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Materials Chemistry
Cite this: J. Mater. Chem., 2011, 21, 6494
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Mechanically strong and highly conductive graphene aerogel and its use as
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electrodes for electrochemical power sources


Xuetong Zhang,*a Zhuyin Sui,a Bin Xu,b Shufang Yue,b Yunjun Luo,*a Wanchu Zhanc and Bin Liuc
Received 16th January 2011, Accepted 18th March 2011
DOI: 10.1039/c1jm10239g

Mechanically strong and electrically conductive graphene aerogels dimensional network structure. However it is a great challenge to
can be prepared by either supercritical drying or freeze drying of synthesize graphene aerogels due to lack of knowledge on solgel
hydrogel precursors synthesized from reduction of graphene oxide chemistry of graphene. Only in a very recent Communication,14
with L-ascorbic acid, and the resulting graphene aerogels possess the virtually indistinguishable carbon cross-linked graphene aerogels
specific capacitance of 128 F g 1 with superior rate performance. (namely carbon/graphene composite aerogels in essence), synthesized
by solgel polymerization of resorcinol (R) and formaldehyde (F) in
an aqueous suspension of graphene oxide, and followed by carbon-
Aerogels, generally prepared from molecular precursors by solgel ization of the organic cross-links and thermal reduction of the gra-
processing and subsequently by supercritical fluid drying or by freeze phene oxide to graphene occurred simultaneously during pyrolysis
drying to replace the solvents in the wet gels with air, are highly after supercritical CO2 drying of graphene oxide-RF gels, were
porous solid nanomaterials with unique characteristics including reported by Worsley, et al., unfortunately, sacrificial RF gel
large pore volumes, high surface areas and tunable porosity, and thus template and carbonization energy have to be used during their
with potential applications in the fields of Cerenkov detectors, synthesis.
catalysis, electronic devices and so on.1,2 Carbon aerogels, one kind of Herein we report an easy method to create graphene aerogels from
the most important aerogels, are novel porous carbon materials that aqueous gel precursors processed by supercritical CO2 drying or by
have received considerable attention since they have great potential in freeze drying. The resulting aerogels with densities in the range
many fields.3,4 Basically, carbon aerogels made by pyrolysis of 1296 mg cm 3 show large BrunauerEmmettTeller (BET) surface
resorcinol/formaldehyde or phenol/furfural aerogels under an inert areas (512 m2 g 1) and pore volumes (2.48 cm3 g 1) with wide pore
atmosphere have a network structure of zero-dimensional inter- size distribution revealed by scanning electron microscopy and
connected nanosized particles.5,6 Porous attributes of the carbon nitrogen adsorption investigation. Mechanical property tests indicate
aerogels can be regulated by simply adjusting the size and shape of that the graphene aerogels can support more than 14000 times their
the primary nanoparticles as micropores are related to the intra- own weight, nearly twice of the amount supported by the carbon
particle structure, whereas mesopores and macropores are produced nanotube counterpart. The bulk electrical conductivity of the gra-
by the inter-particle structure.7 Lately, one-dimensional carbon phene aerogel is approaching 1  102 S m 1, more than 2 orders of
nanotubes with exceptional mechanical properties, superior thermal magnitude greater than those reported for macroscopic three
and electrical properties were designed as the building unit of the dimensional graphene networks prepared without any chemical
network structure and the corresponding carbon nanotube aerogels cross-links. For comparison with those reported by Worsley, et al.,14
have been synthesized and found great potential in the field of the graphene aerogels presented here have been fabricated without
actuator, supercapacitors, polymer composites, etc.810 Two-dimen- the use of any sacrificial template during precursor synthesis and
sional graphene with one atom thickness, a single layer of graphite, without the need of carbonization after the drying. The electro-
has attracted a great deal of attention in recent years due to its more chemical measurements indicate that the resulting graphene aerogels
excellent physical properties than those of carbon nanotubes to some at a constant current density of 50 mA g 1 possess the specific
extent,1113 which drives scientists to design and synthesize novel capacitance of 128 F g 1 with superior rate performance.
aerogels with graphenes as the building blocks of the three- Graphene aerogels were assembled through the formation of
physical cross-links between graphene sheets using solgel chemistry.
Solgel chemistry involves the reduction of graphene oxide to form
a
School of Materials Science & Engineering, Beijing Institute of a highly cross-linked hydrogel, which can then be freeze-dried or
Technology, Beijing, 100081, P. R. China. E-mail: zhangxtchina@yahoo.
com; yjluo@bit.edu.cn; Tel: +86-10-68918591 supercritical-CO2-dried to form a graphene aerogel. Graphene oxide
b
Research Institute of Chemical Defence, Beijing, 100191, P. R. China was synthesized according to the procedure reported elsewhere15 and
c
Aerospace Institute of Special Materials & Technology, China Aerospace its aqueous suspension with 4.0 mg mL 1 graphene oxide as shown in
Science & Industry Corp, Beijing, 100074, P. R. China Fig. 1a was prepared by ultrasonication. The quantitative L-ascorbic
Electronic supplementary information (ESI) available: experimental
acid was mixed uniformly with above suspension for reduction of
procedures, AFM and SEM images, TGA curves and electrochemical
impedance spectrum. See DOI: 10.1039/c1jm10239g graphene oxide into graphene,16 and then the graphene hydrogel

6494 | J. Mater. Chem., 2011, 21, 64946497 This journal is The Royal Society of Chemistry 2011
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the graphene aerogels have presented elastic bending, while in the


yield region, the pores in the graphene aerogels have gradually
collapsed when stress was slowly increased. Youngs moduli in the
elastic region are in the range of 1.26.2 MPa, while those in the yield
region are in the range of 0.32.2 MPa (see Table SI1). These values
are much higher than that of the graphene 3D assemblies reported by
Shi et al. (290 kPa)17 and that of the graphene 3D assemblies reported
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by Wang et al. (260 kPa).18 To the best of our knowledge, the gra-
phene aerogel reported herein is the strongest 3D assembly for gra-
phenes so far. However, the graphene aerogels with freeze drying
could only support 3300 times their own weight.
The morphology and porous attribute of the resulting graphene
aerogels were characterized by scanning electron microscopy and
nitrogen sorption tests. Fig. 2a and Fig. SI3 show typical SEM
images of the graphene aerogels with supercritical CO2 drying. It can
be seen that the morphology of the aerogels is quite uniform in the
large scale, and closer observations show that the aerogels exhibit
Fig. 1 Digital photos of the aqueous suspension of graphene oxide (a), the a three-dimensional network of randomly oriented sheet-like struc-
graphene hydrogel (b) in a vial prepared by heating the mixture of graphene tures with wrinkled texture, and that the aerogels are rich in the
oxide and L-ascorbic acid without stirring, the supercritical CO2 dried (left) hierarchical pores with the wide size distribution: the macropores
and freeze-dried (right) graphene aerogel (c), and a 7.1 mg graphene aerogel (pore size of more than 50 nm) with the size of several micrometres
pillar with the diameter of 0.62 cm and the height of 0.83 cm supporting are closely stacked, and the solid walls of these macropores are
a 100 g counterpoise, more than 14000 times its own weight (d). randomly self-assembled by the inter-twisted sheet-like graphene and
thus a lot of mesopores (pore size of 250 nm) are produced among
precursor as shown in Fig. 1b was obtained by heating the mixture these sheet-like structures. Fig. 2b and Fig. SI4 show typical SEM
without stirring for a couple of hours. The reason for choosing images of the graphene aerogels with freeze drying. It can be seen that
L-ascrobic acid as the reducing agent in our case was that no gaseous these aerogels, although they exhibit similar three-dimensional
products were formed during the formation of the gel precurser. If network as observed for samples dried by supercritical CO2, present
L-ascorbic acid is replaced with one of the frequently used reducing different pore characteristics: plenty of larger macropores appeared
agents, such as hydrazine, NaBH4, LiAIH4, etc., non-uniform gels and many mesopores were barely produced. The porous properties of
were formed on account of evolution of gaseous products in the the resulting graphene aerogels were also confirmed by the nitrogen
course of reducing GO. A detailed discussion on the nature of the sorption tests. For the sample dried by supercritical CO2, a typical
hydrogelation will be presented in a forthcoming paper, however in Type IV isotherm characteristic with an adsorption hysteresis, as
brief, gradually restored strong pp interaction among these reduced shown in Fig. 2c, indicates that there are a lot of mesopores existing in
graphene oxide sheets is the main reason for such a gelation. Single- the aerogels. The pore size distribution as determined by the Barret-
layer sheets of both graphene oxide and graphene were observed Joyner-Halenda method, shows that much of the pore volume
respectively from suspension and hydrogel by atomic force micros- (2.48 cm3 g 1) lies in the 2100 nm range, with a double-peak pore
copy, transmission electron microscopy and O 1s XPS (see Sup- diameter of 3.5 and 49 nm, respectively (Fig. 2d). The BET surface
porting Information: Fig. SI1). Fig. 1c shows the digital photos of
the resulting monolithic graphene aerogels from its purified hydrogel
precursors treated by supercritical CO2 drying or by freeze drying.
The apparent densities of the graphene aerogels with supercritical
CO2 drying are in the range 2396 mg cm 3, while those of graphene
aerogels with freeze drying are in the range 1238 mg cm 3. The
change in density from one sample to another has resulted from the
differences in the drying processing and synthetic parameters, e.g.,
concentration of GO, length of aging time after gelation, etc. The
aerogels with supercritical CO2 drying are darkish, the same as that of
graphene powder, while those with freeze drying shine with a metal
lustre. The aerogels with supercritical CO2 drying could support at
least 14000 times their own weight, as shown in Fig. 1d. In
comparison, it was reported that 1.0 wt % polyvinyl alcohol enhanced
carbon nanotube aerogels with supercritical CO2 drying could just
support 8000 times their own weight.9 Judged from this, our graphene
aerogels without any enhancements are much mechanically stronger
than carbon nanotube aerogels reported elsewhere.9 The compressive Fig. 2 SEM images of supercritical CO2 dried (a) and freeze dried (b)
stressstrain curves (see Fig. SI2) of graphene aerogels with density graphene aerogels, and typical nitrogen sorption isotherms (c), BJH
in the range 3196 mg cm 3 show two regions: an elastic region and (BarretJoynerHalenda) desorption pore size distribution (d) of these
a yield region. In the elastic region, the solid walls of various pores in graphene aerogels.

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area for the sample dried by supercritical CO2 was 512 m2 g 1, much precursors, most of the oxygen-containing functional groups in gra-
lower than 2600 m2 g 1 of the theoretical value for a single graphene phene oxide, especially for the epoxy and alkoxy groups, were
sheet,19 indicating layering or overlapping of graphene sheets within removed by L-ascorbic acid16 and most of the conjugated bonds were
the aerogel. For the freeze-dried sample, the pore size distribution restored, namely, fewer defects in structure existed, in graphene sheets
shows that little of the pore volume (0.04 cm3 g 1) lies in the 1.5 of the aerogels.21 The removal of the thermally labile oxygen func-
55 nm range as shown in Fig. 2d, indicating that few of the mesopores tional groups by chemical reduction results in much increased
exist in the aerogels with freeze drying, consistent with the observa- thermal stability22 for the graphene aerogels, which can be clearly seen
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tion given by SEM. It should be noted that, due to instrumentation from thermal gravimetric analysis curves (see Fig. SI5).
limitation, the macropores observed by SEM were not observed by The resulting bulk graphene aerogels with either supercritical CO2
the nitrogen adsorption/desorption test. The BET surface area of the drying or freeze drying present linear IV curves as shown in Fig. 4a,
freeze dried sample was 11.8 m2 g 1, much lower than that of the indicating that these aerogels are highly conductive. This is ascribed
supercritical dried one. This probably can be ascribed to the fact that to the recovery of p-conjugated systems from graphene sheets upon
a lot of mesopores within the gel precursors were fused together to L-ascorbic acid reduction, as confirmed by XPS analysis as shown in
form macropores impelled by gradual growth of ice crystals during Fig. 3. However the dI/dV values are dependent on the drying
freeze drying. method of the graphene aerogels. The sample dried by supercritical
The chemical attribute of the resulting graphene aerogels were CO2 has the appreciably higher dI/dV value than the sample with
analyzed by X-ray photoelectron spectroscopy (XPS) and Raman freeze drying, which indicates that the former has the slightly higher
spectroscopy (see Fig. SI5). Fig. 3 shows the C1s XPS spectra of the conductivity than the latter. This tendency can be further confirmed
graphene aerogels with supercritical CO2 drying and freeze drying. by the X-ray diffraction (XRD) patterns shown in Fig. 4b. The broad
For comparison, the C1s XPS spectrum of the graphene oxide XRD peaks of the resulting graphene aerogels with either supercrit-
powder is presented in Fig. 3 as well. Elemental O contents (atomic ical CO2 drying or freeze drying indicate the poor ordering of gra-
%) were 32.44 for graphene oxide, 13.49 for graphene aerogel with phene sheets along their stacking direction and reflect that the
supercritical drying and 14.72 for graphene aerogel with freeze frameworks of the aerogels are composed of few-layer stacked gra-
drying, respectively, indicating removal of O happened. For the phene sheets. The interlayer spaces of the aerogels are calculated to be
graphene oxide powder, four different peaks centered at 284.5, 286.5, 3.74 A for the sample dried by supercritical CO2, and 3.80 A  for the
287.8, and 289.0 eV, corresponding to C]C/CC in aromatic rings, sample with freeze drying. These values are much lower than that of
CO (epoxy and alkoxy), carbonyl, and carboxyl groups, respec- graphene oxide precursor (8.63 A)  while slightly higher than that of
tively,20 were detected and shown in Fig. 3a. Although the C1s XPS 
natural graphite (3.37 A). These results suggest the existence of pp
spectra of graphene aerogels exhibit these same oxygen functionalities stacking between graphene sheets in the aerogels. The shorter inter-
shown in Fig. 3b, c, the peak intensities centered at 286.2, 287.8 and layer spacing of the sample dried by supercritical CO2 than the
289.0 eV, especially for the intensities of the peaks centered at sample with freeze drying indicates that the former has the lower
286.2 eV, are much smaller, and the intensities of the peaks centered resistance than the latter when the electrons transfer among the
at 284.8 eV are much bigger, than those observed for the graphene grapene sheets in the aerogels. The difference between the supercrit-
oxide. This reveals that, during hydrogelation of the aerogel ical CO2 dried sample and the freeze-dried one in conductivity, as well
as in color and mechanical properties mentioned above, probably
attributes to disruptions of the graphene network caused by ice
crystals that occur during the freezing process.9 Via the four-probe
method, the bulk electrical conductivity of the graphene aerogel dried
by supercritical CO2 with apparent density of 86 mg cm 3 was
determined to be 63 S m 1, more than 2 orders of magnitude greater
than those reported for macroscopic three dimensional graphene
networks prepared with similar physical cross-links17,18 as in our case,
and comparable with the value reported for carbon jointed graphene
aerogels with chemical cross-links.14
The large BET surface areas and pore volumes, together with their
excellent mechanical properties and high conductivity, can make these
graphene aerogels viable candidates for use in many fields including

Fig. 3 C1s XPS spectra of graphene oxide (a), graphene aerogel with Fig. 4 IV curves (a) and XRD patterns (b) of the resulting graphene
supercritical drying (b) and freeze drying (c). aerogels with either supercritical CO2 drying or freeze drying.

6496 | J. Mater. Chem., 2011, 21, 64946497 This journal is The Royal Society of Chemistry 2011
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energy storage, catalysis, sensors, actuators, polymeric composites, oxide with L-ascorbic acid without stirring. The resulting graphene
etc. In the first instance, preliminary investigation to evaluate the aerogels show light weight (1296 mg cm 3), high conductivity
potential of these supercritical CO2 dried graphene aerogels for (approaching to 102 S m 1), large BET surface area (512 m2 g 1), and
supercapacitors was carried out in 6 mol L 1 KOH electrolyte. The CV ample volume (2.48 cm3 g 1) with hierarchically porous structure.
curve of the graphene aerogel with apparent density of 46 mg cm 3 at The electrochemical investigation shows that the resulting graphene
a scan rate of 2 mV s 1 presents a typical rectangular shape as shown in aerogels with a specific capacitance 128 F g 1 (at a constant current
Fig. 5a, implying pure electric double layer capacitance, consistent density 50 mA g 1) can be used as electrodes with superior rate
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with the behavior of the conventional carbon aerogels3,4 and the novel performance for electrochemical power sources. The mechanical
carbon nanotube aerogels.10 The double layer capacitive behavior was study shows that the graphene aerogel can support more than 14000
further confirmed by a galvanostatic charge/discharge experiment at times their own weight, nearly twice of the amount supported by the
a constant current density 50 mA g 1 shown in Fig. 5b. From the slope carbon nanotube counterpart. The light weight and large surface
of discharge curve, the specific capacitance of the graphene aerogel area, together with their excellent electrical and mechanical proper-
electrode was evaluated to be about 128 F g 1, which is higher than the ties, would allow these graphene aerogels to be applied in many fields
result17,23 obtained at the same current density. Whats more, our with unexpected performance.
graphene aerogels show superior rate capacity. As shown in Fig. 5c,
even when the scan rate increases to 200 mV s 1, the cyclic voltam- Acknowledgements
mogram of the graphene aerogels basically remains a rectangular
shape with a slight deviation at lower potentials, implying a quick This work was financially supported by the National Natural Science
charge propagation capability of double layer capacitance. The rate Foundation of China (Grant No. 20903009, 21073233) and the
performance of the graphene aerogel was also evaluated by galvano- Science Foundation for the Excellent Youth Scholars of Beijing
static charge/discharge under enhanced current density as shown in Institute of Technology (Grant No. 2010YS0903).
Fig. 5d. With the increase of the current density, the capacitance of the
graphene aerogel decreases very slowly. As the current density Notes and references
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