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Article history: This paper deals with the development of a phenomenological combustion single zone model of Diesel
Received 1 December 2012 engine. The aim of this work is to build a model suitable for HiL (Hardware in the Loop), and thus to be
Received in revised form able to run in Real-Time applications. The combustion sub-model estimates the heat release rate by the
18 February 2013
sum of two algebraic expressions related to premixed and diffusive burning process. The Wiebe corre-
Accepted 25 March 2013
lation has been used to model each algebraic expression of the combustion sub-model. The ignition delay
Available online 2 July 2013
time required by the combustion sub-model has been modeled through an Arrhenius correlation and an
algebraic simple correlation. An extensive identication analysis has been performed to express their
Keywords:
Diesel combustion
dependence with respect to engine operating conditions. The global model has been built with the
Hil application constraints of computational CPU load that characterize the real time simulations. The accuracy of the
Ignition delay model in predicting the in cylinder pressure has been tested over a large set of measurements at different
Wiebe correlations engine operating conditions. The comparison of in-cylinder pressure proles with experimental traces
Arrhenius expression has shown that the Arrhenius expression is less accurate than the simple correlation. However, these two
Algebraic expression approaches may be used in real time modeling.
2013 Elsevier Ltd. All rights reserved.
1. Introduction The HiL simulation model used in this study is divided into four
major sections: Air System, Combustion system, Exhaust system
During the industrial development process, the ECU (engine and Fuel system. The aim of this work is to provide a DI (direct
control unit) and its control functions need to be optimized and injection) Diesel engine model for the combustion system suitable
tested for each specic engine project. To reduce the number of ECU for real time applications. Indeed this model requires a very short
tests in a real vehicle, which are very expensive, HiL (Hardware in computational time, which is necessary for Hardware in the Loop
the Loop) test systems are used to test and validate the engine (HiL) implementation.
control unit. In this way expensive test bench hours can be partly The combustion models published in the literature can be
replaced by less expensive HiL hours during ECU calibration. classied into two main categories: multi-dimensional models and
In an industrial context, the ECU software is rst designed by the zero dimensional models [1], including multi-zone and single zone
software development department, describing the specications of models. The multi-dimensional can provide a good in-cylinder
engine project. A rst version of the software is then delivered to spatial description focusing on tools development for the engine
the engine management system department including the new design: combustion chamber shaping [2,3], in cylinder charge
functionalities. At this stage, this rst software is validated on stratication [4,5] fuel jeteair interaction [6]. Unfortunately these
Hardware in the Loop (HiL) test bench to check its implementation models require a high computational time, which makes them
in the overall engine environment. HiL test bench offers a number unsuitable for this study. Indeed, the single zone models (or
of powerful solutions to improve the development of engine stra- empirical models) require generally a short CPU time and are more
tegies to reach more stringent environmental regulation. The appropriate for real time modeling.
simulation of the engine behavior in HiL test bench requires models Some single zone models published in the literature take into
that are able to simulate real systems (environment and physical account the spray modeling [7,8]. A detailed multi-zone spray
phenomena) in real time applications. model has been published by Hiroyasu et al. [8], the authors divide
the fuel spray into several packets, which are independent from
each other. This kind of model is suitable to predict the combustion
* Corresponding author. Tel.: 33 139254996; fax: 33 139254985. process and the pollutant formation. However, to increase the ac-
E-mail address: fadila.maroteaux@iut-velizy.uvsq.fr (F. Maroteaux). curacy of the model, the number of spray packets must be
0360-5442/$ e see front matter 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2013.03.098
642 F. Maroteaux, C. Saad / Energy 57 (2013) 641e652
increased, leading to a signicant CPU time. Barba et al. [9] have block being dedicated to different components: engine, vehicle and
developed a two zones spray model, one zone describing the pre- driving environment. Since Simulink is an open model, additional
mixed combustion phase and the second zone describing the components can be added and existing models can be replaced
diffused combustion phase, with a shorter CPU time compared to easily.
the multi-zone spray approach. However, due to the high CPU time, This study focused on the engine parts and more particularly on
the multi-zone spray zero dimensional approaches remain un- the combustion component. Fig. 1 shows all the engine compo-
suitable to real time applications. nents taken into account in this study. The experimental congu-
In the eld of single zone models, the combustion process is ration of the four cylinder turbocharged Diesel engine is similar to
described through the well known Wiebe correlation [10]. The Fig. 1. This engine includes an air lter, a turbo-compressor, an
Wiebe function is widely used in internal combustion engine ap- intercooler, intake and exhaust manifold, and a 3 way EGR (exhaust
plications to describe the fraction of mass burned in the combus- gas recirculation) valve allowing a by-pass of the EGR cooler
tion chamber during the combustion process. Watson et al. [11] depending on the operating point. The exhaust pipe is equipped
published an approach based on Wiebe model, but instead of us- with a DPF (diesel particulate lter) and a catalyst. Fig. 1 reproduces
ing a single Wiebe correlation to predict the heat release rate, they the schematic Simulink block architecture of the air path developed
developed two mathematical equations: the rst equation to during this study.
describe the premixed combustion and the second equation to Each Simulink block includes one or more S-Functions coded in
describe the diffused combustion. In their approach, the combus- C language. The S-Functions are compiled inside the Simulink block
tion duration for both combustion phases is assumed constant. with Matlab. The LCO (LabCar Operator) is the user test bench
Many published studies have used the same approach called double interface between the LabCar simulation boards and the simulated
Wiebe function model to describe: the combustion behavior of engine. The simulation boards represent the simulated loads and
conventional Diesel engine [12], the HCCI (homogeneous charge failures. With this interface, the user is able to manage the model
compression ignition) combustion process [13] and the spark during drive cycles or manual engine operations. In real time pro-
ignition engine combustion over variable operating conditions [14]. cedure the user can check or vary any model parameters. This
These approaches require short computational time, and give good application is then used as a driver control interface while the ECU
accuracy in term of in cylinder proles compared to experimental software parameters and diagnosis are checked using INCA.
data. Note that this accuracy is strongly linked to the ignition delay
time and Wiebe equations parameters identication. 2.2. Hardware environment
This paper describes a single zone model for pressure cycle
simulation in common rail turbocharged Diesel engine, equipped Fig. 2 shows the different components of the chain connecting
with an electronically controlled high pressure injection system. the PC to the ECU within the LabCar environment. The experiment
The model simulates the intake and the exhaust strokes, the igni- software is run by the host PC which is connected to the test bench.
tion delay time and the combustion during a high engine speed The test bench includes a signal failure generator allowing the user
operating conditions. The combustion model is expressed as the to generate failures such as open load, short circuits, etc. The rack
sum of two components, one relating to premixed and the other to also includes the physical and simulated loads.
diffusion-controlled burning phase [11]. The mass fraction of For this study, real engine actuators are used for some compo-
burned fuel has been modeled by the Wiebe function, applied for nents: inlet throttle valve, EGR valve, and fuel metering unit. Thus
each combustion phase. The ignition delay time required by the the electrical responses (offset, learning, etc.) of these actuators are
combustion sub-model has been modeled through an Arrhenius not simulated in the model, but controlled by the ECU in order to
correlation and an algebraic simple correlation, in order to study get a more accurate engine representation, particularly with these
the inuence of both approaches on the accuracy of the model. The project specic components. And thus for diagnosis purpose the
identication of the model parameters has been done over by user is able to perform specic tests, such as system response to a
comparing the simulated in cylinder pressure and the measured in blocked actuator in closed or opened position driven by experi-
cylinder pressure, over a wide range of engine operations. The mental software.
model has been built with the constraints of computational step For the simulated loads, the actuators are modeled by the
size and CPU load that characterize the real time simulation on HiL Simulink blocks and the signals (analogical, digital, PWM, fre-
test bench. The main objective of this paper is to present a new quency, CAN) t to real ones within input/output boards (acquisi-
ignition delay time correlation that can be used in a single zone tion and simulation). Finally, the ECU with the embedded software
model dedicated to real time application. The paper describes the under test is connected to the test bench. For this component, the
two approaches used for that purpose during this study. overall system works as a real car so that the user can develop and
This paper is arranged as follows. In the next section, the basis check the implemented project strategies.
software and hardware environments are summarized. The third
section is dedicated to the thermodynamic model, including closing
models: gas exchange model, combustion model, etc. The fourth
section describes the step of model parameters identication. The
results are presented in the fth section, followed by the conclusion
section.
dU X
_ i hi Q_ w W
m _ Q_
comb (2)
dt i
with the rate of change of energy of the system being given by:
dU dmh dpV
(3)
dt dt dt
where:
Fig. 2. Test Bench and its environment.
-PThe dots denote differentiation with respect to time.
- m_ i hi is the net rate of inux and outux enthalpy (intake
In a previous study, the modeling was targeted on the air path i
including all involved components (Turbocharger, Intake Manifold, phase, injection period and exhaust phase).
- Q_ w is the total heat transfer to the walls.
Exhaust manifold, etc.) using the OEM (original equipment manu- _ pV_ is the rate at which the system does work by
- W
facturer) engine physical specications (for more details see
boundary displacement.
Refs. [15,16]). As a reminder, in this previous study a simple way has
- Q_ comb is the energy source term due to the combustion process.
been used to calculate the enthalpy ow, in order to reproduce the
- p and V are respectively the pressure and the volume of the
temperature and pressure behavior of the OEM engine in terms of
system.
mean values [17,18]. This model has been tuned to include maps for
volumetric efciency and combustion efciency function of the in-
Note that the convention used in Eq. (2) is that heat loss by the
jection timing and phasing. These look-up-tables have been built
system is taken negative and work done by the system is taken
from experimental data taking into account normal injection mode
positive. Additionally, the sensible enthalpy of the injected fuel is
and late injection mode (DPF regeneration). The objective of this
negligible in comparison with the sensible enthalpy of the intake
study is to implement a physical combustion model in the HiL system
and the exhaust phases [19].
instead of look-up-tables. This step is necessary to improve accuracy
Differentiating the left side of Eq. (2) gives:
and allows the use of the model for different types of Diesel engine.
X
mh_ _ i hi Q_ w Q_ comb pV
m _ mh
_ (4)
3. Thermodynamic model
i
A single zone model has been developed for engine cycle Eq. (4) is rewritten as:
simulation. This approach considers the cylinder charge as a ho-
mogeneous mixture of ideal gases in chemical equilibrium. Mass mh_ m _ out hout h Q_ w Q_ comb pV
_ in hin h m _ (5)
and energy balances are written for an open thermodynamic sys- Assuming ideal gas behavior and thermodynamic equilibrium,
tem in order to take into account the gas exchange process during the equation of the rate change of temperature obtained from Eq.
the intake and the exhaust strokes. (5) is expressed as:
The rate of change of the total mass (m) in any open thermo- where cp is the specic heat capacity at constant pressure calcu-
dynamic system is equal to the mass ow rates into and out of the lated as function of temperature and of gas composition [1,20]: air
system. In our case the equation of conservation of mass is given by: and fuel before the start of combustion, and combustion products
during the combustion and expansion phases.
dm
m _ out m
_ in m _ inj (1) On another hand, the initial temperature condition for Eq. (6)
dt has been taken equal to inlet temperature at the beginning of the
where: intake stroke (at the IVO (intake valve opening)).
m_ in is the air mass ow rate trough the intake valve during the Note that the time rate of change of pressure is obtained from
intake stroke. the differential equation of state for ideal gases law as:
m_ out is the burned gas mass ow rate trough the exhaust valve p_ T_ m
_ V_
(7)
during the exhaust stroke. p T m V
m_ inj is the injected fuel mass ow rate.
The convention used in Eq. (1) assumes that the mass ow rate the equation above is written with the assumption that the rate
into the open system is taken positive, while the mass ow rate out change of the specic gas constant is negligible.
644 F. Maroteaux, C. Saad / Energy 57 (2013) 641e652
3.3. Closing models - S is the heat transfer surface area (cylinder, piston and liner)
function of time.
In order to solve the governing system, closing models for each - hg is the heat transfer coefcient
term introduced in Eq. (1) and in Eq. (6) need to be modeled.
The wall temperature has been xed equal to 515 K, This average
3.3.1. GAS exchange: ow rate Av through valves value has been estimated from the test bench engine during a
During the gas exchange, we have introduced in Eq. (1) the mass warmed-up operation.
ow rate through the intake valve and the mass ow rate through The heat transfer coefcient is calculated from the well known
the exhaust valve. A one dimensional quasi-steady compressible Woschni correlation [21] as:
ow model is used to calculate these mass ow rates during the
intake and exhaust periods [19]. The intake manifold and the hg 3:26B0:2 p0:8 T 0:55 w0:8 (12)
exhaust port are treated as plenums with known pressures. The gas
ow through the valves is always unidirectional moving from the where: B is the cylinder bore and w is the average cylinder gas
upstream side of the component, towards the downstream side of velocity. This gas velocity is expressed as:
the component. At each step of the gas exchange process, values for
the valve open areas, the discharge coefcient CDv are obtained VTr
w C1 Sp C2 p pm (13)
from tabulated data for intake and exhaust valves. Note that the pr Vr
manufacturer of the cylinder head gives these tabulated data. The
mass ow rate across that valve is calculated from: where:
pup - pr , Vr and Tr are the working uid pressure, volume and tem-
_ CDv Av p
m 4 pup ; pdown (8)
rTup perature at the inlet valve closing.
- Sp 2LN is the mean piston speed (L is the stroke and N is the
where: engine speed).
- C1 and C2 are model parameters given in Table 1.
- pup and Tup are respectively the upstream pressure and - pm is the motored cylinder pressure as the same time as p. The
temperature. motored cylinder pressure is calculated by the equation of state
- pdown is the pressure downstream. for ideal gases law, where the motored temperature is calcu-
- r is the gas constant for the gas. lated from Eq. (6), without the combustion term.
Q_ w hg ST Tw (11) C1 C2
Note that from Eq. (14) the injected fuel mass (minj ) is easily dxbd 1 q qcomb
calculated from the injection period Dtinj (or injector nozzle open ad md 1
dt Dqcombd Dqcombd
period) as: md 1
q qcomb
exp ad 22
_ inj Dtinj
minj m (16) Dqcombd
This method is called in the literature the double Wiebe equa-
tions model. This approach seems more appropriate for real time
3.3.4. Combustion process
modeling, as it requires a calibration phase for two algebraic ex-
Diesel combustion process is a complex, unsteady, heteroge-
pressions (i.e. Wiebe equations). It has been therefore chosen in the
neous, three-dimensional process. In this study, the objective is to
present study. On another hand, since the coefcients ap and ad
build a very reduced model able to be used in real time application.
represents the combustion efciency, in this study they have been
A useful approach to the problem of combustion simulation is to
xed to 6.9, so that 99.9% of fuel is burnt at the end of combustion.
model the combustion as a heat release process, as originally pro-
This combustion model induces ve unknown parameters: the
posed by Lyn [22]. For combustion simulations which predict en-
weight factor b, the Wiebe parameters mp and md for premixed and
gine performance, algebraic expressions can provide an adequate
diffusive burning, the combustion duration of each phase Dqcombp
description of this heat release rate, provided that the constants in
and Dqcombd respectively. Additionally, the start of combustion
these expressions are chosen suitably to reect the dependence of
crank angle (or time) introduced in Eqs. (21) and (22) has to be
the actual fuel burning rate on engine type and particular operating
modeled; the details of this step are given in the next sub-section.
conditions. Generally, these constants are calibrated from experi-
mental data.
3.3.5. Ignition delay
The global heat release rate equation may be written as:
The ignition delay is dened as the time between the SOI (start
of injection) and the SOC (start of combustion). In engine domain
dx
Q_ comb minj Q lhv b (17) this ignition delay time is calculated from an empirical integral
dt
correlation [19]:
Where Q lhv is the lower fuel heating value and xb is the mass
fraction burned.
Z
SOC
1
1 (23)
Diesel combustion process proceeds in two phases: premixed sID
combustion and diffusive combustion, Watson et al. [11] have SOI
developed a model where the apparent fuel burning rate is
The above equation allows to calculate the start of combustion
expressed as the sum of two components, one relating to premixed
crank angle required by Wiebe correlations (Eqs. (21) and (22)),
and the other to diffusion burning phase. The burned mass fraction
where the ignition delay time sID must be correlated.
is then given by the following relationships:
4. Model parameters identication
dxb dxbp dx
b 1 b bd (18)
dt dt dt The developed in cylinder model presented in the above section
is mainly oriented to real time application. The recourse to a
where b is the weight factor expressed as the ratio between the fuel simplied formulation with calibration factors allows to reach both
burned by premixed phase and the total injected fuel. goals of short computational time and model accuracy in terms of
In this study, the mass fraction of burned fuel has been modeled in-cylinder proles. The chosen combustion model based on dou-
by the Wiebe function, which may be written as: ble Wiebe equations is able to describe the two combustion pro-
cesses: a premixed combustion taking place in the early stage
injection are operated at high engine speed and without Exhaust 4.1. Ignition delay time calibration
Gas Recirculation (EGR). The engine specications are presented in
Table 2 and the schematic engine general view is given on Fig. 1. In the literature, the ignition delay time is usually correlated by
Table 3 presents the main experimental engine operating condi- an Arrhenius equation [1,19] of the form:
tions used for the calibration phase.
The experimental engine test bench used in this study is E
sID Apn exp (24)
equipped with a commercial Renault four cylinder 1.9 L turbo- RT
charged Diesel engine. The engine is equipped with a high-pressure
common rail fuel injection system. The in cylinder pressure is where E is apparent activation energy for the fuel auto ignition
measured with a piezo-electric pressure transducer. The engine is process; R is the universal gas constant; p is gas pressure; T is gas
tted with a cooled EGR system, and the EGR rate is set by the temperature and A and n are constants dependent on the fuel, on
engine ECU and regulated by an electric EGR valve. the injection and on air ow characteristics.
Table 3
Main experimental engine operating conditions used for the calibration of the model parameters. Bold letters indicate engine operations used for validation.
Engine operation number Engine speed (rpm) BMEP (bar) EGR rate (%) SOI (CAD BTDC) Injected fuel mass (mg) Rail pressure (bar)
Fig. 4. Comparison between measured (Data) and simulated (simulation) ignition delay time (Arrhenius approach).
on the same calibration technique. The idea here is to build a simple 4.2. Wiebe parameters calibration
correlation in order to reduce the relative error observed with the
Arrhenius approach and to exclude then the variation of in cylinder The double Wiebe equations model described by Eqs. (21) and
charge with time (temperature and pressure). As observed exper- (22) requires a calibration step of the ve parameters. A correla-
imentally and from the results shown on Fig. 4, the engine speed tion analysis has been carried out to derive ve multiple re-
variable has not been taken into account. Besides, in order to gressions which express the parameter as function of the engine
introduce the effect of intake temperature and intake pressure on speed (rpm), the rail pressure (bar), the inlet pressure (bar), the
charge conditions during the delay period, these two variables have inlet temperature (K), the start of injection crank angle (CAD) and
been introduced in this calibration step. Note that with the the overall equivalence ratio (f). The developed correlations are as
Arrhenius approach, the charge conditions are included through follows:
the in cylinder temperature and the in cylinder pressure (Eq. (25)).
The best compromise in this case leads to the following equation for b 218 3:54104 N 6:57108 N2 0:04f 4:83103 f2
the ignition delay time:
1:24qinj 1:72103 qinj 3:58103 prail 1:37106 p2rail
2
(28)
sID 4:66 4102 qinj 1:16104 q2inj 1:12106 prail
8:95105 pinlet 9:25106 Tinlet (27) mp 75:7 1:33f 4:79102 f2 3103 prail 3:49107 p2rail
14pinlet 4:36p2inlet 0:3Tinlet 4:15104 Tinlet
2
where pinlet and Tinlet are inlet pressure (bar) and inlet temperature
(K) respectively. (29)
In this case the ignition delay time depends on the same pa-
rameters as the parameter A (Eq. (26)), plus the inlet engine con- md 6:1 0:16f 2:78102 f2 7103 prail 2:59106 p2rail
ditions (temperature and pressure), which characterize the air ow
(30)
(i.e. initial engine cycle conditions). The comparison of the calcu-
lated and the measured ignition delay is presented on Fig. 6, for the
same engine operations as Fig. 4. This gure shows that in term of Dqcombp 13:2 1:64102 prail 3:82pinlet 7:3102 Tinlet
ignition delay the simple correlation gives very reliable results 0:22f 3103 N
compared to experimental results, the maximum relative error is
(31)
around 1%. The accuracy obtained in this case is higher compared to
the Arrhenius approach. This improvement is mostly due to the fact
that the simple correlation models the ignition delay as a function Dqcombd 2:18102 5:64102 prail 1:99pinlet 0:56Tinlet
of engine operating parameters xed for each operating point, 25:4f 8:8103 N (32)
while the Arrhenius correlation depends on the in cylinder pres-
sure and temperature evolutions.
5. Model results
Table 4
Evolution of parameter A versus engine speed and BMEP.
Fig. 8. Comparison between simulated and measured in cylinder pressure at 4000 rpm
and BMEP 4 bar.
Fig. 6. Comparison between measured (Data) and simulated ignition delay time
(simple correlation).
gure the rates of burned fuel by premixed combustion (Eq. (21))
and diffusive combustion (Eq. (22)) are plotted for more details. We
bench. A Simulink block has been added for each part of the model: observe a good accuracy between the simulated and the measured
intake valve, combustion chamber and exhaust valve. The outlet proles in terms of amplitude and ignition delay time. Fig. 8 re-
conditions of each new block represent the inlet conditions of the produces the comparison of the in cylinder curves for the same
next block (see Fig. 1). From each new block, mean value of the engine conditions: experimental curve, simulated curves with
mass and enthalpy ow rates are calculated. These rates are simple correlation and Arrhenius correlation. For all the proles the
required by the other components of the full engine model start of combustion (SOC) occurs after the TDC (top dead center at
(turbocharger, exhaust manifold, etc.) described through mean 360 CAD) and the start of injection begins at 5 CAD BTDC (before
values approach as in our previous study [15,16]. The imple- top dead center). The accuracy between the experimental prole
mentation of the different blocks on the HiL test bench has required and the simulated prole with the simple correlation is very good,
an adaptation of the solver time step. The previous mean value while the simulated prole obtained with Arrhenius correlation
Diesel engine model has been executed on HiL system with a presents a very slight increase of the maximum peak pressure
sample and constant time step of 1 ms with a Dual Core RTPC (real (lower than 1 bar). This difference is due to the advanced SOC
time processor computer). This time step of 1 ms provides the (smaller ignition delay time) around 0.5 CAD, the SOC is observed at
cylinder pressure with a resolution of 24 CAD or 28.5 CAD at 6 CAD ATDC. For the same engine speed and for higher BMEP equal
4000 rpm and 4750 rpm respectively; this resolution level is not to 7 bar, similar trends are observed on Fig. 9. In this case the in-
suitable for the crank angle approach chosen in the present study. jection starts at the same time 5 CAD BTDC, while the rail pressure
In order to reduce this step time size, a Quad Core RTPC of 3 GHz has is increased from 834 bar up to 1114 bar and the injected fuel mass
been used, allowing an execution time of 37 ms of the solver. We is set equal to 24.12 mg, in comparison with the operation at 4 bar
have then obtained a step size of one-degree crank angle from BMEP. Fig. 9 shows that the ignition delay is smaller compared to
4000 rpm up to 4750 rpm. the previous case, leading to an advanced SOC at 2 CAD ATDC, for
In order to check the accuracy of the model, the calculated in experimental and simple correlation curves. Additionally, the
cylinder proles have been compared rst with a test set of maximum pressure peak is well predicted both in amplitude and in
experimental data (see Table 3) used for the calibration phase at position when the simple correlation of the ignition delay time (Eq.
varying engine conditions. The model has been then used to (27)) is used. Here again, the Arrhenius correlation presents
simulate others engine operations. For example Fig. 7 reproduces advanced start of combustion at 1 CAD ATDC, main cause of the
the comparison of the rate of burned fuel simulated by the model higher peak pressure.
(Eqs. (20) and (27)) and estimated from experimental measure- The in cylinder pressure proles results obtained when the
ments when the engine speed is equal to 4000 rpm, the BMEP set at engine speed is increased up to 4250 rpm are presented on Fig. 10,
4 bar and injected fuel mass xed equal to 16.29 mg. On the same on Fig. 11 and on Fig. 12, at varying engine conditions as follows:
Fig. 7. Comparison between simulated and measured rate of burned fuel at 4000 rpm, Fig. 9. Comparison between simulated and measured in cylinder pressure at 4000 rpm
BMEP 4 bar. TDC at 0 CAD. and BMEP 7 bar.
650 F. Maroteaux, C. Saad / Energy 57 (2013) 641e652
Fig. 10. Comparison between simulated and measured in cylinder pressure at Fig. 12. Comparison between simulated and measured in cylinder pressure at
4250 rpm and BMEP 7 bar. 4250 rpm and BMEP 14 bar.
- Fig. 10: SOI 8 CAD BTDC; rail pressure equal to 1236 bar, that the start of injection and the rail pressure affect signicantly
injected fuel mass equal to 24.69 mg; experimental SOC 1 CAD the ignition delay time, while the engine speed has a slight effect.
BTDC; BMEP equal to 7 bar.
- Fig. 11: SOI 11 CAD BTDC; rail pressure equal to 1512 bar, 6. Conclusion
injected fuel mass equal to 32.1 mg; experimental SOC 5 CAD
BTDC; BMEP equal to 10 bar. Real time engine simulation including gas dynamics and com-
- Fig. 12: SOI 12 CAD BTDC; rail pressure equal to 1587 bar, bustion is a crucial step for testing pre-industrial engine control
injected fuel mass equal to 44.17 mg; experimental SOC 7 CAD device functions. Most combustion models used in HiL simulations
BTDC; BMEP equal to 14 bar. are based on the mean value approach. Since the injection pattern
has a direct effect on Diesel combustion and therefore also on the
For these engine operating conditions, we observe the same cylinder pressure, Mean Value Engine Models (MVEM) are no
trends as above, the results obtained with the simple correlation of longer sufcient for closed-loop testing of the new ECU generation.
ignition delay time present a very good agreement with the Precise real time calculation of the cylinder pressure according to
experimental data, in terms of amplitude and of position. The start the actual injection is needed. The present work deals with this
of combustion at 4250 rpm occurs BTDC for all the cases, as shown global objective.
on these gures. Fig. 4 has shown that at xed engine speed the In this work, a thermodynamic model has been used for the
Arrhenius error level increases when the BMEP increases, and at simulation of engine performance in a common rail turbocharged
4250 rpm the Arrhenius correlation underestimates the ignition Diesel engine. The double Wiebe function has been used for the
delay time from 5 bar BMEP. This phenomenon leads to a smaller combustion sub-model. This approach estimates the fuel burned
ignition delay time and advanced SOC as observed on Figs. 10e12, rate by the sum of two algebraic expressions related to premixed
leading to a higher maximum in cylinder pressure. and diffusive burning process. The ignition delay time required by
For all the cases presented in this paper, the simple correlation the combustion sub-model has been modeled through an Arrhe-
gives good results for real time application. All the gures show nius correlation and a simple algebraic correlation. The global
that the position and peak pressure are well reproduced. Besides, model has been built with the constraints of computational step
for the entire tested engine operations with single injection the size and CPU load that characterize the real time simulation on HiL
same trends have been obtained. The behavior of the simulated in test bench. The computational step size is xed by the Dual Core
cylinder pressure obtained in the present study conrms the ac- RTPC (Real Time Processor Computer), used for each project. When
curacy of developed sub-models for ignition delay and combustion the in-cylinder pressure crank angle evolution is used, the Dual
process describes with double Wiebe approach. Despite a lower Core RTPC with a time step of 1 ms is not sufcient. Therefore, a
accuracy given by the Arrhenius correlation compared to the simple Quad Core RTPC of 3 GHz with a lower time step has been used,
correlation, has been shown. For both correlations, we have found allowing a resolution with one crank angle time step.
An extensive identication analysis has been performed on the
sub-models parameters and multiple regressions have been
derived to express their dependence with respect to engine oper-
ating conditions. The correlations for Wiebe parameters allow
reproducing the amplitude and the duration of fuel burned rate
with a good accuracy, for both premixed and diffusive phases. In
this paper, two ignition delay correlations have been proposed, one
calibrated with engine operating conditions and the other linked to
in cylinder temperature and pressure (Arrhenius correlation). For
the latter, we have shown that when the pre-exponential param-
eter has been chosen as a calibrated parameter, the ignition delay
time is affected signicantly by the start of combustion and the rail
pressure, while the engine speed effect seems less noticeable.
Furthermore, we have found that the same independent variables
affect the ignition delay when an algebraic correlation is adopted.
Fig. 11. Comparison between simulated and measured in cylinder pressure at In this case the effects of in cylinder charge conditions are linked to
4250 rpm and BMEP 10 bar. in cylinder inlet conditions (temperature and pressure), thus
F. Maroteaux, C. Saad / Energy 57 (2013) 641e652 651
introducing explicitly two more variables in the simple correlation Q_ w heat transfer to the walls (J/s)
in comparison with the pre-exponential parameter expression. Qlhv lower fuel heating value (J/kg)
The accuracy of the model in predicting the in cylinder pressure q_ inj injector fuel ow rate (m3/s)
has been tested over several engine speed measurements at r gas constant for the gas (J/(kg K))
different engine operating conditions (inlet pressure, inlet tem- R universal gas constant
perature, rail pressure, injected fuel mass, etc). The results have S surface (m2)
shown that the simulated in cylinder proles with the simple Sp mean piston speed (m/s)
correlation of the ignition delay are in very good agreements with t time (s)
the experimental curves. The accuracy in this case has been T temperature (K)
observed on the maximum pressure and on the time of the U internal energy (J)
maximum pressure, modeled by the calibrated expressions of V volume (m3)
double Wiebe function parameters. In addition, the simulated start w gas velocity (m/s)
of combustion is as good as the measured ignition delay. For all the W work (J)
tested engine operations, the mean relative error for the ignition xb mass fraction burned
delay time is lower than 0.25 CAD for the developed simple ignition
delay correlation. With the Arrhenius correlation the accuracy of
the model is lower, mainly due to the differences observed between Greek symbols
the simulated and the measured ignition delay times. For low load b weight factor
the ignition delay time is overestimated while for high load it is g ratio of specic heat
underestimated, leading to a maximum difference of around 3 CAD. q crank angle (degree)
Consequently, the comparison of in cylinder proles with experi- Dq duration (degree)
mental traces has shown that the Arrhenius expression is less ac- rfuel fuel density (kg/m3)
curate than the simple correlation in term of maximum in cylinder f equivalence ratio
pressure. sID ignition delay time (s)
Comparing the two developed correlations in this study, alge-
braic simple correlation shows greater potential in simulating the
ignition delay time and the in cylinder proles with a single in-
Subscripts
jection mode compared to Arrhenius expression. The benet of this
b burned
simple correlation is mostly due to the fact that the ignition delay
comb combustion
time is directly estimated from engine operating conditions
d diffusive
(external command parameters), excluding then the simulated in
in inlet
cylinder temperature errors. The drawback of this approach is
inj injection
related to the multi-injection modes. In that case, the pre-injection
out outlet
can be easily correlated by a similar expression, while main injec-
down downstream
tion is more affected by pre-injection than by engine operating
up upstream
conditions. The possible application of this approach to multi-
m motored
injection cases is under investigation.
p premixed
This study represents a small part of a major work including the
r reference
engine and the vehicle model development in real time computa-
rail rail
tional environment. This work still under progress in order to
v valve
extend the proposed model to the overall engine operating points,
including the multi-injection cases (pre and post).
Acknowledgments Abbreviations
ATDC after top dead center
This research was funded by BOSCH FRANCE; the authors wish BTDC before top dead center
to thank this company. BMEP brake mean effective pressure
CAD crank angle degree
Nomenclature ECU engine control unit
EGR exhaust gas recirculation
a, m shape factors of Wiebe function Hil Hardware in the Loop
A ignition delay parameter MVEM mean value engine model
Anoz injector nozzle area (m2) SOI start of injection
Av valve area (m2) SOC start of combustion
B cylinder bore (m) TDC top dead center
CD discharge coefcient
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