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THIS DOCUMENT IS INTENDED FOR USE BY IRAQ MINISTRY OF OIL AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS DOCUMENT

DOCUMENT TITLE:
Discharge Knock out drum PSV (5000-11-
PSV-010/011/014/015/020/021/026/027)
SIZING CALCULATION
PROJECT NAME: DOCUMENT NO.:
IRAQ EXPORT PIPELINE
617582-5000-49EB-0003-09
INFRASTRUCTURE PROJECT
PROJECT NO.: CLIENT NAME: REVISION: PAGE:
617582 Iraq Ministry of oil / Joint Management Committee
(MoO/JMC) Oil Project Company
0 1 OF 4
CALCULATION TITLE:
Discharge Knock out drum PSV (5000-11-PSV-010/011/014/015/020/021/026/027) Sizing
Calculation for PS5A

OBJECTIVE:
To finalize the Relieving Rate, Orifice Size & inlet/outlet line size of PSV
(Tag No. 5000-11-PSV-010/011/014/015/020/021/026/027)

REFERENCES:
1 Datasheet of Discharge Knock out drum (Doc No. 617582-5000-49ED-0010)
2 P&ID: (617582-5000-49PI-0055/0057/0059/0061)

DESIGN INPUTS / ASSUMPTIONS: CONFIRMATION REQUIRED


AND SUPPLIERS.

Refer Page 3 ITEM YES NO

CONCLUSION: CONFIRMATION REQUIRED


Calculated ITEM YES NO
Set Pressure, barg = 77
Relieving Rate kg/hr = 3931
Orifice Designation = E (1 E 2)
Inlet Line Size, inch = 2
% Press Drop with Set Pressure = 0.25
Outlet Line Size, inch = 4
Rated Relieving rate, kg/hr = 6532

0 20.11.14 ISSUE FOR CLIENT INFORMATION DSJ DVK / HJ CDR


CHKD. APPD.
REV. DATE REVISION DESCRIPTION PREP. BY
BY BY
PSV SIZING - EXTERNAL FIRE CASE
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 20.11.14 DSJ
PSV Tag No. 5000-11-PSV-010/011/014/015/020/021/026/027
P&ID No. 617582-5000-49PI-0055/0057/0059/0061

INPUT SUMMARY

Fluid Name Fuel Gas


Set Pressure Pset 78.5181 Kg/cm2 g
Atmospheric Pressure Pa 1.03 Kg/cm2 a
Back Pressure Pb 3.03 Kg/cm2 g 4.06 Kg/cm2 a
Operating Pressure Pn 70.87 Kg/cm2 g
Operating Temperature Tn 50 C

Accumulation / Overpressure 21 % 21% Accumulation for fire case

Relieving Pressure P1 96.04 Kg/cm2 a 1366.0 Psi a

Case (Wetted / Unwetted) Unwetted Vessel

Sat. Temp. of liquid at Relieving Pressure Tsat C NA R Applicable for Wetted Case
Relieving Temperature T1 158.48 C 776.93 R Applicable for Unwetted Case
T1 P1 Tn / Pn
= Pb / P1 0.042
Back Pressure Factor Kb 1.0
Effective Coefficient of Discharge Kd 0.975
RD Combination Correction Factor Kc 1.0

Wall Temperature (for unwetted vessel) Tw 593.33 C 1559.66 R The recommended max. vessel wa
for usual CS material is 593.33C
Molecular Weight M 20.1 Kg/Kmol
Latent Heat KCal/Kg From Simulation

Compressibility Factor z 0.9847 From Simulation


Cp/Cv k 1.235 From Simulation

2
Coefficient C 0.0259 C 0 . 03948 k
k 1

Critical Flow Nozzle Pressure Pcf 53.5668 Kg/cm2 a k


Pcf 2 k 1

P1 k 1

Flow Regime CRITICAL FLOW

VESSEL DATA

Vessel Type Vertical Dished end


Diameter D 1.5 m
Length L 3.2 m
Elevation from Grade Level H 0.5 m
Maximum Liquid Level F m In Wetted vessel, give max fluid level.
Boot Diameter DB m
Boot Height LB m

Page 2
PSV SIZING - EXTERNAL FIRE CASE
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 20.11.14 DSJ
PSV Tag No. 5000-11-PSV-010/011/014/015/020/021/026/027
P&ID No. 617582-5000-49PI-0055/0057/0059/0061
Effective Fluid Level for Fire Case HL 3.20 m Refer API 521 Section 5.15.1

Insulation NO

Insulation Conductance Bare Vessel

Environmental Factor 1.0000


Applicable only in case of Wetted Vesse
Associated Pipelines' Wetted Area % For Towers = 10%
For Vessels & Exchangers = up to 30%

Page 3
PSV SIZING - EXTERNAL FIRE CASE
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 20.11.14 DSJ
PSV Tag No. 5000-11-PSV-010/011/014/015/020/021/026/027
P&ID No. 617582-5000-49PI-0055/0057/0059/0061

OUTPUT SUMMARY

Unwetted Vessel

Vessel Effective Surface Area 17.52 m2

Associated Pipelines' Wetted Area 0 m2 Applicable only in case of Wetted Vesse

Total Wetted Surface Area 17.52 m2

Total Relief Load W 3931 Kg/hr

Minimum required relieving area A 76.1 mm2 0.118 inch2

Selected Orifice E Refer API 526 Section 6, Table 1.

API Effective Area (1 Valve) 126.5 mm2 0.196 inch2

Number of Duty Valves 1

API Effective Area (All Duty Valves) 126.5 mm2 0.196 inch2

Selected Area Rated Flow WA 6532.3766 Kg/hr

SELECTED PSV CONFIGURATION IS OK

DESIGN SPECIFIC NOTES:

1 5000-11-PSV-010/011 is installed on Discharge Knock out drum 5000-11-V-003

2 Mol Wt, Latent heat, Z factor and k value are taken at actual gas relieving conditions of 246 deg C 96.07 barg

3 Dimensions of the vessel are taken from PID.

REFERENCES :

Page 4
PSV SIZING - EXTERNAL FIRE CASE
CALCULATION SHEET - PROCESS
Project No. 617582 Rev. Date By
Project Name IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT 0 20.11.14 DSJ
PSV Tag No. 5000-11-PSV-010/011/014/015/020/021/026/027
P&ID No. 617582-5000-49PI-0055/0057/0059/0061

1) API RP 520 Part-I - Sizing, Selection and Installation of Pressure-relieving Devices in Refineries, 8th Edition, Decembe

2) API RP 521 - Pressure Relieving and Depressuring Systems, 5th Edition, January 2007, Addendum, May 2008.

3) API RP 526 - Flanged Steel Pressure-relief Valves, 6th Edition, April 2009, Errata 2, October 2012.

4) "Accurate Wetted Areas for Partially Filled Vessels", by Richard C Doane, Chemical Engineering, December 2007.

Page 5
By Ckd
DSJ DVK / HJ

NPUT SUMMARY

21% Accumulation for fire case

Applicable for Wetted Case


Applicable for Unwetted Case
T1 P1 Tn / Pn

The recommended max. vessel wall temp.


for usual CS material is 593.33C

k 1
2 k 1
C 0 . 03948 k
k 1

k
Pcf 2 k 1

P1 k 1

VESSEL DATA

In Wetted vessel, give max fluid level.

Page 6
By Ckd
DSJ DVK / HJ

Refer API 521 Section 5.15.1

Applicable only in case of Wetted Vessel

For Vessels & Exchangers = up to 30%

Page 7
By Ckd
DSJ DVK / HJ

UTPUT SUMMARY

Applicable only in case of Wetted Vessel

Refer API 526 Section 6, Table 1.

SV CONFIGURATION IS OK

at actual gas relieving conditions of 246 deg C 96.07 barg

Page 8
By Ckd
DSJ DVK / HJ

n of Pressure-relieving Devices in Refineries, 8th Edition, December 2008.

Systems, 5th Edition, January 2007, Addendum, May 2008.

, by Richard C Doane, Chemical Engineering, December 2007.

Page 9
LINE SIZING - PRESSURE DROP CALCULATION
CALCULATION SHEET - PROCESS
Project No. : 617582 Calculation No. : 617582-5000-49EB-0003-09 Revision : 0
Project Title : IRAQ EXPORT PIPELINE INFRASTRUCTURE PROJECT Calc. Title : Discharge Knock out drum PSV (5000-11-PSV-010/011/014/015/020/021/026/027) Sizing Page No. : 4
Customer : Iraq Ministry of oil / Joint Management Committee (MoO/JMC) Oil Project Company Prepared By : DSJ Date : 20.11.14
Plant : PS5A Pump Station Checked By : DVK / HJ Date : 20.11.14
NOTES:

Flow Basis (Minimum / Normal / Rated) Rated Rated


GENERAL PIPE

Inlet Node 1 2
LOCATION

Outlet Node 2 3
Inlet From 5000-11-V-003 PSV-10/11/14/15/20/21/26/27
Outlet To PSV-10/11/14/15/20/21/26/27 Flare Header
Line No. FG-6A1-38/39/51/52/64/65/77/78 VG-1B1-76/77/84/85/93/94101/102
Parameters UOM
LIQUID GENERAL

Phase Type Vapour Vapour


Inlet Temperature (T1) C 158.5 158.5
Inlet Pressure (P1) barg 93.20 1.471
Mass Flow rate Kg/hr 250000
Density (L) Kg/m3 1000
PROCESS CONDITIONS

Viscosity (L) cP 1.000


Mass Flow rate Kg/hr 6532.376567137 6532.376567137
VAPOUR / STEAM

Density (V) - User Input Kg/m3 56.99 1.411


Viscosity (V) cP 0.01911 0.01539
Molecular Weight (MW) 20.10 20.10
Compressibility Factor (Z) 0.9847 0.9978
Ratio of Sp. Heat (k = Cp/Cv)) 1.24 1.21
Calculated Density (V) Kg/m3 -
Liquid Mass Fraction 0.000 0.000
OVERALL

Overall Density (m) Kg/m3 56.99 1.41


Overall Viscosity (m) cP 0.019 0.01539
Volumetric Flow rate m3/hr 114.6 4629.6
Pipe Details
Nominal Pipe Size Inches 2 4
Use Calculated Pipe ID YES YES
LINE SPECIFICATION

Pipe Schedule 40 40
PIPING DETAILS

Actual Pipe I.D. mm 52.48 102.26


Enter Pipe I.D. (User Input) mm
MOC CS CS
Roughness Factor (e) mm 0.046 0.046
Relative Roughness ( = e/D) 8.765E-04 4.498E-04
Linear Line Length m 2.00 10.00
Pipe Inlet Elevation, Z1 m 2.0 5.0
Pipe Outlet Elevation, Z2 m 5.0 4.0
Velocity (Vm) m/s 14.72 156.58
Reynolds No. (Re) 2303691 1468028
Fitting Details Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres Qty Equiv. metres
90 Elbow Standard (R/D = 1), screwed 1 1.6 1 3.1
90 Elbow Standard (R/D = 1), flanged/welded
90 Elbow long radius (R/D = 1.5), all types
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle
90 Mitred elbow (R/D =1.5) 5 Weld 18 angle Elbows
45 Elbow Standard (R/D=1) all types
45 Elbow Long-radius (R/D=1.5) all types
45 Elbow Mitred, 1 Weld , 45 angle
45 Elbow Mitred, 2 Weld , 22.5 angle
180 Standard (R/D=1), screwed
180 Standard (R/D=1), flanged/welded
180 Long radius (R/D=1.5), all types
Tee (used as elbow) standard, screwed
Tee (used as elbow) Long-radius, screwed
Tee (used as elbow) swept, branch Branch tees 1 1.6
PIPE FITTINGS

Tee (used as elbow) standard, flanged/welded


Tee (used as elbow) stub-in-type branch
Tee (run through tee) standard, screwed
Tee (run through tee) standard, flanged/welded Straight tees
Tee (run through tee) stub-in-type branch
HYDRAULIC CALCULATIONS

Gate Valve,full line size 1 0.4 1 0.8


Ball valve, reduced trim b = 0.9 1 0.6 1 1.1
Plug valve, reduced trim b = 0.8
Globe valve, Standard
Globe valve, angle or Y-type
Valves
Diaphragm valve, dam type
Butterfly valve
Check valve, Lift
Check valve, Swing
Check valve, Tilting-disc
Entrance to Pipe Entrance
Exit from Pipe and Exit
Reducer(d/D=1/2)
Reducer(d/D=3/4) 1 0.3
Sudden Contraction(d/D=1/4) Reducer /
Expander(d/D=1/2) Expander
Expander(d/D=3/4) 1 0.9
Sudden Expansion(d/D=1/4)
Equivalent Length for Fittings m 4.6 5.9
Total Length (Pipe + Fittings) m 6.6 15.9
Friction Factor (Darcy) 0.0192 0.0167
Pressure Drop bar/100m 2.255 2.825
CALCULATIONS & RESULTS

Hydraulic Pressure Drop bar 0.149 0.449


Hydraulic Pressure Drop Margin % 20.0 20.0
In-line Equipment DP bar 0.000 0.000
Elevation Gain (-Ve) / Loss (+Ve) bar 0.017 0.000
Total Pressure Drop bar 0.196 0.539
Outlet Pressure barg 93.0 0.9
Pressure Drop Momentum (mVm2) Kg/m.s2 12348 34595
Erosion Velocity (Veros) m/s 16.2 102.7
Sonic Velocity (Vsonic) m/s 465.89 464.21
Mach No. 0.03 0.34
Flow Type Vertical Up Vertical Down
Flow Regime SUBSONIC SUBSONIC
Fittings Data Sheet

MATERIAL ROUGHNESS
Roughness
Material Notes:
(mm)
1 CS 0.046 Carbon Steel , Process Lines
2 CCS 0.460 Carbon Steel , Drains / Vent Lines
3 SS 0.050 Stainless Steel
4 DS 0.050 Duplex Steel
5 GRP 0.020 Glass Fibre Reinforced Pipe
6 GCS 0.150 Galvanised Carbon Steel
7 TCN 0.046 Titanium and CU-NI
8 CI 0.259 Cast Iron
9
10
Material Roughness values are referred from SNC Lavalin data bank.

The two-k method predict


K1 & K() values from paper by William B Hooper, "The two-K method predicts head losses in pipe fitting", Chemical Engineering, Aug 24,
1981, p. 96-100

K 1 1
K f K 1
N Re ID
Fitting Abbreviation K1 K
90 Elbow Standard (R/D = 1), screwed 90 std, scr 800 0.40
90 Elbow Standard (R/D = 1), flanged/welded 90 std,fla/weld 800 0.25
90 Elbow long radius (R/D = 1.5), all types 800 0.20
90 Mitred elbow (R/D =1.5) 1 Weld 90 angle 1000 1.15
90 Mitred elbow (R/D =1.5) 2 Weld 45 angle 800 0.35
90 Mitred elbow (R/D =1.5) 3 Weld 30 angle 800 0.30
90 Mitred elbow (R/D =1.5) 4 Weld 22.5 angle 800 0.27
Elbows 90 Mitred elbow (R/D =1.5) 5 Weld 18 angle 800 0.25
45 Elbow Standard (R/D=1) all types 500 0.20
45 Elbow Long-radius (R/D=1.5) all types 500 0.15
45 Elbow Mitred, 1 Weld , 45 angle 500 0.25
45 Elbow Mitred, 2 Weld , 22.5 angle 500 0.15
180 Standard (R/D=1), screwed 1000 0.600
180 Standard (R/D=1), flanged/welded 1000 0.350
180 Long radius (R/D=1.5), all types 1000 0.300
Tee (used as elbow) standard, screwed 500 0.700
Tee (used as elbow) Long-radius, screwed 800 0.400
Branch tees Tee (used as elbow) swept, branch 800 0.400
Tee (used as elbow) standard, flanged/welded 800 0.800
Tee (used as elbow) stub-in-type branch 1000 1.000
Tee (run through tee) standard, screwed 200 0.100
Straight tees Tee (run through tee) standard, flanged/welded 150 0.500
Tee (run through tee) stub-in-type branch 100 0.000
Gate Valve,full line size 300 0.100
Ball valve, reduced trim b = 0.9 500 0.150
Plug valve, reduced trim b = 0.8 1000 0.250
Globe valve, Standard 1500 4.000
Globe valve, angle or Y-type 1000 2.000
Valves
Diaphragm valve, dam type 1000 2.000
Butterfly valve 800 0.250
Check valve, Lift 2000 10.000
Check valve, Swing 1500 1.500
Check valve, Tilting-disc 1000 0.500
Pipe Entrance Entrance to Pipe 160 0.500
and Exit Exit from Pipe 0 1.000

49101-HCFO-MUM