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PAM CHILE
SAINT-GOBAIN CANALIZACION CHILE
SAINT-GOBAIN SOLINOURGEIA
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AGUA, S.A
development
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COMMITMENT
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2008 edition
SUSTAINABLE DEVELOPMENT,
A COMMITMENT FROM
SAINT-GOBAIN PAM
List of contents
Saint-Gobain PAM is the world leader in water cycle pipeline Its state-of-the-art technologies and focus on research and
Sustainable development . ...................... p 3 systems. Whilst this is a cause of great pride for all those that development have enabled it to consistently provide its customers with
work with and for the company, it is also an immense responsibility. quality, sustainable, reliable and ergonomic solutions.
The value of water ...................................... p 7
Sustainable development lies at the heart of its corporate culture. Like communication channels, water and sewerage pipelines
Quality of life ................................................ p 9 Saint-Gobain PAM rapidly embraced the pioneering principles of sus- are infrastructures created to last for several generations. Sustainable
tainable development formulated by the Brundtland Commission. development depends on long lasting rather than disposable instal-
Since 1987, this international commission has encouraged todays lations.
Durability, reliability ...............................p 11
generations to meet the needs of the present without compromising the
ability of future generations to meet their own needs. Saint-Gobain PAM has taken on board these principles and
The future is water for all ..................... p 13 works to provide effective solutions for the environment.
Saint-Gobain PAM is committed to the following key fields:
Energies for renewal ..............................p 15 The Environment More than 100 capitals and over 1000 large cities world-
Industry and the economy wide have been equipped with Saint-Gobain PAM products.
At the core of natural resources ........... p 17 Social Numerous hydraulic, water and sewerage projects are currently
run with the support of Saint-Gobain PAM in order to boost the
In contact with the earth, naturally .......p 19 development of countries mainly in Latin America and Africa, but
also in China and the Middle East.
Ongoing innovation ................................p 21 Environment
2008 edition
Development
that lasts
www.pamline.com
1856 1866 1933 1960 1980 1995 2000 2001 2003 2004 2005 2008
Founding of the company Specialisation Introduction of the centrifugal Ductile iron pipes invented INTEGRAL for sewerages Anchored systems PLUVIAL for rainwater NATURAL IRRIGAL TAG 32 URBITAL BLUTOP
in cast iron pipelines pipe casting process for the supply of potable water for irrigation networks for gravity sewerage mains for reuse water for small diameter
potable water networks
www.pamline.com page 7
Action
for the entire
water cycle
The concept of sustainable development prompts an The rivers and groundwater that constitute our traditional
in-depth reflection on the consumption of water, its treatment water resources require urgent conservation attention, yet it
and consequently its protection. The amount of fresh water used is also essential to work towards new and effective long term
totals almost 4,430 km 3 a year, 2,300 km 3 of which are for solutions. Indeed, the growth of urban areas and the population
consumption. An informed, responsible and environmentally- boom require new water treatment methods, and also naturally
friendly approach is essential in order to guarantee renewable and imply additional domestic, agricultural and industrial demands.
reusable water resources. Furthermore, through its research into
pipelines, Saint-Gobain PAM works to improve the various uses of As a result of its long-standing industrial experience
water and to narrow the gap between usage and consumption. and total commitment to water cycle products, Saint-Gobain
PAM is asked by customers and partners to take part in new
According to the World Health Organisation, around water recycling projects, as well as desalination plants and
1.1 billion people in the world have no access to potable water and recharging of underground aquifers as provision for potential
2.4 billion have no sewerage systems. These major deficiencies future shortages, etc.
in the water cycle have a dramatic impact on public health:
3.2 million people, most of them children, die from hygiene-related Its involvement in local government projects has Laying of a pipeline
diseases each year. made Saint-Gobain PAM aware of the need for more efficient to supply potable water
and cost-effective management schemes, which respect the
diversity of usage whilst guaranteeing the ecosystem (water
supplies, treatment of used and rain water, the fight against fires,
irrigation, etc.).
Highlights
Saint-Gobain PAM is totally committed to the supply of water cycle products.
E
ach year, its voluntary innovation policy takes the form of new watertight, sustainable
and environmentally-friendly solutions.
A member of local groups, Saint-Gobain PAM is committed to working for solutions for the supply
and distribution of water, sewerage, irrigation and the fight against fires that provide greater
protection for our ecosystems.
Wallowa lake, State Park ,Oregon (USA).
2008 edition
www.pamline.com page 9
Constant attention is given to the quality of the water destined for The company is equally committed to supplying pipeline systems
human consumption produced by treatment plants. This applies both to that are not only leak-free today but will continue to be so in 100 years
the protection of the catchment areas and work on treatments including time! Ductile iron pipeline joints are renowned for their watertightness.
the regular lowering of potentially pathogenic micro-organisms and che- Saint-Gobain PAM has further enhanced this characteristic by using even
mical products. more durable elastomer joints that are resistant to the oxidising agents
present in water and prevent the growth of micro-organisms on contact.
The challenge for Saint-Gobain PAM is to provide the transporta-
tion and distribution systems that guarantee this water reaches consumers in Ductile iron sewerage networks also require joints offering optimum
optimum condition. The careful choice of the materials used for pipelines in performance in terms of watertightness in order to eliminate waste water
contact with water guarantees maximum quality and standards throughout leakages that could potentially contaminate the soil, groundwater and attack
the network.These materials are selected by the scientists at the Saint-Gobain neighbouring pipelines.
PAM laboratories in close collaboration with the very best suppliers.
Saint-Gobain PAM works with government authorities, water dis-
Strict compliance with national regulations and current legislation is gua- tributors and laying companies in order to implement ongoing improvements
ranteed thanks to an exhaustive quality assurance system based on ISO to its products.
9001 standards.
Preserving
OF LIFE
the quality
QUALITY
of water
Highlights
G
uaranteed potability of the water distributed through naturally watertight ductile iron pipes, preventing
any leakage of this resource.
Meticulous selection of materials (coatings, joints, repair products, lubricants), certified by Frances ACS, Germanys
DVGW, UKs WRAS and DWI, meeting the sanitary standards for the production of water supply and distribution
products.
P
romotion of top quality reliable products allowing for the promotion of tap water consumption.
Mineral interior pipe coatings based on cement mortar produced using potable water for optimum sanitary conditions.
INTEGRAL and TAG 32 ranges for watertight sewerage networks to prevent pollution of soil and to allow for the treat-
ment of all waste water.
Blue Lagoon (Iceland).
2008 edition
www.pamline.com page 11
DURABILITY
As proved by many studies, sustainable development For decades, the research staff at Saint-Gobain
depends on long lasting rather than disposable installations. PAMs laboratories has worked painstakingly to provide
Saint-Gobain PAM has taken on board these principles and state of the art protective coatings. This work covers both
works to provide effective solutions for the environment. theoretical and practical aspects, including laboratory
RELIABILITY
experiments and, above all, exhaustive on-site testing.
The average annual rate of potable water pipeline renewal Interior linings play an equally important role in
stands at around 0.6 to 0.7%. This means that based on current ensuring durability. Saint-Gobain PAM has developed
investment levels, the pipelines currently being laid will be required centrifuged cement mortar-based mineral linings with blast
to last around 150 years! furnace cement for potable water and aluminous cement for
sewerage which have become worldwide leaders. The company
The durability of ductile iron works has been known also offers an additional range of linings, such as epoxy for
for decades. Indeed, there are many hydraulic networks with fittings, spigots and the interior of TAG 32 pipes, or the brand
cast iron pipelines that were laid over 100 or even 150 years new Ductan for Blutop pipes used for smaller diameter water
ago, and which continue to provide a satisfactory service. distribution.
Replacement of these pipelines is not yet required.
Zinalium coatings,
Apart from the intrinsic qualities of ductile iron, this
made from a zinc
durability is also attributable to the quality of the exterior and aluminium alloy,
coatings, which provide protection against soil aggression, considerably increase
as well as the interior ones, which resist water or effluent the pipeline lifetime.
reactivity.
Highlights
In certain cities around the world, such as a Paris, cast iron pipelines that were laid 150 years ago are still in service.
Saint-Gobain PAM ductile iron pipelines have been laid in more than 100 capital cities worldwide.
E
merging nations such as China, India and Russia, etc., are opting to use ductile iron pipelines for their supply
networks.
Towns and cities choose ductile iron pipeline systems in order to reduce leakage rates.
T
he Zinalium coating, made from zinc and aluminium and used in the Natural and Blutop ranges,
at least doubles the lifetime of ductile iron pipes.
Seljalandsfoss Waterfall (Iceland).
2008 edition
www.pamline.com page 13
Supplying potable tap water, collecting and treating waste water are global challenges
that require the very finest technologies.
Sharing There is an urgent worldwide need for potable water supplies, as An example of this is the Doha North Sewage Treatment
well as the collection and treatment of waste water in accordance with Works project in Qatar, which complies fully with Saint-Gobain PAMs
our experiences specific local and environmental conditions. This need is particularly sustainable development principles and values. Indeed, Qatar is the first
evident in emerging nations. As water is an essential resource, the member state of the Golf Cooperation Council to undertake to reduce
solutions must be based on an environmentally friendly approach. Care its greenhouse gas emissions between now and 2012. Its environmental
for the environment, active on site collaboration between local teams policy aims to preserve its natural resources whilst guaranteeing
and Saint-Gobain PAM engineers and technicians, and a dialogue industrial development. Set to become operational in 2010, the Middle
that takes into account the future management of the projects carried Easts largest waste water treatment and reuse plant will allow for the
out, are all values and principles that we apply on a daily basis. irrigation of green spaces on a small island that is home to an important
nature reserve for oryx, gazelles and migrating birds.
Ductile iron fittings
THE FUTURE IS Right from the drawing board stage of any project, Saint-
Gobain PAM provides the various groups involved with optimum
solutions aimed at improving the performance of the networks to be
laid and facilitating their installation in areas where access is often
The Doha North treatment plant will be eco-friendly and will
generate high quality reusable water. It will also be equipped with an
odour control system.
Highlights
S
upply of pipeline systems to Algeria, Libya, Mauritania, Senegal, Nigeria, Palestine, Qatar, Pakistan, China, Peru, Brazil,
Mexico, etc., to provide quality water supplies and long-lasting sewerage systems.
elivery of pipelines for the Doha North treatment plant in Qatar that will transport 439,000m3 of water a day, tripling
D Site meeting
the existing capacity. The plant will recycle water for a population of 900,000. in Panama.
S
upply of around 200 km of pipelines for the Aftout Essahli project in Mauritania, within the framework of the national
strategy for the fight against poverty.
The teams of engineers and technicians at Saint-Gobain PAM work to reduce the energy
consumption of the equipment it supplies to hydroelectric power stations.
Hydroelectric energy is a renewable energy that has been In addition to the fundamental need for the development
in use for decades. It currently makes up 16.6% of the worlds of renewable energies, energy and material economies boast a
electricity production, and 89% of the electricity generated using vast potential for action in terms of sustainable development.
renewable resources, with an annual growth rate of 2%.
Saint-Gobain PAM renews and implements ongoing
In addition to large dams, it is also possible to produce improvements to its production processes in order to optimise
decentralised electricity that does not spill any waste into the energy consumption. Special attention is given to its buildings
water or generate contaminating gases. Indeed, compared with where the ambitious long-term objective is to cut energy
a traditional combustion power station, each year, a 1MW consumption by 4.
hydroelectric power station will prevent the emission of around
Economising 2,500 tons of CO2 into the atmosphere. 1MW is enough to meet The optimisation of product weight is also of considerable
the electricity needs of around 630 homes. Todays mini power interest, as it allows for reduction in energy consumption not
for sustainability stations are designed to respect natural water flows and the only during production, but also during the transportation and
facilities are built to blend into the landscape. The pressure pipes installation stages.
that supply the water to the turbines are generally made from
ductile iron and run underground. Various European countries Construction of
ENERGIES
have adopted hydroelectric technology in order to reach the 20% a pressure pipeline,
target set by the European Union for 2020. a Norwegian project.
FOR RENEWAL
Highlights
S
aint-Gobain PAM participates actively in the development of micro hydroelectric power stations, especially
in Norway and Austria.
The use of charcoal from the Saint-Gobain PAM plantations to produce coke for use in Brazilian blast furnaces.
I n just 10 years, Saint-Gobain PAM has cut its energy requirements by 30%.
The objective is to cut energy consumption in buildings by 4 between now and 2040.
Energy consumption during transportation is dependent on the reduction of unnecessary product weight.
2008 edition
www.pamline.com page 17
Taking
advantage
of scrap iron 100% of ductile iron materials can be permanently recycled without losing
Ductile iron is essentially an alloy made from iron, carbon Saint-Gobain PAM works hard to develop high
and silicon elements which are found in large amounts in the performance products, limiting the amount of materials used
earths crust, which is made up of around 5% iron and 26% to that which is strictly necessary, in accordance with current
silicon. Known worldwide reserves of pure iron stand at around regulations. The new Natural, TAG 32 and Blutop ranges
230 billion tons, which at current consumption rates guarantee represent major breakthroughs in the reduction of raw materials,
supplies for many years to come. whilst at the same time guaranteeing optimum performance
levels.
Yet iron, as scrap iron and a waste metal, also boasts the In addition, Saint-Gobain PAM has implemented a policy
worlds highest material recycling rate, which stands at around aimed at reducing water consumption in its factories through
67%. The iron recycling sector is well-organised on a local developments such as the Archimedes process for lining the pipe
scale, ensuring efficient, professional and economically feasible interiors with cement.
collection methods. This sector is enjoying steady growth and
the amount of scrap iron used worldwide exceeds 400 million
tons a year.
Highlights
Cast iron pipe laid
100% of ductile iron materials can be permanently recycled. in the late 17th century
during the construction
of Versailles Palace,
F
ollowing recycling, ductile iron can be used to produce pipelines for both potable water and sewerage.
and which is destined
for recycling.
Integrated on site energy management allows for consumption to be reduced.
The new Archimedes process, which consists of coating the pipe interiors, requires less water and generates less silt.
The fountains at Versailles Palace (France), an attraction made possible thanks to cast iron pipelines.
2008 edition
www.pamline.com page 19
Reusing
natural soils
The sturdiness of ductile iron pipelines allows for the reuse of natural soil
for backfilling trenches.
Highlights
P
romotion of the reuse of natural backfill instead of filler materials, thank to the resistance
and sturdiness of ductile iron pipelines.
Limited inconvenience associated with laying extensions during the products lifetime.
Innovation based on life cycle analyses and the eco-conception, allows for the reduction
of the impact on the environment.
The eco-conception is based on in-depth analyses of the life Saint-Gobain PAM works to reduce atmospheric and waste
cycles of the major product lines. This falls within the framework of emissions, assessing products in order to guarantee sustainable
the ISO 14 001 Standard, and is made up of four stages: defining performance that meets customer needs. By staying one step ahead
objectives; analysing the life cycle; assessing the impact on the of future environmental regulations, Saint-Gobain PAM aims to
environment; and research into improvements. think about the future today.
Saint-Gobain PAM has worked with leading independent life Within the space of just fifteen years, the company has
cycle analysis (LCA) experts on its major product lines, covering their achieved a 20% reduction in the weight from the ductile iron pipes
Innovation installation and maintenance throughout their useful lives (more that made up the old generation of products to the new Natural
than 100 years). These analyses will be the object of PCR (Product range. This revolutionary innovation has been achieved without
to protect Category Rules) and environmental statements which provide reducing the excellent safety coefficient of our products, which offer
reliable details of the environmental impact of our products. a 3x factor of resistance to bursting (i.e. a minimum resistance of
the environment 120 bar for Class 40 Natural pipes). In addition, energy and raw
material consumption per metre of pipeline and year of exploitation
has been cut by four since 1990.
Highlights
CO2 emissions from the Natural range are around 20% lower than the classic range.
T
he new Blutop and TAG 32 ranges allow for a reduction of between 30% and 50% in the amount
of materials used.
A
nchoring system technologies have allowed for the elimination of heavy and voluminous concrete blocks,
thereby reducing the amount of space required underground.
Laying ergonomics is taken into consideration right from the design stage.
Pont du Gard (Roman aqueduct) - France.
2008 edition
www.pamline.com page 23
The challenge for Saint-Gobain PAM is to guarantee constant progress in its industrial processes
in order to reduce energy consumption and cut CO2 emissions.
Its exhaustive know-how of water cycle products enabled The ISO 14001 Standard Certificate is in line with the
Saint-Gobain PAM to rapidly identify and control the environmental companys long-standing concern for quality in terms of the design,
issues involved in its industrial processes. In France, 19% of manufacturing and commercialisation of its products, as shown by
investments in materials go to projects relating to health and the its ISO 9001 certificate. Thus, Saint-Gobain PAMs policy is to apply
environment. Eighty percent of Saint-Gobain PAMs waste products ongoing improvements to its range of products in order to guarantee
are currently valorised (i.e. value recovered in some way), and the maximum customer satisfaction. The teams at Saint-Gobain
aim is for that figure to rise to 100%. In Europe, production is PAM analyse their product and service needs, and then define the
balanced between those subsidiaries using iron ore and those that specifications necessary to meet those demands whilst at the same
opt for recycled scrap iron. Internal recycling of metal waste from the time ensuring maximum protection for the environment. They
production process stands at 100%. industrialise the production methods suitable for manufacturing the
products, purchase the materials and manufacture in accordance
In order to take this commitment even further, all the groups with the defined and controlled specifications, and finally guarantee
production sites are currently working to obtain ISO 14001 Standard the delivery and provision of the products and services within the
certification, and the aim is for this process to be completed by 2010. agreed deadlines.
Numerous sites have already been certified, and a large number of Graphite nodules
projects have already taken shape for 2008 and 2009. The targets In order to secure ongoing improvements to performance in seen under
set are ambitious in terms of the results expected. This certification is all areas, the teams assess the results of their actions, quantifying an electronic
unquestionable proof of the existence and efficiency of Saint-Gobain and analysing any discrepancies with the objectives set, defining microscope.
Constant PAMs environment management system. These international and applying corrective actions and checking their efficiency. Saint-
regulations allow for the assessment of factory activity in terms Gobain PAM aims to become the world leader in its field and its
progress of the environment, as well as providing proof of the companys quality assurance policy reflects this objective.
commitment to implementing environmental protection strategies.
RESPONSIBLE
Obtaining the ISO 14001 Standard Certificate is based on the
involvement and maximum commitment of all those that work with
and for Saint-Gobain PAM on the various sites. The certificate covers
both the product design and production phases.
PRODUCTION
Mass (in kg)
120
100
80
60
40
Highlights
20
All plants will be ISO 14001 certified by 2010. 0
1980 1990 2000 2010
In Europe, production is balanced between the production of iron using iron ore and recycled Blutop
scrap iron.
Example of a reduction
8
0% of all waste materials are valorised. The objective is for 0% non-valorised waste. of materials in a PAM product:
the mass evolution in a
19% of Saint-Gobain PAMs investments in France are spent on health and the environment. DN 100 pipe.
Pipe quality assurance work in Pont--Mousson (France).
2008 edition
www.pamline.com page 25
Saint-Gobain PAM uses modes of transport that emit low levels of CO2 in order to supply
its factories with raw materials and deliver its products to its customers.
Saint-Gobain PAM has acquired outstanding skills and Localised production sites on several continents (Europe,
know-how in the transportation of pipelines, and is capable of Latin America, Asia and Africa) allow for optimum solutions,
meeting both its national and international requirements over and reduce the distances to be covered.
considerable distances.
Prioritising Both Saint-Gobain PAMs production and distribution
It has systematically optimised its transport systems sites are generally interconnected by rail and waterways. In
our own by combining several means (waterways, sea, rail and road). France, for instance, the site in the Lorraine region at Pont--
Excellent project planning enables the products to be delivered Mousson receives most of its raw materials via rail or waterway.
transport in optimum conditions and at the best rates, reducing transport The products manufactured there are then loaded onto trains or
difficulties to a minimum. barges, and then, if necessary switched to a vessel at a port.
systems
A TRANSPORT SYNERGY
Highlights
65% of the manufactured products are transported by rail, waterways or sea:
1 train = 30 lorries
1 barge = 20 lorries
T
he Blutop range can be manually transported and assembled, thereby reducing
the need for vehicles on site.
T
he reuse of natural backfill drastically reduces lorry rotation and the need for Pipes being loaded
in Antwerp Port.
filler materials.
The production plants are carefully selected in accordance with the delivery sites.
DN 2000 pipe train, Fontainebleau (France).
2008 edition
www.pamline.com page 27
The principles and values defended by Saint-Gobain The concern for sustainable development is present
Joint PAM are based on the responsible use of resources and in each of the decisions made and is reflected in the working
materials, as well as a firm professional commitment to respect conditions and remuneration: a secure environment, the
commitment! for the environment and health and safety in the workplace. identification and prevention of risks, and the assessment of
Internally, a constant flow of communication with all its workers possible hazards.
and collaborators allows for the smooth implementation
COMMITMENT
of positive corporate changes whilst encouraging personal Saint-Gobain PAM contributes actively to the needs
career development. The flow of information and two-way and demands of sustainable development by involving all its
communication favours professional achievements within the collaborators and employees, transmitting values of responsibility,
general interests of the company. transparency, creativity and innovation. The application of the
EHS Charter (environment, hygiene in industry and health and
In addition, the integration of the disabled into the work- safety) is a direct response to its respect for the law and health
force is one of the values applied at Saint-Gobain PAM. In addition and safety in the workplace.
from
to the natural respect for the individual, this principle enhances the
motivation of all its employees, building up a sense of cohesion.
Highlights
- Respect for people,
- Respect for health and safety at work,
- Respect for employee rights.
Recruitment of more than 550 new collaborators in France between 2007 and 2008.
2008 edition