Professional Documents
Culture Documents
Instructions Manual
41-Liter Hydraulic Power Unit
R979018271
1 - INTRODUO
Voc est adquirindo uma Unidade Hidrulica produzida pela Bosch Rexroth Ltda.
Apresentamos este manual de instrues descrevendo sucintamente as caractersticas,
a maneira correta para a utilizao, os cuidados no manuseio e manuteno de sua Unidade
Hidrulica.
Antes de por em uso a Unidade Hidrulica, leia por completo e atentamente este
manual, pois as informaes aqui contidas so importantes para garantir sua segurana e a
vida til do equipamento.
Aps a leitura, guarde este manual como material de referncia, em lugar de fcil
acesso.
Nota 1: O contedo deste manual est sujeito a alteraes sem prvia notificao, em funo
de aperfeioamentos no produto.
Nota 2: Siga as instrues deste manual e aquelas descritas nas plaquetas de orientao
fixadas na unidade.
Sumrio
1 - Introduo
2 - Descrio Geral .......................................................................................................... 02
3 Especificaes ............................................................................................................ 02
4 Simbologia de Segurana ........................................................................................... 03
5 Recomendaes de Segurana ....................................................................................04
6 Antes do Incio de Funcionamento ..............................................................................05
6.1 Limpeza .........................................................................................................05
6.2 Abastecimento do Reservatrio ....................................................................05
6.3 Transporte e Instalao ............................................................................... 06
7 Instalao Eltrica ......................................................................................................06
7.1 Motor Eltrico ............................................................................................. 06
7.2 Pressostato ................................................................................................... 07
7.3 Cuidados Gerais na Instalao Eltrica ..................................................... 07
8 Ajuste de Presso e Vazo .......................................................................................... 08
9 Manuteno Preventiva .............................................................................................. 08
9.1 Limpeza ........................................................................................................ 08
9.2 Renovao do Fludo Hidrulico ................................................................ 08
9.3 Filtro de Suco ........................................................................................... 09
9.4 Filtro de Ar .................................................................................................. 09
9.5 Trocador de Calor ....................................................................................... 09
10 Cuidados Gerais ....................................................................................................... 09
3 - Especificaes
a) a Unidade possui um nmero de srie, que est descrito da seguinte forma na plaqueta de
identificao:
Srie N. : 05 W 15 7361 P012345 1
Onde:
05 = Ano de Fabricao (2005)
W = letra indicativa (Woche / Week)
15 = Semana da Fabricao (15 semana de 2005)
7361 = Fabricao Bosch Rexroth Brasil
P012345 = Nmero da Ordem de Produo/Encomenda
1 = Nmero da Unidade Hidrulica
Tabela 1
Freqncia Hz Vazo l/min. Rotao RPM
50 13,4 1.440
60 16 1.730
! DANGER/PERIGO
Esta indicao salienta ao usurio que h perigo de morte ou ferimentos graves.
!
CAUTION/CUIDADO
Esta indicao salienta ao usurio que h possibilidade de ferimento ou dano fsico.
Esta indicao salienta ao usurio que no permitida a colocao das mos no local,
sob risco de acidente.
No toque nas aletas do trocador de calor, pois as mesmas podem causar ferimentos.
Aps efetuar as ligaes eltricas no motor, feche a caixa de bornes com sua devida
tampa.
Antes de abrir a caixa de bornes do motor certifique-se que a alimentao eltrica est
desligada. Observe o mesmo cuidado quando manusear o solenide e/ou o pressostato.
Efetue o correto aterramento do motor para evitar choques eltricos em caso de fuga
de corrente eltrica.
O reservatrio tem capacidade mxima de 41 litros e deve ser abastecido com fludo
hidrulico conforme especificao ISO VG 32 com classe de contaminao mxima permitida
NAS 1638 classe 9.
7 - Instalaes Eltricas
7.1 Motor Eltrico
O motor eltrico trabalha a uma tenso de 220/380 V em uma freqncia de 50/60 Hz.
As ligaes devem seguir a orientao da figura 2.
2X PG16 2X PG16
Figura 2
7.2 - Pressostato
9 Manuteno Preventiva
9.1 - Limpeza
Inspecione e limpe o filtro de suco uma vez a cada seis meses ou 4000 horas de
funcionamento. Aquele que acontecer mais cedo.
9.4 Filtro de Ar
10 - Cuidado Gerais
Note 1: The contents of this manual are subject to modifications without prior notice,
due to improvements in the product.
Note 2: Follow the instructions in this manual and those described on the orientation
plates attached to the unit.
Summary
1 - Introduction
2 General Description..................................................................................... 11.
3 Specifications................................................................................................11.
4 Safety Simbols...............................................................................................12.
5 Safety Recommendations..............................................................................13.
6 Commissioning.............................................................................................14.
6.1 Cleaning........................................................................................14.
6.2 Reservoir Supply...........................................................................14.
6.3 Transportation and Installation....................................................15.
7 Instalation Eletrical ....................................................................................15.
7.1 Electrical Motor............................................................................15.
7.2 Pressure Switch............................................................................ 16.
7.3 Care ............................................................................................ 17.
8 Adjusting the Pressure and Flow................................................................ 17.
9 Preventive Maintenance..............................................................................17.
9.1 Cleaning.......................................................................................17.
9.2 Hydraulic Fluid Renovation.........................................................17.
9.3 Suction Filter................................................................................18.
9.4 Air Filter.......................................................................................18.
9.5 - Heat Exchanger...........................................................................18.
10 General Care ...........................................................................................18.
The Hydraulic Power Unit is used as a power source for the Galaxy (G, GL, E) Centre
Lathe, to opening and closing the power chuck, to the tool exchange system and to the
vertical operations of the spindle in the centering of the machine (tailstock).
3 Specifications
a) The unit has a serial number, which is portrayed on the identification plate in the
following manner:
Where:
05 = Year of the manufacturing (2005)
W = Indicative letter (Week)
7316 = Made in Brazil
P012345 = Number of the Production/Purchase Order
1 = Number of the Hydraulic Unit
Table 1
Frequency ( Hz ) Flow ( l/min. ) Rotation ( rpm )
50 13,4 1,440
60 16 1,730
The following safety symbols are used on the Hydraulic Power Unit to prevent from
accidents that may be caused by misuse.
This manual adopts the symbol conventions below to characterize the degree and the damage
that may occur.
!
DANGER
This indication points out to the user that there is danger of death or serious injury.
! CAUTION
This indication points out to the user that there is the likeliness of injury or physical damage.
This indication points out to the user that the placing of hands on the spot is not permitted,
under risk of accident.
This indication points out to the user that the approximation of flames to the equipment is not
allowed, under the risk of a fire.
This indication points out to the user the need of grounding the electric motor for preventing
from electric shock caused by electric current escape.
5 Safety Recommendations
Do not operate the Hydraulic Power Unit when the hydraulic fluid is leaking.
Due to the weight of the Hydraulic Power Unit, avoid using your hands when
removing the wrapping.
Do not bring flame close to the equipment, under risk of causing a fire.
Never regulate the unit above its specified capacity (refer to specifications).
Choose only fittings and pipes that are according to the specifications of the unit.
Do not touch or insert objects into the motors fan while it is turning.
Do not handle the hydraulic power unit without the motors fans protection.
Do not touch the fin of the heat exchanger, it may cause injuries.
Do not touch the motor or the heat exchanger under risk of burns.
Check the electric motor power and be sure to obtain an appropriate current, to avoid
overloading the circuit or malfunction.
After carrying out the motors electrical connections, close the terminal box with its
appropriate cover.
Before opening the terminal box of the electrical motor, be sure that the electrical
power supply is turned off. Take the same care when handling the solenoid and/or the
pressure switch.
Carry out the proper grounding of the motor to avoid electric shocks in case of electric
current escape.
6 Commissioning
The reservoir has a 41 liter maximum capacity and must be filled with hydraulic fluid
according to ISO VG 32 specification with NAS 1638 class 9 maximum contamination
allowed.
The filling of the reservoir with hydraulic fluid must comply with the limits of the
level indicator markings (refer to figure 1).
Green: maximum level
Red: minimum level.
Note 4: The excess of hydraulic fluid affects the operation and the efficiency of the
Hydraulic Power Unit.
The operation under low level of the hydraulic fluid, below the minimum level
conditions, may cause the following irregularities:
a) The occurrence of vibration in the pipes, causing fluid leakage.
b) Air flow entering easily into the oil, resulting in the cavitation of the pump, noise
and malfunctioning of the valves by pressure instability.
c) Deterioration of the hydraulic fluid.
d) The hydraulic unit functions will be endangered.
General Care: When filling the reservoir, the hydraulic fluid must to be analyzed to verify
eventual impurities that can be exist, paying particular attention to the fluids taken from open
barrels.
In the Hydraulic Unit, almost all the problems occur in the initial stages of
operation and are caused by the hydraulic fluid contamination. Therefore, the control of the
contamination of the hydraulic fluid during the filling of the reservoir is very important.
6.3 Transportation and Installation
7 Electrical Installation
2X PG16 2X PG16
Figure 02
Figure 03
7.3 Care
a) If the electric wiring is incorrect, the pump could turn in the reverse rotation
direction, causing damage to the equipment.
b) To start the electric motor, one must repeatedly turn it on and off to remove the air
from inside the pump and from the suction tubes (de-aeration).
c) Carry on the motors grounding so as to avoid electric shocks in case of electric
current escape.
d) Check the power of the electric motor and make sure you get an appropriate
current, in order to avoid overloading the circuit or operation failure.
e) After carrying out the motors electrical connections, close the terminal box with
its proper cover.
f) Before opening the motors terminal box, be sure the electric power supply is off.
Take the same care when handling the solenoid and/or the pressure switch.
Figure 04
9 Preventive Maintenance
9.1 Cleaning
Carry out the first oil replacement after the initial 500 hours of operation.
The subsequent renovations can be done at every 3,000 or 5,000 hours, according to
the operational conditions demands.
Keep the level of the oil in the reservoir, observing periodically the level indicator. Fill
it to the proper level, in case of need.
Inspection and cleaning the suction filter should be carried out either once every six months
or every 4000 hours, whichever is earlier.
The air filter is responsible for the filtering of the air that enters or leaves the unit
because of the operation of the equipment and the temperature changes. Periodically inspect
the air filter, performing its cleaning, when needed.
During the first 3 months of operation, check the heat exchanger as for clogging.
Afterwards, carry out its cleaning once a year.
10 - General Care
a) Do not operate the equipment with worn-out hydraulic fluid, meaning, that it has
already lost its features. The operation under these conditions may cause damage
to the Hydraulic Unit. Therefore, the monitoring of the fluid conditions is
important.
b) Periodically, compare one sample of the hydraulic fluid from the reservoir with a
sample from the new fluid, checking as for the coloring aspects.
c) Never mix oils from different brands or types.
d) When removing the air filter, be careful to do it so, in order to avoid accumulated
dirt around it penetrating the reservoir.
e) After finishing any maintenance task, remember to carry out the de-aeration of the
equipment, according the description in item 7.1- b.
f) Never operate the Hydraulic Power Unit during the filling or the removal of fluid.
g) When filling the reservoir, analyze the hydraulic fluid as for eventual impurities,
paying particular attention to the fluids taken from open barrels.
h) Do not use fluid that has been spilt on the floor by the time of the filling.