ELECTRICAL SPECIFICATION

Nomor Dokumen POWER CABLE Rev. : 0

Nomor Halaman
SPECIFICATION
TLB-070-SP-007 1 dari11

PEMBERI KERJA : PT. MISI MULIA PETRONUSA

KONTRAKTOR : PT. PP (Persero) Tbk
NAMA PROYEK : TERMINAL LPG BANYUWANGI
LOKASI : BANYUWANGI JAWA TIMUR
TANGGAL KONTRAK : 16 DESEMBER 2013

FOR
0 3 Des 2014 12 DCS BMG DS RR RY
CONSTRUCTION
ISSUED FOR
C 20 Nov 2014 12 DCS BMG DS RR RY
CONSTRUCTION
ISSUED FOR
B 12 Nov 2014 12 DCS BMG DS RR RY
APPROVAL
ISSUED FOR
A 30 Okt 2014 12 DCS BMG DS RR RY
REVIEW
DIBUAT DIPERIKSA DISETUJUI DIPERIKSA DISETUJUI
JUM OLEH OLEH OLEH OLEH OLEH
REV TGL STATUS
HAL PT. MISI MULIA
PT. PP (PERSERO)
PETRONUSA
 REVISION SHEET
No Revisi Tanggal Perubahan

1 B 12 November 2014 Perbaikan susunan huruf dan paragraph.

2 C 20 November 2014 Perubahan header diberi logo MMP.
3 0 3 Desember 2014 Perubahan inner and over sheath cable menjadi PVC.

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 Table of Contents

1 INTRODUCTION .................................................................................................................... 5
1.1 General ..................................................................................................................................... 5
1.2 Definition .................................................................................................................................. 5
1.3 Abbreviations ........................................................................................................................... 5
2 REFERENCE ........................................................................................................................... 6
2.1 COMPANY Specification and Drawing ...................................................................................... 6
2.2 Codes and Standards ................................................................................................................ 6
2.3 Conflict Resolution ................................................................................................................... 6
3 ENVIRONMENTAL CONDITIONS............................................................................................. 6
3.1 Hazardous Area Classification .................................................................................................. 6
3.2 Environmental Data ................................................................................................................. 7
3.3 Utility Data ............................................................................................................................... 7
3.3.1 Normal Power Supply ....................................................................................................... 7
3.3.2 Emergency Power Supply.................................................................................................. 7
3.3.3 AC UPS Power Supply ........................................................................................................ 7
3.3.4 DC Power Supply ............................................................................................................... 7
4 TECHNICAL REQUIREMENTS .................................................................................................. 8
4.1 Voltage Grade........................................................................................................................... 8
4.2 Conductor ................................................................................................................................. 8
4.3 Insulation .................................................................................................................................. 8
4.3.1 MV Cables ......................................................................................................................... 8
4.3.2 LV Cables ........................................................................................................................... 8
4.3.3 Inner Sheath and fillers ..................................................................................................... 9
4.3.4 Armor ................................................................................................................................ 9
4.3.5 Over Sheath....................................................................................................................... 9
4.3.6 Grounding Cable ............................................................................................................... 9
4.3.7 Core Identification ............................................................................................................ 9
4.3.8 Cable Marking ................................................................................................................... 9
5 TESTING AND INSPECTION .................................................................................................... 9
5.1 General ..................................................................................................................................... 9
5.2 Testing ...................................................................................................................................... 9
5.2.1 Shop Acceptance tests .................................................................................................... 10

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 5.2.2 Field Test ......................................................................................................................... 10
5.3 Reports and Acceptance Certificates ..................................................................................... 10
6 MISCELLANEOUS................................................................................................................. 10
6.1 Preparation for Shipment....................................................................................................... 10
6.2 Guarantee............................................................................................................................... 11
6.3 Storage Requirements............................................................................................................ 11

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 1 INTRODUCTION

1.1 General

This specification defines the minimum requirement for the design, procurement, material,
fabrication, inspection & testing, preparation for shipment and delivery of Power, Control and
Grounding Cables to be installed for the LPG Terminal Banyuwangi The facilities will be operated by
PT Misi Mulia Petronusa.
This specification is written around a standard Power, Control and Grounding Cables.
The CONTRACTOR shall be responsible for the fabrication, testing, preparation for shipment
and delivery of the complete Power, Control and Grounding Cables in accordance with
this specification.
The CONTRACTOR shall clearly identify any deviation to this specification, and the referenced codes,
standards and COMPANY specifications, and list them, with reference to the document clause, in
the quotation. In absence of any specific mentioning of the deviations, it shall be assumed
that the CONTRACTOR shall fully comply with all the specifications and codes referenced
herein.

1.2 Definition

The following list defines the various parties who will be involved in the engineering,
purchasing, installation and testing, supply and plant startup of Cables as described in this
document:
COMPANY - PT. Misi Mulia Petronusa
CONTRACTOR - PT. PP (Persero) Tbk
VENDOR - The party which manufactures or supplies the
equipment and/or services as specified by the
CONTRACTOR or COMPANY (also applies to any
MANUFACTURER or SUBCONTRACTOR under the
VENDORS responsibility)

1.3 Abbreviations

AC Alternating Current
DC Direct Current
LV Low Voltage
MV Medium Voltage
UPS Uninterruptible Power Supply
EPR Ethylene-Propylene rubber
PVC Polyvinyl Chloride
XLPE Cross Linked Polyethylene
LPGT Liquefied Petroleum Gas Terminal
PLC Programmable Logic Control

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 2 REFERENCE

Cables shall be designed, manufactured and tested in accordance with currently applicable
statutes, regulations, safety codes and standard in the locality where the equipment will
be installed. Nothing in this specification shall be construed to relieve the CONTRACTOR of
his responsibility.

2.1 COMPANY Specification and Drawing

TLB-070-SP-001 Electrical Design Basis

TLB-070-SP-002 Electrical General Specification

2.2 Codes and Standards

IEC 60038 IEC Standard Voltages

IEC 60227 Polyvinyl Chloride insulated cables of rated voltages up to and including
450/750 V
IEC 60228 Conductors of insulated cables
IEC 60287 Electric Cables Calculation of current ratings
IEC 60331 Fire resisting characteristics of electric cables
IEC 60332 Tests on electric cables under fire conditions
IEC 60364 Electrical installations of buildings
IEC 60502 Extruded solid dielectric insulated power cables for rated voltages from 1 kV up to
30 kV
IEC 60811 Common test methods for insulating and sheathing materials of electric cables
IEC 61000 Electromagnetic Compatibility (EMC)
IEC 61034 Measurement of smoke density of electric cables burning under defined
conditions

2.3 Conflict Resolution

In case of conflict between codes and standards listed or between codes/standards and this
specification, the CONTRACTOR shall take the responsibility and will ask for COMPANY
approval to decide which codes and standards or the design basis correction shall be chose. The
intent of this paragraph is to cause the CONTRACTOR to comply with the applicable sections
of these documents for the type of equipment and application specified.
All apparent conflicts shall be reported to the COMPANY for the resolution.

3 ENVIRONMENTAL CONDITIONS

3.1 Hazardous Area Classification

The hazardous area classification shall be based on the NFPA Art 500, and installation of all electrical
equipment in hazardous area shall comply with IEC 79-14.
Electrical equipment that are required to be installed in hazardous area shall carry the IEC Ex mark
and shall have PTB (Germany) or BASEEFA or equivalent Testing Authorities
Certification.

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 3.2 Environmental Data

The system design and selection of materials and equipment shall be suitable for operation in
service condition typical of power plant. The outdoor environmental conditions prevailing at the job
sites are assumed and need approval from COMPANY as follows:

Design Ambient Temperature : 33.8 C

Mean air temperature : 28 C
Maximum air temperature : 37.8 C
Minimum relative humidity : 56%
Mean relative humidity : 87%
Maximum relative humidity : 93%
Rainfall Monthly Maximum : 745 mm
Rainfall Hourly Maximum : 92 mm
Design wind speed : 33.5 m/s
Special Atmospheric : corrosive, Tropical, Marine environment.

3.3 Utility Data

3.3.1 Normal Power Supply

20000 V AC 3-phase for power distribution from transformer to 20 kV switchgear

400 V AC 3-phase, for PDC switchgear, MCC switchgear and AC distribution panel from
PDC transformer
400 V AC 3-phase, for all plant auxiliary loads from 60 kW to 200 kW
from PDC switchgear and for loads up to 60 kW from MCC switchgear
230 V AC 1-phase, for motor up to 750 W, general lighting, space heater, ventilation
vents and other small power loads from AC distribution panel

3.3.2 Emergency Power Supply

400 V AC 3-phase, for main bus, package equipment, motor loads

230 V AC 1-phase, for general lighting and other small power loads

3.3.3 AC UPS Power Supply

The main AC UPS power supply to critical users shall be 230 V AC, 50 hertz, for DCS,
data system and other important load such as transducers, electrical meters, etc.
UPS system for critical power supply shall be three phase or single phase dependent upon
total load requirement.

3.3.4 DC Power Supply

DC power supplies for plant control and instrumentation, emergency motors,

protection, indication and alarm load as required by the generator, boiler, turbine, 20
kV substation, switchgear, etc.
DC power supplies shall be one set of 220 V DC and 24/48 V DC for each unit and one set of
110 V DC or 220 V DC for the substation.

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 4 TECHNICAL REQUIREMENTS

The cables shall be brand new and in good condition and shall be suitable for direct burial,
trays, ducts, trenches and conduit.
The cables shall be designed to withstand a maximum continuous conductor temperature of
85C for LV Cables and 90C for MV Cables at 100% continuous load, 130C during overload
conditions & 250C during short circuit conditions.
CONTRACTOR shall submit cable sizing calculation completed with voltage drop calculation
prior to COMPANY approval.

4.1 Voltage Grade

Table 4.1
Voltage Grade
System Voltage Rated Voltage
LV (Control) 230 V AC 0.6/1 KV AC
LV (Power and Lighting) 400/230 V AC 0.6/1 KV AC
Medium Voltage 20 KV AC 12/20 KV AC
Grounding Cable 0.6 KV AC

4.2 Conductor

For all cables, conductor shall be class 2 for fixed installation and class 5 for flexible
installation.
Cable conductor shall be of high conductivity, stranded plain annealed copper.
The minimum cross sectional area of cables conductor shall be as below:
Power Cables : 2.5 sqmm
Control Cables : 1.5 sqmm
Grounding Cables : 6 sqmm
Lighting : 2.5 sqmm
The maximum size for multi-core power cables shall be limited to 240 sqmm and, for single
core cables the size shall be limited to 400 sqmm.

4.3 Insulation

4.3.1 MV Cables

The insulation material shall be XLPE (cross linked polyethylene).

EPR insulated cables may be quoted as an alternative for MV cables.
MV cables shall incorporate an insulation screen which consists of an extruded
semi-conducting layer in combination with a metallic layer (copper tape).

4.3.2 LV Cables

Control and grounding cables (multi-core cables) shall be PVC insulated.

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 4.3.3 Inner Sheath and fillers

The assembly of three core cables shall be arranged to form a round shape, using
appropriate fillers.
The inner sheath is PVC to provide a good radial seal against humidity, steam and vapors.

4.3.4 Armor

When cable is required with armor, shall be made of Galvanished Steel Wire a conter
helix layer of galvanis steel tape armor with thickness in accordance with IEC 60502.
Armoring for single core cables shall be of non magnetic material viz copper, tinned
phosphor bronze etc.

4.3.5 Over Sheath

The over sheath shall be PVC compound with anti termite, UV Resistance, Flame retardant
as per IEC 60332-3.

4.3.6 Grounding Cable

Grounding cables shall be copper, PVC sheathed, green/yellow stripped.

4.3.7 Core Identification

The following color coding for over sheath shall be used:

- LV cable = black
- MV cable = red
- Fire resisting cable = orange
- Grounding Cable = yellow and green stripes.

4.3.8 Cable Marking

The over sheath of the cable shall be legibly and permanently marked by indelible printing
with MANUFACTURER name, voltage grade, cross-section, number of cores, metric
indication and references to standard code.

5 TESTING AND INSPECTION

5.1 General

Acceptance tests shall be carried out at VENDORS workshop and shall be witnessed by one or more
of the COMPANY and/or COMPANY nominated representative. CONTRACTOR shall submit type test
certificates of various electrical equipment to the COMPANY.
After testing, the ends of the cable shall be sealed using an approved method to prevent
ingress of moisture. The inside end of the cable shall be accessible on the drum.

5.2 Testing

Testing and verification shall be performed according to applicable IEC standards.

The following tests shall be performed:

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 5.2.1 Shop Acceptance tests

The shop acceptance tests are witnessed by COMPANYs inspector and shall include
the following, but not limited to:
Mechanical characteristics (on sample)
Electrical Resistance of Cable Conductor (on sample)
Non propagation of flame test (on sample)
Dimensional check (cable on reel)
Dielectric strength test (cable on reel)
Insulation resistance measurements (cable on reel)
Screen and conductor continuity test (cable on reel)

5.2.2 Field Test

These tests shall be carried out before cables are placed in service. They are
normally restricted to:
Insulation resistance measurements
Continuity test
High voltage cables shall be subjected to High voltage pressure tests per
manufacturer recommendations.

5.3 Reports and Acceptance Certificates

With regards to witnessed tests, CONTRACTOR shall prepare a full report on the tests and
their results noting any discrepancy observed by the COMPANY inspectors and shall provide
acceptance certificates for each item of equipment tested.
Type test certificates shall be provided for fire resistance & flame retardant characteristics per IEC-
60331 & IEC-60332-3A respectively. Type test certificates for proving low smoke emission and
oxygen index shall also be submitted.

6 MISCELLANEOUS

6.1 Preparation for Shipment

Cable lengths shall be supplied on individual drums and protected against mechanical damage
during transport.
Cables shall be drummed in maximum continuous lengths on non-returnable cable drums. Water
tight seals shall be applied to the ends of cables to prevent moisture ingress.
The radius of the cable drum core shall not be less than 125% of the manufacturers
recommended minimum bending radius.
Each drum shall have a non-corrodible metal tag firmly attached on each side with the following
information:
Drum identification number
Name and type of cable
Number and size of conductors
Length of cable
Net and gross weight (Drum and Cable)

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 Manufacturer
Year of manufacture
Voltage grade
Purchase order number
Type approval agency and type approval certificate number
Destination
Project Name
A drum schedule shall be provided to enable identification of cable drums with reference to
cable type and dispatch length.

6.2 Guarantee

Material and/or equipment shall be guaranteed by CONTRACTOR to perform in accordance

with specification requirements and to be free of defects and poor workmanship including, but not
limited to, those caused by inadequate preparation for shipment, as per Section 6.1 of this
document, for a period of one (1) year after material/equipment is placed in service, but not
exceeding eighteen (18) months following delivery to the contracted destination.
CONTRACTOR shall repair or replace all defective items during the guarantee period at no
cost to COMPANY.

6.3 Storage Requirements

Adequate protection shall be provided to prevent mechanical damage and atmospheric

corrosion in transit and during extended storage at site.
Cable drums will be stored in outdoor areas as specified on section 3.2 and exposed to wind, rain
and direct sunlight.
Cables shall have ends sealed using a water-tight heat shrink seal and shall be firmly fixed to the
drum.
Cable drums shall be fitted with battens around the entire periphery of the drum in order to
prevent mechanical damage.

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