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Applied Energy 191 (2017) 689708

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Applied Energy
journal homepage: www.elsevier.com/locate/apenergy

Understanding the role of low reactivity fuel stratification in a dual fuel


RCCI engine A simulation study
Maciej Mikulski , Cemil Bekdemir
TNO Automotive, Automotive Campus 30, 5708 JZ Helmond, The Netherlands

h i g h l i g h t s

 Multi-zone, detailed chemical kinetics model used to assess natural gas stratification in RCCI.
 5 heavy-duty engine operating points served as basis for simulation.
 Natural gas stratification is a promising strategy for partial load RCCI.
 Efficiency gain, THC/CH4 emissions reduction, increased NOx.

a r t i c l e i n f o a b s t r a c t

Article history: Natural gas - diesel, Reactivity Controlled Compression Ignition (RCCI) is currently one of the most
Received 13 September 2016 promising combustion strategies for the next generation heavy-duty engines. A major issue to be
Received in revised form 30 December 2016 addressed for this dual fuel concept to become practically applicable is its low combustion efficiency
Accepted 27 January 2017
and associated high methane emissions in partial engine loads. Introducing gaseous fuel stratification
(by direct injection) is considered to be beneficial for combustion efficiency increase. Yet, the improve-
ment potential of such natural gas stratification in RCCI engines is unknown. Modeling studies are needed
Keywords:
to investigate this methane reduction measure because they can provide more insight to the combustion
Low temperature combustion
RCCI
process than measurements alone.
Dual fuel The objective of this study is to assess the potential of RCCI with direct injected low reactivity fuel in
Natural gas terms of thermal efficiency and methane emissions. A broad range of measured, single point injected gas,
Fuel stratification operating points served as a basis for the simulation study. TNOs in-house, multi-zone, chemical kinetics
Multi-zone model based model was validated for those points and used to generate simulation results for different natural
gas stratification profiles.
It is shown that gaseous fuel stratification in dual fuel RCCI helps to increase combustion efficiency and
decrease methane and carbon monoxide emissions. At the same time, nitrogen oxides increase and (at
some operating points) the emissions of non-methane hydrocarbons slightly increase too. The effect is
strongest for the low load cases showing maximum improvement of combustion efficiency by 11 per-
centage point for in-extensive natural gas stratifications. The improvement potential reduces with
increasing engine load. Thanks to the insights to the combustion process (given by the simulation
results), explanations for the observed trends are provided, and important phenomena are identified that
are associated with increased low reactivity fuel stratification.
2017 Elsevier Ltd. All rights reserved.

1. Introduction sector. For decades, strict pollutant emission standards, and more
recently, the targets for greenhouse gas (e.g. CO2) reduction, forces
Despite powertrain electrification and hybridization are rapidly powertrain developers to seek for increasingly more sophisticated
progressing into the transport sector, it is expected that internal measures. Especially the push for CO2 reduction strengthened the
combustion engines will retain their position as the main propul- attention for advanced combustion concepts. The CO2 benefit of
sion technology for heavy-duty road transport and the maritime applying advanced combustion concepts is due to the potential
for higher thermal efficiency and use of alternative fuels, such as
bio-fuels and natural gas (NG).
Corresponding author.
E-mail address: maciej.mikulski@tno.nl (M. Mikulski).

http://dx.doi.org/10.1016/j.apenergy.2017.01.080
0306-2619/ 2017 Elsevier Ltd. All rights reserved.
690 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

Nomenclature

Abbreviations PRF primary reference fuel


aTDC after top dead center RCCI reactivity controlled compression ignition
BMEP break mean effective pressure [bar] SOI start of injection [CA]
BR blend ratio [%] SPI single point injection (indirect to intake manifold)
CA crank angle TDC top dead center
CFD computational fluid dynamics THC total hydrocarbons
CH4 methane UHC unburned hydrocarbons
CHR cumulative heat released [J] U equivalence ratio []
CN cetane number m_ mass flow rate [kg/s]
CO carbon oxide CA10, CA50 crank angle at respectively 10% and 50% heat re-
CO2 carbon dioxide leased
DF dual fuel Ct mixing coefficient []
DI direct injection dp/dCA pressure rise rate [bar/CA]
EGR exhaust gas recirculation N engine rotational speed [rpm]
EVO exhaust valve opening P in cylinder pressure [bar]
FD fuel distribution [] T temperature [K]
HC hydrocarbons Vdisp displacement volume [m3]
HCCI homogeneous charge compression ignition Y mass fraction [kg/kg]
HD heavy-duty c specific heat ratio []
HPDI high pressure direct injection g efficiency [%]
HRR heat release rate [J/CA]
IMEP indicated mean effective pressure [bar] Subscripts
IVC intake valve closure comb combustion (efficiency)
LHV lower heating value [J/kg] d diesel
LTC low temperature combustion g gas
NG natural gas max maximum
NMHC non-methane hydrocarbons pump pumping (efficiency)
NOx nitrogen oxides res residuals at EVO
PCCI premixed charge compression ignition wall cylinder walls (losses)
PM particulate matter
PPR peak pressure rise [bar/CA]

Low temperature combustion (LTC) is a class of advanced com- duction engines, TNO presented a NG-diesel dual fuel engine
pression ignition concepts that was extensively studied in the past demonstrator working in RCCI mode, showing the possibility to
decades. LTC strategies were proposed to reduce engine-out emis- reach 51% indicated thermal efficiency with ultralow NOx emis-
sions of nitrogen oxides (NOx) and soot, while achieving higher sions [19]. Several challenges were identified in that study. A high
thermal efficiencies than conventional diesel engines. Single fuel engine-out CH4 emission, especially at low loads, is the main draw-
LTC strategies include homogeneous charge compression ignition back of NG-Diesel RCCI. Furthermore, variations of the input
(HCCI) and premixed charge compression ignition (PCCI), wherein parameters result in high operation instability.
the fuel is fully premixed and partially premixed, respectively. NG-diesel RCCI has challenging improvement points for the
Those concepts were studied by many researchers, for example: concept to become practically applicable. The most important ones
[15] and proved to be inapplicable in practice due to the lack of are:
control over the combustion process, leading to a limited load
range and unstable operation [6].  further engine efficiency optimization,
Reactivity controlled compression ignition (RCCI) is a more  CH4 emission reduction,
recent LTC strategy in which two fuels are used to improve the  increasing load range,
controllability and load range compared to HCCI and PCCI, while  combustion control to enable transient and robust operation
retaining the vast advantage of high efficiency and low NOx and under real-world conditions.
soot emissions at engine-out [7]. Various combinations of low
and high reactivity fuels were used to demonstrate RCCI, amongst Various measures have been tested to improve the RCCI concept
others: gasoline - diesel [8], ethanol - diesel [9,10], gasoline - bio- in general.
diesel [11] and gasoline - (cetane number improved) gasoline [12]. Proper NG-diesel blend ratio (BR) adjusting showed to be extre-
Nowadays, natural gas (NG) attracts increasingly more atten- mely important [20]. Lower BRs (low NG, high diesel) are used to
tion as the low reactive fuel alternative in RCCI. NG is a so-called assure better auto-ignition and lower CH4 emissions at low loads
low carbon fuel which adds to the CO2 emission reduction. Addi- [19,20]. This, on the other hand, leads to extensive wall impinge-
tionally, good availability, lower price compared to diesel and ment using early diesel injection strategies, therefore, resulting
gasoline, and the potential to utilize renewable sources (e.g. bio- in increased non-methane hydrocarbon (NMHC) emissions. Higher
methane) make the choice of NG in heavy-duty dual fuel RCCI engi- loads enabled higher BR operation with increased thermal effi-
nes attractive. NG-diesel RCCI is still relatively uncharted territory ciency; BR of 96% was achieved with around 49% indicated effi-
[13]. Most of the works covering this topic are still 3D CFD model- ciency [19]. Introducing uncooled Exhaust Gas Recirculation
ing studies [14,15] or single-cylinder research engine experiments (EGR) combined with external heating of the intake air was identi-
[1618]. Regarding applications in multi-cylinder, heavy-duty pro- fied as a promising measure to assure low load operation [19].
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 691

Additionally, it was shown that RCCI is particularly sensitive not through partial-stratification. In 2011, Munchi et al. [32] intro-
only to the amount and temperature of the introduced external duced a combustion concept based on Westports two-way gas-
EGR, but also largely to its chemical composition, which introduces diesel injection. The test engine was operated on different dual fuel
another factor increasing operational variations [21]. strategies depending on load. Despite the wide scope of that work,
Hanson et al. [22] investigated the effect of apparent compres- it did not extensively cover the RCCI regime.
sion ratio (CR). This was achieved by varying Intake Valve Closure Recently, Kokjohn et al. [33] used optical engine experiments
(IVC) timing. BR was changed to control combustion phasing. For supplemented by simplified chemical kinetics computations to
earlier IVC timing, higher BRs and combustion efficiency were determine the combined effect of diesel and direct injected gaso-
achieved. Note however, that increased CR keeping BR at line stratification on the ignition delay in RCCI mode. The authors
unchanged level, resulted in significantly higher pressure rise rates introduced a so-called PRF (primary reference fuel) number to
and maximum pressures. This causes problems for high load oper- describe the combined stratification of both fuels. The PRF number
ation where durability limits were exceeded. was found to be a dominating factor on ignition delay and ignition
Diesel injection timing [2325] and injection pressure [2628], location within the cylinder. The equivalence ratio proved to have
were identified as main regulation parameters to assure optimum smaller but still significant influence, whereas the temperature
combustion for all RCCI concepts. The extent to which this control gradient was identified as least influencing factor.
strategy can be utilized is limited by the injection timing range that In 2015, Zoldak et al. [34] reported a CFD simulation study with
provides RCCI. Start of injection (SOI) at 30 aTDC was shown to be comparative evaluation of 3 strategies: (1) NG-diesel RCCI with
a limit for RCCI combustion [19]. Further retarding the diesel injec- premixed NG, (2) high pressure direct injection (HPDI) or diesel
tion decreased the time for mixing up to auto-ignition, which pilot-ignited natural gas concept, which injects a single diesel pilot
caused the NOx emissions to rise rapidly. On the other hand Nie- before TDC followed closely by DI of NG to generate a NG diffusion
man et al. [23] showed that in a single injection strategy, advanc- flame, (3) NG-diesel RCCI with DI NG, introduced as further pro-
ing SOI timing from 80 aTDC resulted in a significant increase in gression of RCCI with the aim of reducing the peak pressure rise
NOx emission, while retarding it caused a substantial increase in rate and further extending operating range.
hydrocarbon (HC) and carbon monoxide (CO) emissions. A rather complicated, triple injection (diesel pre-injection fol-
Kokjohn et al. [29] discussed the concept of split diesel injection lowed by DI gas event and diesel pilot injection) strategy was
in gasoline-diesel RCCI. Varying injection timings of both fuels reported as best, to achieve a 19.8% improvement in fuel consump-
showed slight potential in reducing HC emissions compared to sin- tion relative to the base diesel case. This strategy also tempered the
gle injection operation. At the same time significant increase in peak heat release rate, resulting in reduced peak pressure rise rate
NOx and Particle Matter (PM) were observed. The HC reduction and Pmax (Maximum in-cylinder Pressure) relative to the pre-
was mainly accounted to the reduced wall impingement when mixed NG strategy. This study, however, focused only at one oper-
advanced second injection was used. The research was later ating point which was high load 17 bar BMEP not exploring the
extended by the study of Hanson et al. [22], which varied diesel potential for lower loads.
fuel mass between the two subsequent injections. Similar to the The objective of the present study is to assess the potential of
results of the injection timing, NOx and PM increased with the direct injected low reactivity fuel in RCCI for the improvement of
additional second injection. This is explained by increased fuel thermal efficiency and reduction of CH4 emissions. More specifi-
stratification with later injections, creating richer and more reac- cally, direct injection of NG and diesel in a heavy-duty RCCI engine
tive zones which tend to ignite earlier, increasing in-cylinder tem- is evaluated using numerical simulations. Gaseous fuel DI strategy
perature. On the other hand double and triple pulse diesel injection is considered a promising path to explore efficiency increase and
(without EGR) was also tested by TNO for NG-Diesel RCCI but over- load range extension for the RCCI concept. There are only few
all it failed to show significant potential for efficiency improve- (already mentioned above [32,34]) reports available on this topic.
ment in the multi-cylinder engine [19]. Note that standard A vision on the expected benefits is still lacking. Modeling studies,
heavy-duty type injectors were used in this study which might which can provide more insight to the combustion process than
explain the different results obtained with respect to the discussed measurements alone, are required to build a vision. To accomplish
gasoline-diesel research by Kokjohn et al. [29] and Hanson et al. that, a much broader research scope is needed than usually is
[22] performed on a single cylinder research engine. affordable with detailed CFD studies. Especially the expected DI
Fuel stratification created by diesel injection is strongly affected NG potential for different loads and in-cylinder mixing conditions
by in-cylinder mixing. This was first reported by Benajes et al. [30] needs to be investigated.
who performed a combined experimental and numerical study to For the development of RCCI control strategies and increasing
understand mixing on the auto-ignition process in RCCI. The the insight into the combustion process, TNO has developed its
authors used experimental data as input to an in-house 1D spray own chemical kinetics based, multi-zone combustion model [35].
model to clarify the mixing process with respect to in-cylinder fuel It captures the most important phenomena in RCCI, such as in-
BR and injection timing. Recently, the authors of the present work cylinder fuel and temperature stratification, mixing, auto-ignition
successfully validated an in-house multi-zone combustion model and combustion chemistry. The model has undergone a detailed
on HD NG-diesel RCCI engine, where slow mixing was identified validation process, proving prediction accuracy of in-cylinder pres-
as one of the reasons for slow combustion in low load cases [21]. sure and engine performance parameters within cycle-to-cycle
Furthermore, a dependency between model mixing coefficient variations [21]. Its completeness and relatively fast computational
and intake pressure (increasing with increasing load) was identi- times allow to cover wide range of engine operating points and full
fied. Also 3D Computational Flow Dynamics (CFD) models [15] operating cycle within the conducted research, which is the main
were used to further investigate the influence of in-cylinder mixing advantage over detailed CFD approaches.
on fuel stratification. Due to high computational expenses, the The model already proved to be suitable for simulating diesel
scope of those studies are typically restricted to a few simulation fuel distribution effect combined with in-cylinder mixing for single
cases. point, port injected (SPI) NG and DI diesel RCCI [35,21]. Operating
An alternative way to control the reactivity of the in-cylinder points with homogeneous distribution of NG served as the refer-
charge is direct injection (DI) of the low reactivity fuel. Already ence to improve upon. The focus of this study is on operating con-
in 2004, Reynolds and Evans [31] reported on the possibility of ditions with and without EGR since both regimes have proven their
improving emissions and performance of lean burn NG engines advantages in different RCCI operation ranges. In the following,
692 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

first the modeling approach is introduced briefly in Section 2, with defined zonal Fuel Distribution (FD). The fuel injection processes of
special attention to model validation and the concept of fuel strat- the liquid and gaseous fuels are included as Gaussian mass flow
ification in direct injection simulations. Then, in Section 3, the sim- profiles as a function of the crank angle. Evaporative cooling of
ulation results are presented and extensively discussed. A the injected liquid fuel is taken into account. The molecular gradi-
summary and the conclusions are given in Section 4. ent based inter-zonal mixing model also acts on the introduced
fuel during the ignition delay period.
The multi-zone combustion model is sensitive to EGR composi-
2. Modeling approach and definitions tion. Differences in unburnt hydrocarbons (UHC), oxygen content,
and minor fractions of highly reactive species in the exhaust affect
2.1. The multi-zone model the combustion efficiency and emissions of the next cycle. A valve
flow model takes that variability into account and accurately esti-
The TNO in-house multi-zone model is used in this study. The mates in-cylinder conditions at IVC. Both the intake and the
governing equations of this model have been given in [36]. In the exhaust manifold compositions are refreshed every simulation
present implementation, the chemical reaction kinetics are solved cycle. The simulations are run until convergence is reached, which
using Cantera libraries [37], which is an open source object- typically takes 46 cycles. The scheme of a multi-cycle simulation
oriented code that offers flexibility regarding implementation in is shown in Fig. 2.
other software tools and the straightforward application of differ- With the above configuration, the average time to compute one
ent reaction mechanisms for different fuels. A combined mecha- full engine cycle is in a range of half an hour on a standard i7 VPro
nism for n-heptane (as diesel surrogate) and methane desktop computer. This translates to about 23 h until converged
combustion is used in the present work. The reaction scheme pro- results are available. Note that this time can be further reduced
posed by Peters et al. [38] is selected to model n-heptane chem- by applying zone and mechanism reduction strategies and code
istry. The C1-C3 part of the mechanism is substituted by GRI3.0 optimization techniques. Furthermore, for performing model cali-
[39], which is particularly suited to model CH4 ignition with C2H6 bration and extensive simulation research, XCCI is run on a com-
dilution. The mechanism also contains the NOx scheme of GRI3.0. puter cluster.
Altogether this chemistry model adds up to 354 reactions among The valve flow and the wall temperature models were cali-
65 species. brated and validated by comparing the results with the engines
In the present work, a cylindrical configuration consisting of 13 GT-Power model. Then, the entire multi-zone combustion model
zones with varying volumes is used. The zones near the cylinder was validated against measured engine data. The approach and
liner have the smallest volumes to better reflect auto-ignition the results of that study are presented in [21].
dynamics. All zones exchange mass and heat with their direct
neighbors. Additionally, they exchange heat with the cylinder
and piston head, whereas heat transfer to the cylinder liner only 2.2. Post-processing method
occurs with the outermost zone. The modified Woschni heat trans-
fer correlation proposed by Chang et al. [40] for low temperature To validate the model and to investigate the influence of gas-
combustion concepts is used. The wall surface temperatures of eous fuel stratification on the combustion process a number of
the head, piston, and liner are separately calculated based on combustion control, emission and efficiency parameters are com-
engine load and speed, and coolant conditions. The models zonal pared. Those parameters are obtained by post-processing raw sim-
configuration and the exchange processes are shown schematically ulation results which consists of pressure, temperature and
in Fig. 1. composition in all zonal volumes for each CA of the cycle. Post-
Due to the early fuel injection timing as typically applied in processing is done carefully to make comparisons with engine test-
RCCI combustion, the spray induced mixing period for both fuels ing data as fair and easy as possible. The definitions of the most
is assumed to be much shorter than the ignition delay period. important post-processed quantities are briefly highlighted in this
Therefore, fuel mass is introduced to each zone according to a pre- section.

Fig. 1. Graphical representation of the multi-zone model with cylindrical zonal configuration.
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 693

Fig. 2. Schematic view of the multi-zone model simulations.

At the first post-processing stage, the raw simulation results are The m _ terms with subscripts: CH4,res, CO,res, and NMHC,
zone-averaged to give average pressure, temperature and composi- res represent the concentrations of the corresponding species at
tion as a function of crank angle. The pressure rise rate (dp/dCA) EVO recalculated with the total exhaust flow to the adopted con-
from the multi-zone model is highly oscillating due to a limited vention of mass flow (kg/s). Finally, the wall heat losses (denoted
number of sequentially igniting zones. The high gradients are as gwall) are evaluated by comparing the cumulative heat loss from
smoothened by reconstructing the pressure trace by solving the the model with the available chemical energy introduced with the
first law of thermodynamics for a single zone closed system with fuel (i.e. denominator in Eq. (3)).
the same heat-loss model [35]. This is only done for the purpose
of estimating the maximum pressure rise rate, so all other quanti- 2.3. Test case selection and model validation
ties are derived from the original pressure trace. The heat release
rate (HRR) is calculated using a standard procedure based on the For the present research, 5 engine operating points were cho-
first law of thermodynamics, well described by Heywood [41]. A
sen. Cases 1, 3 and 4 represent a combined IMEP and blend ratio
constant ratio of specific heats (c = 1.368) is used. The net HRR is (BR) variation from low to high load operation, without external
corrected with heat transfer to the walls (calculated from the
EGR. BR definition used in this work is energy based:
model), to give the gross HRR, which is presented in the following
sections. Furthermore, the gross HRR serves as the basis for calcu- _ NG LHV NG
m
BR : 4
lation of the cumulative heat release (CHR) and the determination m _ NG LHV NG
_ diesel LHV diesel m
of CA10 and CA50 (crank angle at 10% and 50% heat released,
respectively). The gross and net values of indicated mean effective As discussed in Section 1, higher load RCCI operation allows for
pressure (IMEP) are calculated by integrating the pressure signal larger substitution of diesel with natural gas, which is reflected in
through the closed part of the cycle and the full engine cycle, the selected cases.
respectively. Indicated efficiencies are defined as: Additionally, case 2 was chosen to investigate gaseous fuel dis-
tribution influence in high EGR regimes at low load operation. Case
1=2  IMEP V N 5 represents load extension to 18.5 bar IMEP using high external
gInet=gross _ net=gross disp
_ NG LHV NG
; 1 EGR strategy. The main characteristics of the operating points are
mdiesel LHV diesel m
presented in Table 1.
where Vdisp is the displacement volume, N the engine rotational For each of the operating points the model was first carefully
speed. The symbol m _ denotes specific fuel mass flow and LHV validated using measured engine data. The measurements were
stands for lower heating value (for diesel and NG, respectively). Fol- performed on a multi-cylinder, heavy-duty engine with common
lowing the convention in Eq. (1), pumping efficiency is calculated rail diesel Direct Injection (DI) and Single Point Injection (SPI) of
as: NG (i.e. gaseous fuel was injected to the mixer in the air path to
1=2  IMEPgross  IMEPnet  V disp  N achieve homogeneous gas-air mixture). Table 2 provides the most
gpump 1  _ NG LHV NG
_ diesel LHV diesel m
: 2 relevant (in terms of simulation reproduction) parameters of the
m
test engine. For detailed specification of the validation measure-
Emissions in terms of ppm (parts per million) are calculated ment test stand refer to the earlier work by Mikulski and Bekdemir
from the zone averaged cylinder composition at EVO (exhaust [21].
valve opening). The specific hydrocarbon content at this point Many measured parameters served as input to the model.
together with CO concentration is taken to calculate combustion Amongst others, the manifold pressures and temperatures, diesel
efficiency. This is done with the simplifying assumption that all fuel temperature, consumption rate, and injection timing, engine
of the UHC at EVO, except CH4, account to diesel fuel particles. oil and cooling water temperatures. Additionally, air and gaseous
Then, the combustion efficiency becomes: fuel mass flows along with intake manifold CO2 concentration
were measured and used to determine intake flow composition.
_ CH4;res LHV CH4 m
m _ CO;res LHV CO m
_ NMHC;res LHV diesel
gcomb 1  _ _
: 3 Two mixing related model parameters were calibrated to fit the
mdiesel LHV diesel mNG LHV NG model to measurements; namely liquid fuel distribution (FD)
694 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

Table 1
Characteristics of operating points chosen for the research.

Case N [rpm] IMEP [bar] BR [%] SOI [CA] EGR [%] ktotal [] kg [] Remarks
1 1002 3.2 60 50 2.6 4.3 Low load, without EGR
2 1002 3.2 60 30 48 1.8 3.0 Low load, with EGR
3 1002 6.9 75 50 2.6 3.4 Mid load, without EGR
4 1002 10.8 85 52 2.0 2.4 High load, without EGR
5 1501 18.5 93 55 44 1.05 1.14 High load, with EGR

traces. However, the current 13 zone configuration proves to be


Table 2
Specification of the engine used for validation of the model.
sufficient to capture the most important quantities, such as com-
bustion phasing.
Engine type Heavy-duty, compression ignition, 6 cylinders in line
Regarding emissions, the model predicts the trends of decreas-
Compression 14
ratio
ing THC, CH4 and CO for increasing engine loads. Furthermore, the
Fuel path 1 Diesel: Standard EN590, Cetane number = 52, LHV = 42.7 MJ/
kg, common rail system, multiple injection capability
Fuel path 2 Natural gas (NG): Dutch NG, LHV = 38 MJ/kg, single point,
intake manifold injection
Air path Turbocharger, intake throttle
EGR path High-pressure, cooling, valve

among the zones and inter-zonal mixing coefficient (Ct). Recent


optical engine research has shown that for early injection RCCI,
most of the direct injected fuel accumulates close to the cylinder
wall, with decreasing concentration towards the center of the
cylinder [8]. In the present study, the diesel fuel is imposed to
the zones taking into account this experimental fuel distribution
knowledge. The calibrated mixing coefficients and diesel fuel dis-
tributions that resulted in the best fits are given for all the cases
(15) in Table A1 (Appendix A). Note that all these reference cases
have homogeneous distribution of natural gas because the corre-
sponding reference experiments were performed with SPI system.
As an example, the fitted result for case 3 is shown in Figs. 35. In
the following sections, case 3 is consequently used to illustrate the
simulation setup for the low reactivity fuel stratifications. Addi-
tionally, a summary of the validation results for all the cases is pre-
sented in Fig. 6.
Fig. 4. Experimental and simulated in-cylinder pressure and heat release rate as a
The model proves to be able to capture the pressure trace function of CA for case 3. Cycle-to-cycle variations of the measured pressure are
within cycle-to-cycle variations for the cases used in this research indicated with the bars.
(Fig. 4). Heat release rates are represented well by the model,
which is seen at the matching measured and simulated CHR traces
(Fig. 5). The instantaneous HRR on the other hand, is locally over-
predicted as it can be seen in Fig. 4. This spiky behavior is caused
by the zonal nature of the model in combination with the limited
number of zones. Increasing the zonal resolution gives smoother

Fig. 3. Initial zonal volumes, diesel fuel distribution, and diesel equivalence ratio
for the validated case 3. Vertical grid lines indicate zone walls spacing between Fig. 5. Experimental and simulated cumulative heat release as a function of CA for
the walls represents actual configuration. case 3.
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 695

Fig. 6. Engine out emissions and control related parameters - model (brick) vs experiment (blue) for test cases 15. Error bars indicate mean cylinder-to-cylinder variations
when such data was available. Emission values are given relative to the experimental value of case 1. (For interpretation of the references to colour in this figure legend, the
reader is referred to the web version of this article.)

ratio of CH4 compared with other HC is preserved. Note that the interchangeably. Different levels of low reactivity fuel stratification
NOx emissions are ultra-low in all cases (typically below 50 ppm) are studied and presented in Section 3. For a fair comparison of the
and close to measurement accuracy limits. The exact quantitative results, a reference setting is introduced, which is the homoge-
matching is not possible due to de fact that the model represents neous natural gas distribution (same as SPI) but using DI. This
the behavior of only one cylinder, whereas the measured emissions means that for each of the 5 cases, identical intake conditions
are averaged of all the cylinders. Taking into account the significant (pressure and temperature) are used to create their own DI refer-
cycle-to-cycle variations in measured pressures (Fig. 4) and ence simulation. The results of both SPI and DI homogeneous sim-
cylinder-to-cylinder variations in control parameters (Fig. 6), the ulations for case 3 are shown in Fig. 7. Note that the slight
obtained model results are considered sufficiently accurate. differences originate from different masses aspired to the engine.
A clear dependency is observed between engine load and the
model Ct value, with low load cases fitting well using a Ct of 10
and a value of 1900 for the highest load point. This trend corre-
sponds to higher inlet pressures and resulting higher valve flow
velocities at higher loads, which are important factors affecting
turbulent mixing. The mixing process is identified as one of the
main drivers for the combustion propagation towards the inner
part of the cylinder.
Diesel injection quantity and timing have a significant impact
on FD, whereas Ct remains unaffected. For example, the diesel fuel
stratification, and therefore the associated local mixture reactivity,
decreases with earlier SOI. These effects follow from complex spray
mixing physics. In the current approach, changing the diesel injec-
tion parameters requires adjusting the FD input to reach proper
reproduction of combustion parameters.
Intake temperature and EGR ratio changes are captured well by
the model without the need to adapt the calibration parameters.
For a more detailed discussion on the validation approach and
results, the reader is referred to a former publication [21]. Here,
only general remarks from that study are highlighted.

2.4. Setup of low reactivity fuel stratification

After successful model validation for SPI natural gas, the model
was used to simulate Direct Injection (DI) of natural gas. Here, the Fig. 7. Cylinder pressure as a function of CA for case 3. Model results for
terms low reactivity fuel, (natural) gas, and gaseous fuel are used homogeneous gas distribution realized by SPI and DI simulations.
696 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

The DI natural gas case aspires only air in contrast to the SPI case
where a mixture of air and natural gas enters the cylinder. With
IMEP differences in the range of the engines cylinder-to-cylinder
variations, this effect was chosen not to be compensated in the pre-
sent research.
Then, a number of sweeps representing different gaseous fuel
stratifications are performed for each case in Table 1. On a real
engine, different levels of stratification can be introduced by shift-
ing gaseous fuel injection timing and changing injection pressure.
Earlier injection allows more time for the fuel to premix resulting
in a more homogeneous mixture. Similarly increasing injection
pressure will enhance fuel premixing in the pre-combustion phase.
In this simulation study, the investigated gaseous fuel stratifica-
tions are based on the results of the optical study on fuel distribu-
tions in RCCI [33]. This was already successfully applied to choose
diesel fuel distributions before [21]. According to the aforemen-
tioned optical study, low reactivity fuel with much earlier injection
Fig. 9. Gaseous fuel Equivalence ratio as a function of zone number for case 3,
and larger injected mass creates a similar distribution, however, varying DUg. Vertical grid lines indicate zone walls spacing between the walls
with substantially lower gradients than those observed for high represents actual configuration.
reactivity fuel injections.
Using this information, a set of different stratification sweeps is
build which is aimed at representing DI natural gas conditions. and the diesel fuel distribution. Hence, those parameters are the
First, the gas equivalence ratio in zone 13 (Ug(13)) is varied sub- same as for the validated reference cases. The corresponding values
stantially while the gradient of the gas equivalence ratio (DUg) is can be found in Appendix A.
kept constant. This was done unless the chosen gradient could
not accommodate the total amount of fuel to be distributed within 3. Results and discussion
the cylinder; in such event the gradient was increased accordingly.
Then, for one of the points from the first sweep, a second sweep is In this chapter, the multi-zone combustion model results are
performed, this time varying the gradient DUg. Such a sweep is presented and discussed in detail. First, in Section 3.1, the simula-
translated to a so-called Fuel Distribution (FDg, subscript g denotes tion results of different gaseous fuel stratifications are discussed
the gas) which is a 13 element vector containing the percentage of for the low load operating points, followed by the high load and
total fuel introduced to the zones. This vector is the actual input of mid load operating points in Sections 3.2 and 3.3, respectively.
the model. Figs. 8 and 9 illustrate the performed sweeps for case 3. The analysis includes the control relevant quantities: CA10, CA50,
The full research matrix is provided in Appendix A along with IMEP, PMAX, and PPR (max dp/dCA), supplemented by emissions
detailed data on equivalence ratios and corresponding FDs. and efficiency indicators (Eqs. (1)(3)). Directly after the mid load
For all cases the gaseous fuel is injected at the same point, results, the effects that occur by utilizing low reactivity fuel strat-
namely 5 degrees CA after IVC. The injection duration is set at con- ification at mid load are analyzed in further detail in Section 3.4.
stant 3.5 degrees CA. The temperature of the injected gas is kept at Heat release rates, temperatures, and species concentrations of
300 K. individual zones are discussed to understand the cause of the strat-
As stated in Section 2.3, the mixing coefficient (Ct) is not influ- ification effects. Specific remarks regarding the details of the low
enced by the parameters of diesel injection. With the discussed DI and high load operating points are included in Appendix B.
gas concept, the gaseous fuel is injected at much earlier crank In the following subsections, the results of all the cases from
angle and presumably using significantly lower pressures com- Table 1 are presented in the same figure format. The horizontal
pared to diesel injection. Therefore, it is assumed that the gaseous axis depicts the simulations having different fuel stratifications
fuel injection does not change the model mixing coefficient (Ct) by the percentage of total gaseous fuel injected to the 12th zone
FDg(12). This means that the higher FDg(12), the higher the fuel
stratification (less homogeneous). The red crosses represent the
Ug (13) sweeps, keeping the gradient constant, and the black cir-
cles represent the DUg sweeps. For detailed information on the
gaseous fuel distribution described by the FDg(12) parameter the
reader is referred to Appendix A.

3.1. Low load (case 1 and 2)

Varying gaseous fuel stratification shows good potential for


combustion efficiency improvement at low load as is shown in
Fig. 10. Significant increase in both combustion efficiency and
overall indicated efficiency is observed even for small fuel gradi-
ents. This can be explained by the fact that NG rich zones are at
the same time also rich in diesel. So, the high reactive diesel pro-
motes more complete combustion of the nearby low reactive NG,
which leads to a shorter burn duration (decreased CA50-CA10).
The amount of fuel associated with the most inner part of the
Fig. 8. Gaseous fuel equivalence ratio as a function of zone number for case 3,
cylinder volume (below the diesel injector), which is most difficult
varying Ug(13). Vertical grid lines indicate zone walls spacing between the walls for combustion to propagate towards (except for the crevices
represents actual configuration. which were omitted in this study), is decreasing with increased
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 697

Fig. 10. Gaseous fuel stratification parameter study for case 1. Higher FDg(12) index values (horizontal axis) reflect increased stratification. Red crosses represent Ug (13)
sweep (constant gradient). Black circles represent DUg sweep. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

distribution. This effect also contributes to the observed efficiency the average in-cylinder temperature is similar to the homogeneous
gain. case because the fuel lean zones remain relatively cold. This model
In the combustion efficiency plot it can be seen that the most behavior is in accordance with the generally known NOx depen-
stratified test case does not further improve. This is caused by dency on local in-cylinder temperatures. In Section 3.4, this phe-
the over-rich zone at the cylinder liner (zone 13). With increasing nomenon is further discussed by inspecting simulation results in
fuel stratification the amount of oxygen, which was already insuf- detail.
ficient for complete combustion in the homogeneous reference For case 1 (low load without EGR), significant gain in indicated
case, reduces even further. This explains the increased CO concen- efficiency is reached, up to 7 percentage point increase compared
tration. For the same reason the ignition delay increases with to the homogeneous reference case. This is mainly due to a better
increasing fuel stratification as is shown in the CA10 plot. Addi- combustion efficiency while combustion timing (CA50) is main-
tionally, the lower specific heat of gaseous fuel compared to air tained at desired values similar to the reference case. Perhaps more
causes the first igniting zone to have a lower compression temper- important, the emissions of THC and CH4 are massively reduced.
ature. This effect was also reported in earlier studies of conven- The reference CH4 emission of 4500 ppm reduced to an acceptable
tional dual fuel [42]. Note that the slightly stratified case shows level of 200 ppm.
the opposite effect, earlier ignition (compare homogeneous (black) For case 2 (low load with EGR), similar trends are observed as
point at FDg(12) = 0.33 and neighboring red point at FDg(12) = 0.37 for case 1, see Fig. 11. Using relatively low gaseous fuel stratifica-
on the CA10 plot (Fig. 10)). tion, almost 11 percentage point gain in combustion efficiency is
Emission of NOx increases significantly with increased fuel achieved which corresponds to 7 percentage point increase of indi-
stratification. Fuel rich zones release heat at high rates during com- cated efficiency. Also here THC emissions, which mainly consists of
bustion which leads to high local temperatures where NOx is gen- CH4, are greatly reduced. Again, NOx results show that higher fuel
erated. The same local in-cylinder temperature increase is stratification leads to significant increase in NOx production rates.
responsible for a slight increase of the heat losses to the walls. Over 12 times increase was recorded for one of the simulation
Zones having a high temperature in combination with a large heat points. The best efficiency point generated 4 times larger NOx
exchange area, due to zonal volume increase during ignition, are emissions compared to the reference case, but in absolute numbers
the main contributors to the heat exchange process. However, is still below 20 ppm.
698 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

Fig. 11. Gaseous fuel stratification parameter study for case 2. Higher FDg(12) index values (horizontal axis) reflect increased stratification. Red crosses represent Ug (13)
sweep (constant gradient). Black circles represent DUg sweep. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

These low load results show a great potential for the application cially CH4 and CO emissions. These results are in contrast with
of for instance early direct injection of gaseous fuel for RCCI. the results at low and mid loads. Explanation of the differences
require more detailed analysis of the combustion process, which
3.2. High load (case 4 and 5) will be discussed in Appendix B. Note that NOx emissions remain
on the same level or even reduce for stratified mixtures, mainly
For case 4 (without EGR) only a minor increase in combustion due to lower combustion efficiency. On the other hand, despite
efficiency is achieved with slight fuel stratification, as is shown the lower combustion efficiency, both the peak pressure rise rate
in Fig. 12. The main reason is that the reference combustion effi- and the maximum pressure are increasing (excluding the cases
ciency is already as high as 99.5%, leaving almost no room for where combustion efficiency was lower than 98%), which can be
improvement. The high combustion efficiency and low THC and limiting particularly at high loads.
CH4 emissions were already observed during the experimental
studies [19] and were attributed to high turbulent mixing rates 3.3. Mid load (case 3)
[21]. The minor gain in combustion efficiency comes at the cost
of lower indicated efficiency due to retarded ignition. NOx emission For the mid load case, similar trends as shown for the low load
rises significantly following the same rationale as for case 1 and 2, cases are observed in terms of combustion phasing, emissions and
the locally elevated combustion temperature associated with mix- efficiency. The potential for reduction of THC and CH4 emissions is
ture inhomogeneity increases NOx production. Note that very high and the potential for efficiency gain is significant, however,
slight stratification can still be beneficial regarding emissions, much smaller than for the low load cases. The combustion effi-
meaning THC and CH4 reduction with acceptable NOx values, and ciency of the reference case is 91% against the best case value of
almost the same indicated efficiency (compare homogeneous ref- 96%, which is similar to the best case efficiency at low load (see
erence (first point from the left) and neighboring stratified point Fig. 14). This supports the thesis that the remaining few percent
FDg(12) = 4.1 in Fig. 12). of fuel is associated with the zone closest to the cylinder liner, sub-
For case 5 (high load with EGR), stratification of gaseous fuel jected to wall impingement with the injected diesel. Another indi-
reduces the combustion efficiency and the indicated efficiency, cation is the inability to reduce the THC emission below 1000 ppm.
see Fig. 13. This goes together with an increase of THC, and espe- Further investigation on this issue is given in Section 3.4.
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 699

Fig. 12. Gaseous fuel stratification parameter study for case 4. Higher FDg(12) index values (horizontal axis) reflect increased stratification. Red crosses represent Ug (13)
sweep (constant gradient). Black circles represent DUg sweep. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

3.4. Detailed analysis of selected cases (FDg(12) = 5.8) from Fig. 14. In Fig. 15, the ignition retarding effect
of fuel stratification is clearly seen from the pressure traces of 3
In this section, selected cases from the above presented sweeps different simulations. The corresponding cumulative heat release
are analyzed in detail. This is done to gain better insight into the plots are shown in Fig. 16. These confirm the increasing combus-
physical and chemical processes as a function of space and time tion efficiencies with increasing fuel stratification as is presented
that stem from low reactivity fuel stratification. Special emphasis in the parameter sweeps in Fig. 14.
is put on explaining the following phenomena which are a function Average in-cylinder temperatures are shown in Fig. 17. About
of gaseous fuel stratification: 100 K higher peak temperature is obtained for the most stratified
case compared to the homogeneous case. These average temper-
(a) Increasing ignition delay and reducing combustion duration; atures suggest that the engine is still operated in the low temper-
(b) Increasing NOx emission; ature RCCI mode. To explain the increase of NOx emissions when
(c) Significantly increasing combustion efficiency for low load using fuel stratification, the local temperature should be studied,
cases; which in the multi-zone model is the temperature of the individ-
(d) Decreasing performance and decreasing combustion effi- ual zones. Fig. 18 shows the zonal temperature evolution as a
ciency for high load cases. function of the crankangle for both cases. The fuel richest zones
reach the highest temperatures during combustion. Zones 11
Since all the generally manifested effects are found in the mid and 12 of the stratified case have maximum temperatures of
load case, this operating point was chosen to form the core of approximately 2300 K, whereas these zones reach about 400 K
the discussion in this section, with particular emphasis on explain- lower temperature in the homogeneous case. This large differ-
ing points a and b. The specific remarks on the low load cases ence results in more than 10 times higher NOx concentrations
(point c) and the high load cases (point d) are presented in Appen- in those high temperature zones of the stratified case. On the
dix B. other hand, the fuel lean zones of the stratified case remain rel-
For the mid load, the homogeneous gas distribution case atively cold compared to the same zones in the homogeneous
(FDg(12) = 3.3) is compared to one of the stratified gas cases case, and therefore produce less NOx, though it only partially
700 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

Fig. 13. Gaseous fuel stratification parameter study for case 5. Higher FDg(12) index values (horizontal axis) reflect increesed stratification. Red crosses represent Ug (13)
sweep (constant gradient). Black plusses represent DUg sweep. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

compensates for the overall NOx emission increase. This is clearly CH4) is a proper alignment of the high and low reactivity fuel con-
visible in Fig. 20. centrations. In the stratified cases, the natural gas and diesel have a
Note that despite zone 13 (at cylinder wall) is fuel rich and similar stratification profile, low concentration at the center of the
ignites early in both cases, it hardly generates NOx. The tempera- cylinder and high concentration at the cylinder wall. Since in both
ture becomes substantially high (1860 K and 2072 K for the homo- the homogeneous as the stratified cases the innermost zones 1 and
geneous and stratified cases, respectively), however, a lack of 2 have difficulty to combust, the stratified case still has a favorable
oxygen suppresses NOx formation. The O2 mass fraction, shown combustion efficiency due to the lower amount of natural gas in
in Fig. 21, drops to zero due to hydrocarbon ignition chemistry, those zones (see Fig. 22). Furthermore, the fuel richest zone (zone
before NOx reaction triggering temperatures are reached. Later in 13) has a lower CH4 emission, despite the fact that the equivalence
the cycle, around 400 crankangle degrees, the NOx concentration ratio is much higher than the homogeneous case. This is attributed
increases due to transport of NOx from neighboring zones where to the faster breakdown of CH4 at the higher temperatures, but as a
it is present at much higher concentrations. Zone 13 is also the consequence the emission contains the intermediate species CO in
main CO contributor (not shown on the plots) because of the lack significantly higher numbers.
of oxygen, which explains the increasing CO emissions for the A significant increase in ignition delay is presented for all strat-
stratified cases in Fig. 14. ified cases. The plots in Figs. 23 and 24 show that stratified gaseous
The combustion duration of the stratified cases is shorter. A fuel creates temperature and oxygen concentration variations
zonal heat release analysis (Fig. 19) shows higher heat release rates among the zones, on top of the wall heat-loss induced temperature
during ignition of the fuel richer zones. This results in faster trans- variation which also exists for the homogeneous case. At CA 310
fer of heat and radical species to the neighboring zones, which the temperature difference between the coldest (zone 13) and hot-
therefore ignite earlier. Eventually, the combustion process propa- test (zone 1) zones is 12.9 K and 3.4 K for the stratified and the
gates faster through the in-cylinder mixture, leading to more com- homogeneous cases, respectively. The increased temperature dif-
plete combustion. ference using stratification is caused by two effects. First, the
However, the main factor responsible for more complete com- injected gaseous fuel is at 300 K, so there is a direct cooling effect.
bustion and therefore reduction of THC emissions (especially Then, more important, the mixture properties (cp/cv) change when
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 701

Fig. 14. Gaseous fuel stratification parameter study for case 3. Higher FDg(12) index values (horizontal axis) reflect increased stratification. Red crosses represent Ug (13)
sweep (constant gradient). Black circles represent DUg sweep. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

Fig. 15. Pressure as a function of CA for different gaseous fuel stratification Fig. 16. Cumulative Heat Released as a function of CA for different gaseous fuel
variations of Case 3. stratification variations of Case 3.
702 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

difference in oxygen content, the temperature difference is already


enough to significantly change the ignition delay.
Comparing HRR (Fig. 19), CH4 (Fig. 22) and n-heptane mass frac-
tion evolution reveal that there are two ignition points present. The
diesel ignition comes first (small peak on the HRR plots Fig. 19),
before TDC, during which only minor part of gaseous fuel com-
busts. The main combustion event comes after approximately 12
CA. This is associated with gaseous fuel, which is subjected to
reforming during the pre-ignition phase, reaching its ignition con-
ditions. This angle was more or less constant for both stratified and
non-stratified cases, which proves that it was mainly affected by
the diesel fuel ignition point. The diesel ignition moment itself,
on the other hand, changes significantly with increasing fuel strat-
ification. This point is mainly influenced by temperature and oxy-
gen concentration during the diesel ignition delay period. Detailed
plots of temperature and oxygen mass fraction zonal distributions
during this period are in Figs. 23 and 24 respectively.
The detailed energy breakdown given in Fig. 25 provides value-
able information on how the fuel energy is transferred to useful
Fig. 17. Temperature as a function of CA for different gaseous fuel stratification
variations of Case 3. energy and losses. From the homogeneous reference case to the
stratified case FDg(12) = 5.8, the combustion efficiency improved
by 4.5 percentage point. This gain comes for 1.8 percentage point
natural gas is added, which results in lower compression tempera- in favor of the indicated efficiency. The wall heat-loss increased
tures. Zone 13 in the stratified case, where ignition starts, has also slightly (0.5 percentage point), which corresponds with the
6.2 K lower temperature than the homogeneous case. Besides the observed higher combustion temperature. The remainder is mainly

Fig. 18. Temperature per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel distributions (Case 3).

Fig. 19. Heat Release Rate per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel distributions (Case 3).
Note that different scales are used on both plots.
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 703

Fig. 20. NOx mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel distributions (Case 3).
Note that different scales are used on both plots.

Fig. 21. O2 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified (right) FDg(12) = 5.8 gaseous fuel distributions (Case 3).

Fig. 22. CH4 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel distributions.

lost by higher exhaust losses due to the shifted combustion phas- 4. Conclusions
ing. However, the diesel injection timing sensitivity of the RCCI
operation gives a possibility to mitigate this undesired shift. So, In this work, a total of 5 operating points, representing load,
for this particular operating point, there is potential to reach 48% blend ratio and EGR variations, served as a basis for simulating
indicated efficiency. the influence of low reactivity fuel stratification on the perfor-
704 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

Fig. 23. Temperature near diesel injection event per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel
distributions (Case 3).

Fig. 24. O2 mass fractions near diesel injection event per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 5.8 (right) gaseous fuel
distributions (Case 3).

Fig. 25. Energy distribution for different gaseous fuel stratification variations of Case 3.
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 705

mance and emissions of a dual fuel natural gas-diesel RCCI engine. load RCCI. The engine could be operated on highly stratified low
These baseline, single point gas injection, operating points were reactivity fuel at low loads, gradually reduced towards more
carefully validated with engine test-bench results. An in-house homogeneous fuel distribution at higher loads.
multi-zone combustion model using detailed chemical kinetics
was used to provide simulation results for the analysis of different Funding
levels of low reactivity fuel stratification. The following main con-
clusions are drawn from the discussion of the results: This work was funded by TNOs internal research program.

Introducing low reactivity fuel stratification improves combus-


tion efficiency in dual fuel RCCI. This is caused by combustion Appendix A
reaching further into the in-cylinder mixture and by the lower
fuel content at the center of the combustion chamber, which See Table A1.
typically is the worst combusting zone. The strongest effect is
seen at low loads, where the homogeneous reference had lar- Appendix B. Detailed analysis (low and high load cases)
gest potential for improvement. This potential reduces with
increasing load. B.1. Specific remarks for low load cases
Stratification of low reactivity fuel delays ignition by the diesel
fuel and at the same time shortens the combustion duration. The observations regarding combustion efficiency gain, NOx
Both a locally lower oxygen content, and a lower local temper- emission increase etc., as discussed in Section 3 for the mid load
ature at the most reactive zones are responsible for the delay. case, are confirmed for the low load cases as well. To avoid repeti-
This effect is most prominent and negatively affecting the tions and to keep the paper concise, the detailed analysis presenta-
results at the highest load using EGR; the combustion efficiency tion of case 1 and 2 is only focused on the main differences from
decreases and, therefore, CO emission increases. the mid load case.
Low reactivity fuel stratification causes higher local peak tem- At low load, the efficiency gain using stratified gaseous fuel is
peratures during combustion. As a result, the NOx emissions much higher. This is attributed to the low combustion efficiency
increase and CH4 emissions decrease with increasing of the reference case. The reason for this, is the difficulty of chem-
stratification. ical reactions to reach the inner part of the cylinder. Model-wise
this process is mainly controlled by the inter-zonal mixing
Overall, low reactivity fuel stratification, which could be coefficient.
achieved by direct injection in the cylinder, is a promising strategy In case 1 (low load without EGR) for the reference simulation,
to improve efficiency and reduce hydrocarbon emissions at part the three innermost zones did not combust at all, which is visible

Table A.1
The scope of the gaseous fuel distribution simulations. Validated diesel fuel distributions (Ud) and mixing coefficient (Ct) values for the reference case are given at the beginning
of each subsection.

No. Ug(13) [] DUg [] FD(13) [%] FD(12) [%] No. Ug(13) [] DUg [] FD(13) [%] FD(12) [%]
Ug(13) sweep DUg sweep
Case 1; Ud(13) = 2; DUd = 0.6; Ct = 10
1.0 0.22 0 2.0 3.3 1.5 0.33 20 3.0 5.0
1.1 0.25 20 2.3 3.7 1.6 0.33 10 3.0 4.9
1.2 0.29 10 2.6 4.2 1.7 0.33 7 3.0 4.8
1.3 0.33 10 3.0 4.9 1.8 0.33 5 3.0 4.7
1.4 0.50 10 4.5 7.2 1.9 0.33 4 3.0 4.7
Case 2; Ud(13) = 1.67; DUd = 0.4; Ct = 10
2.0 0.23 0 2.0 3.3 2.6 1.00 10 8.8 13.4
2.1 0.29 10 2.5 4.1 2.7 1.00 3 8.8 10.5
2.2 0.33 10 3.0 4.8 2.8 1.00 2 8.8 9.2
2.3 0.50 10 4.4 7.0
2.4 1.00 10 8.8 13.4
2.5 2.00 10 17.7 24.5
Case 3; Ud(13) = 1.25; DUd = 0.3; Ct = 700
3.0 0.28 0 2.0 3.3 3.5 0.50 10 3.6 5.8
3.1 0.33 10 2.4 3.9 3.6 0.50 5 3.6 5.5
3.2 0.40 10 2.9 4.7 3.7 0.50 4 3.6 53.8
3.3 0.50 10 3.6 5.8
3.4 0.67 10 4.9 7.6
Case 4; Ud(13) = 1.67; DUd = 0.4; Ct = 1600
4.0 0.40 0 2.0 3.3 4.5 1.00 10 5.0 7.6
4.1 0.50 20 2.5 4.1 4.6 1.00 7 5.0 7.3
4.2 0.67 10 3.4 5.2 4.7 1.00 5 5.0 7.0
4.3 1.00 10 5.0 7.6 4.8 1.00 4 5.0 6.7
4.4 2.00 10 10.0 13.9
Case 5; Ud(13) = 2; DUd = 0.4; Ct = 1900
5.0 0.88 0 2.0 3.3 5.5 1.25 20 2.9 4.5
5.1 1.00 50 2.3 3.7 5.6 1.25 50 2.9 4.6
5.2 1.25 20 2.9 4.5 5.7 1.25 100 2.9 4.7
5.3 2.00 10 4.6 6.3
5.4 5.00 5 11.4 9.6
706 M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708

in the CH4 mass fraction plots in Fig. B.1. For the stratified simula- Case 2 (low load with EGR) shows similar behavior as case 1.
tion the combustion efficiency increased due to shorter combus- However, the lower performance gain using stratification com-
tion duration and, more important, due to lower gaseous fuel in pared to case 1 is caused by a large fraction of CH4 that remains
the badly combusting inner zones, also shown in Fig. B.1. in the outermost zone (zone 13 in Fig. B.2). The diesel fuel conver-

Fig. B.1. CH4 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 4.9 (right) gaseous fuel distributions. Low load
without EGR (case 1).

Fig. B.2. CH4 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 4.7 (right) gaseous fuel distributions. Low load
with EGR (case 2).

Fig. B.3. O2 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 4.7 (right) gaseous fuel distributions. Low load
with EGR (case 2).
M. Mikulski, C. Bekdemir / Applied Energy 191 (2017) 689708 707

Fig. B.4. CH4 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 6.4 (right) gaseous fuel distributions. High load
with EGR (case 5).

Fig. B.5. O2 mass fractions per specific zone as a function of CA for homogeneous FDg(12) = 3.3 (left) and stratified FDg(12) = 6.4 (right) gaseous fuel distributions. High load
with EGR (case 5).

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