QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-201.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name Flowserve India Controls Pvt Ltd By: Ramu Nallathambi
Welding Procedure Specification No. 02 Date 18-Nov-16 Supporting PQR No.(s) 02
:
Revision No. See Cover Date See Cover
Welding Process(es) GTAW Type (s) Automatic

JOINTS (QW-402) Details

Joint Design See permitted figures (right) or per constr. dwg BUTT JOINT
Root Spacing Not Required
Backing (Yes) Yes (No) Yes
Backing Material (Type) Material or Weld Metal
(refer to both backing and retainers)
Metal Nonfusing Metal
FIG A (BUTT JOINT) FIG B (CORNER JOINT) FIG C (EDGE JOINT)
Nonmetalic Other

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.
FIG D (LAP JOINT) FIG E (TEE JOINT)
(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness proc-
dures, for multiple process procedures etc.)

Other (Describe)
Figure A Figure B Figure C Figure D Figure E
*BASE METALS (QW-403)
P-No. 8 Group No. 1 to P-No. Group No.
OR
Specification type and grade
to Specification type and grade

OR
Chem. Analysis and Mech. Prop. None
to Chem. Analysis and Mech. Prop. None
Thickness Range: 25 mm (1") to Unlimited
Base Metal: Groove None Fillet None
Other
Maximum Pass Thickness 1/2 inch (13 mm) (Yes) (No)

*FILLER METALS (QW-404)

Spec. No. (SFA)
5.21
AWS No. (Class) ER CoCr-A
F-No. 72
A-No. None
Size of Filler Metals -45 to +180 Microns
Filler Metal Product Form Powder
Supplemental Filler Metal None
Weld Metal
Thickness Range: Minimum 0.05" (1.27
mm)
Groove None
Fillet None
Electrode-Flux (Class) None
Flux Trade Name None
Consumable Insert No
Other

*Each base metal-filler metal combination should be recorded individually.

QW-482 (Back)
WPS No. Rev

POSITIONS (QW-405) POST WELD HEAT TREATMENT (QW-407)

Position(s) of Groove Temperature Range
Welding Progression: Up Down Time Range
Position(s) of Fillet

PREHEAT (QW-406) GAS (QW-408) Percent Composition

Preheat Temp. Min. Gas(es) (Mixture) Flow Rate
Interpass Temp. Max. Shielding
Preheat Maintenance Trailing
(Continuous or special heating where applicable should be recorded) Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC Polarity
Amps (Range) Volts (Range)

(Amperage and voltage range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a tabular
form similar to that shown to the right or below.)

Tungsten Electrode Size and Type
(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW
(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range

TECHNIQUE (QW-410)
String or Weave Bead String or Weave
Orifice or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing, grinding, chipping

Method of Back Gouging Grinding
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes Multiple
Travel Speed (Range)
Peening
Other No Single Pass To Exceed 1/2" In Thickness Pulsed Power Supply not permitted
Flux is not to be added to the face of the joint

Filler Metal Current
Other
(e.g., Remarks, Com-
Weld Travel
Type and Amperage Voltage ments, Hot Wire
Layer(s) or Process Classification Diameter. Speed
Polarity Range Range Addition, Technique,
Pass (es) Range
Torch Angle, Etc.)