

Punching Shear Force, Vu = 395.13 kN, Load Case # 124

From ACI Cl.11.12.2.1, bo for column= 4.50 m

Equation 11-33, Vc1 = 3450.71 kN

2810.24 kN

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Equation 11-34, Vc2 =

Equation 11-35, Vc3 = 2300.47 kN

Punching shear strength, Vc = 0.75 * minimum of (Vc1, Vc2, Vc3) = 1725.36 kN

0.75 * Vc > Vu hence, OK

One-Way Shear Check

Along X Direction

From ACI Cl.11.3.1.1, Vc = 767.10 kN

Distance along Z to design for shear, Dz = 2.22 m

Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the X axis.

From above calculations, 0.75 * Vc = 575.32 kN

Critical load case for Vux is # 124 233.03 kN

0.75 * Vc > Vux hence, OK

Along Z Direction

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From ACI Cl.11.3.1.1, Vc = 767.10 kN

Distance along X to design for shear, Dx = 0.78 m

Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the Z axis.

From above calculations, 0.75 * Vc = 575.32 kN

Critical load case for Vuz is # 124 134.94 kN

0.75 * Vc > Vuz hence, OK

Design for Flexure about Z axis

Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 124

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl.10.2.7.3 for Fc' 4 ksi, 0.85

From ACI Cl. 10.3.2, = 0.03694

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From ACI Cl. 10.3.3, = 0.02770

From ACI Cl. 7.12.2, = 0.00200

From Ref. 1, Eq. 3.8.4a, constant m = 15.42

Calculate reinforcement ratio for critical load case

Design for flexure about Z axis is


performed at the face of the column 1.10 m
at a distance, Dx =

Ultimate moment, 105.43 kNm

Nominal moment capacity, Mn = 117.14 kNm

Required = 0.00246

Since OK

Area of Steel Required, As = 2400.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL


1050.00 mm
=
Try bar size # 20 Area of one bar = 314.16 mm2

Number of bars required, Nbar = 8

Because the number of bars is rounded up, make sure new reinforcement ratio < max

Total reinforcement area, As_total = Nbar * (Area of one bar) = 2513.29 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.34 m
=

Reinforcement ratio, = 0.00246

From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = 50mm Min. User Spacing) = 200mm

Check to see if width is sufficient to accomodate bars

Design for Flexure about X axis

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Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)

Critical Load Case # 119

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl.10.2.7.3 for Fc' 4 ksi, 0.85

From ACI Cl. 10.3.2, = 0.03694

From ACI Cl. 10.3.3, = 0.02770

From ACI Cl.7.12.2, = 0.00200

From Ref. 1, Eq. 3.8.4a, constant m = 15.42

Calculate reinforcement ratio for critical load case

Design for flexure about X axis is


performed at the face of the column 1.90 m
at a distance, Dz =

Ultimate moment, 292.88 kNm

Nominal moment capacity, Mn = 325.43 kNm

Required = 0.00409

Since OK

Area of Steel Required, As = 3739.70 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Available development length for bars, DL


1050.00 mm
=
Try bar size # 20 Area of one bar = 314.16 mm2

Number of bars required, Nbar = 12

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Because the number of bars is rounded up, make sure new reinforcement ratio < max

Total reinforcement area, As_total = Nbar * (Area of one bar) = 3769.93 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.32 m
=

Reinforcement ratio, = 0.00393

From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = 50mm Min. User Spacing) = 200mm

Check to see if width is sufficient to accomodate bars

Bending moment for uplift cases will be calculated based solely on selfweight, soil depth and surcharge loading.

As the footing size has already been determined based on all servicebility load cases, and design moment
calculation is based on selfweight, soil depth and surcharge only, top reinforcement value for all pure uplift load
cases will be the same.

Design For Top Reinforcement About Z Axis

Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel
required

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl.10.2.7.3 for Fc' 4 ksi, 0.85

From ACI Cl. 10.3.2, = 0.03694

From ACI Cl. 10.3.3, = 0.02770

From ACI Cl. 7.12.2, = 0.00200

From Ref. 1, Eq. 3.8.4a, constant m = 15.42

Calculate reinforcement ratio for critical load case

Design for flexure about A axis is


performed at the face of the column 1.10 m
at a distance, Dx =

Ultimate moment, 96.55 kNm

Nominal moment capacity, Mn = 107.28 kNm

Required = 0.00250

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Since OK

Area of Steel Required, As = 2280.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Design For Top Reinforcement About X Axis

First load case to be in pure uplift # 0

Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel
required

The strength values of steel and concrete used in the formulae are in ksi

Factor from ACI Cl.10.2.7.3 for Fc' 4 ksi, 0.85

From ACI Cl. 10.3.2, = 0.03694

From ACI Cl. 10.3.3, = 0.02770

From ACI Cl.7.12.2, = 0.00200

From Ref. 1, Eq. 3.8.4a, constant m = 15.42

Calculate reinforcement ratio for critical load case

Design for flexure about A axis is


performed at the face of the column 1.10 m
at a distance, Dx =

Ultimate moment, 96.55 kNm

Nominal moment capacity, Mn = 107.28 kNm

Required = 0.00246

Since OK

Area of Steel Required, As = 2400.00 mm2

Find suitable bar arrangement between minimum and maximum rebar sizes

Pedestal Design Calculations

Critical Load
124
Case:

Strength and Moment Along Reinforcement in X direction

Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm

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Neutral Axis Depth (Xb): 0.0485 m

Strength and Moment from Concrete

Cc = 630.97 kN

Mc = 239.37 kNm

Calculate strength and moment from one bar.

Distance between extreme fiber and db 0.06 m


bar,

Strain in bar, = -0.0007

Maximum Strain, = 0.0015

as

-
kN/m^2
141957.67

0.0017

as

0.00 kN/m^2

-44.60 kN

-15.16 kNm

Total Bar Capacity, Cs = -919.81 kN

Capacity of Column = Cc + Cs = -288.83 kN

Total Bar Moment, Ms = 65.39 kNm

Total Moment = Mc + Ms = 304.76 kNm

Strength and Moment Along Reinforcement in Z direction

Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm
Neutral Axis Depth (Xb): 0.0485 m

Strength and Moment from Concrete

Cc = 630.97 kN

Mc = 239.37 kNm

Calculate strength and moment from one bar.

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Distance between extreme fiber and db 0.06 m


bar,

Strain in bar, = -0.0007

Maximum Strain, = 0.0015

as

-
kN/m^2
141957.67

0.0017

as

kN/m^2

-44.60 kN

-15.16 kNm

Total Bar Capacity, Cs = -919.81 kN

Capacity of Column = Cc + Cs = -288.83 kN

Total Bar Moment, Ms = 65.39 kNm

Total Moment = Mc + Ms = 304.76 kNm

Check for bi-axial bending, 0.743

Design Moment Mnx= kNm


5.595
Design Moment Mnz= kNm
237.927
Total Moment Mox= kNm
304.768
Total Moment Moz= kNm
304.768
if Mnx or Mnz = 0, then = 1.0

otherwise, = 1.24
Print Calculation Sheet

file://D:\Staad.foundation 5.1\CalcXsl\footing.xml 12/28/2010


ATTACHMENT 1
SAP2000 12/28/10 14:01:38

SAP2000 v14.1.0 - File:PR-03 PA1 - X-Y Plane @ Z=0 - KN, m, C Units


JointReactionsofF1
Joint OutputCase CaseType F1 F2 F3 M1 M2 M3
Text Text Text KN KN KN KNm KNm KNm
1333 DEAD LinStatic 0.27 19.04 69.31 0.62 0.11 0.00
1333 LIVE LinStatic 0.01 0.19 0.24 0.02 0.02 0.00
1333 WX LinStatic 38.03 1.54 62.49 0.07 103.04 0.00
1333 WY LinStatic 0.05 9.30 9.57 0.32 0.11 0.00
1333 SX LinStatic 47.30 0.67 55.95 0.09 129.18 0.00
1333 SY LinStatic 0.22 9.92 9.95 0.17 0.67 0.00
1333 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1333 EL LinStatic 0.41 1.32 153.15 0.36 1.24 0.00
1333 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1333 GL LinStatic 16.39 1.79 25.66 0.32 46.62 0.00
1333 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1333 ST LinStatic 0.01 0.46 0.50 0.06 0.01 0.00
1333 EP LinStatic 0.11 23.48 32.68 1.39 0.23 0.00
1333 OP LinStatic 0.08 50.12 44.75 5.48 0.15 0.00

1420 DEAD LinStatic 0.32 0.58 54.20 1.32 0.27 0.00


1420 LIVE LinStatic 0.01 0.07 0.14 0.21 0.02 0.00
1420 WX LinStatic 37.40 0.27 61.87 0.80 103.01 0.00
1420 WY LinStatic 0.05 3.54 5.54 8.24 0.11 0.00
1420 SX LinStatic 51.41 0.48 56.58 1.35 129.08 0.01
1420 SY LinStatic 0.23 2.70 5.90 7.58 0.67 0.00
1420 FR LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1420 EL LinStatic 0.29 0.58 94.22 0.97 1.24 0.00
1420 IN LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1420 GL LinStatic 16.40 0.54 28.52 1.60 46.62 0.00
1420 FT LinStatic 0.00 0.00 0.00 0.00 0.00 0.00
1420 ST LinStatic 0.01 0.17 0.28 0.49 0.01 0.00
1420 EP LinStatic 0.10 0.23 10.70 0.35 0.23 0.00
1420 OP LinStatic 0.07 0.15 4.89 0.23 0.16 0.00
ATTACHMENT 2
SOIL CAPACITY AND SETTLEMENT

* Foundation dimentions
- Foundation dimentions direct Y: L= 3.0 m (Ly)
- Foundation dimentions direct X: B= 3.0 m (Lx)
- Deepth of footing: D= 2.8 m
- Footing thickness: D1= 0.4 m

SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10

Lean clay, brownish yellow,


3 13.2 1.96 700 1.76 14.02 10
medium plastic to stiff condition
Lean clay, brownish grey, very
4 6.5 1.95 840 1.05 10.5 12
soft to soft condition.
Deepth of footing h1= 2.80 m
* Bearing capacity coefficients layer: 3
1 = 18.57 kN/m 3 N = 2.0
= 19.6 kN/m 3 Nq = 3.6
= 14.0 Degree Nc= 10.4
C= 17.6 kPa
+ SHALLOW FOUNDATION BEARING CAPACITY: p a =(n N B/2+n q *N q* D+n c *C*N c )/F s
p= 181 kPa
SETTLEMENT
s=gl **hi/E
gl: settlement stress at minimum of foundation = 8.891 T/m2
:0,76 with sand; 0,72 with clay sand; 0,57 with sandy clay; 0,43 with clay
E: Elastic modulus of soil
hi: Depth of soil layer calulation
gl : settlement stress gl= 8.89 (T/m2)
Stop settlement when sbt= 5 sgl
SETTLEMENT TABLE
Thick of Depth sbt sgl Eo
Layer Ko Si(cm)
layer(m) (m) (T/m2) (T/m2) (T/m2)
3 0.4 3.20 5.984 0.946 8.407 0.72 700 0.356
3 0.4 3.6 6.768 0.885 7.864 0.72 700 0.335
3 0.4 4 7.552 0.777 6.906 0.72 700 0.304
3 0.4 4.4 8.336 0.675 6.004 0.72 700 0.266
3 0.4 4.8 9.12 0.593 5.269 0.72 700 0.232
3 0.4 5.2 9.904 0.510 4.534 0.72 700 0.202
3 0.4 5.6 10.688 0.427 3.799 0.72 700 0.1714
3 0.4 6 11.472 0.360 3.204 0.72 700 0.1441
3 0.4 6.4 12.256 0.309 2.749 0.72 700 0.1225
3 0.4 6.8 13.04 0.258 2.294 0.72 700 Stop
3 0.4 7.2 13.824 0.207 1.839 0.72 700 Stop
3 0.4 7.6 14.608 0.178 1.583 0.72 700 Stop
S= 2.13
--> Settlement < 5cm OK
ATTACHMENT - 3
PROJECT : Bio-fuel Ethanol Plant in Phu Tho PAGE :
PR03-F1 CLIENT : PVB DESIGN BY :
JOB NO. : 59/2009-EPC DATE : REVIEW BY :
BOLT CALCULATION
COMBINATION LOADING DATA
This loads was copied from page 7)
Load Combination Shear X Shear Y Axial Mx My Nmin
(kN) (kN) (kN) (kN-m) (kN-m) kN
LC 119 1.218 -131.544 419.846 -8.246 -2.422 60.218
LC 120 18.775 -111.589 331.176 -5.638 -58.394 11.246
LC 121 -16.697 -113.725 388.320 -8.518 54.262 18.529
LC 122 31 452
31.452 -113 680
-113.680 409 476
409.476 -7 044
-7.044 -84 476
-84.476 8 947
8.947
LC 123 1.068 -105.008 351.828 -6.844 -1.956 50.493
LC 124 61.887 -115.121 459.732 -6.966 -166.93 -19.317
LC 125 1.119 -97.777 344.436 -6.566 -1.89 49.443
LC 126 49.344 -112.082 415.818 -7.158 -131.256 -14.044
LC 127 1.264 -102.832 349.918 -6.898 -2.746 49.886
LC 128 61.631 -87.028 369.885 -5.189 -166.421 -29.917
LC 129 0.863 -69.684 254.589 -4.789 -1.381 30.242
LC 130 48.083 -83.894 325.851 -5.391 -130.737 -22.557
LC 131 1.003 -74.644 259.951 -5.131 -2.227 36.982
Maximum 61.89 -69.68 459.73 -4.79 54.26 60.22
Minimum -16.70 -131.54 254.59 -8.52 -166.93 -29.92

MAXIMUM LOADS APPLY TO 1 BOLT


Load Fx Fy Fz
(kN) (kN) (kN)
Tension 7.74 16.44 -29.92

THE LOAD OF 1 BOLT TO CHECK


The maximum shear force: 16.44 kN Check shear force: Yes
The minimum compression force: -29.92
29 92 kN Check tenssion: Yes

PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 29.92 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 16.44 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes

ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):

N s n Ase f uta = 229.022 kN > Nua = 29.92 kN [Satisfactory]

where : = 0.75 x 0.75 = 0.5625 , (ACI 318-08 D.4.4 & D.3.3.3)


CHECK CONCRETE BREAKOUT STRENGTH : (ACI 318, D.5.1.2)

= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)


N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


cp,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK SIDE
SIDE-FACE
FACE BLOWOUT STRENGTH : (ACI 318
318, D.5.4.1)
D 5 4 1)

= 259.17 kN > Nua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


DETERMINE DESIGN TENSILE STRENGTH :

N n min N s , N cb , N pn , N sb = 202.80 kN

CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 16.443
16 443 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)

= 25.91 kN > Vua [Satisfactory]

where : = 0.75 x 0.75 = 0.5625


c,V
c V term is 1
1.0
0 for location where concrete cracking is likely to occur
occur.
AV / AVo and cd,V terms are 1.0 for single shear fastener not influenced by more than one free edge.
l term is load bearing length of the anchor for shear, not to exceed 8d.
CHECK PRYOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.3.1)

= 405.59 kN > Vua [Satisfactory]


where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
kcpp = 2.0 for hef > 2.5 in.
DETERMINE DESIGN SHEAR STRENGTH :

V n min V s , V cb , V cp = 25.91 kN

CHECK TENSION AND SHEAR INTERACTION : (ACI 318, D.7)


Since Nua,1 < Nn and
Vua,1 > Vn the full tension design strength is permitted.
The interaction equation must be used

N ua ,1 V ua ,1
0.78 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4

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