DESIGN DATA SHEET FOR CONDENSATE STORAGE TANK

Application Condensate receiver tank

Equipment Detail Cylindrical Shell with Ellipsoidal dish ends
Code of Design and Construction Primary : Indian boiler regulations, 1950 with amendments
(2015)
Secondary : ASME Sec VIII Div 1, Edition 2015
IBR approval Yes Applicable
Country of Installation India
Location of Installation Coimbatore
Diameter of Shell 1000 mm
Shell Thickness 30 mm
Type Cylinder
Orientation Horizontal
Service fluid Condensate with partial steam
Fluid density 756 Kg/m3 @ 280 Deg C
Corrosion allowance 3 mm
Volume of Tank 1.8 m3
No of Tanks 1 No
Tank elevation ~1000 mm
Design Conditions
Operating pressure 63 bar (g)
Operating temperature 279.8 Deg C
Internal Design Pressure 69 bar (g)
MAWP 69 bar (g)
External Pressure NA
Cyclic Operation Applicable Peak and normal conditions observed
Design Temperature 300 Deg C
MDMT (Vessel and structures) 0 Deg C
Wind Loading IS 875 (Edition 1987)
Seismic Loadings IS 1893 (Edition 2002)
Radiography FULL RT1
Joint Efficiency As per UW -12
Shell = 1.0, Dish = 1.0
Loadings UG -22 Saddle Support, Hydro Test.
Hydro test pressure 103.5 bar (g)
Horizontal Position
PWHT Required
Post Forming Heat Treatment (PFHT) Stress relieving required for Dish ends only
Internals Nil
Others NA
Insulation Nil
Fire Proofing No
Snow loading No
Lifting Lugs Yes 2 Nos

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 Dimensional details
Diameter of Shell (ID) 1000 mm
TL to TL length 1960 mm
Shell Thickness 30 mm
(Including mill tolerance + Corrosion Allowance)
Dish Ends 2:1 Ellipsoidal
Thickness of Dish ends 30 mm ( After Forming),
34 mm before forming.
Support type Saddle support
Saddle dimensions 1050 x 250 x 20 thk
Base plate dimensions 1050 x 270 x 26 thk
Rib Dimensions 450 x 250 x 20 thk
Cleats for piping and other supports Nor required
Earthing lug 75 x 75 x 6 thk - 1 No
Approximate overall length of the vessel ~2700 mm
Lifting lug 100 x 100 x 20 mm 2 Nos
Painting Outside zinc primer with two coat of firozi blue.

NOZZLE SCHDULE

Nozzzle Description Qty Size Flange Class (or) OTHERS

No (Nos) Type Series
N1 Inlet 1 DN 40 SCH 80 SORF, 600# -
B 16.5
N2 Drain 1 DN 25 (SCH 80) SORF, 600# -
B 16.5
N3,N4 Pressure Gauge 2 DN 20 (SCH 80) SORF, 600# -
ports B 16.5
N5 Temperature 1 DN 20 (SCH 80) SORF, 600# -
gauge port B 16.5
N6,N7 Level Indicator 2 DN 25 (SCH 80) SORF, 600# On dish end (LHS)
B 16.5
N8 PSV/ Vent 1 DN 25 (SCH 80) SORF, 600# -
B 16.5
N9 Manhole 1 DN 500 (30 thk) SORF, 600# R.F pad of 670 mm
B 16.5 OD, 30 Thk
With BLRF & Davit
Arm Mechanism
N10 Spare 2 DN 40 (SCH 80) SORF, 600# For Makeup water
B 16.5 arrangements

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 MATERIAL OF CONSTRUCTION
SHELL SA 516 Gr 70
DISH END SA 516 Gr 70
NOZZZLES SA 106 Gr B
FLANGES SA 105
BLIND FLANGES SA 105
STUDS SA 193 GR B7
NUTS SA 194 GR 2H
GASKETS Non asbestos
WEAR PLATE FOR LIFTING LUGS & SADDLE SA 516 Gr 70
LIFTING LUGS SA 516 Gr 70
CLEATS SA 516 Gr 70
SADDLE IS 2062 Gr B
REINFORCEMENT PAD SA 516 Gr 70
BASE PLATE & RIB PLATES IS 2062 Gr B
DAVIT ARM AND OTHER PLATES SA 36

CODES TO BE FOLLOWED
DESIGN AND FABRICATION Primary : Indian boiler regulations, 1950 with
amendments (2015)
Reference code : ASME Boiler and Pressure vessel
Code SEC VIII, Div 1, Edition 2015
MATERIALS ASME Sec II, Part A
WELDING RODS ASME SEC II, Part C
WELDING QUALIFICATION ASME Sec IX
NON DESTRUCTIVE EXAMINATION ASME Sec V
FLANGES ASME B 16.5
PIPES ASME B 36.10
FITTINGS ASME B 16.11
NOZZLE LOADINGS WRC 107 (NOT APPLICABLE HERE)
WIND LOADING IS 875 (Edition 1987)
SEISMIC LOADING IS 1893 (Edition 2002)
PAINTING SA 2