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RENR1430-02

Component Locations by Versions Attachments by Versions April 2007 FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
Part Number Part Number Part Number Machine Schematic
Description Part Part Number Part Number Machine Schematic
NA ES STD Location Location Description
Number NA ES STD Location Location PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.

2-SECTION PUMP
PUMP: VARIABLE and
PRESSURE COMPENSATED
Cylinder Gp -Articulate - Left SEE COMPONENT CHART 1 F-7 (FIXED)

Cylinder Gp -Articulate - Right SEE COMPONENT CHART 2 F-7 Accumulator Gp - Blade Cushion 162-7450 219-7265 N/A 30 F-5, F-12
Cylinder Gp -Blade Lift 132-4929 132-4929 132-4929 3 F-4, F-11
Cylinder Gp -Blade Tip STANDARD STANDARD 6E-1549 31 I-2 LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
VARIABILITY SPRING LINE RESTRICTION
Cylinder Gp -Blade Tip 131-7191 131-7191 ATTACHMENT 4 F-10 (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp -Ripper 113-7754 113-7754 113-7754 32 I-4, I-7, I-10 (ADJUSTABLE)
COMPENSATED
Cylinder Gp -Center Shift 6E-1343 6E-1343 6E-1343 5 F-6
Cylinder Gp -Side Shift 112-5575 112-5575 ATTACHMENT 6 F-11 Cylinder Gp -Scarifier 165-2510 165-2510 165-2510 33 I-4, I-7.I-11 VALVE ENVELOPES
VALVES
VALVE PORTS
Cylinder Gp -Steering - Left 130-9041 130-9041 130-9041 7 F-8 Cylinder Gp -Side Shift STANDARD STANDARD 112-5575 34 I-3
Cylinder Gp -Steering - Right 130-9042 130-9042 130-9042 8 F-8 Pump Gp - Sec. Steering 123-8867 STANDARD N/A 12 C-6
Cylinder Gp -Wheel Lean 121-9242 121-9242 121-9242 9 F-5 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Swivel Gp STANDARD STANDARD 173-1011 14 I-3
Motor Gp -Circle Drive 105-3196 105-3196 105-3196 10 F-9 CONTROL VALVES
Valve Gp - Relief 9T-8071 STANDARD N/A 20 C-6 CHECK VALVES
Pump Gp - HMU 102-1501 102-1501 102-1501 11 E-8 AB AB
Pump Gp - Sec. Steering ATTACHMENT 123-8867 N/A 12 C-6 Valve Gp -Blade Cushion 7T-6517 7T-6517 N/A 35 E-5, E-11
Pump Gp - Steering / Implement 6E-3137 6E-3137 6E-3137 13 B-8 Valve Gp -Blade Tip STANDARD STANDARD 6E-3034 36 H-3 P T P T
SPRING SHUTTLE PILOT
BASIC
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Swivel Gp 173-1011 173-1011 ATTACHMENT 14 F-10 Valve Gp -Check 9T-6146 STANDARD N/A 16 B-7
Tank Gp - Hydraulic 214-1984 214-1984 214-1984 15 B-9 FLUID STORAGE RESERVOIRS
Valve Gp -Check 9T-1013 STANDARD N/A 17 C-6
Valve Gp - Check ATTACHMENT 9T-6146 N/A 16 B-7
Valve Gp -Side Shift STANDARD STANDARD 6E-3036 37 H-3
Valve Gp - Check ATTACHMENT 9T-1013 N/A 17 C-6
Valve Gp - Combination 9T-5957 9T-5957 9T-5957 18 C-8 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Valve Gp - Left Bank 6E-3038 130-3117 104-8672 19 E-9 to E-11

12H, 140H, and 160H Motor Graders


MEASUREMENT ROTATING SHAFTS
Valve Gp - Relief ATTACHMENT 9T-8071 N/A 20 C-6 Attachments - NA Version
Valve Gp - Right Bank 6E-3032 130-3116 124-3325 21 E-4 to E-7

Standard, NA, and ES Versions


Machine Schematic
Description 12H 140H / 160H PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Location Location

Hydraulic System
Valve Gp -Plow Angle N/A 115-1007 40 E-2 COMBINATION CONTROLS
Valve Gp -Plow Dozer 107-0547 107-0547 41 E-2
Component Chart Valve Gp -Ripper 107-0545 107-0545 42 H-7
Machine Schematic Valve Gp -Scarifier 107-0543 107-0543 43 H-7 XZH1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Description 12H / 140H 160H or MANUAL and PILOT PILOT or MANUAL
Location Location Valve Gp -Snow Wing Lift N/A 137-8106 44 H-9
Cylinder Gp -Articulate - Left 9T-8784 137-6792 1 F-7
XZJ1-UP MANUAL CONTROL SYMBOLS
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-8
Cylinder Gp -Articulate - Right 6E-1560 137-6790 2 F-7 XZK1-UP
Attachments - ES Version 2FM1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
Machine Schematic 5HM1-UP
Description 12H 140H / 160H PILOT CONTROL SYMBOLS
Location Location RELEASED PRESSURE REMOTE SUPPLY PRESSURE

Valve Gp -Plow Angle N/A 130-3111 40 F-2


8JM1-UP
Valve Gp -Plow Dozer 107-0547 107-0547 41 F-2 9JM1-UP
Valve Gp -Ripper 119-9550 119-9550 42 H-10 4ER1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

Valve Gp -Scarifier 119-9549 119-9549 43 H-10 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Valve Gp -Snow Wing Lift N/A 137-8106 44 H-11
Valve Gp -Snow Wing Tilt N/A 137-8104 45 H-11
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Attachments - STD Version HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS


Machine Schematic
Description 12H 140H / 160H FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
Location Location DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Valve Gp -Plow Dozer 124-2885 124-2885 40 C-2
Valve Gp -Ripper 107-0545 107-0545 41 H-4 UNIDIRECTIONAL UNIDIRECTIONAL

Valve Gp -Scarifier 107-0543 107-0543 42 H-4


FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
DIRECTION FLOW FLOW EITHER DIRECTION
Valve Gp -Snow Wing Lift N/A 137-8106 43 H-5 BIDIRECTIONAL BIDIRECTIONAL

Valve Gp -Snow Wing Tilt N/A 137-8104 44 H-5

2007 Caterpillar Printed in U.S.A.


All Rights Reserved

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9 33 10 3 30 35 5 11 19 21 36 37 40 32 Electrical Symbols Table
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


RENR1430-02
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

8 7 14 34 6 31 4 12 16 17 20 13 18 15 1 2 Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code

8 9 33 10 14 3 34 6 5 4 31 21 40 41 13 18 15 7 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)

7 35 30 3 19 36 37 42 12 16 17 20 11 2 1
43 44 45

COMPONENT LOCATIONS
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SNOW WING CYLINDER GP CYLINDER GP CYLINDER GP


SNOW WING SNOW WING CYLINDER GP CYLINDER GP CYLINDER GP
TILT (TOE) RIPPER SCARIFIER SNOW WING BLADE TIP
LIFT (HEEL) TILT (TOE) RIPPER SCARIFIER SIDE SHIFT
113-7754 165-2510 LIFT (HEEL) NA:STANDARD
113-7754 165-2510 NA:STANDARD
I VALVE GP VALVE GP SE:STANDARD I
SNOW WING CYLINDER GP CYLINDER GP SE:STANDARD
12H:N/A 12H:N/A VALVE GP VALVE GP SNOW WING STD:6E-1549
VALVE GP VALVE GP TILT (TOE) RIPPER SCARIFIER STD:112-5575
140H/160H: 140H/160H: 12H:N/A 12H:N/A VALVE GP VALVE GP LIFT (HEEL)
107-0545 119-9549 140H/160H: 140H/160H: 113-7754 165-2510
137-8106 137-8104 107-0545 119-9549 VALVE GP SWIVEL GP
137-8106 137-8104 VALVE GP VALVE GP VALVE GP
NA:STANDARD NA:STANDARD NA:STANDARD
12H:N/A 12H:N/A VALVE GP VALVE GP SE:STANDARD
SE:STANDARD SE:STANDARD
140H/160H: 140H/160H: 107-0545 119-9549 STD:173-1011
STD:6E-3036 STD:6E-3034
137-8106 137-8104

H
H

ATTACHMENTS - ES ATTACHMENTS - NA

ATTACHMENTS - STD

G VALVE GP G
VALVE GP PLOW ANGLE
PLOW DOZER 12H:N/A
CYLINDER GP 107-0547 140H/160H:
CYLINDER GP
SIDE SHIFT CYLINDER GP CYLINDER GP 130-3111
BLADE TIP CYLINDER GP
NA:112-5575 MOTOR GP STEERING CENTER SHIFT WHEEL LEAN
NA:131-7191 BLADE LIFT
CYLINDER GP CIRCLE DRIVE CYLINDER GP CYLINDER GP 6E-1343 121-9242
SE:112-5575 SE:131-7191 132-4929
BLADE LIFT 105-3196 LEFT STEERING RIGHT STEERING
STD: ATTCH STD: ATTCH
132-4929 130-9041 130-9042

ACCUMULATOR GP CYLINDER GP ACCUMULATOR GP F


F BLADE CUSHION LEFT ARTICULATE BLADE CUSHION
NA:162-7450 12H/140H:9T-8784 NA:162-7450
CYLINDER GP
SE:219-7265 160H:137-6792 SE:219-7265
RIGHT ARTICULATE
STD:N/A STD:N/A
SWIVEL GP 12H/140H:9T-8784
NA:173-1011 160H:137-6792 ATTACHMENTS - ES
SE:173-1011
STD:ATTCH
VALVE GP VALVE GP
BLADE CUSHION BLADE CUSHION VALVE GP
NA:7T-6517 NA:7T-6517 VALVE GP PLOW ANGLE
SE:7T-6517 PUMP GP SE:7T-6517 PLOW DOZER 12H:N/A
STD:N/A HMU STD:N/A 107-0547 140H/160H:
102-1501 115-1007
E
E
(Dimensions: 39 inches x 28 inches)

VALVE GP
LEFT BANK
NA:6E-3038
SE:130-3117
RENR1430-02

STD:104-8672

S2
S2 D
D ATTACHMENTS - NA
BLADE LIFT SIDE SHIFT CIRCLE DRIVE BLADE TIP ARTICULATE CENTER SHIFT WHEEL LEAN BLADE LIFT

VALVE GP
RIGHT BANK VALVE GP
S1 NA:6E-3032 PLOW DOZER
S1 SE:130-3116 124-2885
VALVE GP
VALVE GP STD:124-3325
COMBINATION
30 Page, Color 2,

9T-5957 CHECK
NA:9T-1013
SE:STANDARD
STD:N/A
C
C S2 V1

M
VALVE GP
CHECK ATTACHMENTS - STD
NA:9T-6146 S1 T1 T2
V1
SE:STANDARD
STD:N/A
PUMP GP B
B VALVE GP
SEC. STEERINBG
RELIEF
NA:123-8867 HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
NA:9T-8071 STEERING AND IMPLEMENT PUMP OUTPUT LINE PATTERNS
SE:STANDARD SECONDARY STEERING PUMP OUTPUT
SE:STANDARD Pressure Line
STD:N/A LOAD SENSING
STD:N/A SUPPLY LINE
DRAIN / RETURN LINE Pilot / Load Sensing Pressure
ARTICULATE CYLINDERS AND VALVES
Drain / Return Lines
PUMP GP BLADE LIFT VALVES AND CYLINDERS
BLADE TIP CYLINDER AND VALVE
TANK GP STEERING AND CENTER SHIFT CYLINDER AND VALVE Component Group

HYDRAULIC T1 T2 IMPLEMENT CIRCLE DRIVE AND VALVE


PLOW ANGLE CYLINDER AND VALVE Attachment
214-1984 6E-3137 PLOW DOZER CYLINDER AND VALVE
RIPPER VALVE AND CYLINDER Air Line
SCARIFIER VALVE AND CYLINDER
SECONDARY STEERING CHECK VALVE CALLOUTS
SIDE SHIFT CYLINDER AND VALVE
SNOW WING LIFT (HEEL) CYLINDER AND VALVE YY Taps (Pressure, Sampling,Sensor) by letter
A SNOW WING TILT CYLINDER AND VALVE A
STEERING CYLINDERS AND VALVES 52 Components by number
WHEEL LEAN CYLINDER AND VALVE

THIS SCHEMATIC IS FOR THE 12H, 140H, 160H MOTOR GRADER STANDARD VERSION HYDRAULIC SYSTEM

MAIN SCHEMATIC
PART #: 6E-3156 CHNG 09
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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