TILTABLE SYSTEM

1. Specifications ............................................................................................................... 5-2

2. Structure....................................................................................................................... 5-3
2.1 Outline................................................................................................................................................... 5-3
2.2 Hand pump ........................................................................................................................................... 5-4
2.3 Tiltable cylinder ..................................................................................................................................... 5-5
2.4 Hydraulic latch A, B............................................................................................................................... 5-6

3. Oil supply ..................................................................................................................... 5-7

4. Hydraulic circuit diagram.............................................................................................. 5-8

5. Service Data................................................................................................................. 5-9

5.1 Tiltable cylinder ..................................................................................................................................... 5-9 5
5.2 Cylinder bracket .................................................................................................................................. 5-10
5.3 Pin A, B ............................................................................................................................................... 5-11

5-1
TILTABLE SYSTEM

1. Specifications

Truck model P17500 P20000

Maker model
Set relief pressure
Hand pump Discharge quantity per stroke
Reservoir capacity
Control valve type
Maker model
Tiltable cylinder
Stroke
Maker model
Hydraulic latch
Latch operating pressure
DHP2-100417
2
30.0 MPa (306 kgf/cm ) [4352 psi]
3
4 cm 10% (0.244 cu. in. 10%)
3
480 cm (29.3 cu. in.)
4-way/2-POS
DCD2-100416
330 mm (12.99 cu. in.)
KLH5000-01-98/3 (latch A)
KLH5000-01-99/3 (latch B)
2
1.38 to 2.07 MPa (14.1 to 21.1 kgf/cm ) [200 to 300 psi]

5-2
 TILTABLE SYSTEM

2. Structure
2.1 Outline

Fully open position (65 )

Maintenance position (50 )

Partially stopped position (25 )

Fully lowered
position (0 )

6 5
8 1 4

5
10 2

212004

1 Hand pump 5 Pull cable 9 Hydraulic latch A

2 Pump lever connection 6 Tiltable cylinder 10 Hydraulic latch B
3 Directional valve 7 Stopper case
4 Cable knob 8 Stopper pin

If you operate the hand pump with the direction valve
turned clockwise, the hydraulic latch is released and the
operator compartment rises up to the maintenance position
(50) (the operator compartment tilts to the left if viewed
from the rear of the vehicle).
In order to raise it further to the full-open position (65), it
is necessary to operate the hand pump while pulling the
cable knob to release the stopper pin from the lock position.
The full-open position must be used only for removing the
engine.
If you operate the hand pump with the direction valve
turned counterclockwise, the operator compartment lowers
down to the partial stop position (25).
In order to lower it further to the full-lower position (0), it
is necessary to operate the hand pump while pulling the
cable knob to release the stopper pin from the lock position.
The operator compartment will be locked to the full-lower
position by the hydraulic latch mechanism.
CAUTION
If you attempt to raise or lower the operator com-
partment without tilting the mast fully forward
beforehand, the operator compartment will be
damaged.

5-3
TILTABLE SYSTEM

2.2 Hand pump

6 6 1

2 2

50 r5
23 r5

3 3

Clockwise:
Operator compartment raised
5 4 Counterclockwise:
Operator compartment lowered

5 4

7
212005

1 Hand pump assembly 5 Pull port

2 Pump lever connection 6 level plug (oil supply mouth)
3 Directional valve 7 Suction port for power pump (option)
4 Push port

5-4
 TILTABLE SYSTEM

2.3 Tiltable cylinder

2 3
1

2 3

212006

1 Tiltable cylinder assembly 3 Pull port

2 Push port

5-5
TILTABLE SYSTEM

2.4 Hydraulic latch A, B

4 1

A A

3
2

SECTION A-A

212007

1 Hydraulic latch assembly 4 Connector (hydraulic latch A),

Breather (hydraulic latch B)
2 Latch 5 Hydraulic port
3 Connector

5-6
 TILTABLE SYSTEM

3. Oil supply
Add oil to the hand pump with the pump lever pushed
down.

(1.18 to 1.38 in.)

Oil level

30 to 35 mm

&2

Pump lever

212008

5-7
TILTABLE SYSTEM

4. Hydraulic circuit diagram

Tiltable cylinder
Stroke: 330 mm (12.99 in.)

Hydraulic latches A and B

Operating pressure to open latch:
1.38 to 2.07 MPa (14.1 to 21.1 kgf/cm 2 )
Hand pump [200 to 300 psi]
Relief valve setting: 30.0 MPa (306 kgf/cm 2 ) Port thread size: UNF7/16-20
[4352 psi]
Flow per stroke: 4 cm3 10%
(0.244 cu. in. 10%)
Reservoir capacity: 480 cm3 (29.3 cu. in.)

Push port (NPT1/8)

Pull port (NPT1/8)

Push port (NPT1/8)

Pull port (NPT1/8)

212009

5-8
 TILTABLE SYSTEM

5. Service Data
5.1 Tiltable cylinder
Truck model P17500 P20000
+ 0.25 + 0.0098
Inside diameter of pin A insertion part Standard value 20.1 0 mm (0.791 0 in.)
1 Repair or service limit + 0.5 + 0.020
20.1 mm (0.791 in.)
+ 0.25 + 0.0098
Inside diameter of pin B insertion part Standard value 16.1 0 mm (0.634 0 in.)
2 Repair or service limit + 0.5 + 0.020
16.1 mm (0.634 in.)

2 1

212010

5-9
TILTABLE SYSTEM

5.2 Cylinder bracket

Truck model P17500 P20000
+ 0.221 + 0.00083
Inside diameter of pin A insertion part Standard value 20 0 mm (0.79 0 in.)
1 Repair or service limit + 0.5 + 0.020
20 mm (0.79 in.)

212011

5-10
 TILTABLE SYSTEM

5.3 Pin A, B
Truck model P17500 P20000
0 0
Standard value 20 -0.021 mm (0.79 -0.00083 in.)
Outside diameter of Pin A shaft 1
Repair or service limit 20 -0.5 mm (0.79 -0.020 in.)
0 0
Standard value 16 -0.018 mm (0.63 -0.00071 in.)
Outside diameter of Pin B shaft 2
Repair or service limit 16 -0.5 mm (0.63 -0.020 in.)

Pin A Pin B

1 2

212012

5-11