Inteligen

Compact Controller for Stand-by and Parallel Operating Gen-sets
InteliGen
Modular Gen-set Controller
Multiple Internal Software Configuration - MINT
IG-CU + IG-PCLSM + IG-AVRi
Software version IG-6.2, August 2005
User guide
ComAp, spol. s r.o.

Copyright 2005 ComAp s.r.o. Svtova 7, 180 00 Praha 8, Czech Republic
Written by Ladislav Kadanik Tel: +420 2 66316661, Fax: +420 2 66316647
Prague, Czech Republic E-mail: info@comap.cz, www.comap.cz
Table of Contents
Table of Contents ...............................................................................................................................................2
General guidelines..............................................................................................................................................5
What is described in this manual? .................................................................................................................5
!! Warnings !! ..................................................................................................................................................5
Text ................................................................................................................................................................5
Conformity declaration ...................................................................................................................................5
General description ............................................................................................................................................7
Description of the controller system (with all options)....................................................................................7
MINT - required and optional modules...........................................................................................................7
Terminals and Dimensions .................................................................................................................................8
IG-CU Terminals ............................................................................................................................................8
Dimensions...................................................................................................................................................11
IGL-RA15 Remote annunciator....................................................................................................................14
IG-IB Internet bridge.....................................................................................................................................15
I-CR CAN repeater.......................................................................................................................................15
Recommended wirings .....................................................................................................................................16
IG-IOM Wiring ..............................................................................................................................................18
IG-MU Wiring................................................................................................................................................18
Multiple sets application ...................................................................................................................................19
MPM: Multiple Prime mover .........................................................................................................................19
MSB: Multiple Stand-by................................................................................................................................21
Multiple Parallel to mains, Stand-by, no MCB synchronization ...................................................................23
Multiple Parallel to mains, Stand-by, MCB synchronized, short time parallel..............................................24
Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export power or Base load control in
parallel to mains + Stand-by ........................................................................................................................27
Getting started ..................................................................................................................................................29
How to install ................................................................................................................................................29
Single phase applications ............................................................................................................................35
Analog inputs - configuration........................................................................................................................35
Hardware connection ...................................................................................................................................39
Extension modules (CAN1 bus) connection ................................................................................................44
Inputs and outputs ............................................................................................................................................46
Binary inputs IGCU + IG-PCLSM default ..............................................................................................46
Binary inputs IG-IOM, IGS-PTM default....................................................................................................46
Binary inputs list ........................................................................................................................................47
Binary outputs IG-CU+IG-PCLSM default...................................................................................................50
Binary outputs IG-IOM, IGS-PTM ...............................................................................................................50
Binary outputs list......................................................................................................................................51
Analog inputs IG-CU (+IG-IOM or IGS-PTM)...............................................................................................57
Analog output IG-IOM, IGS-PTM ................................................................................................................57
Setpoints...........................................................................................................................................................58
Password......................................................................................................................................................58
Process control ............................................................................................................................................59
Basic settings ...............................................................................................................................................59
Engine params .............................................................................................................................................61
Engine protect ..............................................................................................................................................64
Gener protect ...............................................................................................................................................67
Pwr management .........................................................................................................................................71
Sync/Ld ctrl...................................................................................................................................................76
Volt/PF ctrl....................................................................................................................................................79
Act. calls/SMS ..............................................................................................................................................81
Load Shedding .............................................................................................................................................82
Date and time ...............................................................................................................................................82
Sensor spec .................................................................................................................................................83
IM - IG MINT setpoints adjustment...................................................................................................................84
InteliGen MINT, SW version 6.2, ComAp August 2005 2

IG-MINT-MINT+IOM-6.2.PDF
Active and reactive power terminology ........................................................................................................84
Steps of InteliGen MINT set points adjustment............................................................................................85
Steps of InteliMains set points adjustment...................................................................................................90
Sensor specification .........................................................................................................................................94
Sensor calibration ........................................................................................................................................94
Default sensor settings.................................................................................................................................94
Operator Interface ............................................................................................................................................96
Pushbuttons and LEDs ................................................................................................................................96
How to select gen-set mode ?......................................................................................................................97
When to use GCB ON/OFF button ? .........................................................................................................97
Display menus..............................................................................................................................................97
How to view measured data?.......................................................................................................................97
How to view and edit set points? .................................................................................................................97
How to view the HISTORY menu?...............................................................................................................98
How to find active alarms ? ..........................................................................................................................98
Description of MEASUREMENT screens ....................................................................................................98
Flow Chart of pushbutton Operation ..........................................................................................................101
Mode description ............................................................................................................................................103
OFF mode ..................................................................................................................................................103
MAN mode .................................................................................................................................................103
AUT mode ..................................................................................................................................................103
Load surge protection ................................................................................................................................104
Load shedding............................................................................................................................................104
Alarm management ........................................................................................................................................107
Sensor fail (Fls) .......................................................................................................................................107
Warning ......................................................................................................................................................107
Shut down ..................................................................................................................................................107
Slow stop....................................................................................................................................................107
ElProt..........................................................................................................................................................108
HistoryRecord.............................................................................................................................................108
Voltage phase sequence detection............................................................................................................109
Setpoint replication management...................................................................................................................112
How to adjust setpoints ..............................................................................................................................112
Setpoints consistency ................................................................................................................................112
Gen-set operation states ................................................................................................................................113
Start-stop sequence ...................................................................................................................................113
Unsuccessful start......................................................................................................................................114
Remote control and data logging ...................................................................................................................115
Direct connection to the PC .......................................................................................................................115
PC software - WinEdit ................................................................................................................................115
History file...................................................................................................................................................115
Remote and mobile communication ...............................................................................................................119
Modbus protocol.........................................................................................................................................119
Recommended ISDN modem ....................................................................................................................119
Recommended GSM modem.....................................................................................................................119
SIM card setting .........................................................................................................................................120
Active SMS message .................................................................................................................................120
IG-IB Internet communication ...................................................................................................................121
Value and setpoints codes .............................................................................................................................123
Technical data ................................................................................................................................................129
Power supply..............................................................................................................................................129
Operating conditions ..................................................................................................................................129
Dimensions and weight ..............................................................................................................................129
Bus and generator......................................................................................................................................129
IG-MTU.......................................................................................................................................................130
IG-MTU-C...................................................................................................................................................130
Binary inputs and outputs...........................................................................................................................130
Analog inputs..............................................................................................................................................130
Speed pick-up input ...................................................................................................................................131
CAN bus interface ......................................................................................................................................131
IG-PCLSM ..................................................................................................................................................132
IG-AVRi ......................................................................................................................................................132
IG-IOM........................................................................................................................................................133
IG-MU.........................................................................................................................................................133
IG-IB ...........................................................................................................................................................133
IGS-PTM ....................................................................................................................................................133
IGL-RA15 ...................................................................................................................................................134
InteliGen Low Temperature modification ..................................................................................................134

General guidelines
What is described in this manual?
This manual describes MINT software configuration. The software configuration is designed for multiple
sets applications with InteliGen internal load sharer and synchronizer (IG-PCLSM interface).
What is the purpoase of this manual?

This manual provides general information on how to install and operate the InteliGen controller.
This manual is intended for use by:
Operators of gen-sets
Gen-set control panel builders
For everybody who is concerned with installation, operation and maintenance of the gen-set
!! Warnings !!
Remote control
InteliGen controller can be remotely controlled. In the event that maintenance needs to be done to the gen-
set, check the following to ensure that the engine cannot be started.
To be sure:
Disconnect remote control via RS232 line
Disconnect input REMOTE START/STOP
or
Disconnect output STARTER and output GCB CLOSE/OPEN
The InteliGen contains a large number of configurable setpoints, because of this it is impossible to describe
all applications. InteliGens functions are subject to change from SW version to SW version. This manual only
describes the product and is not guaranteed to be set for your application on arrival.
Text
PAGE (Capital letters in the frame) buttons on the front panel
Break Return (Italic) set points
Generator protections (Bold) Set point group
REMOTE START/STOP (Capital letters) binary inputs and outputs
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC
Electromagnetic Compatibility Directive 89/336 / EEC based on its design and type,
as brought into circulation by us.

Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
WARNING VERY IMPORTANT !!!

Be aware that the binary outputs can change state during and after software
reprogramming (before the controller is used again ensure that the proper
configuration and setpoint settings are set in the controller)!!!
Be aware that gen-set can automatically or remotely start !!!
Switch InteliGen to MAN mode and disconnect the Binary outputs Starter and Fuel to
avoid unexpected automatic start of genset and GCB closing.
!!! CAUTION !!!

Dangerous voltage
The terminals for voltage and current measurement should never be touched.
Properly connect the grounding terminals.
Do not disconnect the InteliGens CT terminals for any reason.
Adjust set points

All parameters are preadjusted to their typical values. But the set points in the Basic settings settings
group !!must!! be adjusted before the first startup of the gen-set.
!!! WRONG ADJUSTMENT OF BASIC PARAMETERS
CAN DESTROY THE GEN-SET !!!
The following instructions are for qualified personnel only. To avoid personal injury do
not perform any action not specified in this User guide !!!

General description
Description of the controller system (with all options)
InteliGen IG-CU is a comprehensive AMF-controller for single and multiple generating sets operating in
stand-by or parallel modes. A modular construction allows upgrades to different levels of complexity in order
to provide the best solution for various customer applications. Optional synchronizer, isochronous load
sharer, Mains and Generator protections allows for a total integrated solution for Gen-sets in stand-by and
parallel modes with multiple engine support.
InteliGen controllers are equipped with a powerful graphic display showing icons, symbols and bar-graphs
for intuitive operation, which sets, together with high functionality, new standards in Gen-set controls.
The InteliGen automatically starts the gen-set, closes the Gen-set C.B. when all conditions are met, then
stops the engine on external signal or by pressing push buttons.
With upgrade kits, isolated parallel and parallel to Mains operation can be achieved. Forward and reverse
synchronizing, Mains protection including load surge, load and power factor control, earth fault protection are
the major functions provided. Interfacing to foreign synchronizers and load sharers is supported.
The key feature of InteliGen is its easy-to-use operation and installation. Predefined configurations for
typical applications are available as well as user-defined configurations for special applications.
MINT - required and optional modules

Accessories Description Standard / Optional
IG-CU InteliGen central unit Standard
IG-PCLSM InteliGen power control and load sharing module Standard
AT LINK-CABLE RS232 (WinEdit) communication cable Optional
1,8m
IG-MTU InteliGen voltage transformer unit to separate Optional
IG-MTU-C mains and generator voltage measurement (C =
with filter)
IG-AVRI InteliGen AVR interface Optional

IG-AVRi-TRANS InteliGen voltage transformer for supplying AVRi Optional
module
IG-COM InteliGen communication unit Optional
IG-MU InteliGen Modem Unit Optional
IG-IB Internet bridge Optional
IGL-RA15 Remote annunciator Optional
IGS-PTM or External analog, binary I/O unit. Optional
IG-IOM Connecting 3m cable is part of module delivery.
InteliGen display software description

Serial number Description
xx1xxxxx Standard character set: part of ASCII code (less than 128)
xx2xxxxx Standard character set: + West European languages*
xx3xxxxx Standard character set: + Chinese characters
xx4xxxxx Standard character set: + West & East European languages incl. Russian
xx5xxxxx Standard character set: + West & East European languages incl. Turkish

Terminals and Dimensions
IG-CU Terminals
Grounding Terminal
BI1
BI6
BI7
BI8
BI9
BI4
BI5
BI2
BI3
L1k
L2k
L3k
L1
L2
L3
L1
L2
L3
L1l
L2l
L3l
GENERATOR CURRENT GENERATOR VOLTAGE BINARY INPUTS

0-5A 3 x 230 / 400 V
LB 5
iG-CU
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
RS 232
BOOT JUMPER
ANALOG INPUTS RPM BINARY OUTPUTS POWER

(START)
Ink CURRENT
Inl In (Im L3)
(FUEL)
8 - 36 V DC
BO1
BO2
AI2 (TEMP)
AI3 (FUEL)
RPM GND
AI1 (OIL)
RPM IN
COM
+ -
BO3
BO4
BO5
BO6
BO7
BO8
BO9
RPM Grounding Terminal
Drawing text translation

Grounding Terminal
IG-PCLSM Terminals
LSM+
AVRi+
Shield
GND
LSM-
AVRi-
LB 4
VoutR
Vout
LOAD SPEED AVRi

SHARING GOVERNOR
BINARY BINARY POWER

INPUTS OUTPUTS 8 - 36 V DC
BO10
BO12
BO13
BO11
+ -
BI10
BI12
BI13
BI11
Warning !!!
Switch IG-CU off before connecting IG-PCLSM !

IG-AVRi Terminals
IG-COM Terminals
There is different wiring of IG-COM CAN connectors from hardware version 4.0.
The IG-COM label is from side.

H L
COM COM
iG-COM
L H
LB 4
CAN 2 EXTENSION MODULE CAN 1
CAN R 120
Green CAN connectors are separated:

CAN2 CAN1
CAN2 = inter-controller CAN, CAN1 = for extension modules

- galvanically separated - IG-IOM, IGS-PTM, IGL-RA15,
- internal resistor 120 ohm via jumper - connection to Extension module 9 pin
connector:
CAN H = pin 5
CAN L = pin 9
IG-MU Terminals
RS 422 LB 6
COM
COM
H
H
L
COM
RxB
RxA
TxB
TxA
CAN CAN
RS 232
RS 485
iG-MU
RS 485 / RS 422
RS 232
POWER
8-36V DC
Indication LED:
TxCAN, RxCAN Indicates data transfer on the CAN2 line.
TxD, RxD Indicates data transfer on the RS232 line.
RUN Lights when at least one other unit is active on the CAN2 bus.
Blinks when no unit is communicated on the CAN2 bus.
PWR Lights All time when power supply is switched on.

Hint:
It is recommended to use IG-MU software 2.2 for IG-6.1.
Internal IG-MU jumpers
P4
P3
P1 P2
P1 2-nd local bridge

P2 Modbus jumper
P3 Boot jumper
P4 Switch between RS232 and RS485/RS422
IG IOM, IGS-PTM terminals
IGS-PTM is modification of standard IG-IOM module with four analog inputs, which can be configured for
range:
0 250 (suitable for Pt100, Ni100),
0 100 mV (suitable for thermocouples),
0 20 mA.
IGS-PTM can be connected to IG-CU or IS-CU. Detail description see in IGS-PTM manual.
AI4
C OM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALO G O UT
iG-IOM
IG -C U
RS232
BINARY OUTPUTS PO WER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
Hint:
IG-IOM, IGS-PTM power supply indication LED :
lights when power supply is in the range
blinks when there is no communication between IG-CU and IG-IOM, IGS-PTM

Dimensions
IG-CU + IG-COM + IG-PCLSM
1
113 (4,4")
2
130 (5,1")
123 (4,8")
~ 130 (5,1")
170 (8,87")
2
1
(0,9")
~ 110 (4,3")
iG-PCLSM iG-COM
24
80 (3,1")
42,5 (1,7")
45 (1,8")
iG-CU
185 (7,3")
1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

2. IG-IOM or IGS-PTM (3m) cable is part of module delivery.
Cutout for InteliGen 113 x 175 mm (4,4 x 6,9).
IG-AVRi, IG-AVRi TRANS/LV

Primary terminals
50 / 60 Hz
OUT1
AC1
OCOM
OUT2
AC2
0 - 230/277 - 400/480
36 (1,4)
LB 5 iG-AVRi
TRANS/LV
AVRi +
AVRi -
0 - 18
43 (1,7) 43 (1,7)
Secondary terminals
IG-AVRi unit is DIN rail mount (35mm)

IG-AVRi TRANS are DIN rail mount (35mm)
IG-MU
96 mm (3,8)
95 mm 43 mm
(3,7) (1,7)
IG-MU unit is DIN 35 mm rail mounted.
IG-IOM
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
BINARY INPUTS ANALOG INPUTS ANALOG OUT

96 mm (3,8)
iG-IOM
IG-CU
RS232
BINARY OUTPUTS POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7) (1,7)
IG-IOM unit is DIN 35 mm rail mounted.

IGS-PTM
AO+
GND
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
AI4
AO-
0-20 mA
BINARY INPUTS ANALOG INPUTS ANALOG OUT
COMPENSATION
96 mm (3,8)
Rx
iGS-PTM
H COM L
CAN
CAN
Tx
LB 4
BINARY OUTPUTS POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
95 mm 43 mm
(3,7) (1,7)
IGS-PTM unit is DIN 35 mm rail mounted.
IG-IOM, IGS-PTM is DIN rail mount (35mm).

IG-IOM, IGS-PTM is connected to IG-CU by standard IOM cable (3 meters length).
Wiring between IGS-PTM or IG-IOM and IG-CU:

IGL-RA15 Remote annunciator
Remote (CAN bus, up 200 meters) 15 LED states indicator. To configure IGL-RA15 use WinEdit Controller
configuration - Binary outputs - (left bottom) button. Detail descriptions see in iGL-RA15.pdf user
guide.
54 (2,1)
44 (1,7)
106 (4,2)
120 (4,7)
125 (4,9)
~ 25 (1,0)
165 (6,5)
~ 75 (3,0)
~ 35 (1,4)
38 (1,5)
40 (1,6)
180 (7,1)
185 (7,3)
Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)
IG-MTU, IG-MTU-C
IG-MTU Separation transformers unit for InteliGen controller. It is used for three wire system, system with
separated Neutral or when galvanic separation between generator or mains voltage and
controller is required.
IG-MTU-C Separation transformers unit with additional filter for controller. It is used like IG-MTU in special
cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
LB 3
95 (3,74")
iG-MTU
N L1 L2 L3
155(6,10") 60 (2,36")
Hint:
IG-MTU-C phase shift is 6. Use two IG-MTU-C units for both generator and bus voltage measuring or set
Sync/Load ctrl: GtoB angle Req setpoint (-6 when IG-MTU-C is connected to Vg terminals).
IG-MTU and IG-MTU-C units are the same dimension and DIN 35 mm rail mounted.

IG-IB Internet bridge
ETHERNET LB 5
RJ 45
1 2
96 mm (3,8)
MODEM / IB CONFIG
iG-IB
IG-CU / DONGLE
3 4 5 6
H COM L CAN POWER 8 - 36 V DC
95 mm 43 mm
(3,7) (1,7)
It is recommended to use IG-IB firmware version 2.0

IG-IB unit is DIN 35 mm rail mounted.
See Internet communication
I-CR CAN repeater

I-CR module enables to extend CAN bus line of
- extension modules CAN1 to more than 200 meters
- intercontroller CAN2 to more than 900 meters (in 8C mode)
More application details see in separate manual Extending the CAN bus.
96 mm (3,8)
95 mm 43 mm
(3,7) (1,7)

16 InteliGen MINT, SW version 6.2, ComAp August 2005
Load
Generator
Diesel / Gas engine
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Hint:
-
+
BATTERY
STARTER
FUEL SOLENOID
FUEL LEVEL
WATER TEMP
OIL PRESSURE
DIESEL/GAS ENGINE
RPM
H L
COM COM
L H CAN
CAN EXTENSION MODULE CAN
G
G
Serial No.
GENERATOR
iG-COM
Inl L1k
Ink L1l
EXTENSION MODULES L2k
COM
0-5A
iG-COM / iG-IOM L2l

CURRENT
AI1 OIL
GENERATOR
L3k
AI2 TEMP L3l
AI3 FUEL
ANALOG INPUTS
N
RPM GND
Serial No.
L1
RPM
RPM IN
3 x 230 V
VOLTAGE
L2
GENERATOR
L3
BO1
L1
STARTER
START
L2
iG-CU
FUEL SOLENOID BO2
Generator C.B.
FUEL L3
GEN C.B. BO3
EXTENSION MODULES
LOAD RES. OK BO4 iG-PCM / iG-PCLSM
FIX
UNLOAD BI1
BO5 GEN C.B. FEED-BACK
HORN BO6 BI2 LOAD RESERVE
PRESTART BO7 BI3 SYST START / STOP
BINARY OUTPUTS
SYNCHRONISE BO8 BI4 EMERG STOP
BINARY OUTPUTS
SYST READY BO9 BI5
N
L3
L2
L1
CONFIGURABLE
BI6 ACCESS LOCK
BINARY INPUTS
SD OIL PRESS
+24V
BI7
BI8 SD WATER TEMP
RS 232
POWER
BI9 SD FUEL LEVEL
+ -
8 - 36 V DC
SIGNALS
CONTROL
RS-232C
Interface
PE
Modem or PC
SYSTEMSTART / STOP
MGCB
LOAD
Recommended wirings
IG-PCLSM
REGULATOR
AUTOMATIC
GOVERNOR
FROM GENERATOR
VOLTAGE
230/400 V
SPEED
iG-AVRi
TRANS
230/400 V
18 V
18 V AC
LOAD SHARING PARALLEL LINE
LB 5
+
-
LSM+
AVRi+
GND
Shield
VoutR
LSM-
Vout
AVRi-
LB 5
LOAD SPEED AVRi

SHARING GOVERNOR
BINARY BINARY POWER

INPUTS OUTPUTS 8 - 36 V DC
BO10
BO12
BO13
BO11
-
BI10
BI12
BI13
BI11
0 V DC
0 V DC
CONFIGURABLE

Speed Governor
Automatic Voltage Control
Load sharing parallel line
Configurable

IG-IOM Wiring
0 V DC
0- 2 0 m A
AI4
COM
BI1
BI2
BI3
BI4
BI5
BI6
BI7
BI8
ANALOG OUT
BINARY INPUTS ANALOG INPUTS
iG-IOM
IG-CU
RS232
BINARY OUTPUTS
POWER
8-36V DC
BO1
BO2
BO3
BO4
BO5
BO6
BO7
BO8
0 V DC
8 - 36 V D C
Hint:
Analog inputs COM terminal has to be connected to minus power supply.
IG-MU Wiring
RS485 / RS 422 connection
TxB B
TxA A RS485
IG-MU RxB
RxA
TxB
TxA RS422
IG-MU RxB
RxA
More IG-MU on CAN bus

It is possible to connect two IG-MU units for MultiEdit, WinEdit connection (local bridge) and one IG-MU for
modem connection (=maximal three IG-MU) to CAN bus at once.
Internal address setting jumper must be placed when two local bridges are connected to CAN bus.
IG-MU automatically detects modem connection.

Multiple sets application
MPM: Multiple Prime mover
LOAD
GCB1
3x 3x
G1
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0 LOAD SHARING LINE
PRIORITY
GCB2
SELECTOR 3x
G2
CAN
3xU B
3xUG
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0
START/STOP
LOAD
3x MGCB GCB1
3x 3x
G1
CAN
3xU B
RES.OK.(1)
3xUG
RES.OK.(2)
3xIG
AVR
MGCB
MGCB iG-AVRi
iG-PCLSM
iG-CU AVRi OUT

iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
LOAD RESERVE 2
MGCB
PRIORITY
GCB2
SELECTOR 3x 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
OUT
iG-CU AVRi
iG-COM
AVRi
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
PRIORITY 0
START/STOP LOAD RESERVE 2

Load
Speed governor
MGCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
Priority selector
Start/Stop
CAN
Res. OK
Specification
MGCB support
Gen-sets unload in island parallel
Power management (if IG-COMs are installed)
Hardware requirements
nx IG-CU
nx IG-COM (Optional)
nx IG-PCLSM
nx IG-AVRi, IG-AVRi-TRANS (Optional)
Description without MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) PRIORITY SELECT selects the gen-set priority regardless of the Priority setpoint, if needed.
Description with MGCB

1) Start/Stop switch starts engines in Power management mode by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve when system is loaded
(setpoints LoadRes Strt 1 and LoadRes Stp 1).
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback. Loss of
voltage at the bus opens MGCB.
Hint:
Set SysAMFstrt del and SysAMFstp del setpoints at 1s for fast response
Input MCB FEEDBACK should not be configured

MSB: Multiple Stand-by
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x 3x
G1
3x CAN
3xUG
U,f
3xUB
3xIG
AVR
(3.PH.RELAY) iG-AVRi
iG-PCLSM
KA AVRi
iG-CU AVRi
iG-COM
OUT
KA
MCB
Vout SPEED
MGC LSM
GOVERNOR
SYS START/STOP
PRIORITY
GCB2
SELECTOR 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
Vout SPEED
LSM GOVERNOR
SYS START/STOP
U,f PRIORITY 0
LOAD
U,f
T 3x
3x
MCB MGCB GCB1
3x 3x 3x 3x
G1
CAN
3xU G
3xU B
U,f
RES.OK.(1)
RES.OK.(2)
3xIG
AVR
MGCB
MGCB
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
MGCB
MCB
MCB
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
LOAD RESERVE 2
MGCB
PRIORITY
GCB2
SELECTOR 3x 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi AVRi
iG-CU
iG-COM
OUT
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
U,f PRIORITY 0
LOAD RESERVE 2

Load
Speed governor
MCB
MGCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
Priority selector
CAN
3.PH.RELAY
Res. OK
Specification
Automatic start-up when the mains fails
Reclosing MCB after mains returns
MGCB support
Gen-sets unload in island parallel
1x Uf relay (Mains decoupling relay) unit + MCB control
nx IG-CU
nx IG-PCLSM

1) The Uf relay opens MCB after the mains fails. At the same time the Uf relay starts Power
management by closing of SYS START/STOP input
2) When mains returns, Uf relay opens SYS START/STOP and GCBs are opened.
3) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB

management by closing of SYS START/STOP input.
2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing of
MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then held by MGCB feedback.
4) When mains returns, Uf relay opens SYS START/STOP. Loss of voltage at the bus opens MGCB.
5) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB.
Hint:
Setpoint SysAMFstrt del is used for engines start delay after the mains fails. It is similar to setpoint
EmergStart del in Single Stand-by.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by.
Input MCB FEEDBACK should not be configured

Multiple Parallel to mains, Stand-by, no MCB synchronization
LSM LOAD SHARING

LINE
MAINS
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x
G1
3x CAN
3xUB
3xUG
U,f
3xIG
AVR
iG-PCLSM
KA AVRi
iG-CU AVRi
iG-COM
OUT
KA
MCB
MCB
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MCB FEEDBACK
PRIORITY
GCB2
SELECTOR 3x
G2
CAN
3xUG
3xUB
3xIG
AVR
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
PARALL.
TO MAINS
REQUIRED
Vout SPEED
MCB LSM
GOVERNOR
SYS START/STOP
U,f PRIORITY 0
MCB FEEDBACK
MCB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
MCB feedback
Priority selector
CAN
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains
Import-Export or Base load power control
Automatic start-up when mains fails
After mains returns GCBs opening, reclosing MCB and synchronizing gen-sets to mains
Gen-sets unload
1x Uf relay unit (Mains decoupling relay) + MCB control
1x External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
nx IG-CU

nx IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run in parallel to mains
before.
3) When mains returns, Uf relay opens SYS START/STOP, and GCBs are opened.
4) Bus 3 phase voltage relay detects no voltage and with its time delay closes MCB
5) If the switch Parallel to mains required is closed, gen-sets are again synchronized to the bus.
6) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
7) While stopping in parallel to mains, active MCB FEEDBACK ensures gen-sets soft unload
Hint:
EmergStart del in Single Stand-by. If the input MCB FEEDBACK is active, the delay is 1s.
Setpoint SysAMFstp del is used for GCB opening after the mains returns. It is similar to setpoint Mains Ret
del in Single Stand-by. If the input MCB FEEDBACK is active, the delay for unloading is 1s.
Multiple Parallel to mains, Stand-by, MCB synchronized, short time

parallel
LOAD
U,f
T 3x
MCB
3x
3x 3x
GCB1 3x
G1
3x
CAN
3xUG
U,f
3xUB
3xIG
AVR
iG-AVRi
KA
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
(3.PH.RELAY) OUT
KA
MCB
MCB Vout SPEED
LSM
GOVERNOR
EXT.SYN Kt SYS START/STOP
MCB FEEDBACK
PRIORITY
GCB2 3x
SELECTOR G2
KA Kt
EXT.
SYN MCB CAN
3xUB
3xUG
3xIG
SYN.ENABLED AVR
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi
iG-COM
OUT
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MCB PRIORITY 0
MCB FEEDBACK
MCB

LOAD
U,f
T 3x
MCB MGCB
3x
3x
3x
GCB1 3x
G1
3x
(3.PH.RELAY)
U,f CAN
3xU G
3xU B
KA
3xIG
AVR
iG-AVRi
G CB1
G CB2
KC
iG-PCLSM
AVRi
iG-CU AVRi O UT
iG-COM
KA
RES.O K(1)
RES.O K(2)
M G CB
MCB KC
Vout SPEED
M CB LSM
GOVERNOR
SYS START/STO P
EX T.SYN Kt MGCB MASTER SELECT LO AD SHARING LINE
LOAD RESERVE 2
MG CB MCB FEEDBACK
M ASTER SELECTO R 3x
GCB2 3x
KA Kt
G2
EX T.
SYN M CB CAN
3xU G
3xU B
3xIG
AVR
SYN.ENABLED
iG-AVRi
iG-PCLSM
AVRi
iG-CU AVRi O UT
iG-COM
Vout SPEED
LSM
GOVERNOR
SYS START/STO P
M CB M ASTER SELECT
LOAD RESERVE 2
M CB FEEDBACK
MCB

Load
Speed governor
MGCB
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
Load reserve 2
MCB feedback
Priority selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Res. OK
Specification
Automatic start-up when mains fails
After mains returns MCB synchronizing
One interrupt only stand-by
MGCB support
Gen-sets unload
1x External MCB Synchronizer
nx IG-CU

nx IG-PCLSM

2) When mains returns, external synchronizer synchronizes gen-sets to the mains
3) Closing of MCB stops the gen-sets by opening of SYS START/STOP.

2) LOAD RESERVE 2 is controlled by MGCB, to differentiate the load reserve necessary before closing
of MGCB (setpoints LoadRes Strt 2 and LoadRes Stp 2), and load reserve while system is loaded
3) MGCB is closed by LOAD RES OK of 1st or 2nd gen-set and then hold by MGCB feedback.
4) When mains returns, external synchronizer synchronizes gen-sets to the mains.
5) Closing of MCB stops the gen-sets by opening of SYS START/STOP. Both GCBs are opened and
consequently KC relay opens also MGCB.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
Setpoint SysAMFstp del is not used in this case.

Multiple Parallel to mains, Stand-by, MCB synchronized, Import-Export
power or Base load control in parallel to mains + Stand-by
LOAD SHARING
LSM LINE
MAINS
LOAD
U,f
T 3x
3x MCB GCB1
3x 3x
G1
3x
CAN
3xUB
3xUG
U,f
3xIG
AVR
iG-PCLSM
KA AVR
iG-CU AVRi i
iG-COM
OUT
KA
MCB
Vout SPEED
MCB LSM
GOVERNOR
SYS START/STOP
EXT.SYN Kt
MCB FEEDBACK
GCB2
PRIORITY 3x
SELECTOR G2
KA Kt
EXT.
MCB CAN
3xUG
3xUB
SYN
3xIG
AVR
SYN.ENABLED iG-AVRi
iG-PCLSM
AVR
iG-CU AVRi i
iG-COM
OUT
PARALL.
TO MAINS
REQUIRED
Vout SPEED
LSM
GOVERNOR
SYS START/STOP
MCB PRIORITY 0
MCB FEEDBACK
MCB

LSM MAINS
Load
Speed governor
MCB
GCB
Load sharing line
Sys Start/Stop
Priority 0
MCB feedback
Priority selector
CAN
Ext. syn
Syn. enabled
3.PH.RELAY
Parall. to mains required
Specification
Synchronize gen-sets to mains
Import-Export or Base load power control
Uninterruptible stand-by
After mains returns MCB synchronizing
Automatic stand-by with Short time parallel to mains
Gen-sets unload

1x External Mains Load sharing module for Import-Export power control or Base load power control on
local Load sharing modules
1x External MCB Synchronizer
nx IG-CU
nx IG-PCLSM
Description
1) The system is started by the Uf relay or by the switch Parallel to mains required.
management by closing of SYS START/STOP input, if the gen-sets had not run before.
3) When mains returns, external synchronizer synchronizes gen-sets to the mains.
4) To stop the gen-sets while running in parallel to mains open the switch Parallel to mains required.
Hint:
Time relay Kt is used for beginning of MCB synchronization after the mains returns. It is similar to setpoint
Mains Ret del in Single Parallel to Mains (SPtM) application.
After MCB closing, the delay for gen-sets unloading is 1s (MCB FEEDBACK is closed).
Setpoint SysAMFstp del is not used in this case.

Getting started
How to install
General
To ensure proper function:
Use grounding terminals.
Wiring for binary inputs and analog inputs must not be run with power cables.
Analog and binary inputs should use shielded cables, especially when length >3m.
Power supply
Use min. power supply cable of 1.5mm2
Power supply of IG-PCLSM module should be directly connected to IG-CU.
Maximum continuous DC power supply voltage is 36VDC. Maximum allowable power supply voltage is
39VCD. The InteliGen power supply terminal is protected against large pulse power disturbances. When
there is a potential risk of the controller being subjected to conditions outside its capabilities, an outside
protection devise should be used.
Hint:
The InteliGen controller should be grounded properly in order to protect against lighting strikes!!
The maximum allowable current through the controllers negative terminal is 4A (this is dependent on binary
output load).
Sometimes can occur starting problems due to low capacity (low temperature) 12VDC starting battery even if
the controller power supply voltage range is from 8 VDC.
In this case connect external capacitor + separating diode or I-LBA - Low Battery Adaptor module to allow
the controller to continue operation during engine cranking.
Relays Relays
controller controller
T2A D T2A
+ + + +
I-LBA
+
- - - -
C
- + - +
12VDC Battery 12VDC Battery
The 5 000 micro Farad capacitor ensures the 50ms The I-LBA module ensures the 100ms voltage dip
voltage dip under following conditions: under following conditions:
Voltage before dip is 12V and after 50ms the voltage Voltage before dip is 12V and after 100ms the
recovers to min. controller allowed voltage, i.e. 8V. voltage recovers to min. allowed voltage 5V,
The capacitor size depends on required time, i.e. for IG-PCLSM and IG-COM modules are connected to
100ms dip 10 000 micro Farad is needed for the IG (modules disconnecting increases voltage dip up
same conditions. to 200ms).
The I-LBA enables controller operation from 5VDC
(for 10 to 30 sec).
The wiring resistance from battery should be up to
0.1 Ohm for I-LBA proper function.

Battery
Controller
Relays
I-LBA
+
- iG-CU
T1A
-
+ iG-PC(LS)M
-
+ - HUGE
LOADS
Battery STARTER

Battery
Huge Loads Starter
Power supply fusing

A one-amp fuse should be connected in-line with the battery positive terminal to the controller and modules.
These items should never be connected directly to the starting battery.
Fuse value and type depends on number of connected devices and wire length.
Recommended fuse (not fast) type - T1A. Not fast due to internal capacitors charging during power up.
Binary output protections

Do not connect binary outputs directly to DC relays without protection diodes, even if they are not connected
directly to controller outputs.
Fuse
Fuse
K1 K2
K1 K2
IG controller
T1A
+
-
DC relays
- +
24VDC Battery
Example of InteliGen controller protection

Fuse
Battery

IG controller
DC relays
Grounding
The shortest possible piece of wire should be used when grounding the controller.
Use cable min. 2,5mm2 .
The - terminal of the battery has to be properly grounded.
As short
as possible
Magnetic pick-up
Use a shielded cable
MAGNETIC
PICK-UP
Signal
RPM-IN
iG-CU GND
iS-CU D C
Signal
GAC
Speed Control Unit
ESD 5500
+ -
Power
Supply
- Power
+
Supply
+ -
Battery

Magnetic Pick-Up
GAC Speed Control Unit
Signal
Power Supply
Battery
Be aware of interference signal from Speed governor when one speed pick-up is used.
If engine will not start:
- check ground connection from pick-up to controllers, eventually disconnect ground connection to one
of them
- galvanically separate InteliGen RPM input using ComAp separation transformer RPM-ISO (1:1)
- use separate pick-up for Speed governor and InteliGen
Controller indicates "Sd Underspeed" + "Pickup fault" after engine start when the pickup signal is good for
start and low speed but too big for higher speed (lost of signal due to RPM input saturation).
Increase gap between pickup and engine flywheel or change type of pickup.
Hint:

In some cases the controller will measure a RPM value even though the gen-set is not running:
RPM is measured from the generator voltage (Gear teeth = 0)
IG is measuring some voltage value on input terminals due to open fusing.
If RPM > 0 the controller will be put into a Not ready state and the engine will not be allowed to start.
LOAD
MAINS MCB GCB G ENERATOR

L1 L1
L2 L2
L3 L3
N N
L3
L1
L2
L1
L2
L3
N
MAINS G ENERATO R
VOLTAG E VOLTAGE
IG-CU SSB, SPtM

Load
Generator
Mains
Mains Voltage
Generator Voltage
Current measurement
Use cables of 2,5mm2
Use transformers to 5A
Connect CT according to following drawings
K L
L1
k l K L
Standard three CT conenction
G L2
k l K L L3 Single stand-by
k l Short time parallel
N
I1 k I1 l I2 k I2 l I3 k I3 l
K L
L1
k l K L
G L2 Two CT connection.
k l
L3
Typical wiring for middle-high voltage application
spare of one transformer.
I1k I1l I2k I2l I3k I3l

Earth fault protection
K L
L1
k l K L
G L2 The simplest arrangement covers all zones from the
k l K L L3 generator windings to the final circuits in the load network.
k l
N
K
k
L
l
In k In l I1 k I1 l I2 k I2 l I3 k I3 l
L1
k l
G L2
This arrangement covers earth faults in the load network
k l L3 only.
k l
N
k l
In k In l
K L
L1
k l This arrangement is necessary for restricted earth fault
G L2
k l L3 protection. The location of the neutral earthing point in
k l relation to the protection current transformers in the neutral
N conductor determines whether four or five current
k l transformers are employed.
K
k
L
l
In k In l
L1
k l This arrangement is necessary for restricted earth fault
G L2
protection. The location of the neutral earthing point in
k l L3 relation to the protection current transformers in the neutral
k l conductor determines whether four or five current
N
k l transformers are employed.
In k In l
Connect separate current transformer to gen-set neutral. Adjust EarthFltCurrCT in Basic settings and
EarthFaultCurr and EthFltCurr del limits in Generator protection group.
Voltage measurement
L1
L2
G
L3
N L1 L2 L3 L1 L2 L 3
G ENERATO R MAINS
Generator
Mains

Hint:
Switchboard lighting strikes protection according standard regulation is expected !!!
Mains / bus voltage neutral must be connected to the generator voltage N terminal.
Mains and gen-set neutral separation

If required mains and gen-set neutral separation (four pole breakers) IG-MTU have to be added between
mains and controller terminals.
IG-MTU-C is separation transformers unit with additional filter for controller voltage measuring. It is used like
IG-MTU in special cases of extreme distortion of generator voltage by higher harmonics due to inverters etc..
IG MTU
Connect one or two IG-MTU or MTU-C units to separe generator and mains voltage from controller. IG-MTU-
C is usually connected to Vg terminals to protect against higher voltage harmonics.
Four wire mains and four-pole circuit breaker or Three wire mains and three wire genset or electric
three wire mains separation
L1 MAINS / BUS GENERATOR L1 L1 M AINS / BUS G E NERATO R L1

L2 L2 L2 L2
L3 L3 L3 L3
N N
400V
400V
400V
400 V
400 V
400 V
400V
0V
0V
0V
0V
0V
0V
400V
400V
0V
0V
0V
T1 T2 T3 T1 T2 T3
T1 T2 T3
400V
0V
400V
400V
0V
400 V
400 V
400 V
0V
0V
0V
400V
400V
400V
0V
0V
0V
0V
IG-MTU IG -M T U IG -M T U
L2
L1
L3
N
L2
L1
L3
N
L1
L2
L3
L1
L2
L3
MAINS / BUS GENERATOR M AINS / BUS G ENERATO R

VOLTAGE VOLTAGE VO LTAG E VO LTAG E
IG-CU
MAINS / BUS
GENERATOR L1
L2
L3
Principle of two transformers measuring.

T1 T2
R = 120 k, 2W
100V
100V
0V
0V
Typical wiring for middle-high voltage application

3x R spare of one transformer.
L2
L1
L3
N
VOLTAGE TERMINALS

Mains/Bus
Generator
Mains/Bus voltage
Generator voltage
Voltage terminals

Single phase applications
There is not a separate archive file for single phase applications. Use standard aig archive.
Recommended wirings
Generator (bus) single-phase voltage has to be connected to all three-voltage terminals L1, L2, L3.
Generator current has to be connected to L1k, L1l terminals only.
L1 L1 N L1
L2
L3
L1
L2
L3
N
GENERATOR
BUS VOLTAGE VOLTAGE
Set points adjusting

To run a single-phase application, the following set points have to be changed:
Gener protect: Curr unbal to 200 %
Analog inputs - configuration

Three analog inputs AI1, AI2, AI3 are available on the IG-CU. Additional four analog inputs AIM1, AIM2,
AIM3, AIM4 are available on external IG-IOM or IGS-PTM unit.
Before IG-IOM, IGS-PTM unit connection load +IOM aig archive.

Each analog input AI1, AI2, AI3 can be configured by WinEdit software in the following way.
Analog input item WinEdit Possibility
Analog input name Name Up to 14 ASCII characters
Abbreviation Abbr Up to 4 characters
Sensor type Sensor Analog Analog measuring in specified range.
type Binary Binary: open/close - threshold 750 .
Tri-state Tri-state: open/close - threshold 750
,
Failure <10 or > 2400
Physical dimension Dim bar,%,C, Up to 3 ASCII characters
Active Active Under Protection is active under limit.
Under + Fls under or sensor fail.
Over Protection is active over limit..
Over + Fls over or sensor fail.
Polarity Inverted Open to activate Valid only for binary and three-state
Close to activate inputs
Alarm type Alarm type None No protection
Sensor fail Only sensor fail indication
Warning Wrn on both levels
Wrn+Shutdown Level1+level2 protection
Wrn+Slowstop Level1+level2 protection
Wrn+ElProt Level1+level2 protection
Alarm activity Alarm All the time
active Engine running Alarm check conditions
only
Sensor characteristic Sensor Not used Unused analog input
Curve A set-points adjusted curve A
Curve B set-points adjusted curve B
Curve C set-points adjusted curve C
Pt100/C Available on IGS-PTM
Pt1000/C IEC 751, range -20 to 120 C
Ni100/C Available on IGS-PTM
Ni1000/C DIN 43760, range -20 to 120 C
VDO Temp/C See chapter sensor specification
VDO Press bar See chapter sensor specification
VDO Level See chapter sensor specification
0-20mA/100 No external resistor !!!
4-20mA/100 No external resistor !!!
0-20mA/100-PTM Available on IGS-PTM
4-20mA/100-PTM Available on IGS-PTM
100mV/100-PTM Available on IGS-PTM
Decimal points Decimals 0, 1, 2 Number of decimal points
Measurement type Meas type Resistance Jumper on pins 1-2
Current Jumper on pins 2-3
Sensor characteristics - Curve A, B, C are adjusted in Sensor specification group set points:
Each Analog input has separate set points for two level alarm setting. Analog input alarm levels Anl Inp
level1, Anl Inp level2 and delay Anl Inp del adjust in Engine protection group.
IG-CU Analog inputs hardware configuration

Configure Analog inputs connection by jumpers AI1-AI3 on PCB (remove cover). This feature is available
from IG-CU of hardware version 5. Previous IG-CU hw versions are fix switched to Resistance
measurement.
Resistance measurement jumper on 1-2,
Current measurement jumper on 2-3,
Voltage measurement no jumper.

Grounding Terminal
BI1
BI6
BI7
BI8
BI9
BI4
BI5
BI2
BI3
L1k
L2k
L3k
L1
L2
L3
L1
L2
L3
L1l
L2l
L3l
N
GENERATOR CURRENT GENERATOR VOLTAGE BINARY INPUTS
0-5A 3 x 230 / 400 V
LB 5
iG-CU
EXTENSION MODULES
iG-PCM / iG-PCLSM
EXTENSION MODULES
iG-COM / iG-IOM
RS 232
BOOT JUMPER
ANALOG INPUTS RPM (START) BINARY OUTPUTS POWER

Ink CURRENT
Inl In (Im L3)
(FUEL)
8 - 36 V DC
BO1
BO2
AI2 (TEMP)
AI3 (FUEL)
RPM GND
AI1 (OIL)
RPM IN
COM
BO3
BO4
BO5
BO6
BO7
BO8
BO9
+ -
Jumpers setting
Resistance
3 measurement
jumper on
2
pins 1-2.
1 Default
3 settings.
2
1 3 Current
measurement
AI1
AI2
AI3
2
jumper on
1 pins 2-3.
3 Voltage
measurement
2
no jumper
1 connected.
0/4 to 20mA measuring

Customer Curve A, B, C examples for IG-CU current measuring (available only from IG hardware version 5):
Analog input jumper = 2-3 0-20mA/600 0-20mA/1000

(current) No. Primary Converted No. Primary Converted
WinEdit configuration = 1 0 0 1 0 0
Current (linear) 2 2000 600 2 2000 1000
4-20mA/600 4-20mA/1000
No. Primary Converted No. Primary Converted
1 400 0 1 400 0
2 2000 600 2 2000 1000

0 to 4VDC measuring
Default characteristics Customer characteristics
A,B,C example
No analog input jumper =
(voltage) 0-20mA/100 0-4V/1000
WinEdit configuration = No. Primary Converted
Current (linear) 1 0 0
2 2000 1000
Hint:
Without external resistors is maximal Voltage measuring range 4 VDC. Connect external resistors ( divider)
to extend input voltage range.
Default characteristics
Following table describes how to use default characteristics.
IG-CU IGS-PTM
WinEdit cfg: WinEdit cfg:
Sensor Jumper on Meas type= Jumper on Meas type =
PT100/C Not possible on IG-CU 1-2, Resistance Resistance
NI 100/C
PT1000/C Resistance Resistance
NI 1000/C Pins 1-2
VDO Temp Resistance Resistance
VDO Press Pins 1-2 Not possible on IGS-PTM
VDO Level
0-20mA/100 Current (linear) Resistance
4-20mA/100 Pins 2-3
0-20mA/100-PTM Pins 2-3, Resistance
4-20mA/100-PTM Not possible on IG-CU Current
100mV/100-PTM No jumper, Resistance
Voltage
Hint:
External resistors 120 ohm for 20mA current measuring are not needed for IG hardware version 5 and above
when analog input jumper is set to 2-3.
IGS PTM resistor measuring range is 0 to 250 ohms.

Hardware connection
Connection of IG-CU analog inputs
- POWER
IG-CU Possible connection of three resistive sensors to
analog inputs AI1, AI2, AI3.
COM
AI3
AI1
AI2
Example of connection of one wire (grounded to
engine frame) sensors.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
Engine frame
3x RESISTIVE
SENSOR
-
Battery
- POWER
IG-CU As above but with better accuracy.

COM
AI3
AI1
AI2
Engine frame
3x RESISTIVE
SENSOR
-
Battery
Standard connection of three resistive sensors to

- PO WER
IG-CU
analog inputs AI1, AI2, AI3.
COM
Example of connection of two wire sensors.

AI 3
AI 1
AI 2
Common point of resistive sensors is connected to

COM terminal for more accurate measuring.
COM terminal is Analog input measuring reference.

-POWER terminal supplies sensor.
- 3x RESISTIVE
Battery
SENSOR

- POWER
IG-CU Three current output sensors connection to
InteliGen. Configuration jumper must be in 2-3
COM
position for this type of measurement.
AI3
AI1
AI2
WinEdit configuration = Current (linear).
Example of connection of two wire sensors.

3x SENSORS
4 - 20 mA Analog input common terminal COM has to be
connected to IG minus Power supply terminal.
+24V
IG-CU
- POWER
Mixed connection of InteliGen analog inputs:

COM
AI1 current sensor

AI3
AI1
AI2
AI2 resistive sensor.

AI3 binary input
Analog input common terminal COM has to be

+24V
AI1 CURRENT SENSOR
AI2 RESISTIVE SENSOR
AI3 BINARY INPUT
IG-CU
- PO W ER
Mixed connection of InteliGen analog inputs:

COM
AI1 resistive sensor

AI1
AI2
AI3
AI2 binary input

AI3 three state input
2x 470 ohm s
Analog input common terminal COM has to be
AI1 RESISTIVE SENSO R

AI2 BINARY INPUT
AI3 THREE STATE INPUT
Analog inputs are designed for resistive sensors with resistance in range of 0 to 2,4k.
To ensure a proper function use shielded cables, especially for length over >3m.
Binary input
Open, close state are detected, threshold level is 750 .
Three state input

Open, close and failure state are detected. Threshold level is 750 , failure is detected when circuit
resistance is <10 or > 2400 .
Example of analog input configuration

Configure Analog input 1 for Oil press measuring in Bar, VDO oil pressure sensor, range 0 to 10.0 bars.
Alarm protection level set to 3.5 bars, shut down level 1.2 bars.
Start WinEdit and select Controller - Software configuration Modify - Analog inputs.

There are the following configurable items:
Name: Change the name of analog input maximal length is 11 characters

Set to: Oil Press
Abbr: Abbreviation is used in history record for column labeling, maximal length is 4characters.
Set to: OilP
Type: selection between Analog, Binary, Tri-state input.

Set to: Analog
Dim: Physical dimension of measured value (C, %, Bar, ..) . Maximum length is three characters.
Set to: Bar
Active: setting of polarity:

Set to: under (alarm is active when Oil pressure goes low)
Alarm type: selection between different types of alarms.

Set to: Wrn+Shutdown (lubrication is necessary for engine health)
Alarm active
Set to: Engine running only Alarm detection is active only when engine is running, Engine
protections: Protection del [s] after the BO starter is off, (RPM reached Start RPM).
Sensor selection of sensor characteristic

Set to: VDO press
Decimals: setting of number of decimal points of measured value.

Set to: 1
Meas type: Analog input hardware jumper position

Set to: Resistance
When Analog input configuration is finished set the setpoints Anl Inp level1, Anl Inp level2, Anl Inp del in
Engine protection group.
Each Analog input has separate triplet of setpoints: Anl Inp level1, Anl Inp level2, Anl Inp del. Names of
these setpoints are fixed and do not depend on the name of measured value which can be changed.
Number of decimal points of Anl Inp level1 and Anl Inp level2 is the same as the configured number of
decimal points of measured value.

Binary inputs
4k7
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery
Binary outputs
LOAD
iG-CU
+ -
Power
Supply
T1A + -
24VDC Battery

Battery
Power supply

IG-COM Wiring
120
There is different wiring of CAN connectors
from IG-COM hardware version 4.0
H L
COM COM Green CAN connectors are separated:
L H
CAN 2 EXTENSION MODULE CAN 1
CAN1 = for extension modules
- IG-IOM, IGS-PTM, IGL-RA15,
- connection to Extension module 9 pin
connector:
CAN H = pin 5
H L CAN L = pin 9
COM COM
L H CAN2 = inter-controller CAN,
CAN 2 EXTENSION MODULE CAN 1 - galvanically separated
- internal resistor 120 ohm via jumper
No internal resistor 120 ohm is available on

2 2 IG-MU.
iG-MU
No internal resistor 120 ohm is available on

ETHERNET LB 4
RJ 45
1 2
IG-IB.
MODEM / IB CONFIG
IG-CU / DONGLE
iG-IB
3 4 5 6
H COM L CAN2 POWER 8 - 36 V DC
120
Hint:
For CAN cables details see chapter Technical data Communication interface.
CAN bus must be connected in series, from one unit to the next, (no star, no branches) both ends must by
the 120-ohm resistor terminated.
For longer distances it is recommended to connect COM terminals between IG-COM units

CAN bus
RxB
RxA
COM
COM
H
H
L
TxB
TxA
CAN
CAN
CAN CAN RS 422

COM
COM
H
H
L
RS 232
EXTENSION MODULE
EXTENSION MODULE
RS 422
RS 232
iG-MU
Se rial No.
POWER
8-36V DC
Serial No.
Serial No.
--
COM
COM
H
H
L
L
CAN
CAN
Extension modules (CAN1 bus) connection

120ohm
5 CAN H CAN H
CAN L CAN L
120ohm
IG-CU 9
CANH
CANH
CANL
CANL
COM
COM
IGS-PTM (optional) IGL-RA15 (optional)

EXTENSION MODULES or
iG-COM / iG-IOM
CANH
CANL
CONNECTOR 9 5
120 ohm
IG-IOM (optional)
Extension modules
Connector
Optional
Connection rules
CAN bus line must be connected in series, from one unit to the next (no star, no cable stubs, no branches)
both ends must by the 120-ohm (internal or external) resistor terminated.
Maximal CAN bus length is up to 200 meters when Basic settings: CAN bus mode = 32C or up to 900
meters when Basic settings: CAN bus mode = 8C.
For CAN data cables details see chapter Technical data Communication interface. CAN cable shielding
connect to IG-CU case.
IG-CU contains internal fix 120-ohm resistor. Use D SUB9 male connector: CAN H = 5, CAN L = 9,
COMMON = 3 and 8. IG-CU must be on the CAN bus end.
New IG-IOM and IGS-PTM units contain internal jumper removable 120-ohm resistor (in older IOM types are
fix resistors). To be sure check resistor presence by ohmmeter. Unit with internal resistor connect to the end
of CAN line.
Following connections are supported (IOM, PTM, RA15 order is not important).
IG-CU IG-IOM
IG-CU IGS-PTM
IG-CU IGL-RA15
IG-CU IG-IOM IGL-RA15
IG-CU IGS-PTM IGL-RA15
It is possible to connect only one IG-IOM or IGS-PTM and one IGL-RA15 to IG-CU.

Inputs and outputs
Hint:
Any Binary input or output can be configured to any IG-CU controller or IG-IOM, IGS-PTM terminal or
changed to different function by WinEdit software. There is fixed 1 sec delay when any binary input is
configured as protection.
Note that Binary inputs and outputs configured on IG-CU (and IG-PC(LS)M ) have much faster response
against IG-IOM, IGS-PTM. It is recommended to configure function inputs like Emergency stop, GCB
feedback, MCB feedback and others exclusively to IG-CU.
Binary inputs IGCU + IG-PCLSM default
Hint:
When remove IG-PCLSM module from IG-CU configured binary IG-PCLSM alarms are not active.
There is no indication of disconnected IG-PCLSM module.
Binary inputs IG-IOM, IGS-PTM default
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
inputs. Any binary input can be configured as a warning, unload, slow stop, shutdown see chapter Alarm
Management.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, a SD alarm
is activated. IG-IOM, IGS-PTM power supply LED blinks when the data bus is dead between the IG-IOM,
IGS-PTM and IG-CU.

Binary inputs list
Alarm
If the input is closed (or opened) selected alarm is activated.
Binary Alarm configuration items
Name 14 characters ASCII string
Inverted Close to activate
Open to activate
Alarm type Warning
Slow stop
Shut down
Unloading
HistoryRecord, No warning
Alarm active All the time
Engine running only
Not used
Binary input has no function. Use this configuration when Binary input is not connected.
GCB feedback
Use this input to detect, whether the generator circuit breaker is open or closed.
If the feedback is not used, connect this input to the output GCB CLOSE/OPEN
MCB feedback
Use this input for indication, whether the mains circuit breaker is open or closed.
This input indicate, whether the gen-sets group operates in parallel to mains (MCB FEEDBACK is closed) or
parallel isolated (MCB FEEDBACK is open) .
Hint:
MCB feedback must be connected to all controllers operating in Power management group when operating
in parallel to the mains.
Emergency stop
Input immediately activates the engine shut down. Emergency stop is not blocked by Sprinkler function
see below. Emergency stop is indicated in Alarm list and is recorded in History. When Emergency stop is
activated the Binary outputs:
- Fuel solenoid, Ignition and GCB close/open opens,
- Binary output Stop solenoid closes.
Hint:
From safety reasons (broken wire) is recommended to configure Emergency stop as Open to activate.
The Emergency stop input should not stop the engine in the case of controller fail. In such case can the
second Emergency stop button contact e.g. disconnect the Fuel solenoid or Speed governor supply (or
activate Stop solenoid, etc..).
Sprinkler
If the input is closed all alarms are disabled except the binary input EMERGENCY STOP and
"engine overspeed protection".
all IG alarms are detected,

enabled Active calls remains active,
IG front panel gen-set RED LED blinks or lights,
alarm is recorded on the IG alarm list screen,
alarm is recorded into history,
BUT gen-set remains running.

Access lock
If the input is closed, no setpoints can be adjusted from controller front panel and gen-set mode (OFF-MAN-
AUT-TEST) cannot be changed.
Hint:
Access lock does not protect setpoints and mode changing from WinEdit. To avoid unqualified changes the
selected setpoints, use password protection.
Sys start/stop
If the input closes InteliGen starts the Pwr management (in AUT mode only).
If the input opens, InteliGen inactivates Pwr management process and stops the gen-set.
Remote OFF
If closed, iG is in OFF mode (there are three modes OFF-MAN-AUT). When opened, controller is switched
back to previous mode.
Hint:
Remote OFF will switch controller to OFF mode even if the Access code is active or Controller mode is
password protected.
Binary input can be connected to timer switch, to avoid start of engine.
Load reserve 2
If the input LOAD RESERVE 2 is closed the setpoints LoadRes strt 2, LoadRes stp 2 will be selected.
Load reserve 3
If the input LOAD RESERVE 3 is closed the setpoint LoadRes strt 3, LoadRes stp 3 will be selected.
Load reserve 4
If the input LOAD RESERVE 4 is closed the setpoint LoadRes strt 4, LoadRes stp 4 will be selected.
Hint:
When more than one Load reserve binary inputs are closed, the higher number has higher priority.
All controllers operating in Power management group have to selected the same Load reserves.
MinRun power 1 (Minimal running power 1)

When binary input MinRun power 1 or 2 or 3 is closed the corresponding setpoints MinRun power 1 or 2 or 3
is selected. Higher index has higher priority when more binary inputs is closed. When not configured or not
active, minimal running power is 0.
Priority 0
If the input is closed, the gen-set has the highest priority (Priority =0) in Power management regardless of
the value of the setpoint Priority.
PrioritySwtch1 (Priority switch 1)

Binary inputs for external genset priority selection. Priority selection is important in Power management.
Higher Priority gensets starts sooner.
The range from of Priority setting is 1 to 15.

Priority value Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PrioritySwtch1 0 or nc 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
Hint:
Priority value is defined by setpoint Power management: Priority when all Priority switches are opened or
not configured.
Man load recon (Manual load reconnection)

Rising edge on MAN LOAD RECON input resets IG controller to the lower step of Load shedding when
AutoLd recon = DISABLED and
Generator actual load is under Ld Recon level.
Ld recon del is not important in manual reconnection by binary input .
Principle of Load shedding is described in the chapter Function description Load shedding.
Start button
Binary input has the same function as Start button on the InteliGen front panel. It is active in MAN mode
only.
Stop button
Binary input has the same function as Stop button on the InteliGen front panel. It is active in MAN mode
only.
FaultResButton
Binary input has the same function as Fault reset button on the InteliGen front panel.
HornResButton
Binary input has the same function as Horn reset button on the InteliGen front panel.
Gen CB button
Binary input has the same function as GCB button on the InteliGen front panel. It is active in MAN mode
only.
Remote MAN
When closed Controller is switched to MAN Mode. When opened controller is switched to previous mode.
RemControl lock
Locks command writing and setpoint changing from all remote terminals.
GCB disable
Active input blocks in AUT (not in MAN) mode closing GCB.
ForwSyncDisab
Active input blocks forward GCB synchronizing.
Oil press
Behavior for Inverted = Open to activate configuration:
Binary input must be closed when engine is not running and opened when is running. "Sd Oil press B" is
activated when input is opened on not running engine or when stays closed Engine params: Protection del
after engine start.
"Sd Oil press B" protection is not active when input is not configured.

Emerg. manual
The controller behaves like when switched to OFF mode if input is closed. Opens all binary outputs Fuel
solenoid, Cooling pump signals, etc... except:
Stop solenoid output does not close.
Detection of "running" engine and subsequent alarm message "Sd Stop fail" is blocked.
The controller shows "Emerg Man" state and the engine can not be started.
Generator current and power (energy) measurement is active in this mode, regardless of actual state of the
engine.
After the binary input "Emerg. manual" is open again, the controller recovers to previous mode
and behaves according to the actual situation (e.g. should the engine run, it tries to stop it).
Function is active in any controller mode and activation of this input is written to history.
Binary outputs IG-CU+IG-PCLSM default
Hint:
Maximal inductive load of contact relay outputs BO1 and BO2 is 4 Amps. Use external relays for higher load.
Binary outputs IG-IOM, IGS-PTM
Hint:
Before connection of IG-IOM or IGS-PTM use +IOM aig archive. Use WinEdit to configure these binary
outputs.
WARNING: When the data cable between the IG-CU and the IG-IOM, IGS-PTM is disconnected, IG-IOM,
IGS-PTM alarms are not active, only common IOM alarm appears.

Binary outputs list
Starter
The closed relay energizes the starter motor.
The relay opens if:
the Start RPM speed is reached or
maximum time of cranking is exceeded or
request to stop comes up
Fuel solenoid
The setpoint Engine params: Fuel solenoid selects the output function: DIESEL, GAS.Fuel solenoid
(DIESEL / GAS)
Ignition
The closed output switches on the ignition.
The output closes if: RPM > 30.
The output opens if: RPM < 3.
Pre-start
The output closes prior to the engine start (Prestart) and opens when START RPM speed is reached. During
repeated crank attempts the output is closed too.
The output could be used for pre-glow, pre-heat or prelubrication.
Cooling pump
The output closes when gen-set starts and opens AfterCoolTime delayed after stop the engine.
Idle/Nominal
The output closes during engine start, after Idle time elapses. The output opens after engine has stopped.
Hint:
Connect Binary output IDLE / NOMINAL to speed governor to switch the speed: opened = IDLE,
closed=RATED.
GCB close/open
The output controls the generator circuit breaker.
Hint:
Supposed time to close (reaction time) of GCB is 0,1 sec.
GCB ON coil
Pulse output for GCB closing.
GCB OFF coil

Pulse output for GCB opening.
GCB UV coil
GCB undervoltage coil.

GCB closing GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
2s 2s

GCB closing
GCB opening
GCB close/open
GCB ON coil
GCB OFF coil
GCB UV coil
Hint:
GCB UV coil automatically opens when GCB is closed spontaneously not from controller except
Synchronization state.
Syst ready
The output closes if the system load reserve could be achieved.
PBNom + PRNom > PAkt + Reserve
PBNom Sum of the nominal power of all gen-sets on the bus

PRNom Sum of the nominal power of all gen-sets ready to take the load i.e. starting, cooling or ready
to start)
PAkt System load
Reserve adjusted setpoint LoadRes strt 1 or LoadRes strt 2
Hint:
Gen-sets have to be included in Power management by closing of input SYS START/STOP
Is ready to take the load when is in AUT mode and no shut down alarm is active and accepted, Setpoint
Power management = ENABLED or EXTERNAL, BI Remote start/stop is closed.
Use this output as an alarm indication.
Syst res OK
The output closes when selected system load reserve is achieved.
PBNom > PAkt + Reserve
PBNom Sum of the nominal power of all gen-sets on the bus
PAkt System load
Reserve selected setpoint LoadRes strt 1 or LoadRes strt 2
The output can be used for closing of MGCB (Master generator circuit breaker)
Hint:
Gen-set has to be included in Power management by closing of input SYS START/STOP
Gen-set has to be in AUT mode
Setpoint Power management has to be ENABLED or EXTERNAL..
Syst res1 OK
The output closes when LoadResStrt 1 limit is achieved. It is not important which reserve is selected by
Binary inputs Load reserve x.
Syst res2 OK
Syst res3 OK
Syst res4 OK
Hint:
Binary outputs Syst resx OK change is based on corresponding LoadResStrt x setpoint only without
hysteresis and delay.
GenParamsOK
The output is copy of generator status LED on IG front panel. The output is closed if genset is running and all
genset electric values are in limits and no no Sd or Unload alarm is active.
Hint:
Use this output for switching of auxiliary device (e.g. cooling pump) driven from generator independently on
the GCB.
Alarm
The output closes if :
any alarm comes up or
the gen-set malfunctions
The output opens if
FAULT RESET is pressed
The output closes again if a new fault comes up.
Horn
The output closes if:
any alarm comes up or
the gen-set malfunctions
The output opens if:
FAULT RESET is pressed or
HORN RESET is pressed or
Max time of HORN is exceeded (Horn timeout)
The output closes again if a new fault comes up.
Full load
The output closes if the gen-set is fully loaded and there is no reserve in engine power. The output can be
used for load shedding. The output closes when the load >= 0.9 * Nomin power for more than 3sec. The
output opens when the load < 0.9 * Nomin power.
Ready to load
The output is closed if genset is running and all electric values are in limits no alarm is active. The GCB is
already closed or is able to be closed. The output opens during cooling state.
Unload
The output is closed during unloading of genset.
Synchro
The output is closed during genset forward and reverse synchronizing and opens when GCB or MCB is
closed.

NotReadyAuto
The output is closed in
OFF, MAN, TEST mode or in
AUT mode when a failure blocking automatic operation is detected.
The output is opened only in AUT mode, when no failure blocking the engine operation is active and genset
is ready to take the load or it is already running loaded.
Hint:
Use this input for external indication that genset is not ready for automatic or stand-by function.
Vg fail
The output closes if the generator over/under voltage alarm or voltage asymmetry alarm activates.
The output opens, if
alarm is not active and
fg fail
Output closes if the generator over/under frequency alarm activates.
Overload
Output closes if the generator overload alarm activates.
Reverse power
Output closes if the generator reverse power alarm activates.
Overspeed
Output closes if the gen-set overspeed alarm activates.
Underspeed
Output closes if the gen-set under speed alarm activates.
Start fail
Output closes after the gen-set start-up fails.
Overcurrent
Output closes if the generator
IDMT over current or
current unbalance or
short current alarm activates.
Alarm is not active and
Earth fault
Output closes when Earth fault protection is active.
Output opens when protection is not active and FAULT RESET is pressed.
Batt volts
Output closes when battery over/under voltage warning appears.
Common Wrn
Output closes when any warning alarm appears.
No warning alarm is active and
Common Stp
Output closes when any slow stop alarm appears.
No slow stop alarm is active and
Common Sd
Output closes when any shut-down alarm appears.
No sd alarm is active and
Common Unl
Output closes when any unload alarm appears.
No unload alarm is active and
Common Fls
Output closes when any sensor fail alarm appears.
The output opens, if no Sensor fail is active and Fault reset button is pressed.
AVR up
AVR down
Binary outputs for Volt / PF control by motorized potentiometer. Outputs should be used when IG-AVRi
module is not connected.
Hint:
The Alarm Wrn VoltRegLim is blocked when binary output AVR up and AVR down are configured.
SPEED up
SPEED down
Binary outputs for Sync / Load control by motorized potentiometer. Minimal pulse duration is 0,15 sec.
Maximal pulse duration is 10,0 sec.
Hint:
The Alarm Wrn SpdRegLim is blocked when binary output AVR up and AVT down are configured.
The response of SPEED UP and SPEED DOWN binary outputs is very fast and frequent to make control
process more precise. It is supposed direct connection to electronic speed governor without mechanical
elements like relays, motorized potentiometer or servo. Min pulse duration 0,15 sec, max pulse duration 10
sec.
OFF mode
The output is closed, if OFF mode is selected.
MAN mode
The output is closed, if MAN mode is selected.
AUT mode
The output is closed, if AUT mode is selected.
AIn 1 , AIn 2, AIn 3

Output closes when IG-CU Analog input 1, 2, 3 Level1 or Level2 (e.g. warning or shutdown) alarm appears.
AIM 1
AIM 2
AIM 3
AIM 4
Output closes when IG-IOM, IGS-PTM Analog input 1, 2, 3, 4 Level1 or Level2 (e.g. warning or shutdown)
alarm appears.
Load shedd 1 (2, 3)

Output closes when gen-set power exceeds Ld shed level limit for Ld shed del time.
Output opens automatically when AutoLd recon = ENABLED or manually by rising edge of Binary input MAN
LOAD RECON. One edge moves only one stage.
Principle of Load shedding is described in the chapter Function description Load shedding.
Stop solenoid
Output closes when is active stop command.
Output activates as well when engine moves spontaneously, not from starter sequence.
Output is closed for minimal Engine params: Stop time (default 60 s) in any case and 5 sec after RPM=0.
Service time
Output closes when gen-set Service count down timer Service time reaches zero.
Cooling
Output closes when gen-set is in Cooling state.
CommonSdStpUnl
Output closes when any Shut-down or Stop or Unload alarm appears.
No from above alarms are active and

BI6 stat, .. BI9 stat (IG-CU Binary input status)

When corresponding binary input (BI6 to BI9) is configured as Alarm and this Alarm is active (or inactive but
not accepted by Fault reset button) then output is closed.
When corresponding binary input (BI6 to BI9) is configured as function (e.g. GCB feedback) then output
follows input state.
IOM BI5 stat, .. IOM BI8 stat (IG-IOM or PTM Binary input status)
When corresponding binary input (BIM5 to BIM8) is configured as Alarm and this Alarm is active (or inactive
but not accepted by Fault reset button) then output is closed.
When corresponding binary input (BIM5 to BIM8) is configured as function (e.g. GCB feedback) then output
follows input state.
Analog inputs IG-CU (+IG-IOM or IGS-PTM)
Default setting of IG-IOM or IGS-PTM analog inputs is Not used.
Analog output IG-IOM, IGS-PTM

AOM1 Gen-set power
Not configurable output of generator power in the range 0 to 20 mA.
Hint:
Adjust AnOut set point in kW/20mA to set analog output range.

Setpoints
Password
There are three levels of password protection.
0. User level allows change of non-protected setpoints only
1. Operator level allows change of setpoints protected by Operator level
2. Master level allows change of setpoints protected by Operator and Master level
3. Supervisor highest level allows all setpoints or configuration changes, firmware upgrade.
Hint:
The asterisk mark * appears before a setpoint name (on controller screen) if the setpoint is password
protected.
The asterisk mark is removed only when the password is set from controller front panel.
The asterisk mark is still visible on controller screen even if the password is set from WinEdit.
When password is set from the controller front panel only the affected setpoints are not accessible from
WinEdit (direct or Modem) until password is set in WinEdit (direct or Modem). Setpoints opened from front
panel are automatically closed 15 minutes after the last key has been depressed or when wrong value of
password is set.
It is possible to protect remote Start, Stop, GCB and MCB commands from WinEdit, MultiEdit as well. This
three level command protection can be configured from WinEdit.
EnterPassword
Password is a four-digit number. Only setpoints associated with the entered password level can be modified.
Use or to select the desired password and then hit enter.
ChangePassword 1
ChangePassword 2
ChangePassword 3
Hint:
Any password can be changed once that level password or higher has been entered.
To set password protection from WinEdit:

Open WinEdit
Select Controller Software configuration Modify
Select Setpoints window
Set desired protection level: 0 or 1 or 2 or 3
Access code
Can be changed from WinEdit software only.
Has to be set before remote modem or SMS connection is opened.
Can be up to 16 ASCII characters due to Internet
At first the Password3 has to be entered before the new Access code can be changed.
Commands protection
Commands password protection protects following commands from WinEdit / MultiEdit direct, modem or
GSM modem connection:
Start, Stop, Horn reset, Fault reset, GCB close/open, MCB close/open.
Selected Command password level 0, 1, 2, 3 is valid for all commands. Selected level is in RED color.
To set commands protection from WinEdit:

Open WinEdit
Select Controller Software configuration Modify
Select Setpoints window
Set Commands = 0 (no protection) or level 1 or 2 or 3
Process control
Hint:
The first character of replicated setpoints name is #.
#SystLdCtrl PtM [BASELOAD / LDSHARING]

BASELOAD: Gen-sets group operating in parallel to mains is loaded at preadjusted level (SystBaseLoad).
LDSHARING: Gen-sets load is controlled by load sharing line. Total group load is shared between
connected gen-sets.
#SysPFCtrl PtM [ BASEPF / V SHARING ]

BASEPF: gen-set is loaded at preadjusted level Process control: SysPwrFactor.
V SHARING: power factor is shared with other engines.
#SystBaseLoad [kW]
Total required power of gen-sets group operating in parallel to mains (MCB feedback closed).
Step: 1
Range: 0 +30000 kW
#SystPwrFactor [-]
The required power factor of gen-sets group operating in parallel to mains.
Step: 0,01
Range: 0,60 1,00
DetectOtherCAN [ DISABLED / ENABLED ]

ENABLED: Message WrnCANbusEmpty is recorded to Alarm list and History when no other controller is on
the CAN bus.
DISABLED: No message.
Basic settings
Gen-set name
User defined name, used for InteliGen identification at remote phone or mobile connection.
Gen-set name is max 14 characters long and have to be entered manually using WinEdit software.
Hint:
Gen-set name is not changed when new archive is loaded.
Check Gen-set name after firmware upgrade.
Nomin power [kW]

Nominal power of the generator
Step: 1 kW
Range: 1 3000 kW
Nomin current [A]

This is the current limit for the generator. IDMT over current and short current protection are set based on
this setpoint. See Generator protections: 2Inom del, Ishort setpoints.
Nominal current can be different from generator rated current value.
Step: 1A
Range: 1 - 5000 A
!!! VERY IMPORTANT !!!
The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this
value is displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11
Amps.

Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11
Amps.
CT Ratio [/5A]
Generator current transformer ratio.
Step: 1 A/5A
Range: 1 10000 A/5A
Hint:
When /1A CT is used (e.g. 100A/1A) then set CT Ratio five times higher (500/5A).
/1A CT is not recommended because only 20% of measuring range is used.
PT ratio [/1]
Gen-set potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 500,0 V / V
Vb PT Ratio [/1]
Bus potential transformers ratio.
Step: 0,1 V / V
Range: 0,1 500,0 V / V
AnOut-kW/20mA [kW/20mA]
Conversion coefficient from gen-set power to IG-IOM, IGS-PTM analog output in kW to full output scale 20
mA.
Step: 1 kW / 20mA
Range: 1 - 32000 kW / 20mA
Hint:
Available only for IG-IOM, IGS-PTM configuration.
EarthFltCurrCT [/5A]
Earth fault protection CT ratio.
Step: 1 A/5A
Range: 1 5000 A/5A
Gen nom V [V]

Nominal generator voltage (phase to neutral).
Step: 1V
Range: 80 30000 V
Bus nom V [V]

Nominal bus voltage (phase to neutral).
Step: 1V
Range: 80 30000 V
Hint:
Both Gen and Mains nominal voltages must be set to the same value when no PT is used.
Nominal RPM [RPM]

Nominal speed of the engine.
Step: 1RPM
Range: 100 4000 RPM
The following table shows the relationship between frequency and nominal RPM due to generator poles.
Generator poles 50 Hz 60 Hz
2 3000 3600
4 1500 1800
6 1000 1200

Hint:
Generator frequency can be used (for RPM measuring) only when generator voltage (min 5V) is present
before reaching of the firing speed (Start RPM) after start.
When pick-up cut (fail) comes, InteliGen detects under speed and stops the engine.
Nominal freq [Hz]

Nominal generator frequency (usually 50 or 60 Hz).
Step: 1Hz
Range: 45 65 Hz
Gear teeth [-]

Number of teeth on the engines flywheel for for the pick-up.
Set to zero, if no pick-up is used. Engine speed is calculated from the generator frequency.
Step: 1
Range: 0 500
FltRes GoToMAN [ DISABLED / ENABLED ]

DISABLED: Controller stays in AUT mode after Fault reset .
ENABLED: Automatic switch from AUT (or SEMI or TEST) to MAN mode after Fault reset to avoid
automatic engine start. This function is active for all protections (Shut down, Slow stop, Unload, Off-load)
except Warning protection.
Hint:
It is not possible reset Fault when Binary input Remote TEST is closed.
Set to ENABLED to avoid automatic engine start when Fault reset button is pressed after shut down in
automatic mode.
ControllerMode [ OFF, MAN, AUT ]

Equivalent to Controller mode changes by MODE or MODE buttons.
Hint:
Mode change can be separately password protected.
Contr. addr (1 .. 32) [-]

Controller identification number. Each gen-set in the group has to have its own unique number. Default value
is 1.
Hint:
When opening Direct or Modem connection to single InteliGen, the InteliGen Controller address has to be
set to 1 and must correspond to WinEdit communication setup setting.
RS232 mode [ Standard / Modbus ]

Communication protocol selection.
Standard: InteliGen (WinEdit/MultiEdit) communication protocol.
Modbus: InteliGen Modbus protocol.
Hint:
Detail description see in InteliGen Communication guide.
CAN bus mode [ 32C / 8C ]

CAN bus speed selection.
32C: High speed CAN (250 kbps) applicable up to 32 controllers, CAN bus limited up to 200 meters.
8C: Low speed CAN (50 kbps) applicable up to 8 controllers, CAN bus limited up to 900 meters.
Hint:
Low speed use for long distance connection only. Set all connected controllers to the same speed.
Engine params
Prestart time [s]
This is the time the binary output PRE-START is active for prior to engine start.
Set to zero if you want to leave the output PRE-START open. RPM must be zero during Prestart time.
Step: 1s
Range: 0 600 s
Starting RPM [%]

Firing speed when controller stops cranking. Under speed limit when engine is running.
Step: 1 % of Nominal speed
Range: 1 50 %
MaxCrank time [s]

Amount of time the iG will crank the engine in an attempt to start.
Step: 1s
Range: 1 60 s
Hint:
When digital output Fuel Solenoid is configured as gas, the engine will crank 25% longer on the last
unsuccessful attempt in order to ventilate the remaining gas.
The InteliGen will not continue cranking the engine after three seconds of RPM = 0. It will continue CrankFail
pause.
CrankFail pause [s]

Pause between crank attempts
Step: 1s
Range: 1 60 s
Crank attempts [-]

Max number of crank attempts
Step: 1
Range: 1 - 10
Hint:
The starter will disengage when digital output starter is engaged for 2 sec. and RPM equals zero. The
setpoint Gear teeth has to be set greater than zero.
A pick-up fail shutdown is activated when digital output starter is closed and generator voltage is higher than
5 V and RPM equals zero.
Idle time [s]

Idle time delay starts when RPM exceeds Start RPM. A start fail is detected if the RPM drops below 30 and
the InteliGen is still in the Idle state.
Binary output IDLE/NOMINAL is opened During the Idle time and closes when Idle time expires. Binary
output IDLE/NOMINAL opens after the engine has stopped.
Step: 1s
Range: 1 300 s
M
RP
Start RPM
RPM
RPM = 30
BO Starter
BO IDLE/NOMINAL
Idle time Min stab time
Electric protections
active
Start Fail
Start RPM
Start Fail
BO Starter
BO IDLE/NOMINAL

Idle time
Min stab time
Electric protections active
Hint:
Pressing START button in MAN mode skips the Idle time and switch to running state.
Idle function Outputs and Setpoints overview:

Engine params:
Idle/Nominal
Idle time [s] binary output

Engine params
Idle time
Idle/Nominal
Binary output
Min stab time [s]

This is the minimum time the iG will wait, after the RPM has come up to nominal RPM, to close the GCB.
Step: 1s
Range: 0 Max stab time
Max stab time [s]

Maximum time after reaching of defined level of RPM to get proper voltage level of the generator.
Step: 1s
Range: Min stab time 300 s
Hint:
When generator voltage does not reach defined limits ( see Generator protection group) within Max stab time
the unload alarm is activated, genset cools and stops. History and Alarm list record contains Alarm reason
(e.g. Vg<).
Cooling time [s]

Runtime of the unloaded gen-set to cool the engine before stop. Engine stays on Nominal RPM during
cooling.
Step: 1s
Range: 0 3600 s
AfterCool time [s]

Runtime of engine after cooling pump. Binary output COOLING PUMP is closed when the engine starts and
closes AfterCool time delayed after gen-set stops.
Step: 1s
Range: 0 3600 s
Hint:
If the engine After cooling function is needed the binary output COOLING PUMP should be configured.
Stop time [s]

Stop time value means the minimum time for which Stop solenoid will be closed. If the engine stopping
procedure will take longer time, the Stop solenoid stays closed until all signs of moving engine have
disappeared (RPM, Vg, fg) + 5 seconds more to have some safety overlap. After Stop time has elapsed and
the engine is still moving, the alarm "Sd Stop fail" is produced. However, this is not a normal situation and
should be solved by increasing the Stop time setpoint.
The StopValve" countdown timer will be displayed on IG screen.
Step: 1s
Range: 0 240 s

Fuel solenoid (DIESEL / GAS) [-]
Selecting of FUEL SOLENOID output function.
DIESEL: closed output opens the fuel solenoid and enables the engine start.
Emergency stop comes or
Cooled gen-set is stopped or
In pause between repeated starts
GAS: closed output energizes the gas valve.

The output closes if RPM > 30 with 1s delay.
Emergency stop comes or
The cooled gen-set is stopped or
In pause between repeated starts.
If the engine is unsuccessful in starting the Fuel Solenoid output will stay energized 25% longer in order to
vent the remaining gas.
Example of FUEL SOLENOID output behavior during unsuccessful start.

the last cranking
BO Starter closed ventilation
opened
M axCrank tim e + 25 %
Start RPM
RPM < Start RPM RPM < Start RPM
RPM
RPM < 3 RPM =0 RPM =0
RPM < 3
RPM > 30 RPM > 30
M axCrank time
BO Fuel
solenoid=Diesel closed opened closed opened
+1sec
BO Fuel +1sec
closed opened closed opened
solenoid=G as
BO Ignition on off on

BO Starter
BO Fuel
BO Ignition
Start RPM
Solenoid=Diesel
Solenoid=Gas
Closed
Opened
MaxCrank time
The last cranking
Ventilation
Engine protect
NextServTime [h]
This is the amount of time that will elapse till service on the gen-set is required. When the countdown is
complete:
Service alarm is detected
Alarm list is recorded
Step: 1h
Range: 0 65535 h

Hint:
Once the service time has elapsed the NextServTime will have to be reset to clear the alarm and begin a
new countdown.
Horn timeout [s]

The maximum amount of time the horn will sound. If it desired to have the horn sound until the alarm is
cleared then set to zero.
Step: 1s
Range: 0 600 s
Overspeed [%]
Threshold for over speed protection
Step: 1% of nominal RPM
Range: 50 150%
Hint:
Engine params: Start RPM value is checked as underspeed level.
Protection del [s]

During the start of the gen-set, some engine protections have to be blocked (e.g. Oil pressure).
The protections are unblocked after the Protection del time. The time starts after reaching Start RPM.
Step: 1s
Range: 0 300 s
Anl Inp1 level1 []

The first threshold level for ANALOG INPUT 1 alarm detection. Default setting is setting is oil pressure
warning.
Step: 0,1 bar (psi)
Range: -100 10000
Anl Inp1 level2 []

The second threshold level for ANALOG INPUT 1 alarm detection. Default setting is oil pressure shut down.
Step: 0,1 bar (psi)
Range: -100 10000
Anl Inp1 del [s]

Delay for ANALOG INPUT 1 alarm.
Step: 1s
Range: 0 180 s
Anl Inp2 level1 []

The first threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature warning.
Step: 1 C (F)
Range: -100 10000
Anl Inp2 level2 []

The second threshold level for ANALOG INPUT 2 alarm detection. Default setting is water temperature shut
down.
Step: 1 C (F)
Range: -100 10000
Anl Inp2 del [s]

Step: 1s
Range: 0 180 s

Anl Inp3 level1 []
The first threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level warning.
Step: 1%
Range: -100 10000
Anl Inp3 level2 []

The second threshold level for ANALOG INPUT 3 alarm detection. Default setting is fuel level shut down.
Step: 1%
Range: -100 10000
Anl Inp3 del [s]

Step: 1s
Range: 0 180 s
Batt >V [V]

Warning level for battery over voltage.
Step: 0,1V
Range: 10 40 V
Batt <V [V]

Warning level for low battery voltage.
Step: 0,1V
Range: 8 30 V
Batt V del [s]

Delay for battery voltage alarms.
Step: 1s
Range: 0 600 s
Hint:
SD battery flat is detected when controller is switched off during cranking. The next start is blocked.
Following AIM set points are available only when IG-IOM, IGS-PTM is configured.
AnlInIOM1 lev1 []
The level for IOM ANALOG INPUT 1 alarm detection.
Step: 1
Range: -100 - +10000
AnlInIOM1 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM1 del [s]

Delay for IOM ANALOG INPUT 1 alarm.
Step: 1 s
Range: 0 - 180 s
AnlInIOM2 lev1 []
Step: 1
Range: -100 - +10000
AnlInIOM2 lev2 []

Step: 1
Range: -100 - +10000
AnlInIOM2 del [s]

Step: 1 s
Range: 0 - 180 s
AnlInIOM3 lev1 []
Step: 1
Range: -100 - +10000
AnlInIOM3 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM3 del [s]

Step: 1 s
Range: 0 - 180 s
AnlInIOM4 lev1 []
Step: 1
Range: -100 - +10000
AnlInIOM4 lev2 []
Step: 1
Range: -100 - +10000
AnlInIOM4 del [s]

Step: 1 s
Range: 0 - 180 s
Hint:
The analog input del is still enabled even if these inputs are configured as binary inputs contrary to standard
Binary inputs B1 to BI9 which have fix 1 sec delay for activation.
Gener protect
Hint:
All Alarm limits are the last acceptable values. Alarm detection starts when measured value is over the alarm
limit.
Overload [%]
Threshold for generator overload (in % of Nominal power) triggers when exceeded.
Step: 1% of Nominal power
Range: Overload wrn 300%
Protection: Unload (GCB open), Cooling, Stop.

Overload wrn [%]
Threshold for generator overload warning alarm (in % of Nominal power)
Step: 1% of Nominal power
Range: 50 Overload
Protection: Warning
Overload del [s]

Delay for generator overload
Step: 0.1s
Range: 0 60.0 s
Ishort [%]
Ishort is a percentage over nominal current, that when reached the GCB Close/Open, GCB UV coil, and the
GCB Off coil are immediately opened, the event is recorded in the alarm and history list, and the engine will
cool down and stop if the Fault reset button is not depressed.
Step: 1 % of Nominal current
Range: 100 - 500 %
Ishort del [s]

Delay for generator short current protection.
Step: 0.02 s
Range: 0.00 10.00 s
2Inom del [s]

IDMT curve shape selection. 2Inom del is the reaction time of IDMT protection for 200% overcurrent
Igen = 2* Nominal current.
Step: 0,1 s
Range: 0 - 60 s
IDMT is inversely proportional to the generators overcurrent. The higher the overcurrent gets the less time
will elapse before the alarm is activated.
When the IDMT protection is activated the GCB is opened, the event is recorded in the alarm and history list,
and the engine will cool down and stop if the fault reset button is not depressed.
2Inom del * Nomin current

Reaction time =
Igen - Nomin current
Where Reaction time is the amount of time from IDMT detection to the opening of the GCB.

Maximal Reaction time
Reaction time
2Inom del
Igen
Nominal current Ishort

Ishort
Reaction time
Nominal current
Maximal Reaction time
Igen
2lnom del
Hint:
The maximum allowable Reaction time is 900 sec or 15 min.
It is typical to allow genset to operate for 110% for one hour in 24 hours. In this case the setpoint Nominal
current should be set to 110% of the genset nominal current.
Where Igen is the maximum current of the three phases of generator current.
EXAMPLE of Reaction time for different over current levels. Values in column 200% are equal 2Inom del.
Overcurrent
200 % = 100 % 101 % 110 %
2Inom del
0,2 s No action 20 s 2s
Reaction time 2s No action 200 s 20 s
20 s No action No action 200 s
(time > 900 s)
!!! VERY IMPORTANT !!!

The maximum input range of the InteliGen current terminals are 11 Amps. Anything over this value is
displayed as measured limit, e.g. 15 Amps from CT is measured and displayed as 11 Amps.
Take special care when selecting CTs. All available 5 Amp CTs do not have a range up to 11
Amps.
Curr unbal [%]

Threshold for generator current unbalance. The current unbalance is calculated as a maximum difference
among of phase currents.

Step: 1% of Nominal current
Range: 1 200%
Curr unbal del [s]

Delay for generator current unbalance.
Step: 0.1 s
Range: 0 600.0 s
EarthFaultCurr [%]
Threshold for generator Earth fault protection.
Step: 1 % of Nominal current
Range: 1 300 %
EthFltCurr del [s]

Delay for generator Earth fault protection.
Step: 0.1 s
Range: 0 600.0 s
Gen >V Sd [%]

Threshold for generator over voltage Shut down protection.
Step: 1% of Nominal voltage
Range: 50 150% of Nominal voltage
Protection: GCB opening and engine shut down.
Gen >V Unl [%]

Threshold for generator over voltage.
Range: Gen <V 150% of Nominal voltage
Protection: Unload (GCB opening), Cooling, Stop.
Gen <V Unl [%]

Threshold for generator under voltage.
Range: 50 Gen >V
Hint:
All three phases are checked for generator voltage protection. Minimum or maximum out of three is used.
Gen V del [s]

Delay for generator under voltage and over voltage Unload and Shut down protection.
Step: 0.1s
Range: 0 600,0 s
Volt unbal [%]

Threshold for generator voltage unbalance. The voltage unbalance is calculated as a maximum difference
among of phase voltages.
Range: 1 150%
Volt unbal del [s]

Delay for generator voltage unbalance.
Step: 0.1s
Range: 0 600.0 s

Gen >f [%]
Threshold for generator phase L3 over frequency.
Step: 0.1% of Nominal frequency
Range: Gen < f - 150,0 % of Nominal frequency
Gen <f [%]

Threshold for generator phase L3 under frequency.
Step: 0.1% of Nominal frequency
Range: 0.0 Gen > f
Gen f del [s]

Delay for generator under frequency and over frequency
Step: 0.1s
Range: 0 600.0 s
Reverse power [%]

Threshold for generator reverse (back) power alarm.
Step: 1 % of Nominal power
Range: 0 200 % of Nominal power
ReversePwr del [s]

Delay for generator back (reverse) power alarm.
Step: 0.1 s
Range: 0 600.0 s
Max load surge [P/s]

Fast load step protection limit in number of Nominal power per second. Zero setting switch load surge
protection OFF. Active protection opens GCB.
Example:
When Basic setting: Nominal power = 100 kW and Max load surge = 10 P/s then protection limit is 1000
kW/s.
Step: 1
Range: 0 60
Pwr management
Hint
All parameters in the Power management group except Power management, Priority have to be equal
throughout all the controllers and are automatically replicated from one controller into the other connected
controllers.
The first character of all replicated setpoint names is #. It is visible on InteliGen screen and in WinEdit.
Pwr management (ENABLED / DISABLED / EXTERNAL) [-]

DISABLED: Each engine starts / stops when Binary input Sys start/stop is closed / opened independent on
other gen-sets. CAN bus line is necessary for VAR sharing.
ENABLED: Gen-sets operate in Pwr management. Binary input Sys start/stop the engine to take place in
power management.
EXTERNAL : Same as ENABLED, but pwr management values(Priority, number of currently active
Reserve, number of currently active MinRunPower) are controlled externally via CAN bus.
Pwr mgmt mode [ ABS (kW) / REL (%)]

ABS (kW): Load reserves for start LoadResStrt and for stop LoadResStp are set in absolute values in
kW (the same Pwr management procedure like before).

REL (%): Load level for start LoadResStrt and for stop LoadResStp are set in relative values in %.
Then % means maximum allowable power of all running gensets in % of Nominal power.
See below examples for five gensets 100 kW each. Compare genset-starting sequence for setting
Pwr mgmt mode = ABS (kW) or REL (%) during Actual power increasing.
Pwr mgmt mode = ABS (kW)

LoadResStrt = 40 kW
200 kW
400 kW
300 kW
500 kW
100 kW
0 kW
160 kW
260 kW
360 kW
60 kW
Actual power
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running
Pwr mgmt mode = REL (%)

LoadResStrt = 40 %
40 % of 400 kW
40 % of 300 kW
40 % of 100 kW
40 % of 200 kW
400 kW
500 kW
100 kW
200 kW
300 kW
0 kW
260 kW
360 kW
Actual power
40 80 120 160
kW kW kW kW
1. Genset running
2. Genset running
3. Genset running
4. Genset running
5. Genset running

Pwr mgmt mode = ABSOLUTE (RELATIVE)
LoadResStrt
Actual power
Genset
running
Priority (1..32) [-]

Adjusts the priority of the gen-sets. Based on this priorities gen-sets are started. Priority 1 is the highest,
Priority 32 is the lowest.
Step: 1
Range: 1 32
Hint:
Two or more gen-sets can have the same priority. In that case they behave as one big gen-set with the sum
of gen-sets Nominal power. When one of them has closed Binary input Master select behaves as higher
priority engine.
#SysAMFstrtDel [s]
(System AutoMainsFail starting delay, Power management activation delay).
Delay between mains failure and the emergency start of the gen-sets when Binary input SYS START/STOP
is closed e.g. controlled by mains decoupling relay. Island operation, MCB FEEDBACK is opened.

If the MCB FEEDBACK is closed Power management activates with 1s delay after SYS START/STOP -
parallel operation with the mains.
Step: 1s
Range: 0 600 s
#SysAMFstpDel [s]
(System AutoMainsFail stopping delay)
Delay between Binary input SYS START/STOP opening and GCB opening in island mode when Binary input
MCB FEEDBACK is opened.
Delay between mains return to start of genset unloading when binary input SYS START/STOP is controlled
from mains decoupling relay.
If the MCB FEEDBACK is closed, the delay between Binary input SYS START/STOP opening and start of
genset unloading in parallel to the mains is fixed to 1s.
Step: 1s
Range: 0 600 s
#LoadResStrt 1 (2, 3, 4) [kW%]

Required system load reserve, or in the other words load reserve defines the maximum allowable load jump.
One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable.
When the required load reserve is not achieved, another gen-set is started.
Step: 1 kW%
Range: 1 32000 kW%
Hint:
Use load reserves to separate minimum initial power for start-up and necessary reserve in steady running
conditions.
#LoadResStp 1 (2, 3, 4) [kW%]

One of the load reserves 1, 2, 3, 4 is by binary input LOAD RESERVE 2, 3, 4 selectable. When LoadRes
Stp 1 (2, 3, 4) level is achieved, the gen-set with the lowest priority (highest setpoint Priority ) is stopped.
Next gen-set is stopped when:
PBNom > PAkt + LoadRes stp
PBNom Sum of the nominal power of all gen-sets on the bus apart of the one, which is going to be
stoped.
PAkt System load
Reserve LoadRes Stp 1 or LoadRes Stp 2
Step: 1 kW%
Range: 0 32000 kW%
Hint:
The engine will be stopped only when #MinRun power level stays running.
!!! IMPORTANT !!!

LoadRes Stp has to be higher than corresponding LoadRes Strt for Pwrmgm mode = ABS (kW)
LoadRes Stp has to be lower than corresponding LoadRes Strt for Pwrmgm mode = REL (%)

Example for #Pwr mgmt mode = ABS(kW):
2nd gen-set
400
Load Res Stp 60 kW
Load Res Strt 40 kW
1st gen-set
200
250
150 170 170
150 100
100
1st gen-set Y Y Y Y Y Y Y
2nd gen-set N N Y Y Y Y N
Example for #Pwr mgmt mode = REL(%):
Load in %
LoadResStrt
70%
LoadResStp
50%
60% >70% >70%
40% 60%
45% 45%
1st gen-set Y Y Y Y Y Y Y
2nd gen-set N N N Y Y Y N

#Next start del [s]
The delay before next gen-set start-up in Power management. Delay is not used, when the first gen-set(s)
starts.
Step: 1s
Range: 0 600 s
#Overld NextDel [s]

The delay before next gen-set start-up in Power management when the system load is equal or higher then
nominal power of all gen-sets on the bus.
Delay is not used, when the first gen-set(s) starts.
Step: 1s
Range: 0 600 s
#Next stop del [s]

The delay before next gen-set stopping in Power management. When delay is elapsed, the gen-set starts
unloading, gets off line and stops.
Step: 1s
Range: 0 600 s
#Slow stop del [s]

Waiting to next gen-set start before gen-set slow stop procedure. Gen-set stops when Slow stop del expires
even if next gen-set does not start.
When there it is not next gen set available slow stop procedure begins immediately.
Step: 1s
Range: 0 600 s
#MinRun power 1 (2, 3) [ kW ]

It is minimal required power of gen-set group (sum of Nominal power of running gensets). When Binary input
SYS START STOP is closed starts and stays running such number of gensets to keep #MinRunPower value
independent on load value.
When Binary inputs MIN RUN POWER 1 (or MIN RUN POWER 2 or MIN RUN POWER 3) is closed different
value of #MinRun power 1 (or 2 or 3) is selected.
When more binary inputs MIN RUN POWERx is closed the higher number has higher priority.
When no input closed, no #MinRun power is selected and minimum running power is zero.
Step: 1 kW
Range: 0 60000 kW
Hint:
The engine will be stopped only when #MinRun power level stays running.
Power management Inputs, Outputs and Setpoints overview:

Binary inputs Binary outputs
Master select
Pwr management:
PrioritySwtch 1 #SysAMFstsrtDel
PrioritySwtch 2 #SysAMFstpDel
Priority Syst ready
PrioritySwtch 3 #NextStart del
PrioritySwtch 4 #OverldNextDel
#LoadResStrt1 #NextStop del
#LoadResStp1 #SlowStop del Syst res OK
Load reserve 2 #LoadResStrt2
Syst res1 OK
Load reserve 3 #LoadResStp2
#LoadResStrt3 Syst res2 OK
Load reserve 4
#LoadResStp3 Syst res3 OK
#LoadResStrt4 Syst res4 OK
#LoadResStp4
MinRun power 1
#MinRun power1
MinRun power 2 #MinRun power2
MinRun power 3 #MinRun power3

Binary inputs Binary inputs
Master select Master select
PrioritySwtch PrioritySwtch
Load reserve Sys Start/Stop
MinRun power MinRun power
Pwr management Pwr management
Priority Priority
#LoadResStrt #LoadResStrt
#LoadResStp #LoadResStp
#MinRun power #MinRun power
#SysAMFstsrtDel #SysAMFstsrtDel
#SysAMFstpDel #SysAMFstpDel
#NextStart del #NextStart del
#OverldNextDel #OverldNextDel
#NextStop del #NextStop del
#SlowStop del #SlowStop del
Binary outputs Binary outputs
Syst ready Syst ready
Syst res OK Syst res OK
Sync/Ld ctrl
Hint:
Adjusting procedure of Sync/load and Volt/PFcontrol loops see in chapter IM - IG MINT setpoints
adjustment.
SpeedRegChar [POSITIVE / NEGATIVE ]
Switch between isochronous speed governor characteristic.
POSITIVE: When controller Speed governor output voltage increases engine speed increases.
NEGATIVE: When controller Speed governor output voltage decreases engine speed increases.
Hint:
All corresponding set points Slip freq gain, Angle gain and Load gain are positive.
When set to NEGATIVE Binary outputs SPEED UP and SPEED DOWN works in opposite way.
Voltage window [%]

Maximum difference between generator and bus voltage.

Step: 0.1 % of Nominal voltage
Range: 0.0 100.0 %
Phase window []
Maximum phase angle difference between generator and bus.
Step: 1
Range: 0 90
GtoB AngleReq []
Phase difference between generator and mains voltage. Use this setpoint for phase correction of potential
transformers for forward synchronizing.
Step: 1
Range: -30 to +30
Following is an example of Controller connection to Middle voltage system.

T1 shifts phase +30 and no shift is on T2.
GtoM AngleReq = +30 for this example.
BUS
T2 T1
GCB
G
3 3x10 kV 3x230/400VAC 4 L1, L2, L3, N
Vb GCB Vg Ig
iG -CU
Dwell time [s]

The period of time that the phase angle must be within Phase window and Voltage difference within voltage
window before GCB closing.
Step: 0.1 s
Range: 0.0 25.0 s
Freq gain [%]

Slip frequency control loop gain during synchronizing when GCB is still opened.
Step: 0.1 %
Range: 0 to +200.0 %
Freq int [%]

Relative integration factor of slip frequency control loop.
Step: 1%
Range: 0 % 100 %
Freq der [%]

Relative stability factor of slip frequency control loop.
Step: 1%
Range: 0 % 100 %
Freq reg loop [ GCB OPEN / SYNC ONLY ]

GCB OPEN: Frequency control is active when running unloaded and synchronizing.
SYNC ONLY: Frequency control is active during synchronizing only.

Angle gain [%]
Gain of angle control loop when slip frequency is near zero and GCB is still opened.
Step: 0.1%
Range: 0 % to +200.0 %
Angle der [%]

Relative stability factor of angle control loop.
Step: 0.1%
Range: 0 % to +100.0 %
Hint:
Setpoints Slip freq gain, Slip freq int, Slip freq der, Angle gain, Angle der adjusts speed (are active) during
synchronizing only when GCB is opened.
Speed gov bias [V]

Speed control DC output bias level of SPEED GOVERNOR voltage output.
Step: 0.01 V
Range: -10.00 to +10.00 V
Load ramp [s]

Increasing or decreasing load rate. In seconds / nominal power.
Step: 1s
Range: 0 600 s
Load gain [%]

Gain of power control loop, when GCB and MCB are closed.
Step: 0.1 %
Range: 0 to +200.0 %
Load int [%]

Relative integration factor of power control loop.
Step: 1%
Range: 0 100 %
Load der [%]

Relative stability factor of power control loop.
Step: 1%
Range: 0 100 %
Hint:
Load gain, Load int and Load der setpoints are active only when gensets group operates in parallel to the
mains, when GCBs and MCB are closed and Process control: SysLdCtrlPtM = Baseload.
GCB open level [%]

Power level for getting offline while unloading. If this level isnt reached GCB opens after GCB open del
time.
Range: 0 to 100 %
GCB open del [s]

Maximum time to unload the gen-set.
Step: 1s
Range: 0 600s
LS gain [%]
Gain of load sharing power control loop.
Step: 0.1%
Range: 0 to +200.0 %

LS int [%]
Integratio factor of load sharing power control loop.
Step: 1%
Range: 0 100 %
LS der [%]
Relative stability factor of load sharing power control loop.
Step: 1%
Range: 0 100 %
Hint:
There is a background control loop to keep generator frequency at Nominal frequency value. This
background loop operates very slowly only when GCB is closed.
When LS int (or LS gain) is set to zero, background loop is switched off as well.
Hint:
LS gain, LS int and LS der setpoints are active when gensets group operates in
Island parallel: GCBs are closed and MCB is opened. Process control: SysLdCtrlPtM = LdSharing.
Parallel to mains: GCBs and MCB are closed. Process control: SysLdCtrlPtM = LdSharing.
Load control operates via IG-PCLSM load sharing line, where 7,5 VDC value means requirement of Nominal
genset power.
Sync timeout [s]

Maximal allowed time for forward or reverse synchronization. When Sync timeout is expired Sync alarm is
detected.
Step: 1s
Range: 0 1800 s
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
Volt/PF ctrl
AVRRegChar [POSITIVE / NEGATIVE ]
Switch between AVR characteristic.
POSITIVE: When controller and AVRi output voltage increases generator voltage increases.
NEGATIVE: When controller and AVRi output voltage decreases generator voltage increases.
Hint:
All corresponding set points Voltage gain and PF gain are positive.
When set to NEGATIVE Binary outputs AVR UP and AVR DOWN works in opposite way.
Voltage gain [%]

Gain of voltage control loop.
Step: 0.1 %
Range: 0 to +200.0 %
Voltage int [%]

Relative integration factor of voltage control loop. Increasing of integration value causes quicker response.
Step: 1%
Range: 0 100 %
Voltage der [%]

Relative stability factor of voltage control loop.
Step: 1%
Range: 0 100 %
Hint:
Voltage gain, Voltage int andVoltage der setpoints are active (adjusts AVR) only when GCB is open to
maintain Nominal voltage or to match voltage during synchronizing. Voltage loop operates as well when
GCB is closed and MCB opened.

PF gain [%]
Gain of power factor control loop.
Step: 0.1 %
Range: 0 to +200.0 %
Hint:
When any gain setpoint is set to zero corresponding control loop is switched OFF.
PF int [%]
Relative integration factor of power factor control loop. Increasing of integration value causes quicker
response.
Step: 1%
Range: 0 100 %
PF der [%]
Relative stability factor of power factor control loop.
Step: 1%
Range: 0 100 %
Hint:
PF gain, PF int and PF der setpoints are active only when is gen-set parallel to mains.
VS gain [%]
Gain of VAR (power factor) sharing control loop.
Step: 0.1 %
Range: 0 to +200.0 %
VS int [%]
Relative integration factor of of VAR (power factor) sharing control loop.
Step: 1%
Range: 0 100 %
Hint:
VS (PF) int in fact hides two setpoints:
- VS int to keep the the reactive power precisely shared
- maintain system voltage at nominal. This is very slow additional voltage control loop (only integrative
control). Its power is about 10times weaker than real VS int. Primary voltage control should be done by AVR
governor.
VS der [%]
Relative stability factor of of VAR (power factor) sharing control loop.
Step: 1%
Range: 0 100 %
Hint:
VS gain, VS int and VS der setpoints adjusts AVR only when
GCB closed and MCB open or
GCB closed and MCB closed and the Setpoint SysLdcrtlPtM is set to Loadsharing)
to adjust PF (VAR sharing) and maintain system voltage at nominal.
AVR DCout bias [%]

AVRi voltage output bias level.
Step: 0.1 %
Range: 0 100.0 %
Hint:
Real voltage level depends on AVRi outputs connection and output level potentiometer setting. Maximum
output range is 10 V.

Act. calls/SMS
Warning call [DISABLED / ENABLED]
Enables or disables active calls/SMS to selected phone or mobile numbers when a warning alarm occurs.
Unload call [DISABLED / ENABLED]

Enables or disables active calls/SMS to selected phone or mobile numbers when a unload alarm occurs.
Slow stop call [DISABLED / ENABLED]

Enables or disables active calls/SMS to selected phone or mobile numbers when a slow stop alarm occurs.
Shut down call [DISABLED / ENABLED]

Enables or disables active calls to selected phone or mobile numbers when a shut down alarm occurs.
AcallCH1..3-Type
Up to three separate channels are available for any one of the following types of messages:
DISABLED: Channel is disabled.
DATA: Standard analog, GSM or ISDN modem connection to WinEdit.
SMS: Channel sends SMS message. Only when is GSM modem connected.
E-MAIL: Channel sends E-mail. Only when is IG-IB connected.
EML-SMS: Channel sends E-mail with short SMS. Only when is IG-IB connected.
Email contains
- header with serial number and application info.
- Alarm list
- 20 History records (reason, date, time)
Example of EML-SMS:
AL=(Sd Water Temp,Wrn Water Temp,!Emerg Stop,ActCallCH1Fail)
AcallCH1..3Addr
Address for channel 1...3 active call. Each above message type has either a number or an e-mail address
associated to it.
For more details see WinEdit-MultiEdit guide chapter IG-IB Internet communication.
Hint:
To receive active call run WinEdit Type of connection = Active call. WinEdit Active call window contains list
of received AIG or AIS files. Each list item contains Gen-set name, Date, Time, IS serial number.
NumberRings AA [-]
Number of rings prior to open modem connection from PC to controller.
Step: 1
Range: 1 30
Hint:
NumberRings AA change is not accepted immedatelly but after controller is switched on or when modem is
connected to controller.
A.c.multiplier [-]
When active call is activated, controller tries A.c.multiplier times to open the connection.
Step: 1
Range: 1 to 250
Hint:
Timeout for connection is 90 sec and after 120 sec controller starts the next attempt. Incoming calls are
blocked when controller tries to send an active call.

Load Shedding
The load shedding function is available in all applications SPM, SSB, SPtM, MINT, MEXT and is active in all
iG modes except OFF.
Load shedding has three steps and each step is linked with its own LOAD SHED digital output. There is only
one load shed level and delay for all three steps as well as recon level and delay. Load shed can only move
from one step to the next, e.g. No LoadShed to LdShed S1 to LdShed S2 to LdShed S3 and vise versa.
If manual reconnection of the load is desired the AutoLd recon setpoint needs to be disabled and the MAN
LOAD RECON digital input needs to be configured.
Digital input MAN LOAD RECON resets iG to lower stage of load shed only if the load is under Ld Recon
Level.
All LOAD SHED outputs are activated (closed) to trip unessential load before genset goes to island (MCB
opens) from parallel to mains:
a) After Mains fail before genset starts to island in AUT mode.
b) Before MCB is opened in MAN mode by button.
Ld shed level [%]

When gen-set load exceeds this level for more than LD Shed delay , iG controller proceeds to the next Load
shedding stage - the next binary output LOAD SHED x is closed.
Range: from Ld Recon level to 200 % of Nominal power
Ld shed del [s]

Time delay for LD shed level limit.
Step: 0.1 s
Range: 1 - 1800 s
Ld recon level [%]

When gen-set load drops under this level for more than LD recon delay time, IS/IG controller proceeds to the
lower Load shedding stage. The binary output for higher stage is opened (LOAD SHED x). Automatic load
reconnection works only when AutoLd recon = ENABLED.
Range: from 0 - Ld shed level
Ld recon del [s]

Time delay for LD recon level limit.
Step: 1s
Range: 1 - 1800 s
AutoLd recon (DISABLED / ENABLED) [-]

Enables automatic reconnection of shedded load. If enabled, binary input MAN LOAD RECON has no
function.
Date and time

TimeStamp per
Time interval for history record. Time base is based on number of minutes since midnight.
Step: 1 min
Range: 0 - 240 min
Hint:
No history is recorded when TimeStamp Per = 0.
#Time [HHMMSS]
Real time clock adjustment.

#Date [DDMMYY]
Actual date adjustment.
Hint:
#Time and #Date setpoints are synchronized via CAN bus each hour with the lowest address controller.
#Time or #Date change in any controller changes Time or Date in all controllers on CAN bus.
Sensor spec
Calibr AI1 (AI2, AI3) []
Calibr AIM1 (AIM2, AIM3, AIM4) []
Calibrating constant to adjust the measured value of IG-CU and IG-IOM, IGS-PTM (when configured) analog
inputs. The units of the calibration constant are the same as the associated analog input, e.g. If entering 5 for
Calibr AI1, and AI1 is oil pressure in psis then it would be 5 psis.
Step: 1
Range: -1000 +1000
Hint:
Calibr AI1, Calibr AI1, Calibr AI3 have to be adjusted when measured value is near the alarm level.
Customer adjustable characteristics Curve A, Curve B, Curve C adjust in WinEdit.

IM - IG MINT setpoints adjustment
Active and reactive power terminology
LOAD
MAINS GEN
MAINS LOAD GEN

P > 0 Import P>0 Consumption P> 0 Generation
Q> 0 Import Q> 0 Consumption Q> 0 Generation
Q Q Q
Cos < 0 L Cos > 0 L Cos > 0 L Cos < 0 L Cos > 0 L
Export P Import P Consumption P Consumption P Generation P
Import Q Import Q Inductive LOAD Generation Q Generation Q
Cos < 0 C P P Cos < 0 C P

Cos > 0 C Cos > 0 C Cos > 0 C
Export P Import P Consumption P Consumption P Generation P
Export Q Export Q Capacitive LOAD Consumption Q Consumption Q
Mains
Exported active power is supplied to the mains. It is displayed in negative numbers e.g. 20kW.
Imported active power is consumed from the mains. It is displayed in positive numbers e.g. +20kW.
When reactive power is imported (>0) InteliMains displays L (inductive) character of the load. Process
control: SysImportLdChr = L-Im kVAr.
When reactive power is exported (<0) InteliMains displays C (capacitive) character of the load.
Process control: SysImportLdChr = C-Ex kVAr.
Load
Active power consumed by Load is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliMains displays L (inductive) character of the load.
When reactive power is negative (<0) InteliMains displays C (capacitive) character of the load.
Genset
Generated active power is displayed in positive numbers e.g. 20kW.
When reactive power is positive (>0) InteliGen displays L (inductive) character of the load.
When reactive power is negative (<0) InteliGen displays C (capacitive) character of the load.

Steps of InteliGen MINT set points adjustment
Following chapters contain recommended procedure of InteliGen MINT set points set up. At first refer to
InteliGen - MINT Users guide, chapters Sync/load and Volt/PF set points.
The first step is speed and AVR loop sensitivity adjusting.

The second step is InteliGen - MINT set points adjusting.
1. IG-PCLSM Speed governor output

Hint:
No droop Speed governor is expected for controller connection.
Two wire shielded connection from IG-PCLSM SPEED GOVERNOR output (GND, Volt or VoltR) to
Speed governor auxiliary input is recommended.
IG-PCLSM SPEED GOVERNOR output sensitivity should 10V to 5% of Nominal generator frequency
(see drawing below).
IMPORTATNT
Speed governor has to be adjusted for optimum performance before controller Sync / load control
adjusting.
Check generator phase sequence before the first GCB connection.
Example of Speed governor out sensitivity:

Speed gov bias Genset RPM
-10 V 1425 RPM Nominal 5%
0V 1500 RPM = Nominal
10 V 1575 RPM Nominal + 5%
Check Speed gov bias when genset is idle running.

When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
RPM RPM
+ 5 % of nominal + 5 % of nominal
Speed governor Speed governor

1500 voltage output 1500 0V voltage output
- 10 V 0V +10 V - 10 V +10 V
Volt [V] Volt [V]
- 5 % of nominal - 5 % of nominal
SpeedRegChar = POSITIVE SpeedRegChar = NEGATIVE

Speed governor voltage output
RPM
of nominal
Check Speed gov bias when genset is idle running.

When is speed characteristic negative (increasing Speed gov bias decreases RPM) set
SpeedRegChar = NEGATIVE (All speed gain setpoints are positive).
To decrease Speed governor out sensitivity use IG-PCLSM VoutR output and connect external
resistor R2 in parallel to output.
VoutR output voltage is in this case R2 / (R1+R2) = 1 / 11 = 0.09 times off Vout voltage.

Speed
VoutR range: depends on
IG-PCLSM resistor R2 value governor
G ND G ND
R2=1k
R1=10k
VoutR AUX input
Vout range:
-10.0 V to +10.0 V

Speed governor
GND
VoutR
AUX input
VoutR range: depends on resistor value
Vout range
Each genset in the group should have the same speed governor out sensitivity. Speed governor
characteristics difference unbalances Load sharing during synchronizing of loaded gensets group to
the mains.
2. IG-PCLSM AVRi output

Hint:
No droop AVR unit is expected for standard controller connection.
IG-AVRi-TRANS (AC power supply for AVRi) have to be supplied from gen-set voltage.
AVRi outputs can be connected: OUT1-OUT2 or unsymmetrical OUT1-GND or OUT2-GND.
To check AVR DCout bias range set Voltage gain = 0.
1) Potentiometer on the AVRi defines maximal OUT1, OUT2 voltage range

2) When AVRi is connected to AVR auxiliary voltage input use OUT1,OUT2 AVRi outputs
3) When AVRi replaces AVR external potentiometer use unsymmetrical output.
4) AVRi output voltage should change generator voltage max in range 10 % of Nominal voltage.
Out1 - GND [V] Out2 - GND [V]

10 V 10 V
um AV
xim Ri
ma pot
t to set
t se to
Ri po ma
xim
AV um
AVRi pot
2V in imum 2V set to m
set to m inimum
AVRi pot
0V 0V
0% AVR DCout bias 100.0 % 0% AVR DCout bias 100.0 %
AVRi Out1 or Out 2 to GND output voltage depends on AVRi trim setting

[V]
Out1 to Out2
10 V
um
im
ax
m
= m
AVRi output voltage
ot imu
ip min Out1 - GND Out2 - GND Out1 Out2
VR i pot =
A AVR Bias \ Pot Min Max Min Max Min Max
0V AVR DCout bias
50 %
0% 0 0 2 10 - 2 V -10 V
0% 100.0 %
50 % 1 5 1 5 0V 0V
100 % 2 10 0 0 + 2 V 10 V
-10 V
AVRi Out1 to Out 2 output voltage

AVR DCout bias
Out
Example of AVRi out sensitivity:

AVR DCout bias Generator voltage
0% 210 V = Nominal 9%
50 % 230 V = Nominal
100 % 250 V = Nominal +9%
Adjust AVR and AVRi to keep Nominal genset voltage at AVR DCout bias = 50%.
To decrease AVRi output voltage sensitivity turn AVRi trim ccw.
When the AVR characteristic is negative (increasing AVRi output decreases generator voltage) set
AVRChar = NEGATIVE (All AVR gain setpoints are positive).
Each genset should have the same AVRi out sensitivity. AVR characteristics difference unbalances PF
sharing during synchronizing of loaded gensets group to the mains.
3. Voltage control
Conditions: running single gen-set, analog Volt/PF control using IG-AVRi module.
Adjust Voltage control set points of each gen-set separately :

MINT - Volt/PF control: AVR DCout bias, Voltage gain, Voltage int, Voltage der.
Hint:
Simulate voltage steps by changing of Nominal voltage setpoint and check stable Voltage control.
Voltage matching
Vbus
InteliGen - MINT
AVRi
analog output
Voltage gain +
Voltage int
Voltage der +
Vgen
AVR DCout bias

Voltage matching
Vbus
Vgen
Voltage gain
Voltage int
Voltage der
AVRi analog output
AVR DCout bias
4. Forward synchronizing
Conditions: two running gen-sets, one is connected in MAN mode to dead bus, on the second genset
press in MAN mode GCB close/open button to start synchronising to the bus.
Adjust Sync control set points of each gen-set separately. Check InteliGen-MINT synchroscope
screen.
IG - Sync/Load control: Voltage window, Phase window, Dwell time,
Speed gov bias, Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
At first set Phase window = 0 to avoid GCB closing.
Simulate speed steps by changing of Speed gov bias setpoint or press repeatedly GCB close/open button to
start stop synchronizing and check stability of synchronizing.
InteliGen - MINT SPEED GOVERNOR

fbus Slip freq gain analog output
Slip freq int +-10 V
+
Slip freg der
Angle gain
Angle der +
fgen
Speed gov bias

fbus
fgen
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
Speed gov bias
SPEED GOVERNOR analog output
5. Load sharing
Conditions: two gensets are running in isolated parallel (MCB is opened). In the first step no load, then
apply full load.
When all gensets are running idle voltage of Load sharing line is zero V.
When all gensets are running at Nominal power voltage of Load sharing is 7,5V.
In parallel isolated mode (MCB is opened) adjust following Load sharing set points.
When genset is loaded, unloaded, loading, unloading check the Load sharing. Check if Speed governor
analog output does not reach limits below 10V or over 10V of the range.
IG - Sync/Load control: Load ramp, LS gain, LS int, LS der,
GCB open level, GCB open del
Hint:

When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the START
button returns IG controller back from Cooling to Idle state.
Load sharing
SPEED G OVERNO R
1.InteliGen - MINT isolated parallel 2.InteliGen - MINT SPEED G OVERNOR
analog output
analog output
+-10 V LS gain LS gain
LS line: 0 to +7,5 V + +-10 V
LS int LS int
+ LS der LS der
+ +
Speed gov bias

Speed gov bias

Load sharing isolated parallel
Speed gov bias
LS gain
LS int
LS der
LS line
6. VAR sharing
Conditions: are the same as in step 5 Load sharing.
In isolated parallel mode (MCB is opened) adjust following VAR sharing set points. When loaded,
unloaded, loading, unloading check the PF sharing. Check if AVR analog output does not reach
limits below 0% or over 100% of the range.
IG - Volt/VAR control: VS gain, VS int, VS der
Hint:
When one genset is running loaded in MAN mode press GCB close/open button of the second genset to
synchronize and load. Then press STOP button to unload genset and open GCB. Pressing of the
START button returns IG controller back from Cooling to Idle state.
1.InteliGen - MINT PF sharing 2.InteliGen - MINT

AVRi AVRi
analog output analog output
VS gain CAN bus VS gain +
VS int VS int
+ VS der VS der +
+
AVR DCout bias AVR DCout bias

PF sharing
AVRi analog output
AVR DCout bias
VS gain
VS int
VS der
CAN bus
Hint:
Check output values of Sync/Load and Volt/PF control loops at InteliGen MINT Synchro screen.

SRO - SpeedRegOut indicates IG-PCLSM Speed governor output in the range from 10.0V to +10.0V.
VRO - VoltRegOut indicates IG-PCLSM AVRi output in the range from 0% to 100%.
Steps of InteliMains set points adjustment

Hint:
Set point which name begins # character (e.g. #SysLdCtrl PtM) is replicated from InteliMains controller to all
InteliGen controllers and vice versa.
1. Back (reverse) synchronizing of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and VAR sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
Adjust following InteliMains synchronizing set points, check InteliMains synchroscope screen.
IM - Sync/Load control: Voltage window, Phase window, Dwell time,
Slip freq gain, Slip freq int, Slip freq der and Angle gain, Angle der.
Hint:
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen. At first set Phase window = 0 to avoid MCB closing.
Back synchronizing
InteliMains InteliGen - MINT
fbus SPEED G OVERNO R
Slip freq gain analog output
Slip freq int LS line: +- 10 V LS gain + +-10 V
Slip freg der LS int
Angle gain LS der
Angle der +
fmains
Speed gov bias

Back synchronizing
fbus
fmains
Slip freq gain
Slip freq int
Slip freq der
Angle gain
Angle der
LS line
LS gain
LS int
LS der
Speed gov bias
2. Voltage matching of multiple gensets

Conditions: gen-sets group is running in isolated parallel (MCB is opened). Synchronize group to the
mains. Group of gensets is running loaded, Load and PF is shared between gensets.
Load and PF sharing can be unbalanced during synchronizing when different sizes of gensets (or
different adjusting of speed governors) are running in parallel.
During synchronizing (Volt matching is active) adjust following Voltage control set points:
IM - Volt/PF control: Volt gain, Volt int, Volt der.
Hint:
At first set Phase window = 0 to avoid MCB closing.
Press repeatedly MCB close/open button on InteliMains controller (in MAN mode) to start /stop
synchronizing and check IM synchroscope screen.
For test, adjust Nominal voltage of gensets group to different value from the mains voltage (e.g.210V).
Vbus
Voltage matching
AVRi
Voltage gain VS gain analog output
CAN bus +
Voltage int VS int
Voltage der VS der +
Vm ains
AVR DCout bias

Voltage matching
Vbus
Vmains
Voltage gain
Voltage int
Voltage der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
3. Parallel to the mains Baseload mode

Baseload set points adjusting
Conditions: Bus (load) is connected to the mains - MCB is closed.
IG or IM - Process control: #SysLdCtrl PtM = BASELOAD, #SysBaseLoad =
Adjust following InteliGen MINT Load and PF control set points and check forward synchronizing,
stable load/unload and PF control.
IG - Sync/Load control: Load gain, Load int, Load der, Load ramp.
IG - Volt/PF control: PF gain, PF int, PF der.
Hint:
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start synchronizing to the mains, loading at the #SysBaseLoad value. Then press the STOP button to
unload genset and open GCB. Pressing of the START button returns controller back from Cooling to
Running state.

Required part of InteliGen - MINT
#SysBaseLoad SPEED GOVERNOR
analog output
Load gain +-10 V
+
Load int
Load der
Genset +
power
Speed gov bias
#SysBasePF
InteliGen - MINT
AVRi
PF gain analog output
+
PF int
PF der
+
Genset PF
AVR DCout bias

Required part of
#SysBaseLoad
Genset power
Load gain
Load int
Load der
Speed gov bias
#SysBasePF
Genset PF
PF gain
PF int
PF der
AVR DCout bias
AVRi analog output
4. Parallel to the mains Import/Export mode

Import/Export load and Import/Export PF set points adjusting.
Conditions: Bus (load) is connected to the mains - MCB is closed.
IM - Process control: #SysLdCtrl PtM = PWR-IM/EX, SysImport load =
Adjust following InteliMains Load and PF control set points and check forward synchronizing, stable
load/unload and IM/EX Load and PF control.
IM - Sync/Load control: Load gain, Load int, Load der, Load ramp.
IM - Volt/PF control: PF gain, PF int, PF der.
Hint:
Forward synchronizing test
When mains is connected to the bus in MAN mode press the GCB close/open button of IG-MINT controller
to start forward synchronizing and voltage matching of single genset to the mains.
InteliMains via LS line and CAN bus controls SysImport load and SysImport PF value which is shared
between gensets in the group.
When the STOP button of IG-MINT controller is pressed, genset unloads, opens GCB and steps to Cooling
state. Pressing of the START button returns controller back from Cooling to Running state.

Reverse synchronizing test
When gensets are running in parallel isolated (MCB is opened) in MAN mode press the InteliMains MCB
close/open button to start reverse synchronising and voltage matching of loaded gensets to the mains.
Actual
m ains Load control
power SPEED GOVERNOR
analog output
Load gain LS line: +7,5 V LS gain + +-10 V
Load int LS int
Load der LS der
+
SysImport load
Speed gov bias
Actual
Mains
PF control
PF AVRi
PF gain VS gain analog output
CAN bus +
PF int VS int
PF der VS der +
SysImport
PF
AVR DCout bias

Load control
Actual mains power
SysImport load
Load gain
Load int
Load der
LS line
LS gain
LS int
LS der
Speed gov bias
PF control
Actual Mains PF
SysImport PF
PF gain
PF int
PF der
CAN bus
VS gain
VS int
VS der
AVR DCout bias
AVRi analog output
Hint:
Output values of Sync/Load and Volt/PF control loops check at InteliMains synchroscope screen.
LSO indicates IM-PCLSM load sharing output in the range from 10.0V to +10.0V.
VVO indicates IM Volt/PF output to CAN bus in the range from -1000 to +1000.

Sensor specification
Sensor calibration
To correct measuring error of each analog input (pressure, temperature, level) calibrating constants within 10
% of measure range should be set. Three calibrating constants are set in physical units - C, %, psi, F, bar,
etc. From these constants equivalent calibrating resistances are calculated and are internally (in software)
added to the sensors resistance.
Once the calibration value is entered (enter is pressed) the calibrating resistance is calculated and saved in
memory. This value is then added to measured sensor resistance before the value is displayed.
Example: IG-CU display Temperature 70 C and real value is 73 C.
After setting Calibr AI1 to +3 C (and pressing ENTER) InteliGen calculates corresponding resistance
(e.g.5) and saves this value into the memory. The resistance is then added to all calculations (e.g. instead
of 70C -> 73C, or e.g. instead of 5C -> 6C).
Default sensor settings

Analog input 1: 10 points VDO characteristic, pressure measuring in bar
Analog input 2: 6 points VDO characteristic, temperature measuring in C
Analog input3: 2 points VDO characteristic, fuel level measuring in %
Curve A VDO pressure Curve B VDO temperature Curve C VDO Fuel level
Primary ohms Primary ohms Primary ohms

Converted 0,1 bar Converted C Converted %
PT 100 PT 1000 NI 100 NI 1000

IEC 751 IEC 751 IEC 43760 IEC 43760
Primary Converted Primary Converted Primary Converted Primary Converted
0,1 C C C C
92 -205 922 -20 89 -20 893 -20

100 0 961 -10 95 -10 946 -10
108 205 1000 0 100 0 1000 0
116 413 1117 30 117 30 1171 30
123 595 1232 60 135 60 1353 60
131 803 1309 80 148 80 1483 80
139 1013 1347 90 155 90 1549 90
146 1197 1385 100 162 100 1618 100
154 1411 1423 110 167 110 1688 110
169 1814 1461 120 176 120 1760 120
VDO Temp VDO Press VDO Level

Primary Converted Primary Converted Primary Converted
3900 -20 10 0 10 0
1525 0 50 20 180 100
700 20 85 40
440 30 119 60

290 40 152 80
195 50 180 100
135 60
95 70
69 80
38 100
4-20mA/100 4-20mA/60 0-20mA/100-PTM 4-20mA/100-PTM

Primary Converted Converted Primary Converted Primary Converted
170 0 0 0 0 38 0
200 13 8 38 20 57 12
230 25 15 57 30 77 25
280 38 23 77 40 96 37
330 50 30 96 50 116 50
390 63 38 116 60 135 62
460 75 45 135 70 155 75
560 88 53 155 80 174 87
690 100 60 174 90 194 100
194 100
100mV/100-PTM
Primary Converted
mV0100R mV0100Out
0 0
10 4
40 16
70 28
110 45
140 57
170 68
210 84
230 92
250 100

Operator Interface
Pushbuttons and LEDs
3 2 1 4
5
15
9
10
16
11
12 14 13 7 18 8 17
Pushbuttons:
1. MODE Cycle forward through gen-set operation modes OFF -> MAN -> AUT.
2. MODE Cycle backward through gen-set operation modes OFF -> MAN -> AUT.
3. HORN RESET Deactivates the HORN.
4. FAULT RESET Acknowledges faults and alarms.
5. START Starts the gen-set in MAN mode.
6. STOP Stops the gen-set in MAN mode.
7. MCB ON/OFF Has no affect in MINT application.
8. GCB ON/OFF When in MAN mode opens and closes (synchronizes) the Generator
circuit breaker.
9. PAGE Cycles through the display screens MEASUREMENT->ADJUSTEMENT->HISTORY.
10. Select the setpoint, select the screen or increase setpoint value.
11. Select the setpoint, select the screen or decrease setpoint value.
12. ENTER Confirm setpoint value.

LEDs
13. BUS VOLTAGE PRESENT: GREEN LED is on, if voltage on the bus is present.
14. BUS FAILURE: RED LED starts flashing when the bus failure occurs.
15. GEN VOLTAGE PRESENT: GREEN LED is on, if gen. voltage is present and within limits.
16. GEN-SET FAILURE: RED LED starts flashing when gen-set failure occurs. After FAULT
RESET button is pressed, goes to steady light (if an alarm is still active) or is off (if no alarm is
active).
17. GCB ON: GREEN LED is on, if GCB is closed. Flashes during gen-set synchronizing.
18. MCB ON: GREEN LED is on, if MCB is closed (binary input MCB feedback is closed).
How to select gen-set mode ?

Use MODE or MODE to select requested gen-set operation mode OFF MAN AUT. It is not
possible to go directly from OFF to AUT.
When to use GCB ON/OFF button ?

In AUT mode the button is disabled.
In MAN mode is enabled, but before closing of the circuit beaker, generator voltage must be within limits. iG
has internal protection to avoid the breaker closure without synchronizing.
Closing to dead bus

When no voltage is detected on the bus, the GCB is immediately closed.
Synchronizing
When voltage is detected on the bus (within Voltage window) InteliGen starts synchronizing and waits for
closing of GCB.
Display menus
There are 3 display menus available: MEASUREMENT, ADJUSTMENT and HISTORY
Each menu consists of several screens. Pressing the PAGE button repeatedly will scroll the user through the
menu screens.
How to view measured data?

Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
MEASUREMENT screen. Use and to select the screen with requested data.
How to view and edit set points?

1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
ADJUSTMENT screen.
2. Use or to select requested set points group.
3. Press ENTER to confirm.
4. Use or to select requested set point.
5. Set points marked * are password protected.
6. Press ENTER to edit.
7. Use or to modify the set point. When or is pressed for 2 sec, auto repeat function is
activated.
8. Press ENTER to confirm or PAGE to leave without change.
9. Press PAGE to leave selected set points group.

How to view the HISTORY menu?
1. Pressing the PAGE button repeatedly will scroll the user through the menu screens. Select the
HISTORY screen.
2. Use or to select a requested record.
3. Use ENTER to select requested screen (record items) within displayed records
How to change the display contrast ?

Press ENTER and or at the same time to adjust the best display contrast
Hint:
Only in MEASUREMENT menu
How to check the serial number and software revision?

Hold down the ENTER and the press PAGE. On the display you can see InteliGen INFO screen for 10
seconds.
InteliGen INFO screen contains :
1) Controller name (see Basic setting group)
2) InteliMains serial number (8 character number)
3) SW version: the first is the firmware version number, the second is configuration table number.
4) Application: IM
5) Branch: InteliMains
Hint:
Only in MEASUREMENT menu.
How to find active alarms ?

Active alarm list is the last screen in the MEASUREMENT menu.
Select MEASUREMENT menu. Press You will see the list of all active alarms with the number of alarms
at the top-right corner. Inverted alarms are still active. Non-inverted alarms are not active, but not yet
confirmed.
Press FAULT RESET accepts all alarms. Non-active alarms immediately disappear from the list.
Active alarm list appears on the screen when a new alarm comes up and Main MEASUREMENT screen is
active.
Hint:
Alarm list does not activate when you are reviewing the values, parameters or history.
Description of MEASUREMENT screens

Main measure screen
1 2
3
OFF MAN AUT TEST
Ready 4
Mains Oper
cos 0.00 7
RPM 0
Tim er 0
5
8
6
1. Operation mode of the gen-set

2. Indication of active alarm !or active Remote control R

3. Status of the gen-set
4. Actual condition
5. RPM of the gen-set
6. Active power
7. Power factor
8. Timer - event s counting time (e.g. prestart, cooling, etc.)
Generator screen
Load surge maximal value
Load surge actual value
Gen freq
Gen V1-2, V2-3, V3-1 ph-ph
Gen V1, V2, V3 ph-N (triple barograph)
Gen I1, I2, I3 (triple barograph)
Bus screen
EarthFaultCurr
Bus freq
Bus Vb1-2, Vb2-3, Vb3-1 ph-ph
Bus Vb1, Vb2, Vb3 ph-N (tripple bargraph)
IG-CU Analog inputs screen

AI1 Oil pressure (single barograph)
AI2 Water temperature (single barograph)
AI3 Fuel level (single barograph)
Battery voltage (single barograph)
IG-IOM, IGS-PTM Analog inputs screen (if configured)

(single barograph)
(single barograph)
(single barograph)
(single barograph)
IG-CU binary inputs 1/2

BI1 to BI5
IG-CU binary inputs 2/2

BI6 to BI9
IG-CU binary outputs 1/2

BO1 to BO5
IG-CU binary outputs 2/2

BO6 to BO9
Load shedding status
IG-PCLSM binary inputs

BI10 BI13
IG-PCLSM binary outputs

BO10 BO13
Hint:
IG-IOM, IGS-PTM binary inputs are visible only when is IG-IOM, IGS-PTM is configured.

IG-IOM, IGS-PTM binary inputs 1 / 2 (if configured)
BI1 to BI4
IG-IOM, IGS-PTM binary inputs 2 / 2 (if configured)

BI5 to BI8
IG-IOM, IGS-PTM binary outputs 1 / 2 (if configured)

BO1 to BO4
IG-IOM, IGS-PTM binary outputs 2 / 2 (if configured)

BO5 to BO8
Gen-set power screen

Active power (total and per phase)
Power factor (total and per phase)
Reactive power kVAr (total and per phase)
Apparent power (total and per phase)
Statistic
Kilowatt-hours kWh Active energy total
Reactive power hours kVArh Reactive energy total
Run hours
Number of starts
NextServTime
Synchroscope
Angle between V1g and V1m (synchroscope)
V1g Generator first phase voltage
V1m Mains first phase voltage
SRO Speed regulator output indication in the range 0 to 10,00V

VRO Voltage regulator output indication in the range 0 to 100%.
Power management
Engine priority
Total available power (sum of Nominal power)
Total run power (sum of Nominal power - running)
Active reserve (single barograph)
CAN16 bus status address 1 to 16 (binary)
CAN23 bus status address 17 to 32 (binary)
Alarm list
InteliGen MINT, SW version 6.2, ComAp August 2005

100
PAGE PAGE
101
Page
PAGE
History Screens
Measure Screens Par. Edit Screens History Screens
Par. Edit Screens

Measure Screens
OFF MAN AUTO
500 ENGINE BASIC
ENGINE PROT
0 1000 GEN BASIC
12345h
GEN PROTECT
Screen
MAINS FAIL
586 kW 14:23:15
PAGE ENTER
GEAR TEETH OF
150 150 -
NOM RPM
Next 1500 1500 RPM
START RPM LE Y
30 30%
Flow Chart of pushbutton Operation
Screen CRANK TIME

10 10s AB OR

T IST
H
Parameter setting:
1. Set cursor by buttons

ENTER
2. Press to editing mode
3. Adjust parameter by buttons

ENTER
Next 4. Press to write parameter into memory
Screen Press PAGE to cancel of editing mode ENTER ENTER
ENTER
PAGE
..... TO MEASURE SCREEN
Next Screen
Engine Basic
Engine Prot
Gen Basic
Gen Protect
Mains Fail
Gear Teeth
Nom RPM
Start RPM
Crank Time
Parameter setting
Set cursor by - buttons
Press - to editing mode
Adjust parameter by - buttons
Press - to write parameter into memory
Press - to cancel of editing mode
Table of history
To measure screen

102
Mode description
There are three modes of the gen-set: OFF - MAN - AUT.
To select the mode use MODE or MODE.
OFF mode
Outputs STARTER, GCB CLOSE/OPEN and FUEL SOLENOID are not energized. Genset cannot be
started. If START,STOP,GCB ON/OFF buttons is pressed the iG will not respond.
MAN mode
1) To start the gen-set press START.
2) When the generator voltage is within limits (adjusted in the setpoints group Generator protections)
generator GCB green LED on the front panel lights.
3) Press GCB ON/OFF to close the GCB. If the generator voltage is out of the limits, InteliGen does not to
respond to the GCB ON/OFF .
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
4) To stop the engine press STOP
a) InteliGen unloads the gen-set. When the gen-set load reaches GCB Open level, (but max. GCB
open del), iG opens GCB CLOSE/OPEN. Unloading is active only when binary input MCB feedback
is closed or other gen-set is connected to bus. In other case GCB CLOSE/OPEN opens immediately.
b) Gen-set is cooled and stopped.
Hint:
InteliGen does not respond to the binary input SYS START/STOP. The genset is permitted to run for an
unlimited amount of time.
InteliGen is disconnected from Power management
Load and power factor sharing in parallel isolated group are active only when Load sharing line and CAN bus
between all gen-sets are connected.
AUT mode
1) All gen-sets necessary to cover selected LoadRes strt are started
a) immediately when SYS START/STOP binary input is closed
b) delayed SysAMFstrt del when MCB FEEDBACK binary input is opened mains failure comes
2) The first gen-set closes GCB to the dead bus, the rest are synchronized to the bus.
a) If InteliGen detects dead bus, immediately closes GCB OPEN/CLOSE output.
b) If InteliGen detects voltage (Voltage window) on the bus, starts synchronizing.
2) When all necessary gen-sets are connected to the bus and LoadRes strt is achieved, SYST RES OK
output is closed. Output could be used to close the MGCB.
3) Gen-sets get loaded and total active and reactive load are shared between parallel operating gen-sets.
4) Close input LOAD RESERVE 2 (or 3 or 4) and use setpoint LoadRes strt, if necessary.
5) If load increases and selected LoadRes strt is not achieved, after a Next start del next gen-set with the
highest priority is started and synchronized to the bus.
6) If load decreases and selected LoadRes stp is exceeded, after a Next stop del the running gen-set with
the lowest priority is unloaded, got off line, cooled and stopped.
7) Gen-sets group stops when binary input SYS START/STOP opens. If the input MCB FEEDBACK is
closed (gen-sets are in parallel to mains) InteliGen unloads the gen-sets. When gen-set is unloaded
(see GCB open level or GCB open del) opens SYST RES OK and opens GCB CLOSE/OPEN.
Hint:
InteliGen does not respond to GCB ON/OFF
InteliGen does not respond to START and STOP
!!!!! VERY IMPORTANT !!!!!!

103
Engine can start automatically without warning when pressing FAULT RESET after shut down alarm
when Basic setting: FltRes GoToMAN is set to DISABLED..
Load surge protection

Load surge protection is fast Mains failure protection.
It detects sudden generator load changes during parallel operation with the mains. Due to Mains failure can
be generator immediately fully unloaded or heavy overloaded. Load surge protection in this case opens MCB
or GCB depends on controller application.
Load surge protection becomes active 3 sec delayed after entering to parallel (synchronizing).
Values visible on the iG screen and in WinEdit
Max load surge [Pnom/s]

It is maximal value of Act load surge (maxi meter). When genset enters the parallel mode, the Max load
surge value is reseted to zero.
Hint:
Max load surge is visible on iG generator screen and in WinEdit.
Load shedding
G en-set power
Ld shed level
closed
BO Load shed 1
closed
BO Load shed 2
closed
BO Load shed 3
Ld shed del Ld shed del Ld shed del
Load reconnection automatic

AutoLd recon = ENABLED

104
G en-set power
Ld recon level
BO Load shed 3 opened
Ld recon del Ld recon del Ld recon del
Load reconnection manual

AutoLd recon = DISABLED
G en -set po w
Ld recon level er
BI Man load recon

no action

Gen-set power
Ld shed level
Ld recon level
BO Load shed
BI Man load recon
Ld shed del
Ld recon del
closed
opened
no action
Load sheeding Inputs, Outputs and Setpoints overview:

105
Load shedding:
Vg Ld shed level [%]
Ig Ld shed delay [s] Load shed 1
Ld recon level [%] Load shed 2
Ld recon del [s]
Load shed 3
AutoLd recon
Man load recon [ ENABLED /
DISABLED ]

Vg
Ig
Man load recon
Load shedding
Ld shed level
Ld shed delay
Ld recon level
Ld recon del
AutoLd recon [ENABLED / DISABLED]
Load shed

106
Alarm management
Following alarms are available:
Binary alarms Analog alarms
Hint:
The alarm can be configured for any IG-CU, IG-PCLSM and IG-IOM, IGS-PTM binary input.
When warning comes up it is displayed on the Alarm list screen and the selected entries are written to the
History record.
Detection of each binary input alarm is fix 1 sec time delayed.
Analog input Alarms have usually two levels - e.g. wrn and sd.
Use WinEdit to modify binary or analog inputs protections.
Sensor fail does not activate binary output common Alarm.
Sensor fail (Fls)

A sensor fail on the analog input is detected when Analog input value is +6% or 6% out of range of
selected characteristic.
Warning
When warning comes up, only alarm outputs are closed.
Possible warnings:
Binary inputs configured as Warning (alarms are displayed and stored under configured name)
Analog inputs configured as Warning (alarms are displayed and stored under configured name)
Battery voltage alarm level
Shut down
When a shutdown occurs, InteliGen opens outputs GCB CLOSE/OPEN, FUEL SOLENOID, STARTER.
Possible shut-down alarms

Overspeed
Underspeed
Start fail
IG-IOM, IGS-PTM fail
Binary inputs configured as Shut down (alarms are displayed and stored under configured name)
Analog inputs configured as Shut down (alarms are displayed and stored under configured name)
Slow stop
When the slow stop alarm comes up InteliGen unloads gen-set, opens output GCB CLOSE/OPEN, waits for
Cooling time and opens FUEL SOLENOID output.

107
When another genset is available to come on line, it will start and connect to the load before the unloading
function of the first set begins. If nothing else happens the set will unload when the Slow Stop Del is
exceeded.
Binary inputs configured as Slow stop (alarms are displayed and stored under configured name)
Analog inputs configured as Slow stop (alarms are displayed and stored under configured name)
ElProt
When the Electric generator protection (Unload) comes up, InteliGen opens the output GCB CLOSE/OPEN
In MAN and AUT mode engine is cooled and stopped.
Possible unload alarms

GCB failure
Overload
IDMT Overcurrent (all three phases are checked)
Short current (all three phases are checked)
Current unbalance
Generator voltage unbalance
Generator over/under voltage (all three phases are checked)
Generator over/under frequency (all three phases are checked)
Reverse power
Earth fault
BUS measurement error
Alarm inputs configured as unload protection
HistoryRecord
History record protection activates history record only.
Alarm time chart
Underspeed
Protection
delay Engine running only, SD, Slow stop, Wrn
Gen>V, Gen<V, Gen>f, Gen<f,

Volt unbal, Curr unbal, Reverse power,
Unload protection
All the time & Overspeed protections & Ig IDMT, Ig unbal, IG short
Mains>V, Mains<V, Mains>f, Mains<f, MVolt unbal
Ready
RPM=0 Cranking Starting Running Loaded Loaded
GCB opened
Max stab time
GCB closed
Synchronizing
Starter OFF
Min stab time
Unloading
Cooling
Start
Idle
Stop
or

108
Voltage phase sequence detection
InteliGen controller detects phase sequence on both generator and mains/bus voltage terminals. This
protection is important after controller installation to avoid wrong voltage phases connection. Following
alarms can be detected:
Wrong phase sequence

There is fix defined phase sequence in InteliGen controller L1, L2, L3. When the phases are connected in
different order (e.g. L1,L3,L2 or L2,L1,L3) following alarms are detected:
G ph opposed = wrong generator phase sequence
B ph opposed = wrong bus phase sequence
Inverted phase polarity

inverted phase polarity can be detected due to wrong connection of separation transformers between
controller and generator / mains / bus voltage. Phase sequence is OK but some phase(s) is connected in
opposite way (180 shift).
Following alarms can be detected:
GEN L1 neg = generator phase L1 is inverted
B L1 neg = mains phase L1 is inverted
Wrong phase sequence and inverted polarity

It is combination of both previous alarms
G ph+L1 neg = wrong generator phase sequence and phase L1 is inverted
B ph+L1 neg = wrong mains phase sequence and phase L1 is inverted
Hint:
Phase sequence detection is active when voltage in all three phases is >50VAC and all phases angles are in
the range 120 20.
Phase sequence alarm detection is 1 sec delayed to avoid transient effects.
B (=BUS) alarms are detected in MINT, MEXT applications instead M. (=MAINS) alarms.
GCB, MCB fail detection

MCB or GCB fail detection is based on binary output CB close/open comparing with binary input CB
feedback.
There are three different time delays for CB fail detection see following diagrams.
When the BO GCB close/open (MCB close/open) in steady state and GCB feedback (MCB feedback) is
changed the GCB fail (MCB fail) is detected immediately (no delay).
closed
BO G CB close/open opened BO G CB close/open
closed
BI G CB feedback BI G CB feedback opened
active active
Alarm: G CB fail Alarm: G CB fail
Alarm detection: Alarm detection:
immediatelly immediatelly
When BO GCB close/open (MCB close/open) opens there is 2 sec delay for the breaker to respond before a
GCB fail (MCB fail) will be detected.
109
BO G CB close/open opened
BI G CB feedback opened
T ime delay
5 sec active
Alarm: G CB fail
When BO GCB close/open (MCB close/open) closes, there is following delay for the breaker to respond
before a GCB fail (MCB fail) will be detected:
2 sec when synchronizing SPtM, MINT, MEXT (parallel modes)
5 sec in stand-by SSB (island modes)
closed
BO G CB close/open
T ime delay closed

BI G CB feedback 5 or 2 sec
active
Alarm: G CB fail

BO GCB close/open
BI GCB feedback
Alarm: GCB fail
Opened
Closed
Active
Alarm detection: immediatelly
Time delay
Sensor fail detection

Sensor fail Fls is detected when measured value is 6,2 percent out of range. The controller screen will
display #### instead of the correct measured value.
R1
R2
R3
R4
R5
Sensor -6% Range of measurement +6% Sensor

100%
Failure Failure
Range of sensor

Range of sensor
IG-PC(LS)M module fail

Fail is detected when controller is switched on only. Fail is not detected during operation state.
Speed regulator and Volt regulator limit warning

There are two control loops in controller: Sync/Load control and Volt/PF control.
110
During operation state it is detected when regulator output reached limit value i.e.:
When Speed governor output stays on +9,8V or -9,8V for more than 2 sec the warning SpdRegLim is
detected on the Alarm list.
When AVRi output stays on <2% or >98% for more than 2 sec the warning VoltRegLim is detected on the
Alarm list.
This warning indicates only (no other action) wrong connection or adjusting of control loop. Control loops
should operate within range.
Hint:
Corresponding warning is blocked when Binary outputs SPEED up,SPEED down or AVR up, AVR down are
configured.
Bus voltage error detection

Bus measure error is detected in MINT / MEXT application when:
Voltage on IG bus terminals is out of limits 20 seconds after:

a) GCB (own) was closed in MAN or AUT mode
b) MCB (feedback) was closed in AUT mode
c) Any other GCB in power management group (on CAN bus) was closed. The alarm is activated after
20 s, however the GCB (own) closing is blocked immediately from safety reasons.
Protection type is Unload, written to History and Alarm list.
Protection from reason: a), c)

must be confirmed by FAULT RESET button
Protection from any reason: a), b), c)

is recorded in Alarm list and History file - Unl BusMeasError message.

111
Setpoint replication management
All setpoints in the Power management group except: Priority have to be equal in every InteliGen
connected to the network. InteliGen has built in automatic replication procedure to ensure that.
Hint:
When group of InteliGens are not interconnected by CAN digital line, each gen-set operate separately.
In this case is recommended to adjust the equal setpoints in all InteliGens manually.
How to adjust setpoints

1) Switch on all InteliGens in the network
2) Select any InteliGen and adjust setpoints in the ProcessControl group or in Power management group
3) Replication management immediately updates modified setpoint in each InteliGen in the network
(except Priority)
4) Any new powered InteliGen automatically updates all setpoints from InteliGen with lowest Controller Adr
number.
Setpoints consistency
Any changes of following setpoints in the ProcessControl group and in Power management group
(except Priority) done in one InteliGen are automatically replicated in all other connecting InteliGens.
ProcessControl Pwr management Date and Time
#SystLoadCtrl #Syst start del #Time
#SystPFControl #Syst stop del #Date
#SystBaseLoad #LoadRes Strt 1
#SystPwrFactor #LoadRes Strt 2
#LoadRes Strt 3
#LoadRes Strt 4
#LoadRes Stp 1
#LoadRes Stp 2
#LoadRes Stp 3
#LoadRes Stp 4
#Next start del
#Ovrld NextDel
#Next stop del
#Slow stop del
Any new powered InteliGen receive automatically all replicated parameters from InteliGen with the lowest
Controller adr

112
Gen-set operation states
Gen-set can operate in following states:
Not ready Gen-set is not ready to start

Init After IG power supply switch on
Ready Gen-set is ready to run
Prestart Prestart sequence in process.
Prestart output is closed
Cranking Engine is cranking
Pause Pause between start attempts
Starting START RPM (firing speed) is reached.
Unl Alarm Gen-set is unloaded due to electric protection
Loaded Gen-set is running loaded
Stop Stop
Shut down Shut down alarm
Cooling Gen-set is cooling before stop
Running Waiting for GCB connection
Unloading Gen-set is unloading
External gen-set conditions :
MainsOper Mains (or Bus) is present

MainsFlt Mains (or Bus) cut off immediate state
ValidFlt Mains (or Bus) cut off takes EmergStart del
IslandOper Island operation
MainsRet Mains (or Bus) recover
Brks Off GCB, MCB opened
Synchro Synchronizing is active
Paral Oper Parallel operation with mains
UnlProt Unload protection
Multi Oper Island, Mains operation
Start-stop sequence
MODE = MAN
Engine stop by using GCB ON/OFF and STOP

State Closed outputs Condition of next transition
Ready START request
Prestart PRESTART Prestart time=0
Cranking PRESTART,STARTER,FUEL SOLENOID RPM> Start RPM
Starting FUEL SOLENOID RPM>(Nominal speed-Nominal speed/16)
Running FUEL SOLENOID GCB ON/OFF
Loaded FUEL SOLENOID, GCB CLOSE/OPEN GCB ON/OFF
Unloading FUEL SOLENOID STOP
Stop RPM=0
Ready >>>>

113
Engine stop by using STOP
Ready START request
Prestart PRESTART Prestart time=0
Cranking PRESTART,STARTER,FUEL SOLENOID RPM> Start RPM
Starting FUEL SOLENOID RPM>(15/16 of Nominal speed)
Running FUEL SOLENOID GCB ON/OFF
Loaded FUEL SOLENOID, GCB CLOSE/OPEN STOP
Cooling FUEL SOLENOID Cooling time=0
Stop RPM=0
Ready >>>>
Hint:
Gen-set stops immediately when button STOP is pressed during Cooling procedure.
Unsuccessful start
Crank attempts=3
Ready Start request
Prestart PRESTART Prestart time
Cranking PRESTART,STARTER,FUEL SOLENOID MaxCrank time
Crank PRESTART CrankFail paus
pause
Crank PRESTART CrankFail paus
pause
Not ready HORN, GENERAL FAULT FAULT RESET
Ready >>>>

114
Remote control and data logging
Direct connection to the PC
InteliGen can be connected directly with PC via RS232 interface.
Use the standard cable RS232 cable to connect PC with InteliGen.
Hint:
Make sure the grounding system on controller and PC COM port (negative of the PC DC supply) are
identical before the first direct connection. There must not be any voltage between these two points
otherwise the internal resistor in controller burns out. The simple solution is to assure, that the PC supply
240/20V is ground free (GND terminal is not connected).
PC CONTROLLER
2 - RxD 2 - RxD
RS232
RS 232
RS232
3 - TxD 3 - TxD
230 VAC 5 - GND 5 - GND
Required the same

voltage potential
between GNDs
0 VDC
- +
Battery
PC software - WinEdit
On the PC (for direct or modem connection) has to be installed the ComAps software package WinEdit.
(based on Windows 95 or newer platform)
WinEdit enables:
read the quantities,
adjust all set points,
read the history
control the engine
configure the controller
select software configuration
modify alarm inputs and outputs
modify password, commands protections,
direct or modem communication
receive active calls
History file
InteliGen stores a record of each important event into the history file. The history file seats 117 records.
When the history file is full, the oldest records are removed.
Hint:
To force history download in WinEdit (direct or modem) open History window and select History | Read
history command.
Record structure
Abbreviation Historical Value
No. Number of historical event
Reason Event specification
Date Date of historical event in format DD/MM/YY
Time Time of historical event in format HH:MM:SS
Pwr Generator active power
PF Generator PF
LChr Character of the load
Spd Engine speed
115
Gfrq Generator frequency
Vg1 Generator voltage L1
Ig1 Generator current L1
Im3 Mains current L3
Bfrq Bus frequency
Vb1 Bus voltage L1
Vb2 Bus voltage L2
Vb3 Bus voltage L3
Batt Battery voltage
OilP IG-CU Analog input 1 value (default Oil pressure)
Wtmp IG-CU Analog input 2 value (default Water temperature)
Flev IG-CU Analog input 3 value (default Fuel level)
AIM1 IG-IOM, IGS-PTM Analog input 1 value (when configured
IG-IOM, IGS-PTM)
AIM2 IG-IOM, IGS-PTM Analog input 2 value (when configured
IG-IOM, IGS-PTM)
BInp Binary inputs IG-CU
BIPC Binary inputs IG-PCLSM
BIM IG-IOM, IGS-PTM Binary inputs (when configured IG-IOM,
IGS-PTM)
Bout Binary outputs IG-CU
BOPC Binary outputs IG-PCLSM
BOM IG-IOM, IGS-PTM Binary outputs (when configured IG-
IOM, IGS-PTM)
Mode Mode IG - OFF, MAN AUT
List of possible events

Zero signed events are not displayed or stored.
Events specification Alarm History Active call
Configurable
Analog inputs IG-CU alarms YES YES YES
Analog inputs IG-IOM, IGS-PTM YES YES YES
alarms
Binary inputs IG-CU alarms YES YES YES
Binary inputs IG-PC(LS)M alarms YES YES YES
Binary inputs IG-IOM, IGS-PTM alarms YES YES YES
Events info
InteliGen switched on 0 Switched On 0
Periodic history record 0 Time stamp 0
Starting sequence begins 0 Gen set start 0
Gen set stopped 0 Gen set stop 0
Generator circuit breaker closed 0 GCB closed 0
Generator circuit breaker opened 0 GCB opened 0
Mains circuit breaker closed 0 MCB closed 0
Mains circuit breaker opened 0 MCB opened 0
Password was set from any terminal 0 Password set 0
Password was changed from any 0 Password chngd 0
terminal
Binary input Remote OFF was closed 0 Remote OFF set 0
Binary input Sprinkler was closed 0 Sprinkler set 0
Service time expired WrnService Time 0 wrn
Speed regulator out was limited Wrn SpdRegLim 0 Wrn
Volt regulator out was limited Wrn VoltRegLim 0 wrn
Load shedding 0 Load shed 0
116
Load reconnection 0 Load recon 0
Some GCB in group was opened 0 Other GCB trip 0
(MINT, MEXT)
No other controller on CAN bus WrnCANbus Empty WrnCANbus Empty wrn
(MINT, MEXT)
Engine
Gen set start fail Sd Start Fail Sd Start Fail sd
Gen set over speed Sd Overspeed Sd Overspeed sd
Gen set under speed Sd Underspeed Sd Underspeed sd
Emergency stop Emergency stop Emergency stop Sd
RPM pickup fail SdPickupFail SdPickupFail sd
Battery voltage warning Wrn Batt volt Wrn Batt volt wrn
Battery is discharged Sd Batt flat 0 sd
Start info
AMF start 0 GenSetMF start 0
AMF stop 0 GenSetMF stop 0
Remote start by binary input 0 GenSetRemStart 0
(SPM,SPtM)
Remote stop by binary input 0 GenSetRemStop 0
(SPM,SPtM)
System start by binary input 0 GenSetSysStart 0
(MINT,MEXT)
System stop by binary input 0 GenSetSysStop 0
(MINT,MEXT)
Peak start (SPtM) 0 GenSet PKstart 0
Peak stop (SPtM) 0 GenSet PKstop 0
Generator
Generator phase 1 over voltage Unl Vg1 Over Unl Vg1 Over unl
Generator phase 1 under voltage Unl Vg1 Under Unl Vg1 Under unl
Generator over frequency Unl Fgen Over Unl Fgen Over unl
Generator under frequency Unl Fgen Under Unl Fgen Under unl
Generator voltage unbalance Unl Vgen Unbal Unl Vgen Unbal unl
Generator overload warning Wrn Overload Wrn Overload 0
Generator overload UnlGen Overload UnlGen Overload unl
Load surge protection LoadSurge LoadSurge Unl
Reverse power Unl Rev Pwr Unl Rev Pwr unl
Synchronization timeout Stp SyncTO Stp SyncTO Stp
Reverse sync timeout Wrn RevSyncTO Wrn RevSyncTO Wrn
Earth fault protection Unl EarthFltC Unl EarthFltC Unl
Failure of generator circuit breaker GCB fail GCB fail unl
Generator short current protection Unl Short Igen Unl Short Igen unl
Generator IDMT protection Unl IDMT Unl IDMT unl
Generator current unbalance Unl Igen Unbal Unl Igen Unbal unl
Voltage on mains terminals (SPM) UnlCounterVolt UnlCounterVolt unl

Bus voltage error (MINT) Unl BusMeasErr Unl BusMeasErr Unl
Mains/bus
Mains phase 1 over voltage 0 Vm1 Over 0
Mains phase 1 under voltage 0 Vm1 Under 0
117
Mains over frequency 0 Fmains Over 0
Mains under frequency 0 Fmains Under 0
Mains voltage unbalance 0 Vmains Unbal 0
Failure of mains circuit breaker MCB fail MCB fail wrn
External Mains failure relay 0 Ext MF Relay 0
System info
Wrong params checksum 0 Wrong params 0
Watchdog reset 0 Watchdog rst 0
Application loaded 0 Appl.loaded 0
Firmware loaded 0 Firmw.loaded 0
IG-IOM, IGS-PTM module fail Sd IOM fail Sd IOM fail sd
IG-PC(LS)M module fail (SPtM, MINT) WrnPC(LS)Mfail 0 wrn
Warning RA15 external module fail Wrn RA15 fail Wrn RA15 fail wrn
Modem
RS232 control command 0 RemControlUART 0
MODEM control command 0 RemControlMOD 0
CAN bus control command 0 RemControlCAN 0
ActCallCH1-OK 0 ActCallCH1-OK 0
ActCallCH1-Fail ActCallCH1-Fail ActCallCH1-Fail 0
Phase sequence
Inverted polarity of gen phase L1 GEN L1 neg 0 0
Bad gen phase sequence G ph opposed 0 0
Bad gen phase sequence and polarity L1 G ph + L1 neg 0 0
Inverted polarity of mains phase L1 M L1 neg 0 0
Wrong mains phase sequence M ph opposed 0 0
Wrong mains phase sequence and M ph + L1 neg 0 0
polarity L1
polarity L2
polarity L3
Hint:
Binary and analog inputs alarm events are recorded and displayed under a user name.
Modem Bridge (MB) is IG-MU connected to modem.
Local Bridge (LB) is IG-MU connected to PC.
Note SD stop fail is detected when Engine params: Stop time after engine stop (when BO Fuel
solenoid is opened or Stop solenoid is closed) the RPM is still > 30.

118
Remote and mobile communication
Modbus protocol
Direct connection: RS232, RS422, RS485
Modem connection
9600 bps, 8 data bits, 1 stop bit, no parity
Transfer mode RTU
Function 3 (Read Multiply Registers)
Function 6 (Write Single Register)
Function 16 (Write Multiply Registers)
The response to an incoming message is sent with minimum 4.096 ms delay after message reception
The complete description of Modbus communication protocol can be found in Modbus Protocol Reference
Guide PI-MBUS-300 and Open Modbus Specification Release 1.0. Both documents are available from web
site at http://www.modicon.com/openmbus/ .
Communication object vs. Register

All the data intended for communication has its representation as communication objects in the controller.
The communication object is represented by the n-byte array in the controller memory and identified by the
unique 16-bit communication object number. The register, according to Modbus communication protocol,
represents a two-byte data and in communication functions is referenced by 16-bit register address. Further
in the description of communication functions the communication object number will always be used as
a register address and length of the communication object will be expressed by number of registers. Just
one communication object can be read or written by one communication function.
Hint:
It is possible to download the Actual IG or IS controller description from on-line controller or from (aig or ais)
archive. Use ..\ Program files \ ComAp \ WinEdit \ Tools \ Cfg_img \ Cfg_img.exe software.
IG-MU modbus communication

Modbus protocol communication is supported from IG-MU SW version 1.9. In this case is necessary to use
IG SW version at least 5.2 or IS SW V 2.2.
Place Modbus jumper in unit before IG-MU Modbus communication.
Recommended ISDN modem

Askey TAS-200E
ASUScom TA-220ST
Modem unit IG-MU

SW version up to 1.6 supports GSM data communication, not SMS.
SW Version up to 1.6 does not support Modbus protocol, ISDN data and RS485 communication.
Number of rings is default fix configured to 3, not depends on Act.call/SMS: Num rings AA setpoint.
Recommended GSM modem
Wavecom M1200/WMOD2, dual 900/1800MHz (baud rate 9600 bps).

Wavecom - Maestro 20, dual 900/1800MHz.
Siemens M20, supports only 900MHz network. For modem configuration use GM setup program.
Siemens TC35
Hint:
119
Any Modem goes to init procedure in following cases
- after controller reset (when modem is already connected)
- whenever is modem connected to controller
- each 20 minutes when is no connection
- when connection is closed
- when data transmit error occurs
GSM Modem setup

Prior to start work with GSM modem run following program for GSM proper setup.
Program writes all the necessary AT commands to configure the GSM modem properly for use with IG-CU or
IS-CU.
This program runs independent on WinEdit:
Start MS Windows-Start-Program files - WinEdit Gm_setup.exe.
Select COM port
Select IG-CU (=IS-CU) or IG-MU unit
Press Setup button
Follow commands in GSM Modem Setup window
Hint:
It is strongly recommended to use the same type of modem on the both sides (IG and PC) of connection.
Analog Analog GSM GSM

modem modem or modem modem
SIM card setting
Adjust SIM card on GSM modem in the following way:

Enable data communication (it could be done by your local GSM operator),
Set phone number SMS service center SC (recommended in international format in case of
roaming),
Set no PIN code required.
Hint:
All SMS on SIM card will be erased during GSM modem initialization. Valid SMS on SIM card will be served
except adjusting and gen-set control command.
Both SIM cards must have DATA setting when communication from controller to PC via two GSM modems.
How to check SIM card DATA setting

Move SIM card from controller GSM modem to Mobile phone.
Call from WinEdit to this Mobile phone and check (on Mobil phone) DATA call indication of incoming
call.
If phone does not indicate DATA - solve this with your GSM operator.
SMS commands
Are not available from IG sw version 6.0.
Active SMS message
Active SMS message is invoked by controller request. Active SMS message is sending to GSM phone
number specified in setpoints group Act. Calls/SMS on InteliGen/InteliSys. Specified phone number must
be in international format +cccyyyxxxxxx where ccc is country code, yyy is operator prefix and xxxxxx is local
phone number. Active message contains items of actual Alarm list (most eight items).
Example of active SMS message:

#Gen-set name:AL=(Wrn PrimWater temp, !Emergency stop)
120
Modbus protocol
There are three possibility of Modbus connection to InteliGen / InteliSys via IG-MU direct via RS232,
RS485/422 or via modem. Modbus protocol on IG-MU must be activated by switch P2.
IG-IB Internet communication

IG-IB Internet bridge is interface for Internet communication between one or more controllers and PC.
Internet Bridge be can currently connected to internet only via via LAN (Ethernet connector). In future it will
be possible to use also Modem connection (wired line MODEM connector)
Hint:
Contact local IT manager in any case before using IG-IB.
Hint:
Do not use IG firmware older than 5.2 and IS firmware older than 2.2 for full functionality of internet
connection.
Hint:
Company LAN connected to the Internet is probably configured to enable access to the servers located on
the Internet, but to disable access in the reverse direction. If IG-IB has to be visible from the Internet, then
your LAN administrator should create a communication channel on the Internet access server. The IG-IB
uses the TCP-communication and listen on the port 23 (known as Telnet port).
One controller - RS232/Ethernet connection

In this case no dongle is necessary.
One unit could be also connected via CAN interface.
INTERNET
ETHERNET
LED 1 2
IB CONFIG
DONGLE
iG-CU
MODEM
RS232
IG-CU
iG-IB
(iS-CU)
LED 3 4 5 6 LED
CAN POWER
IG-IB interface
Modem / IB config RS232 interface for IG-IB configuration or Modem connection
IG-CU / Dongle RS232 interface for one controller connection or for Dongle for multiple
controllers communication.
CAN bus interface to group of controllers
Ethernet to LAN interface to company net
See IG-IB Internet bridge
Connection types
Internet or Modem (wired line) remote connection from WinEdit or MultiEdit software.
Active calls: E-mail or SMS via Internet.
IG-IB configuration
Connect IG-IB Modem interface to PC and run IB-cfg software.
Adjust items in IB configuration window IP address etc.

121
IG-IB0 Dongle
IG-IB Dongle limits number of accessible controllers.
Hint:
For more detail see Communication guide chapter IG-IB Internet communication.

122
Value and setpoints codes
Hint:
Actual values, setpoints and configuration (in XLS or DOC) file is possible to export on-line from controller
or off-line from archive using WinEdit Controller Export data command.
Values
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen MINT 13.5.2004 6,1 4100096
Group Name Value Dimension Com. obj. Data type
Engine Engine speed 0 RPM 8209 Unsigned 16

Engine Batt volt 24,7 V 8213 Integer 16
Engine Oil press 5,7 bar 8227 Integer 16
Engine Water temp 40 C 8228 Integer 16
Engine Fuel level 16 % 8229 Integer 16
Engine AnInIOM 1 ##### U4 8978 Integer 16
Engine SRO 0 V 9052 Integer 16
Generator Act power ##### kW 9678 Integer 16

Generator Act pwr L1 0 kW 8524 Integer 16
Generator React pwr kVAr 0 8203 Integer 16
Generator React pwr L1 0 8527 Integer 16
Generator Appar pwr 0 kVA 8565 Integer 16
Generator Appar pwr L1 0 kVA 8530 Integer 16
Generator Pwr factor 0 8204 Integer 8
Generator Pwr factor L1 0 8533 Integer 8
Generator Load char 8395 Char
Generator Load char 1 8626 Char
Generator Gen freq 50 Hz 8210 Unsigned 16
Generator Gen V L1-N 215 V 8192 Unsigned 16
Generator Gen V L1-L2 0 V 9628 Unsigned 16
Generator Gen curr L1 0 A 8198 Unsigned 16

123
Generator EarthFaultCurr 2 A 8208 Unsigned 16
Generator Slip freq 0 Hz 8224 Integer 16
Generator Angle 0 8225 Integer 16
Generator VRO 50 % 9053 Integer 16
Bus Bus freq 50 Hz 8211 Unsigned 16

Bus Bus V L1-N 228 V 8195 Unsigned 16
Bus Bus V L1-L2 0 V 9631 Unsigned 16
Bus Act LoadSurge 0 P/s 9582 Integer 16
Bus Max LoadSurge 0 P/s 9583 Integer 16
Binary I/O BInpIG 10100000 8235 Binary 16

Binary I/O BInpPCLSM 0 8601 Binary 8
Binary I/O BInpIOM 0 8602 Binary 16
Binary I/O BOutIG 0 8239 Binary 16
Binary I/O BOutPCLSM 0 8603 Binary 8
Binary I/O BOutIOM 0 8604 Binary 16
Binary I/O BOutRA15 ##### 9849 Binary 16
Pwr management EnginePriority 1 8624 Unsigned 8

Pwr management TotAvlbPnom 0 kW 8498 Integer 16
Pwr management TotRunPnom 0 kW 8499 Integer 16
Pwr management TotRunPact 0 kW 8496 Integer 16
Pwr management ActReserve 0 kW% 8625 Integer 16
Pwr management LoadRes Start 200 kW% 8622 Unsigned 16
Pwr management LoadRes Stop 250 kW% 8623 Unsigned 16
Statistics kWhours 0 8205 Integer 32

Statistics kVArhours 0 8539 Integer 32
Statistics NumStarts 0 8207 Unsigned 16
Statistics RunHours 0 h 8206 Integer 32
Statistics NextServTime ##### h 9648 Unsigned 16
Info LdShed state NextStart 9089 Unsigned 16

Info TimerText MainsOper 8954 Unsigned 16
Info TimerValue 0 s 8955 Integer 16
Info SW version 6,1 8393 Unsigned 8
Info SW branch 1 8707 Unsigned 8
Info Application 254 8480 Unsigned 8
Info ControllerMode OFF 9651 Unsigned 8
Info IOM SW ver. 3 9022 Unsigned 8
Info CAN16 1E+15 8546 Binary 16
Info CAN32 0 8827 Binary 16
Info PasswordDecode 3565275 9090 Unsigned 32
Setpoints
Name Sw configuration Date Sw conf. ver. Ser. num. Filename
InteliGen MINT 13.5.2004 6,1 4100096
Group Name Value Dimension Password Com. obj. Low limit High limit Data type

124
ProcessControl #SysLdCtrl PtM BASE LOAD 0 8774 String list
ProcessControl #SysPFCtrl PtM BASE PF 0 8779 String list
ProcessControl #SysBaseLoad 200 kW 0 8775 0 30000 Unsigned 16
ProcessControl #SysPwrFactor 0,95 0 8776 0,6 1 Integer 16
ProcessControl DetectOtherCAN DISABLED 0 9921 String list
Basic settings Gen-set name InteliGen 0 8637 Short string

Basic settings Nomin power 200 kW 0 8276 1 3000 Unsigned 16
Basic settings Nomin current 288 A 0 8275 1 5000 Unsigned 16
Basic settings CT ratio 400 /5A 0 8274 1 10000 Unsigned 16
Basic settings PT ratio 1 /1 0 9579 0,1 500 Unsigned 16
Basic settings Vb PT ratio 1 /1 0 9580 0,1 500 Unsigned 16
Basic settings AnOut-kW/20mA 200 0 9019 1 32000 Integer 16
Basic settings EarthFltCurrCT 400 /5A 0 8566 1 8000 Unsigned 16
Basic settings Gen nom V 231 V 0 8277 80 30000 Unsigned 16
Basic settings Bus nom V 231 V 0 9888 80 30000 Unsigned 16
Basic settings Nominal RPM 1500 RPM 0 8253 100 4000 Unsigned 16
Basic settings Nominal freq 50 Hz 0 8278 45 65 Unsigned 16
Basic settings Gear teeth 120 0 8252 0 500 Unsigned 16
Basic settings FltRes GoToMAN DISABLED 0 9983 String list
Basic settings ControllerMode OFF 0 8315 String list
Basic settings Contr. addr 1 3 24537 1 32 Unsigned 8
Basic settings RS232 mode STANDARD 3 24522 String list
Basic settings CAN bus mode 32C 3 24499 String list
Engine params Prestart time 2 s 0 8394 0 600 Unsigned 16

Engine params Starting RPM 25 % 0 8254 1 50 Unsigned 8
Engine params MaxCrank time 5 s 0 8256 1 60 Unsigned 8
Engine params CrnkFail pause 8 s 0 8257 5 60 Unsigned 8
Engine params Crank attempts 3 0 8255 1 10 Unsigned 8
Engine params Idle time 10 s 0 9097 0 3600 Unsigned 16
Engine params Min stab time 2 s 0 8259 0 10 Unsigned 16
Engine params Max stab time 10 s 0 8313 2 300 Unsigned 16
Engine params Cooling time 30 s 0 8258 0 3600 Unsigned 16
Engine params AfterCool time 30 s 0 8662 0 3600 Unsigned 16
Engine params Stop time 60 s 0 9815 0 240 Unsigned 16
Engine params Fuel solenoid DIESEL 0 9100 String list
Engine protect NextServTime 65535 h 0 9648 0 65535 Unsigned 16

Engine protect Horn timeout 10 s 0 8264 0 600 Unsigned 16
Engine protect Overspeed 115 % 0 8263 100 150 Unsigned 16
Engine protect Protection del 5 s 0 8262 0 300 Unsigned 16
Engine protect AnlInp1 level1 2 bar 0 8369 -10 1000 Integer 16
Engine protect AnlInp1 level2 1 bar 0 8370 -10 1000 Integer 16
Engine protect AnlInp1 del 3 s 0 8365 0 180 Unsigned 16
Engine protect AnlInp2 level1 80 C 0 8375 -100 10000 Integer 16
Engine protect AnlInp2 level2 90 C 0 8376 -100 10000 Integer 16
Engine protect AnlInp3 level1 10 % 0 8381 -100 10000 Integer 16
Engine protect AnlInp3 level2 3 % 0 8382 -100 10000 Integer 16
Engine protect Batt >V 36 V 0 9587 18 40 Integer 16
Engine protect Batt <V 18 V 0 8387 8 36 Integer 16
Engine protect Batt V del 5 s 0 8383 0 600 Unsigned 16
Engine protect AnlInIOM1 lev1 0 U4 0 8762 -100 10000 Integer 16
Engine protect AnlInIOM1 del 5 s 0 8770 0 180 Unsigned 16
125
Gener protect Overload 120 % 0 8280 110 300 Unsigned 16

Gener protect Overload Wrn 110 % 0 9685 0 120 Unsigned 16
Gener protect Overload del 5 s 0 8281 0 600 Unsigned 16
Gener protect Ishort 200 % 0 8282 100 500 Unsigned 16
Gener protect Ishort del 0 s 0 9991 0 10 Unsigned 16
Gener protect 2Inom del 4 s 0 8283 0 60 Unsigned 16
Gener protect Curr unbal 50 % 0 8284 1 200 Unsigned 16
Gener protect Curr unbal del 5 s 0 8285 0 600 Unsigned 16
Gener protect EarthFaultCurr 30 % 0 8286 1 300 Unsigned 16
Gener protect EthFltCurr del 10 s 0 8287 0 600 Unsigned 16
Gener protect Gen >V Sd 120 % 0 10013 85 150 Unsigned 16
Gener protect Gen >V Unl 110 % 0 8291 85 150 Unsigned 16
Gener protect Gen <V Unl 85 % 0 8293 50 110 Unsigned 16
Gener protect Gen V del 3 s 0 8292 0 600 Unsigned 16
Gener protect Volt unbal 10 % 0 8288 1 150 Unsigned 16
Gener protect Volt unbal del 3 s 0 8289 0 600 Unsigned 16
Gener protect Gen >f 110 % 0 8296 85 150 Unsigned 16
Gener protect Gen <f 85 % 0 8298 50 110 Unsigned 16
Gener protect Gen f del 3 s 0 8297 0 600 Unsigned 16
Gener protect Reverse power 15 % 0 8486 0 50 Unsigned 8
Gener protect ReversePwr del 0,5 s 0 8552 0 600 Unsigned 16
Gener protect Max load surge 50 P/s 0 9581 0 60 Unsigned 16
Pwr management Pwr management ENABLED 0 8551 String list

Pwr management #Pwr mgmt mode ABS(kW) 0 9874 String list
Pwr management Priority 1 0 8488 1 32 Unsigned 8
Pwr management #SysAMFstrtDel 5 s 0 8549 0 600 Unsigned 16
Pwr management #SysAMFstpDel 10 s 0 8550 0 600 Unsigned 16
Pwr management #LoadResStrt 1 100 kW% 0 8489 0 32000 Unsigned 16
Pwr management #LoadResStp 1 150 kW% 0 8491 0 32000 Unsigned 16
Pwr management #NextStrtDel 5 s 0 8492 0 600 Unsigned 16
Pwr management #OverldNextDel 2 s 0 8493 0 600 Unsigned 16
Pwr management #NextStopDel 10 s 0 8494 0 600 Unsigned 16
Pwr management #SlowStopDel 30 s 0 8495 0 600 Unsigned 16
Pwr management #MinRunPower 1 100 kW 0 9584 0 60000 Unsigned 16
Sync/Load ctrl SpeedRegChar NEGATIVE 0 9054 String list

Sync/Load ctrl GtoB AngleReq 0 0 9578 -30 30 Integer 16
Sync/Load ctrl Voltage window 3 % 0 8650 0 100 Unsigned 16
126
Sync/Load ctrl Phase window 5 0 8652 0 90 Unsigned 16
Sync/Load ctrl Dwell time 1 s 0 8653 0 25 Unsigned 16
Sync/Load ctrl Freq gain 20 % 0 8715 0 200 Integer 16
Sync/Load ctrl Freq int 50 % 0 8716 0 100 Integer 16
Sync/Load ctrl Freq der 10 % 0 8717 0 100 Integer 16
Sync/Load ctrl Freq reg loop SYNC ONLY 0 9891 String list
Sync/Load ctrl Angle gain 50 % 0 8718 0 200 Integer 16
Sync/Load ctrl Angle der 10 % 0 8719 0 100 Integer 16
Sync/Load ctrl Speed gov bias 0 V 0 8656 -10 10 Integer 16
Sync/Load ctrl Load ramp 60 s 0 8658 0 600 Unsigned 16
Sync/Load ctrl Load gain 20 % 0 8659 0 200 Integer 16
Sync/Load ctrl Load int 100 % 0 8713 0 100 Integer 16
Sync/Load ctrl Load der 10 % 0 8714 0 100 Integer 16
Sync/Load ctrl GCB open level 5 % 0 8547 0 100 Unsigned 16
Sync/Load ctrl GCB open del 60 s 0 8548 0 600 Unsigned 16
Sync/Load ctrl LS gain 20 % 0 8725 0 200 Integer 16
Sync/Load ctrl LS int 100 % 0 9035 0 100 Integer 16
Sync/Load ctrl LS der 20 % 0 8726 0 100 Integer 16
Sync/Load ctrl Sync timeout 60 s 0 8657 0 1800 Unsigned 16
Volt/PF ctrl AVRRegChar POSITIVE 0 9055 String list

Volt/PF ctrl Voltage gain 20 % 0 8501 0 200 Integer 16
Volt/PF ctrl Voltage int 20 % 0 8720 0 100 Integer 16
Volt/PF ctrl Voltage der 10 % 0 8502 0 100 Integer 16
Volt/PF ctrl PF gain 20 % 0 8503 0 200 Integer 16
Volt/PF ctrl PF int 20 % 0 8721 0 100 Integer 16
Volt/PF ctrl PF der 10 % 0 8504 0 100 Integer 16
Volt/PF ctrl VS gain 15 % 0 8777 0 200 Integer 16
Volt/PF ctrl VS int 15 % 0 9036 0 100 Integer 16
Volt/PF ctrl VS der 10 % 0 8778 0 100 Unsigned 16
Volt/PF ctrl AVR DCout bias 50 % 0 8500 0 100 Integer 16
Act. calls/SMS Warning call DISABLED 0 8482 String list

Act. calls/SMS Unload call DISABLED 0 8483 String list
Act. calls/SMS Slow stop call DISABLED 0 8485 String list
Act. calls/SMS Shut down call DISABLED 0 8484 String list
Act. calls/SMS AcallCH1-Type DISABLED 0 9594 String list
Act. calls/SMS AcallCH1-Addr 0 9597 Long string
Act. calls/SMS NumberRings AA 3 3 24512 1 30 Unsigned 8
Act. calls/SMS A.c.multiplier 1 3 24505 1 250 Unsigned 8
Load shedding Ld shed level 90 % 0 8884 50 200 Integer 16

Load shedding Ld shed del 2 s 0 8887 0 1800 Unsigned 16
Load shedding Ld recon level 50 % 0 8890 0 90 Integer 16
Load shedding Ld recon del 5 s 0 8893 0 1800 Unsigned 16
Load shedding AutoLd recon ENABLED 0 9649 String list
Date/Time Time stamp per 60 min 0 8979 0 240 Unsigned 8

Date/Time #Time 17:04:02 0 24554 Time
Date/Time #Date 23.10.2002 0 24553 Date
Sensors spec Calibr AI 1 0 bar 0 8431 -100 100 Integer 16

Sensors spec Calibr AI 2 0 C 0 8407 -1000 1000 Integer 16
127
Sensors spec Calibr AI 3 0 % 0 8467 -1000 1000 Integer 16
Sensors spec Calibr AI 4 0 U4 0 8793 -1000 1000 Integer 16

128
Technical data
Power supply
Voltage supply 8-36V DC
Consumption depends on supply voltage 0,34A at 8VDC
0,12A at 24VDC
0,09A at 36VDC
Battery voltage measurement tolerance 2 % at 24V
RTC battery life-cycle 10 year
Hint:
When internal RTC battery becomes flat InteliGen function (e.g. Ready for stand by) does not change until
controller power supply is switched off.
After the next power switch on controller:
Stays in the INIT state (not possible to run genset)
All History records disappear except Wrong params record
Alarm list is empty
Time and Date values are set to zero
Statistics values are random
Operating conditions
Operating temperature IG-CU -20..+70oC
Operating temperature IG-CU-LT -30..+70oC
Storage temperature -30..+80oC
Flash memory data retention time 10 years
Protection front panel IP65
Humidity 95% without condensation
(From IG serial number xxxx0900)
Standard conformity
Low Voltage Directive EN 61010-1:95 +A1:97
Electromagnetic Compatibility EN 50081-1:94 (EN 61000-6-3)
EN 50081-2:96 (EN 61000-6-4)
EN 50082-1:99 (EN 61000-6-1)
EN 50082-2:97 (EN 61000-6-2)
Vibration 5 - 25 Hz, 1,6mm
25 - 100 Hz, a = 4 g
Shocks a = 200 m/s2
Dimensions and weight

Dimensions 180x120x50mm
Weight 800g
Bus and generator

Nominal frequency 50-60Hz
Frequency measurement tolerance 0,1Hz
Current inputs
Nominal input current (from CT) 5A
Load (CT output impedance) < 0,1
CT input burden < 0,2 VA per phase (In=5A)
Max. measured current from CT 11 A
Current measurement tolerance 2% from the Nominal current
Max. peak current from CT 150 A / 1s
Max. continuous current 12 A

129
Voltage inputs IG-CU
Nominal voltage 231/400 VAC
Maximal measured/allowed voltage (short time) 290/500 VAC
Input resistance 6 M phase to phase
6 M phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III / 2 (EN61010)
Voltage inputs IG-CU/600

Nominal voltage 277/480 VAC
Maximal measured/allowed voltage (short time) 346/600 VAC
Input resistance 6 M phase to phase
6 M phase to neutral
Voltage measurement tolerance 2 % from the Nominal voltage
Overvoltage class III / 2 (EN61010)
IG-MTU
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Mechanical dimensions: 155 x 95 x 60 mm , DIN rail (35 mm) mounted
Primary/secondary Phase shift < 1
Operating temperature -30..+70oC
IG-MTU-C
Primary voltage Ph-Ph 3x400 VAC / 50Hz (3x480 VAC / 60 Hz)
Secondary voltage Ph-N 3x 230 V AC ( 3x277 VAC / 60 Hz) , 5 VA
Primary/secondary Phase shift 6
Binary inputs and outputs

Binary inputs
Number of inputs 9
Input resistance 4,7 k
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Max voltage level for open contact indication 8-36 V
Contact relay outputs

Number of outputs 2
Electric life cycle min 100.000 switching cycles
Maximum current 12 A DC resistive load
4 A DC inductive load
Maximum switching voltage 36 VDC
Minimum load 24 V / 0,1 A
Insulation voltage 500 Veff
Binary open collector outputs

Number of outputs 7
Maximum current 0,5 A
Analog inputs
Not electrically separated
Resolution 10 bits
130
Sensor resistance range 0 -2,4 k
Resistance measurement tolerance 4 % 2 out of measured value
Speed pick-up input

Type of sensor magnetic pick-up (connection by
shielded cable is recommended)
Minimum input voltage 2 Vpk-pk (from 4 Hz to 4 kHz)
Maximum input voltage 50 Veff
Minimum measured frequency 4 Hz
Maximum measured frequency 10 kHz (min. input voltage 6Vpk-pk)
Frequency measurement tolerance 1,5 %
RS232 interface
Maximal distance 10m
Speed 19.2kBd
Recommend external converter:

ADVANTECH ADAM 4520: RS232 to RS422/485 converter, DIN rail, automatic RS485 bus supervision,
no external data flow control signals, galvanic isolated.
Recommended internal converter:

ADVANTECH PCL-745B or PCL745S : Dual port RS422/485 Interface card, automatic RS485 bus
supervision, no external data flow control signals, galvanic isolated.
CAN bus interface

Galvanically separated
Maximal CAN bus length
Basic setting: CAN bus mode = 32C 200m
Basic setting: CAN bus mode = 8C 900m
Speed 250kBd
Nominal impedance 120
Cable type twisted pair (shielded)
Following dynamic cable parameters are important especially for maximal 200 meters CAN bus length and
32 IG-COM units connected:
Nominal Velocity of Propagation min. 75% (max. 4,4 ns/m)
Wire crosscut min.0,25 mm2
Maximal attenuation (at 1 MHz) 2 dB / 100m
Recommended Industrial Automation & Process Control Cables:

BELDEN (see http://www.belden.com):
3082A DeviceBus for Allen-Bradley DeviceNet
3086A DeviceBus for Honeywell SDS
3087A DeviceBus for Honeywell SDS
3105A Paired EIA Industrial RS485 cable
LAPP CABLE (see http://www.lappcable.com)

Unitronic BUS DeviceNet Trunk Cable
Unitronic BUS DeviceNet Drop Cable
Unitronic BUS CAN
Unitronic-FD BUS P CAN UL/CSA
Hint:

131
When use double pair cable, use data pair for CAN bus and Power supply DC pair for Load sharing line
connection.
IG-PCLSM
Power supply: 8 36 V DC
Consumption: 100 mA
Binary inputs
Number of inputs 4
Input range 0-36 VDC
Switching voltage level for close contact indication 0-2 V
Open collector outputs

Number of outputs 4
Speed governor output: 10 V DC , max.15 mA
AVRi outputs: PWM to IG-AVRi
LS output: max 10 V / 15 mA
IG-AVRi
Power supply: 18V AC from IG-AVRi Trans/LV or IG-AVRi Trans/100
Absolutely maximum power supply range: 15 - 25 VAC or 20 - 35VDC
Inputs: +AVR, -AVR (two wires, PWM from IG-CU)

Outputs: OUT1, OUT2 floating (potential free) voltage source.
AVRi output voltage range: potentiometer adjustable from +- 1V to +-10V DC.
AVRi output current: max 15 mA.
IG-AVRi Trans/LV
Primary voltage 1: 230-277 VAC
Absolute low limit: 230 VAC 20%
Absolute high limit: 277 VAC + 20%
Primary voltage 2: 400-480 VAC

Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC, 5 VA
IG-AVRi Trans/100
Primary voltage: 100 120 VAC
Frequency: 50 - 60 Hz
Secondary voltage: 18 V AC

132
IG-IOM
Consumption 0,1A depend on supply voltage
Connection to IG-CU standard IOM cable 2 meters length, not galvanic separated
Binary inputs
Number of inputs 8
Input range 0 - 36 VDC
Switching voltage level for close contact indication 0-2V
Binary open collector outputs

Number of outputs 8
Analog inputs
Number of inputs 4
Resolution 10 bits
Sensor resistance range 0 -2,4 k
Analog output
Number of outputs 1
Resolution 10 bits
Output range 0 to 20 mA 0,33 mA
IG-MU
Interface to modem or PC RS232, RS422, RS485
Interface to controller CAN
IG-IB
Interface to controller RS232 or CAN
Interface to modem RS232
Interface to Ethernet RJ45
IGS-PTM
Interface to controller CAN
133
Binary inputs and outputs see IG-IOM
Analog output see IG-IOM
Analog inputs
Number of inputs 4
Resolution 10 bits
Maximal resistance range 0 250
Maximal voltage range 0 100 mV
Maximal current range 0 20 mA
Voltage measurement tolerance 1,5 % 1mV out of measured value
Current measurement tolerance 2,5 % 0,5mA out of measured value
IGL-RA15
Power supply
Consumption 0,35-0,1A (+1A max horn output)
Depend on supply voltage
Operating conditions
Storage temperature -30..+80oC
Protection front panel IP65
Dimensions and weight

Dimensions 180x120x55mm
Weight 950g
Horn output
Maximum current 1A
InteliGen Low Temperature modification

LCD display limits controller operating temperature range to 20 oC - + 70 oC even if the other electronic
components work in wider temperature range.
Internal preheating foil is mounted in InteliGen LT to extend display operational temperature range.
Preheating starts at temperature below 5 oC and preheating power depends on temperature and power
supply voltage.
Technical data
IG-CU Standard IG-LT
Operating temperature -20 oC..+70oC -30 oC..+70oC
Storage temperature -30 oC..+80oC -30 oC..+80oC
Preheating foil increases controller current consumption
Controller No preheating Preheating at ambient temperature

consumption at 0 oC -15 oC -30 oC
12VDC 360 mA +50 mA +180 mA +300 mA
24VDC 230 mA +25 mA +85 mA +150 mA
36VDC 100 mA +20 mA +65 mA +100 mA
134
InteliGen LT work immediately after switch on at -30 oC and display becomes visible after a few minutes.
Short-term voltage drops (e.g. during the engine cranking) do not affect the operation at all.
Order codes
There are two types of preheating foil to cover full temperature and controller power supply range.
Order code Controller Nominal power supply

IG-CU-LT/12 InteliGen 12 VDC
IG-CU-LT/24 24 VDC

135

Inteligen

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Inteligen

Uploaded by

Copyright:

Available Formats

Compact Controller for Stand-by and Parallel Operating Gen-sets

IG-CU + IG-PCLSM + IG-AVRi

Software version IG-6.2, August 2005

ComAp, spol. s r.o.

InteliGen MINT, SW version 6.2, ComAp August 2005 2

InteliGen MINT, SW version 6.2, ComAp August 2005 4

What is the purpoase of this manual?

InteliGen MINT, SW version 6.2, ComAp August 2005 5

WARNING VERY IMPORTANT !!!

Be aware that gen-set can automatically or remotely start !!!

!!! CAUTION !!!

Adjust set points

InteliGen MINT, SW version 6.2, ComAp August 2005 6

MINT - required and optional modules

IG-AVRI InteliGen AVR interface Optional

InteliGen display software description

InteliGen MINT, SW version 6.2, ComAp August 2005 7

GENERATOR CURRENT GENERATOR VOLTAGE BINARY INPUTS

ANALOG INPUTS RPM BINARY OUTPUTS POWER

RPM Grounding Terminal

Drawing text translation

LOAD SPEED AVRi

BINARY BINARY POWER

InteliGen MINT, SW version 6.2, ComAp August 2005 8

The IG-COM label is from side.

Green CAN connectors are separated:

CAN2 = inter-controller CAN, CAN1 = for extension modules

InteliGen MINT, SW version 6.2, ComAp August 2005 9

Internal IG-MU jumpers

P1 2-nd local bridge

IG IOM, IGS-PTM terminals

BINARY INPUTS ANALOG INPUTS ANALO G O UT

BINARY OUTPUTS PO WER

InteliGen MINT, SW version 6.2, ComAp August 2005 10

1. RS 232 Cable must be ordered separately, order code: AT LINK-CABLE 1,8m.

IG-AVRi, IG-AVRi TRANS/LV

IG-AVRi unit is DIN rail mount (35mm)

IG-MU unit is DIN 35 mm rail mounted.

BINARY INPUTS ANALOG INPUTS ANALOG OUT

BINARY OUTPUTS POWER

IG-IOM unit is DIN 35 mm rail mounted.

InteliGen MINT, SW version 6.2, ComAp August 2005 12

BINARY OUTPUTS POWER

IGS-PTM unit is DIN 35 mm rail mounted.

IG-IOM, IGS-PTM is DIN rail mount (35mm).

InteliGen MINT, SW version 6.2, ComAp August 2005 13

Cutout for Remote Annunciator 167 x 108 mm (6,6 x 4,3)

InteliGen MINT, SW version 6.2, ComAp August 2005 14

H COM L CAN POWER 8 - 36 V DC

It is recommended to use IG-IB firmware version 2.0

I-CR CAN repeater

InteliGen MINT, SW version 6.2, ComAp August 2005 15

iG-COM / iG-IOM L2l

LOAD SPEED AVRi

BINARY BINARY POWER

Drawing text translation

InteliGen MINT, SW version 6.2, ComAp August 2005 17

BINARY INPUTS ANALOG INPUTS

More IG-MU on CAN bus

InteliGen MINT, SW version 6.2, ComAp August 2005 18

iG-CU AVRi OUT

InteliGen MINT, SW version 6.2, ComAp August 2005 19

Description without MGCB