DESIGN DATA SHEET

Application Sulfuric acid Storage system

Equipment Detail Cylindrical Shell with System connections
Code of Design and Construction API 620 Design and construction of large welded
low pressure storage tanks and
ASME Sec VIII Div 1, Edition 2013
ASME Certification Requirement NO
National Board Registration NO
Operator -
Country of Installation India
State and City of Installation -
Diameter of Shell 14,000 mm
Shell Thickness 24 mm
Type Cylinder
Orientation Vertical
Service fluid Sulfuric acid with 98% concentration
Fluid density 1800 Kg/m3
Corrosion allowance 3 mm
Volume of Shell (For each shell) 2780 m3 ~ 2800 m3
No of Tanks 1 No
Tank elevation 250 mm
Installation On site
Design Conditions
Internal Design Pressure 3.22 Kg/cm2 (g) (0.322 Mpa ) = Hydrostatic
(With actual fluid at the Bottom point)
MAWP 3.22 Kg/cm2 (g)
External Pressure NIL
Cyclic Operation NIL
Design Temperature 50 Deg C
MDMT (Vessel and structures) 0 Deg C
Corrosion allowance 3 mm
Wind Loading ASCE 7 -05 and IS 875 (Edition 1987)
Seismic Loadings UBC 1997 and IS 1893 (Edition 2002)
Radiography FULL (As per UW 11) - RT1 (On Butt welds)
Joint Efficiency As per UW -12
Loadings UG -22 Skirts like extension, Hydro Test.
PWHT Not Required
Internals Raffers for supports
Insulation No
Fire Proofing No
Snow loading No

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 Dimensional details
Diameter of Shell 14,000 mm
Shell length 18,200 mm
Overall height of the vessel 21,000 mm
Shell Thickness 24 mm
Top Dish Conical fixed type
Apex angle of cone ~ 65 Deg
Height of the cone ~ 2500 mm
Thickness of cone 8 mm (Only for roof) No pressure inside
Reinforcing rings for cone surface and raffers I beam sections (75 mm, 10 mm thick)
Bottom end Flat bottom
Bottom plate diameter 14,250 mm
Bottom end thickness 24 mm
Support type Skirt like extension Suitable for bolting With EQ
(Suitable for earth quake conditions)
No of raffers
Vertical 32 Nos ( 18.2m length)
Horizontal 48 Nos (7.5m length)
Ladder Circular
Platform On top and middle
Approximate weight of one vessel ~203 Tons (With out structures)
Total weight of the tank (Each) ~ 230 tons

NOZZLE SCHDULE
Nozzzle Description Qty (Nos) Size Flange Type Class (or) OTHERS
No Series
N1,N2 Manway (Bottom) 2 40 NB WNRF, A SERIES With Davit
(1000 mm), B 16.47 arm
16 mm Mechanism
thick
N3 & N4 Inlet ports 2 10 NB WNRF, 150 -
(SCH 80s) B 16.5
N5 & N6 Outlet ports 2 10 NB WNRF, 150 -
(SCH 80S) B 16.5
N7 and Pressure port 2 1 NB WNRF, B 150 -
N8 (SCH 80) 16.5
N9 and Temperature port 2 1 NB WNRF, B 150 -
N10 (SCH 80) 16.5
N11 and Port for safety 2 4 NB WNRF, B 150 -
N12 valve (SCH 80) 16.5
N13 Drain 4 4 NB WNRF, B 150
(SCH 80) 16.5

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 MATERIAL OF CONSTRUCTION
SHELL SA 36
NOZZZLES SA 36 and SA 106 Gr B
FLANGES SA 105
BLIND FLANGES SA 36
STUDS SA 193 GR B7
NUTS SA 194 GR 2H
GASKETS CAF
REINFORCEMENT PLATES SA 36
LEGS IS 2062 (~SA 36)
Raffers IS 2062 (~SA 36)
Reinforcement rings for cone IS 2062 (~SA 36)
LADDER IS 2062 (~SA 36)
WALK WAY IS 2062 (~SA 36)
Platforms IS 2062 (~SA 36)
DAVIT ARM SA 29 and SA 36
Welding rod A 5068
Installation On site basis

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 CODES FOLLOWED
DESIGN AND FABRICATION Desgin : API 620 Design and construction of large
welded low pressure storage tanks
Ref : ASME Boiler and Pressure vessel Code
SEC VIII, Div 1, Edition 2013,
Ref : Process equipment design by Brownell and
young
(Specially for large storage tanks)
MATERIALS ASME Sec II, Part A
WELDING RODS ASME SEC II, Part C
WELDING QUALIFICATION ASME Sec IX
NON DESTRUCTIVE EXAMINATION ASME Sec V
FLANGES ASME B 16.5, ASME B 16.47
PIPES ASME B 36.10
FITTINGS ASME B 16.11
NOZZLE LOADINGS WRC 107
WIND LOADING ASCE 7 -05 and IS 875 (Edition 1987)
SEISMIC LOADING UBC 1997 and IS 1893 (Edition 2002)
PAINTING SA 2
SAFTY OSHA