Olle Jrleborg / Area Manager .

Seminar 24 Feb 2016 Le Meridien Jakartsa

ABB Sweden
High Voltage Cable Accessories
< 420kV
ABB Group
March 8, 2016 | Slide 1
ABB Group

Headquarters in Zrich, Switzerland

About 140,000 employees in around 100 countries

ABB
ABB Group
Group
March 8, 2016 | Slide 2
Geographical locations
Power Products Sweden

Pite

Ludvika

Vsters

Alingss
Karlskrona

ABB Group
March 8, 2016 | Slide 3
ABB in Alingss, Sweden
Safer junctions in power cable networks 1 420 kV

Office in Alingss Sweden: Management, Production, R&D,

Administration, Marketing & Sales and Training.
Exports: 46%

Number of employees 2015: 170

Percentage of employees engaged in R&D: 8,5%
Turn over 61 MUSD

ABB Group
March 8, 2016 | Slide 4
ABB in Alingss, Sweden
Solutions 1 420 kV

ABB Power Grids

Kabeldon Cable Accessories

High Voltage
Joints, terminations and connections for
products power cables 1 - 420 kV.
Tools and accessories.
Training programmes and supervision.

ABB Electrification products

Kabeldon Low Voltage Switchgear System
Protection Cable Distribution Cabinets.
and
Connection LV Switch boards.
LV Distribution boards.
Outdoor enclosures.

ABB Group
March 8, 2016 | Slide 5
Reliability / History
Manufacturing of cable accessories for over 100 years.

ABB Group
March 8, 2016 | Slide 6
ABB Alingss, Sweden
Resources and Expertise
Safe
Simple
Reliable

Quality solutions
based on proven
technologies.

Areas of R&D
MVAC, HVAC, EHVAC,and HVDC light cable accessories.
Environmental properties
Manufacturing technology.
Dry-type solutions.
Polymeric materials
Screw connector technology

ABB Group
March 8, 2016 | Slide 7
Kabeldon Cable Acessories portofolio AC & DC

12 24 36 42 52 72 84 123 145 170 245 300 362 420 550 kV

Medium Voltage High Voltage Extra High Voltage

Portfolio
Important parameters for HV Terminations

1. Safety
2. Current transfer / overload, chort circuit currents.
3. Environmental protection(Water /Oil seal )
4. Electric stress control ( Internal Pd / External Corona )
5. Tracking resistance , UV protection.
6. Shrinkback ( Oversheath or XLPE )
7. Bending force ( Topbolt , Insulator, boxbody )
8. Earth connections
9. Conductor connection, current / heat transfer.
10. Ease of installation
11. Mechanical strength
12. Durability

ABB Group
Month DD, Year | Slide 9
 Safety /
Porcelain insulators a potential danger !

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending Load

9. Earth
connection

10. Installation
errors

ABB Group
Month DD, Year | Slide 10
Safety:
Comparison: Porcelain vs Polymer insulator.

1. Safety

2. Oil sealing

3. Discharge, corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current transfer.

8. Bending Load

9. Earth connection

10. Installation errors

ABB Group
Month DD, Year | Slide 11
Safety / Polymer HV Insulators
Various applications:

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current transfer.

8. Bending Load

9. Earth
connection

10. Installation
errors

ABB Group
Month DD, Year | Slide 12
Oil sealing
Different methods of oil sealing (Non ABB )

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending Load

9. Earth
connection

10. Installation
errors

ABB Group
Month DD, Year | Slide 13
Oil sealing by ABB
Aluminium flange to prevent oil leakage and cable damage.

1. Satety

2. Oil sealing
Oil sealing with two hose clamps
3. Discharge,
corona
Protection from oil to conductive
layer of stresscone and cable
4. Tracking
resistance
Metallic flange will cover any shrink
5. Shrink back back of oversheath
6. Mechanical
strength Aluminum cable clamp secure the
7. Current transfer. cable from movements
8. Bending Load

9. Earth
connection

10. Installation
errors

ABB Group
Month DD, Year | Slide 14
Current transfer
Thick wall connector for AL or Cu conductors

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance
1. Integrated spring function
5. Shrink back

6. Mechanical
2. Contacts grooves
strength
3. Additional pressure by pressure washers
7. Current
transfer. 4. Thick wall ( Excellent cooling)
8. Bending 5. Large contact surface
Load
6. Protected from pollution and moisture inside the Top
Earth
9.
connection
cover.
10. Installation 7. Bimetallic bolted connector, suitable for copper or
errors aluminum conductors
Corona shield:
Multi purpose protection for outdoor Terminations

1. Safety
3 1. Aluminium cap as corona
2. Oil sealing
4 shield
3. Discharge,
corona
2. Bimetallic screw clamp ,
4. Tracking 1 sealed from environmental
resistance
impact.
5. Shrink back

6. Mechanical
3. Solid topbolt AL or Cu with
strength high current capacity.
7. Current 2
transfer.
4. O-ring sealings prevent
4 moisture ingress
8. Bending Load

9. Earth
connection

10. Installation
errors
Premoulded stresscone for electric field control.

FEM Design for optimium stress

control.
Increased thinkness of insulation
where the stress is high.
The conductive layer of the
scresscone connect the insulation
screen of the cable. The cone
transfer the stress to the edge of the
conductive funnel .
The stresscone will create an active
pressure at the interface towards the
cable which will prevent airvoids.
Tracking resistance
Creepage distance , Profile of sheds, material of insulator

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical Creepage distance (mm) / 123kV

strength
APECB 1452 P(4350mm) = 35,4mm/kV
7. Current
TD 145 (4650mm) = 37,8 mm/kV
transfer.

8. Bending Load Creepage distance (mm) / 145kV

9. Earth APECB 1452 P (4350mm) = 30mm/kV

connection APECB 1703 P (5250mm) = 36 mm/kV
10. Installation TD 145 (4650mm) = 32 mm/kV
errors

ABB Group
Month DD, Year | Slide 18
Mechanical strength
Example of load calculation

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending Load

9. Earth
connection

10. Installation
errors

ABB Group
Month DD, Year | Slide 19
Mechanical strength
Lifting recommendation

1. Safety 1.Two soft sling around the top

2. Oil sealing
2. Two soft sling around the cable. (Long
3. Discharge, enough to reach well above termination)
corona Cable prepared with IV before. IV removed
4. Tracking after lift completed.
resistance
3. Long sling inserted in short sling holes
5. Shrink back

6. Mechanical 4. Position the long slings front facing

strength between the two attachments
7. Current
transfer.
5. Lift from above in the two long slings

8. Bending Load

9. Earth
connection

10. Installation
errors

ABB
Month DD, YYYY | Slide 20
Mechanical strength
Installation on the ground lifting into position .
1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending Load

9. Earth
connection

10. Installation
errors

India Australia

ABB Group
Month DD, Year | Slide 21
 Mechanical strength (non ABB )
Connection of the conductor Hexagonal crimp method

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance
Thin wall
5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending
Load

9. Earth
connection

10. Installation
errors
Mechanical strength
Bending load
Non ABB ABB
1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back

6. Mechanical
strength

7. Current
transfer.

8. Bending Load

9. Earth
connection

10. Installation Conductor inside a copper tube Solid topbolt 40-60mm

errors

ABB Group
Month DD, Year | Slide 23
APECB
Managing shrink back and screen connection

1. Safety

2. Oil sealing

3. Discharge,
corona

4. Tracking
resistance

5. Shrink back
Earth connector suitable
6. Mechanical for large size of screen.
strength

7. Current
transfer. If shrink back will occur of
the oversheath the inside
8. Bending of the cable will still
Load remain protected inside
the flange and cable
9. Earth clamps.
connection

10. Installation
errors

ABB
Month DD, YYYY | Slide 24
Screen separation APECB

Stepless positioning of
support insulators

ABB
Month DD, YYYY | Slide 25
Routine Tests of insulators

Cantilever Bending Test

Pressure and Gas Tightness Test

APECB 84-300 kV
Product overview

Polymeric family
Range 84-300 kV

Porcelain family
Range 84-300 kV

ABB
Month DD, YYYY | Slide 27
APED 36-84KV Polymer

ABB Group
March 8, 2016 | Slide 28
APED 52-84KV -Porcelain

ABB Group
March 8, 2016 | Slide 29
 Kabeldon cable termination 52 72 kV, APSEA
Use Top bolt
For outdoor installations.
Creepage current electrode
The termination can be installed in any angle.
Top cap
Design
Cable termination and stress relief cone in rubber
material. Sheds

Supplemented with sheds to increase creepage distance.

Top bolt or cable lug is to be ordered separately.

Stress cone
Creepage current collector

APSEA meets the

requirements of
SS and IEC.
 Bonding system and link box applications

Typical application examples

ABB
Month DD, YYYY | Slide 31
Variants of cable joints 123-420kV

Type C

Type P

Type M

ABB Group
March 8, 2016 | Slide 32
New SMPGB-C 170kV P, M

SMPGB-C 170 P

Resin Heat shrink crutch seal

Heat shrink Filling cover

SMPGB-C 170 M

ABB Group
March 8, 2016 | Slide 33
SMPGB joint for Emergency repair
Jointing different cable types

Any type and size of XLPE -Cable can be connected with SMPGB joint.

Example:
Lead sheath 400 Cu Aluminium laminate 1200 AL Corrugated Aluminum 630 Cu

ABB Group
Month DD, Year | Slide 34
Kabeldon Cable Accessories by ABB
Kabeldon Cable Termination, 84-420 kV, APECB

Designation Description Use

GAP-APECB Rod gap Over-voltage protection
OKT Opto fiber Kit For optical fibers in screen
JSA4290,60 Earthing kit For cable with metallic sheath
31,02.pdf
SCK Screen connection For Al-foil for radial waterproof cable

Accessories
Rod gap. Protection against over voltage (84-170 kV).
Opto fiber kit for optical fibers in the screen of the cable.
Earthing kit for different types of cables.

ABB Group
Month DD, Year | Slide 35
GIS/ Transformer Termination applications
Fluid filled termination APEGA 1703 - IEC 62271-209
Application : SF6 SWG or TRF

Interface dimensions and limit of

supply between cable and GIS
according IEC 62271-209 for
fluid-filled cable terminations

IEC Fluid filled Termination = 757mm

Dry type of Plug-in Termination can

be used in Fluid filled cable box with
an IEC extension L=287mm.
(470+287=757)
757

ABB Group
March 8, 2016 | Slide 37
Cable Connection type CD 170
Application : SF6 SWG or TRF acc to IEC 62271-209
Benefits

No fluid insulating
material
Complete routine-testing
of cable-end termination
470
in factory
All mounting position
possible
300-2000 sqmm
from cable termination
supplier, installed on-site

from cable termination supplier,

Which can be installed at
manufacturers place or on-site

ABB Group
March 8, 2016 | Slide 38
International standards 123-170kV
GIS and Transformer terminations

Type L 1 2 Standard Application

Dry 470 320 250 IEC 62271-209 GIS
Dry 470 320 250 EN 50299-2 NEW ! TRAFO
L

Fluid 757 320 215 EN 50299-1 NEW ! TRAFO

2
Fluid 757 320 250 IEC 62271-209 GIS
Fluid 757 320 215 EN 50299*/ IEC 60859** TRAFO/GIS

*EN 50299 is replaced by EN 50299-1 and EN 50299-2

1 -Shall be implemented latest by November 2015 !
**IEC 60859 replaced with IEC 62271-209 (2007 )

ABB Group
March 8, 2016 | Slide 39
IEC Extention adapter to convert Dry GIS Termination
to conventional oil filled dimensions (757mm).

(470+287=757)

Corona shield CST 170

Extention ECDI 145

L= 287mm

ABB Group
March 8, 2016 | Slide 40
Examples of applications for GIS with CD 170

F35
ELK 04

8DJ8 PASS M0

ABB Group
March 8, 2016 | Slide 41
Worksite: Mlarenergi , (Swedish Utility )

ABB Group
March 8, 2016 | Slide 42
Installation made by certified jointers from RATEL.

ABB Group
March 8, 2016 | Slide 43
Cable preparation 2h for 3 cables.

ABB Group
March 8, 2016 | Slide 44
Installing stresscone (1), Topbolt (2) and Locking ring(3)

1
2

ABB Group
March 8, 2016 | Slide 45
Temporary sealing lids.

ABB Group
March 8, 2016 | Slide 46
Lift into place and plug-in

ABB Group
March 8, 2016 | Slide 47
Connect the spring housing,flange and cable clamps.

ABB Group
March 8, 2016 | Slide 48
Attach the metallic screen to the earth clamp

ABB Group
March 8, 2016 | Slide 49
Job competed.

ABB Group
March 8, 2016 | Slide 50
 Simplicity / Easy installation
Installation instructions easy to read and understand.

ABB Group
March 8, 2016 | Slide 51
 Applicable standards for CAA 36-550kV

Terminations & Joints 36-170kV IEC 60840 Type testing

Terminations & Joints 245 550kV IEC 62067 Type testing
GIS Terminations (old ) IEC 60859 Dimensions
GIS Terminations ( new ) IEC 602271-209 Dimensions
Transformer Terminations (new ) EN 50299-2 Dimensions

ABB Group
March 8, 2016 | Slide 52
Dry type Plug-In GIS Termination dimensions acc to
IEC 62271-209

ABB Group
March 8, 2016 | Slide 53
STRI a member of STL Laboratories

ABB Group
March 8, 2016 | Slide 54
Routine test certificate for HV products.

ABB Group
March 8, 2016 | Slide 55
All products type tested acc. To IEC at Independent
test laboratories.

ABB Group
March 8, 2016 | Slide 56
Water penetration test acc. To IEC 60840 / IEC 62067

Type testing of outer protection

n IEC 60840 Annex H (Um 52 - 170 kV).
n IEC 62067 Annex D (Um 245-550 kV)
n IEEE 404 (U 2,5-500 kV)
n CENELEC 628 S1 and 629.1 S1 (Um 7,2-42 kV)
n National Grid TS 3.5.2 (U 66 kV to 400 kV)
Reference list of HV Cable Accessories
Description Order Quantity Order date Name of customer Country City ABB order no
APEGA 84 kV 6.000 29/12/2008 ABB LIMITED Discrete Automation TH Bangkok 10330 30064446
APECB 145 kV 6.000 9/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064447
APECB 145 kV 3.000 30/12/2008 ABB AB Front-end sales, PP/PS SE Vasteras 30064936
APEGA 170 kV 3.000 29/12/2008 ABB Ltd. TW Taipei City 30064819
APEGA 170 kV 3.000 29/12/2008 ABB Ltd. TW Taipei City 30064819
APECB 145 kV 15.000 29/12/2008 ABB LIMITED Discrete Automation TH Bangkok 10330 30064827
APEGA 170 kV 18.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064855
SMPGB 170 kV 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064875
SMPGB 170 kV 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064875
APECB 145 kV 24.000 30/12/2008 ABB AS Process Automation NO N-1396 Billingstad 30064969
APEGA 170 kV 12.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064807
SMX 145 kV 6.000 3/02/2009 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064807
APED 36 kV 1.000 7/01/2009 ABB Ltd Power Products GB Warrington WA4 4BT 30064798
SMPGB 145 kV 6.000 30/12/2008 ABB A/S DK DK-2740 Skovlunde 30064820
APECB 145 kV 12.000 29/12/2008 ABB A/S DK DK-2740 Skovlunde 30064820
APECB 145 kV 12.000 29/12/2008 Moskabel Ltd RU RU-111024 Moscow 30064818
APECB 420 kV 15.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064847
APECB 300 kV 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064851
SMPGB 362 kV 2.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064851
APECB 84 kV 6.000 29/12/2008 ABB Ltd Power Systems GB Stone ST15 0RS 30064865
APECB 300 kV 6.000 29/12/2008 ABB Ltd Power Systems GB Stone ST15 0RS 30064865
JS/JX 123 kV 27.000 29/12/2008 Power Electrical Sale Corp SA de CV MX 02300 Mexico D.F. 30064806
JS/JX 123 kV 15.000 29/12/2008 Power Electrical Sale Corp SA de CV MX 02300 Mexico D.F. 30064806
APECB 145 kV 12.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813
SMPGB 170 kV 15.000 30/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813
SMPGB 170 kV 12.000 30/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064813
SMPGB 170 kV 3.000 12/01/2009 ABB Ltd Power Products GB Warrington WA4 4BT 30064813
APECB 245 kV 7.000 29/12/2008 Moskabel Ltd RU RU-111024 Moscow 30064814
APECB 300 kV 9.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064849
APECB 145 kV 3.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064830
APEGA 170 kV 3.000 29/12/2008 Teamforce Engineering MY 12100 PENANG BUTTERWORTH 30064830
APED 72 kV 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064845
APEGA 245 kV 6.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064853
APEGA 245 kV 6.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064853
APECB 145 kV 12.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864
APECB 145 kV 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864
APEGA 170 kV 30.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864
APEGA 170 kV 3.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064864
APSEA 72 kV 5.000 30/12/2008 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914
APSEA 72 kV 8.000 30/12/2008 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914
SMX 72 kV 4.000 4/03/2009 M/S Shashwat Electricals Pvt. Ltd. IN NAVRANGPURA,AHMEDABAD 380006 30064914
APECB 145 kV 6.000 30/12/2008 One Nordic AB SE MALM 30064951
OWT 150 9.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064945
OWT 150 21.000 13/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064945
APECB 170 kV 9.000 30/12/2008 ABB AB Substations SE Vasteras 30064958
APECB 145 kV 15.000 29/12/2008 ABB High Voltage Switchgear Co. CN Beijing 100176 30064878
SMPGB 145 kV 2.000 29/12/2008 Universal Cables Ltd IN SATNA 485005 30064846
APECB 170 kV 12.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064883
SMPGB 170 kV 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064883
SMPGB 170 kV 2.000 9/01/2009 ABB Transmission & Distribution AE Abu Dhabi 30065818
SMPGB 170 kV 4.000 9/01/2009 ABB Transmission & Distribution AE Abu Dhabi 30065818
JDC 150 25.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
JDC 150 25.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
JDC 150 23.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
JDC 150 9.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
JDC 150 4.000 14/01/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
JDC 150 1.000 14/04/2009 ABB AB High Voltage Cables SE Karlskrona 30065920
APED 36 kV 23.000 9/01/2009 ABB Australia Pty Limited High AU Moorebank 2170 30065857
SMPGB 145 kV 4.000 30/12/2008 General Cable Nordic AS NO VESTBY 30064964
SMPGB 145 kV 2.000 12/03/2009 General Cable Nordic AS NO VESTBY 30064964
SMPGB 170 kV 3.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064805
SMPGB 170 kV 6.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064805
APECB 145 kV 3.000 30/12/2008 ABB AS Process Automation NO N-1396 Billingstad 30064967
APECB 170 kV 9.000 29/12/2008 ABB India Limited IN Vadodara 390013 30064841
SMPGB 145 kV 3.000 22/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064886
SMPGB 145 kV 3.000 22/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064886
APEGA 420 kV 6.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064801
APEGA 420 kV 1.000 29/12/2008 ABB AB High Voltage Cables SE Karlskrona 30064801
APECB 420 kV 7.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064801
SMPGB 362 kV 2.000 12/01/2009 ABB AB High Voltage Cables SE Karlskrona 30064801
SMPGB 145 kV 3.000 30/12/2008 Vattenfall Services Nordic AB SE MOTALA 30064956
APSEA 72 kV 6.000 29/12/2008 ABB Ltd Power Products GB Warrington WA4 4BT 30064822

ABB Group
March 8, 2016 | Slide 58
 Prevent installation errors
Special product training by ABB

1. Oil sealing

2. Discharge,
corona

3. Tracking
resistance

4. Shrink back

5. Mechanical
strength

6. Current
transfer.

7. Bending
Load
Installation training up to
8. Earth
connection
420kV for fitting personal
world wide.
9. Installation
errors .
Cigr report 476

ABB Group
March 8, 2016 | Slide 60
ABB in Alingss, Sweden
Quality and environmental insurance

Qality assurance
Every delivery becomes a recommendation for the
future business.
ISO 9001 certified since 1992.
Environmental assurance
Care for the environment will always be a part of our
work and products.
ISO 14001 certified since 1998.

ABB Group
March 8, 2016 | Slide 61
 ABB Group
March 8, 2016 | Slide 62