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SpectralWave C-Node
STM-4/ STM-1 Compact Multiplexer
RELEASE 3.20
CABLE INSTALLATION
NEC Corporation
7-1, Shiba 5-chome, Minato-ku, Tokyo 108-8001, Japan TEL +81-3-3454-1111
Printed in China
F2880_F08
CABLE INSTALLTION
CONTENTS
1. SUMMARY 1-1
Contents
i
F2880_F08
CABLE INSTALLTION
Contents
ii
E
F2880_F08
CABLE INSTALLATION
1. SUMMARY
Descriptions regarding cable connections that are required for user operation, such as
CID cable connection, handset connection, etc., are excluded from this manual.
These descriptions are provided as follows:
CID cable connection is in the CID Operating Guide manual.
Handset connection is in the Operation and Maintenance manual.
Summary
1-1
E
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F2880_F08
CABLE INSTALLATION
Cable routing methods may differ with the station condition. The following are
recommended examples.
Mainboard OW -
EXCLK IN/OUT -
Port #1 -
Port #2 -
f -
DATA1/DATA2 -
HKC/HKA -
ALM -
F -
SLOT #2 -
SLOT #3 -
SLOT #4 -
Cables are routed to the left or right where the closest cable support is located from
the connection points.
3. POWER CABLES
Power Cables
3-1
F2880_F08
CABLE INSTALLATION
This section provides the cable assemble procedure for C-Node side. Regarding
processing procedure for opposite side, it should be processed according to
installation document of station power supply or power distribution panel which is
used in the station.
3.1.1 Apparatus
Connector: D-sub connector, DA2S1P3dJS (E32-087-J8916-0A00) or
equivalent.
Cable: AWG16 to AWG18 or equivalent
For frame ground, stripe colored cable with green/yellow is
recommended.
Others: Soldering Tool
Flat-blade or Phillips screwdriver
Wire cutter
Wire stripper
BG
FG
BAT
Power Cables
3-2
F2880_F08
CABLE INSTALLATION
WARNING
Keep station power supply turn off, during connecting power cable
CAUTION
To prevent unexpected electrical shock, frame ground should be
connected to appropriate grounding position which has low resistance to
earth ground.
Power Cables
3-3
F2880_F08
CABLE INSTALLATION
WARNING
Be careful to measure voltage between BAT terminal and BG terminal.
If short circuit occurs, any circuit may have serious damage.
()
Station
Digital
Power
Multi-meter
Supply
(+)
CAUTION
Input voltage should be in the following range
38.4V to 60V
Power Cables
3-4
F2880_F08
CABLE INSTALLATION
WARNING
Keep station power supply and switch on power board being turned off
during connecting power cable.
Power Cables
3-5
E
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F2880_F08
CABLE INSTALLATION
4. EXTERNAL CABLES
External Cables
4-1
F2880_F08
CABLE INSTALLATION
4.1.1 Apparatus
Cable:
8 core UTP-C5 or equivalent
Plug:
RJ45 (equipment side)
Max length
5m
External Cables
4-2
F2880_F08
CABLE INSTALLATION
4.2.1 Apparatus
Cable:
8 core UTP-C5 or equivalent
Plug:
RJ45 (equipment side)
Max length
5m
Connect the cable to ALM port according to the drawings shown in the section
4.1.2.
External Cables
4-3
F2880_F08
CABLE INSTALLATION
4.3.1 Apparatus
Cable:
75ohm coaxial cable: 2.5C-EXBV(Z32-178-01302-001) or equivalent
Plug:
Mini DIN Plug: IEC (DIN) 1.0/2.3 (A32-0CB0788-04) or equivalent
External Cables
4-4
F2880_F08
CABLE INSTALLATION
4.4.1 Apparatus
Cable:
2 wire telephone cable
Plug:
RJ11 (equipment side)
Max length
20m
or
External Cables
4-5
F2880_F08
CABLE INSTALLATION
4.5.1 Apparatus
Cable:
8 core UTP-C5 or equivalent
Plug:
RJ45 (equipment side)
Max length
1000m
NMS connects C-Node F interface through UTP Straight cable via HUB.
Connect the cable to Data1/Data2 ports according to the drawings shown in the
section 4.1.2.
External Cables
4-6
F2880_F08
CABLE INSTALLATION
4.6.1 Apparatus
Cable:
8 core UTP-C5 or equivalent
Plug:
RJ45 (equipment side)
Max length
100m
Connect the cable to F port according to the drawings shown in the section 4.1.2.
External Cables
4-7
E
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F2880_F08
CABLE INSTALLATION
CAUTION
Electrostatic-Sensitive Devices are installed
ESD in packages. To prevent them from being
damaged, WEAR AN ANTISTATIC WRIST
STRAP and CONNECT the other end to the
ESD terminal whenever you handle
packages or equipment.
CAUTION
Preparing the cable needs skill worker. If assembly
has problem, it may cause traffic down
The target board is Mainboard with STM-1o/STM-4 module and STM-1o sub board.
CAUTION
Class I Laser Product
LASER LIGHT
NEVER look directly into the laser source
CAUTION
Fiber cable should be conformed to G.652 (ITU-T). Recommended
fiber cable diameter is 2 millimeters.
CAUTION
The curve radius of an optical fiber cable must
not be less than 30 mm (1.2 inches).
CAUTION
Do not twist or stress optical fiber cables. Do not apply a
weigh of more than 5 kg (11 lb.) on the optical fiber cables.
The fiber cable may break.
CAUTION
To prevent fiber cables from becoming entangled in the
fiber cable supports, each cable should be separated from
the bundle before being routed.
Do not separate them within the rack.
CAUTION
Optical connectors should always be:
CAUTION
Optical connectors must be cleaned before they are
connected to any equipment. Using optical connectors
contaminated with dirt and dust particles may adversely
affect the quality of the optical signal and/or damage the
equipment.
OPTICAL CONNECTOR
INTERFACE
SC-TYPE PLUG
3. Remove the protective caps from the SC receptacle on the Mainboard or sub board.
Protective cap is shown below.
Main/Sub Board
4. Conform that the plug (cable side) and receptacle (board side) are clean and not
damaged. Refer to the Operation and Maintenance manual for inspecting/cleaning
optical connectors.
5. Insert the SC plug into SC receptacle slot, sliding it in until it clicks into place
(white guide lines must be hidden behind the receptacle).
STM-1e subboard can have two STM-1e ports. And each port has TX and RX
connector. Refer to the following figure.
DATA1 DATA2
TX RX TX RX
1 2
5.2.1 Apparatus
Cable:
75ohm coaxial cable: 2.5C-EXBV(Z32-178-01302-001) or equivalent
Plug:
Mini DIN Plug: IEC (DIN) 1.0/2.3 (A32-0CB0788-04) or equivalent
2. Remove the protective caps from the mini DIN plug on the Mainboard or subboard.
3. Confirm that the plug (cable side) and receptacle (board side) are not damaged.
4. Insert the mini DIN plug of the cable into DIN plug of Mainboard or subboard,
sliding it in until it clicks into place
Regarding interface of E11/E12 tributary board, refer to the following figures and
tables.
IN OUT
32~25 24~17 16~9 8~1 32~25 24~17 16~9 8~1
E11/E12 interface
d Similar to left
c
b
a
1 2 3 4 5 6
The nominal impedance of required signal should be 75 ohms (in the case of
coaxial-pair interface) or 120 ohms (in the case of symmetrical-pair interface).Table
7-5 and Table 7-6 are port wire-connection tables of 2M board with nominal
8T 6R 6T 4R 4T 2R a
1 2 3
*: In output port, 1-8R(Ring) are connected together, and in input port, they are isolated.
Port wire-connection of 120-ohm signal
d
7T 5R 5T 3R 3T 1R
c
7R Not used Not used Not used Not used 1T
b
8R Not used Not used Not used Not used 2T
a
8T 6R 6T 4R 4T 2R
1 2 3
block #2 block #1
d d
c c
b b
a a
654321
123456
METRAL-type plug side E12 subboard side
6 5 4 3 2 1
1R 3T 3R 5T 5R 7T
d
BLUE (DRAIN) PALE PINK PALE PINK PINK x WHITE PINK x WHITE ORANGE
(DRAIN) (DRAIN)
1T 7R
c
BLUE - - - - ORANGE
(DRAIN)
2T 8R
b
RED - - - - BALCK
(DRAIN)
2R 4T 4R 6T 6R 8T
a
RED (DRAIN) YELLOW YELLOW GREEN GREEN BALCK
(DRAIN) (DRAIN)
NOTE: T: means TIP, the center line of cable, R: means RING, the GND for cable.
d
d c
c b
b a
a
654321
123456
METRAL-type plug side E11/E12 subboard side
6 5 4 3 2 1
1R 3T 3R 5T 5R 7T
d
PINK ORANGE ORANGE BLUE (red-D) BLUE GREEN
1T 7R
c
PINK (red-S) - - - - GREEN
(black-D)
2T 8R
b
BLUE (red-S) - - - - PINK
(black-D)
2R 4T 4R 6T 6R 8T
a
BLUE GREEN GREEN GRAY (red-S) GRAY PINK (red-D)
black-S: single dash, color black red-S: single dash, color red
black-D: double dash, color black red-D: double dash, color red
5.3.4 Apparatus
Cables
3. Place the shrink tube to wrap the gap between insulator and core cables:
4. Using a heat gun, shrink the tube to wrap and hold the wires tightly:
Place the heat gun, keeping its nozzle 10 to 20 mm away from the tube.
Apply heat around the tube for 5 to 10 seconds, until the tube is shrunk down to
hold the wires tightly.
Remove tinfoil coat carefully; do not damage the conductor and drain wire:
Apply a boot and bolt to the cable, and attach the bolt by rotating it clockwise:
Put the conductor and drain wire through the clamp, rotating the cable carefully.
Be sure not to damage the drain wire:
Adjust the length of the conductor and drain wire as shown below. Be sure not to
damage the central conductor:
Put the central conductor through the contact, and apply heat to the contact (see
below) using a soldering iron to join the central conductor to the contact:
Use a 8-mm wrench (spanner) for the casing block, and 10-mm wrench for the
bolt side, fasten the bolt and casing block together tightly:
2. Put a shrink tube (large) and lock-housing of the plug on the cable in advance:
2mm
Remove the tinfoil coat for 9.0 mm or shorter carefully; do not damage the
conductor and drain wire:
Put a shrink tube (small) on the discreet cable before starting trimming:
Cut insulation tube for a stripped drain wire (must be shorter than 9.0 mm), and
apply it on the drain wire:
5. Prepare a set of crimp-contacts, and place the conductor and drain wire respectively
in each contact (do not separate a contact from the set):
6. Use forceps (or plier, tweezers, etc.), pinch and fasten denticles to hold the wire
within the contact. When using plier, it is recommended that its head be smaller than
2 mm; ensure not to transform the crimp-contact:
Solder here
8. When both wires of a cable are fixed, take them off the set. Crimp-contacts can
easily be off at the notch:
9. 120-ohm cable (100 ohm cable) is not required this step. Go to Step 10.
For 75-ohm cable, place the shrink tube (small) to cover the gap between polyvinyl
chloride coat and wires:
Using a heat gun, shrink the tube to wrap and hold the wires tightly:
Place the heat gun, keeping its nozzle 10 to 20 mm away from the tube.
Apply heat around the tube for 5 to 10 seconds, until the tube is shrunk down to
hold the wires tightly.
10. Repeat Steps 4. thru 8. (for 120-ohm cable) or thru 9. (for 75-ohm cable) for the
remaining wires of the cable.
11. Prepare the base-housing facing its rough (rear) side to you:
1
3 2
5 4
6
Check color of the wire, and/or printed marks on the wire, and confirm its assigned
position.
Confirm that the latch can be seen through the lock hole so that the wire is engaged:
Repeat Steps 11. thru 12. for the remaining wires of the cable.
13. When all the wires are set, place the shrink tube to cover the unsheathed wires:
Using a heat gun, shrink the tube to wrap and hold the wires tightly:
Place the heat gun, keeping its nozzle 10 to 20 mm away from the tube.
Apply heat around the tube, until the tube is shrunk down to hold the wires and
the cable tightly.
14. Slide the lock-housing to the base-housing, and engage them together.
15. Apply cable-tie around the cable, along the guide on the lock-housing, and secure
the cable and housings; cut surplus of the tie when fastened.
Align keys on the rear side of the face-housing to each key way on the base-housing.
18. Insert the METRALTM plug into the connector on E11/E12 sub board:
Adopt the coaxial cable to the interfaces of the expansion board, among which, TX is
for the sending terminal and Rx for the accepting one.
TX RX TX RX TX RX
3 2 1
The procedures to connect E31/E32 interface cables and routing methods for
connected cables are the same as STM-1e cable.
5.4.1 Apparatus
Cable:
75ohm coaxial cable: 2.5C-EXBV(Z32-178-01302-001) or equivalent
Plug:
Mini DIN Plug: IEC (DIN) 1.0/2.3 (A32-0CB0788-04) or equivalent
Ethernet interface adopts RJ45, which is the same as F interface on the Mainboard.
Console 4 3 2 1
The procedures to connect LAN interface cables and routing methods for connected
cables are same as HKA/HKC cable.
5.5.1 Apparatus
Cable:
8 core UTP-C5 or equivalent
Plug
OW EXTCLK
ACO RESET IN OUT PWR
BG
TX RX TX RX
ALM OW f DATA1 DATA2 HKC HKA MON ALM F
1 2 OUT
EXTCLK
(2M Hz)
BAT IN
ON
DATA1 DATA2 IN OUT HKA2
32~25 24~17 16~9 8~1 32~25 24~17 16~9 8~1
OFF
ESD TX RX TX RX
1 2
Mainboard
FAN Board
Interface Description
DATA1 V.11 interface engaging one data channel of Optical Port 1. (Using E2/F1
byte)
DATA2 V.11 interface engaging one data channel of Optical Port 2. (Using E2/F1
byte)
ALM Four groups of alarm output: alarm bell, alarm light, critical alarm and minor
alarm.
6.2.1 f interface
1 (Not used)
2 RXD
1 2 3 4 5 6 78 3 TXD
4 (Not used)
5 GND
6 (Not used)
7 (Not used)
8 (Not used)
1 TXD+
2 TXD-
1 2 3 4 5 6 78 3 TXC+
4 TXC-
5 RXD+
6 RXD-
7 RXC+
8 RXC-
ON
output clock
Va(RXC+ TXC+) OFF
input data MS LS
Va(RXD+ "0
&
TXD+)
output data "1
Va (RXC+ ON
TXC+)
OFF
output
ON
Vb(RXC-
TXC-) OFF
va:+ vb:-
input clock ON
& Va(RXC+
output clock TXC+) OFF
input data MS LS
"0
& Va(RXD+ 1 2 3 4 5 6 7 8 1
output data TXD+) "1
ON
Va(RXC
input clock + TXC+) OFF
&
output clock Vb(RXC ON
+ TXC+) OFF
va:+ vb:-
V.11 Co-directional Input and Output Timing
1 1A
2 1B
1 2 3 4 5 6 78 3 2A
4 2B
5 3A
6 3B
7 4A
8 4B
1 1A
2 1B
1 2 3 4 5 6 78 3 2A
4 2B
5 3A
6 3B
7 4A
8 4B
5.1koh
+3.3
1 HKA
A
3
4.7kohm 4N36
2 4
4.7koh 4.7koh
B DG
4.7koh 4.7koh
BG -48V
1 AB A
2 AB B
1 2 3 4 5 6 78 3 AL A
4 AL B
5 PM A
6 PM B
7 DM A
8 DM B
6.2.6 F interface
1 TXD+
2 TXD-
1 2 3 4 5 6 78 3 RXD+
4 (Not used)
5 (Not used)
6 RXD-
7 (Not used)
8 (Not used)
6.2.7 OW Interface
1 (Not used)
2 (Not used)
1 2 3 4 5 6 3 Line 1
4 Line 2
5 (Not used)
6 (Not used)
BG
FG
BAT
Indication Description
BG Ground (Return)
Frame ground