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59/2009-EPC C-90-1323-008 0
Prepared P.T.Duong
Checked Nam Vu
FOR CONSTRUCTION
Distribution
PVC
PD
DPD (Site)
Proc M
ALI
PM
JVC
PM REV DATE PAGE DESCRIPTION PREPD CHKD APPD
EM
PEN
A 07 October 10 All For Approval P.T.Duong Nam Vu S. Miyaoka
CVL
0 30 December 10 All For Construction D.H.Lam Hanh Nguyen S. Miyaoka
PIP
INST
ELC
DHT
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-008 Rev.0
SHEET : 2 of 18
TableofContents
1. GENERAL ............................................................................................................................. 3
1.2. Material..................................................................................................................... 3
3. CALCULATION................................................................................................................... 3
Bio-Fuel Ethanol Plant in Northern Region Project Contract No.: 59/2009-EPC
Foundation Design Calculation Doc No.: C-90-1323-008 Rev.0
SHEET : 3 of 18
1. GENERAL
This calculation sheet covers the design of foundation of pilerack PR-03 (F1) for Main
Process Plant of Bio-Fuel Ethanol Plant in Northern Region Project.
1.2 Material
Compression: 2.5
Against Sliding: 1.5
Again Overturning: 1.5
3. CALCULATION
- Use software STAAD FOUNDATION for the design and analysis of foundation of
PR-03(F1)
Isolated Footing Design Page 4 of 18
Input Values
Footing Geomtery
Column Dimensions
Pedestal
Design Parameters
Soil Properties
------------------------------------------------------
Design Calculations
Footing Size
If Au is zero, there is no uplift and no pressure adjustment is necessary. Otherwise, to account for uplift, areas of
negative pressure will be set to zero and the pressure will be redistributed to remaining corners.
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - X Direction
Critical Load Case And The Governing Factor Of Safety For Overturning And Sliding - Z Direction
Shear Calculation
2810.24 kN
Along X Direction
Check that 0.75 * Vc > Vux where Vux is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the X axis.
Along Z Direction
Check that 0.75 * Vc > Vuz where Vuz is the shear force for the critical load cases at a distance deff from the
face of the column caused by bending about the Z axis.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 2513.29 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.34 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = 50mm Min. User Spacing) = 200mm
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel required, A, as per
Section 3.8 of Reinforced Concrete Design (5th ed.) by Salmon and Wang (Ref. 1)
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00409
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Because the number of bars is rounded up, make sure new reinforcement ratio < max
Total reinforcement area, As_total = Nbar * (Area of one bar) = 3769.93 mm2
deff = D - Ccover - 0.5 * (dia. of one bar) 0.32 m
=
From ACI Cl.7.6.1, minimum req'd clear max (Diameter of one bar, 1.0, 200.00 mm
distance between bars, Cd = 50mm Min. User Spacing) = 200mm
Bending moment for uplift cases will be calculated based solely on selfweight, soil depth and surcharge loading.
As the footing size has already been determined based on all servicebility load cases, and design moment
calculation is based on selfweight, soil depth and surcharge only, top reinforcement value for all pure uplift load
cases will be the same.
Calculate the flexural reinforcement along the X direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00250
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Calculate the flexural reinforcement along the Z direction of the footing. Find the area of steel
required
The strength values of steel and concrete used in the formulae are in ksi
Required = 0.00246
Since OK
Find suitable bar arrangement between minimum and maximum rebar sizes
Critical Load
124
Case:
Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm
Cc = 630.97 kN
Mc = 239.37 kNm
as
-
kN/m^2
141957.67
0.0017
as
0.00 kN/m^2
-44.60 kN
-15.16 kNm
Bar size : 20 mm
Number of Bars : 28
Steel Area : 7999.9996 sq.mm
Neutral Axis Depth (Xb): 0.0485 m
Cc = 630.97 kN
Mc = 239.37 kNm
as
-
kN/m^2
141957.67
0.0017
as
kN/m^2
-44.60 kN
-15.16 kNm
otherwise, = 1.24
Print Calculation Sheet
* Foundation dimentions
- Foundation dimentions direct Y: L= 3.0 m (Ly)
- Foundation dimentions direct X: B= 3.0 m (Lx)
- Deepth of footing: D= 2.8 m
- Footing thickness: D1= 0.4 m
SOIL PARAMETER
Thick of
Soil Description Layer (T/m3) E(T/m2) c(T/m2) SPT
layer(m) (Degree)
Filled soil 1 1.8 1.8 700 1.76 14.02 10
PROJECTION CACULATION
Follows design specification
Bolt projection (P) above concrete structural shall be calculated as follows:
Projection P = t + b + (n + 0.5)d. + 10mm
Where : t = thickness of grout = 25 mm
b = thickness of base plate or frame = 30 mm
n = number of nuts = 1 with fastener head type: 1
d = diameter of bolt = 36 mm
0.5 =allowance for one washer and a small projection beyond the nuts.
Projection P =25+30+1.5*36+10-15mm = 120 mm
Embedment length = 680 mm
Total length = 800 mm
INPUT LOAD & DESIGN SUMMARY
CONCRETE STRENGTH fc' = 22.5 Mpa
SPECIFIED STRENGTH OF FASTENER futa = 400.0 Mpa
FACTORED DESIGN TENSION LOAD Nua,1 = 29.92 kN
FACTORED DESIGN SHEAR LOAD Vua,1 = 16.44 kN
EFFECTIVE EMBEDMENT DEPTH hef = 68 cm
FASTENER DIAMETER d = 36 mm
FASTENER HEAD TYPE 1 Square
( 1=Square, 2=Heavy Square, 3=Hex, 4=Heavy Hex, 5=Hardened Washers ) [THE FASTENER DESIGN IS ADEQUATE.]
DIST. BETWEEN THE FASTENER AND ED c = 150 mm
SEISMIC LOAD ? (ACI 318 D3.3) Yes
ANALYSIS
2
EFFECTIVE AREA OF FASTENER Ase = 1017.9 mm
2
BEARING AREA OF HEAD Ab = 2376 mm , ( or determined from manufacture's catalogs.)
CHECK FASTENER TENSILE STRENGTH (ASCE 14.2.2.17):
= 202 797 kN
202.797 > Nua [S ti f t ]
[Satisfactory]
where : = 0.75 x 0.75 = 0.5625
c,N term is 1.0 for location where concrete cracking is likely to occur.
CHECK PULLOUT STRENGTH : (ACI 318, D.5.3.1)
N pn cp , N Ab8 f 'c = 240.553 kN > Nua [Satisfactory]
N n min N s , N cb , N pn , N sb = 202.80 kN
CHECK FASTENER SHEAR STRENGTH : (ACI 318, D.6.1.2b & ASCE 14.2.2.17)
V s n0.6 Ase f ut = 158 789 kN
158.789 > Vua = 16.443
16 443 kN [Satisfactory]
where : = 0.65 x 1 = 0.65
(for built-up grout pads, first factor shall be multiplied by 0.8, ACI 318 D6.1.3)
CHECK CONCRETE BREAKOUT STRENGTH FOR SHEAR LOAD : (ACI 318, D.6.2.1a)
V n min V s , V cb , V cp = 25.91 kN
N ua ,1 V ua ,1
0.78 < 1.2 [Satisfactory]
Nn V n
ATTACHMENT 4