Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043,

Mukim Cheras, Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties Sdn Bhd

Equipment Specification

1 Inlet Chamber 2580 P.E Plant

a. Penstock 2 no
Type Non rising
Motor Power manual type
Channel Width 300mm

2 Primary Screen Chamber

a. Mechanical Scree 1 no
Brand Herman
Model HER-1000
Type Front rake
Motor Power 0.75 kW
Channel width 500 mm
Clerance 25 mm

b. Static screen 2 no
Type Stainless steel bar
Channel width 500 mm
Clerance 25 mm

3 Wet wet

a. Raw Sewage Pump 2 no

Make Ebara
Model 100DLC55.5
Type Submersible, non clog
impeller
Motor Power 5.5 kW
Speed 1450 rpm
Material of Construction Casing - Cast Iron
Impeller - Cast Iron
Shaft - Stainless steel

'file:///conversion/tmp/scratch/362193399.xls'#$Equip
Prepared by JURUTERA PERUNDING TEGAP
Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043, Mukim Cheras,
Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties SDN BHD

1.0 BASIC DESIGN DATA

1 Total Population Equivalent = 2580 PE

2 No. Of Sewage Pumping Station = 1 No
3 Average Flow Rate = 580.5 m3/day
24.188 m3/h
0.403 m3/min
0.007 m3/s
4 Peak Factor = 4.23
5 Peak Flow = 2458.23 m3/day
102.43 m3/h
1.71 m3/min
0.0285 m3/s

2.0 DESIGN OF INLET SCREEN CHAMBER & PRIMARY SCREEN CHAMBER FOR
ULTIMATE PHASE

Upon reaching the sewage treament plant, sewage flows to the primary screen prior to the pump
sump. The primary screening facilities consists of one mechanical screen and one manual screen as by
pass.
2.1 Finding total opening width in coarse screen

6mm
bars
6mm
m 25mm
50mm

80mm

x = no. of bars
W = Channel width = 500
W' = Total channel width

W - (50 x 2) = 6x + 25(x + 1)
x = 12.10 bars
W' = 25 mm x ( x + 1 )
W' = 350 mm

2.2 Flow rate for orifices and nozzles

coarse screen

W.L. at Q peak

W.L at Q avg

h
Vapp Ho h
Vft L
H1=H2 H2

wet well of
pump sump

Q = flow rate (m3/s)

S = area of orifice measured at outer section(m2)
g = acceleration due to gravity, 9.81m/s2
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 h = head on the orifice measured from the upstream level of the liquid to the center of gravity of the
orifice (m)
Q = KS(2gh)1/2 K = 0.62

2.2.1 Finding h when Qavg

Qavg = 0.0067 m3/s
K = 0.62
S = 0.5 m(width)x 0.1 m(height)
Q = KS(2gh) 1/2

(2gh)1/2 = 0.2167
h = 0.0024 m
Thus, H2 = 0.0524 m

2.2.2 Finding h when Qpeak

Qpeak = 0.0285 m3/s
K = 0.62
S = 0.5 m(width)x 0.1 m(height)
Q = KS(2gh)1/2
(2gh)1/2 = 0.9178
h = 0.0429 m
Thus, H2 = 0.0929 m

2.3 Finding head loss, hL across screen

The formula for head loss across clean bar screen is:
hL = 1/0.7(Vft2/2g - Vapp2/2g) (Metcalf & Eddy, Eq. 6-1)
Vft = Q/(W'+H2) = Q/(W'x(H2+hL)) ..1
Vapp = Q/(W+H2) = Q/(Wx(H2+hL)) ..2
Substitute 1 & 2 into hL,
hL = Q2/0.7x2g(H2+hL)2)x(1/W'2 -1/W2)
hL(H2+hL)2) = Q2/13.73(1/W'2 -1/W2)

Given W = 0.5
W'= 0.350

1) At Qavg = 0.00672 m3/s

H2 = 0.0524 m
Solving the equation, hL = 0.05 m

2) At Qpeak = 0.0285 m3/s

H2 = 0.0929 m
Solving the equation, hL = 0.35 m

2.4 Calculation for flow velocities in primary screen chamber

Channel width,W= 0.5 m
Total opening width in screen, W'= 0.350 m

At Qave = 0.00672 H2 = 0.0524 hL = 0.05

At Qpeak = 0.0285 H2 = 0.0929 hL = 0.35

a) At Qavg,
Therefore, H0 = H2 + hL
H0= 0.1024 m
I) Approach velocity; Vapp = Qavg/(WxH0)
= 0.1312 m/s
(<=1.0m/s) (table 5.2 Developer Guidelines, PG 82)
II) Flow through velocity; Vft = Qavg/(W'xH0)
= 0.1875 m/s
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 (<=1.0m/s) (table 5.2 Developer Guidelines, PG 82)

b) At Qpeak,
Therefore, H0 = H2 + hL
H0= 0.4429 m
I) Approach velocity; Vapp = Qpeak/(WxH0)
= 0.1285 m/s
(<=1.0m/s) (table 5.2 Developer Guidelines, PG 82)
II) Flow through velocity; Vft = Qpeak/(W'xH0)
= 0.1835 m/s
(<=1.0m/s) (table 5.2 Developer Guidelines, PG 82)

Conclusion
a) Therefore, 1 nos. of
0.5 m x 0.4429 m mech.coarse screen is adequate.

b) For manual screen, the effective area is 0.5 m x 0.4429 m = 0.2214666 m2

When 50% clogged, the area needed is 1.5 x 0.2214666 m2
= 0.3322 m2
Thus, the height of the static screen = 0.6644 m

2.5 CAPACITY OF SCREENINGS COLLECTION BIN

From the guideline design of sewage treatment works, (Volume IV). Quantity of screening collected from Primary Screen.

ADOPTED SPACING OF BAR = 25.00 mm

VOLUME OF SCREENINBG = 30.00 m3 / 1,000,000 m3 OF

REF. GUILDELINE FOR DEVELOPER (VOLUME 4) WASTEWATER
FIGURE 5.3 , PAGE 83

HENCE, SCREENING REMOVED = (QAVERAGE) X (VOLUME OF SCREENINGS)

= 0.02 m3/day

PROVIDE SCREENING SKIP WITH 7 DAYS

STORAGE CAPACITY,

SCREENINGS SKIP TO BE PROVIDED = 0.50 m (L) X 0.50 m (W) X 0.50

1 unit
VOLUME TO BE PROVIDED = 0.13 m3 1 unit

HENCE , STORAGE PERIOD = (VOLUME TO BE PROVIDED) / (SCREENIGN REMOVED)

= 7.18 days
>7 day is ok!

Therefore provide One 1 unit of Collection Bin with dimension of 0.5m(L) x 0.5m(W) x 0.5m(D)

3.0 PUMP SUMP DESIGN FOR ULTIMATE PHASE ( 2,580 PE)

For Design of pump sum, there must be a minimum capacity between start and cut off level to give between 6 to 15 for start/stop
of pumping cycle per hour (time cycle). (Guidelines for developers,2nd edition, Jan 1998)

Allow for number of start/stop per hours = 10

The volume of pump sump required = Tq/4
= 2.56 m3

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 Pump sump size provided = 1.35 m(D) x 2.1 m (L) x 1.6 m (W)
= 4.5 m 3
> 2.56 m 3

Please take note that the minimum level of difference shall be 150mm

Hydraulic Retention Time

The maximum hydraulic retention time at average flow Qave , is 30 min (Guidelines for Developers,
Volume iii, pg. 60)

Effective Volume, Veff = 4.54

tret = Veff/Qave

= 11.3 min (adequate)

RAW sewage Transfer Pump (From Wet well to Receiving Manhole)

Peak flow, Qpeak = 1.707 m3/min

From Guideline for Developer, Volume III, Table 2.4 Recommended Design Parameters for inlet Pumps, Pg.59

Provide One (1) duty and One (1) (100% standby) Pump for this pumping station
Pump design flow each at 1.0 Qpeak

Qpump = 1.0 Qpeak

= 1 x 1.707 m3/min
= 1.707 m3/min
= 0.028 m3/s

Static Head
Level of discharge point = 62.8 m
level of pump stop point = 47.8 m
Max. static head = 15 m

3.1 Individual pipe design

3.1.1. Individual pipe sizing
Area of pipe, A = 3.142X (D2/4) D=Diameter of individual pipe
= 0.0314 m2 D= 0.2 m
Flowrate, Q = 0.0186 m/s Radius= 0.1 m
Velocity, V = Q/A m/s
= 0.593 m/s (ok =<2.5m/s)

HEAD LOSS THROUGH PIPE BY HAZEN-WILLIAM FORMULA,

hf = 6.82 (V/C)^1.85 * L/ D^1.167

hf = Friction loss
C = Hazen -William Coefficient 110 For DI Pipe
V = Velocity in the pipe
L = Length of pipe
D = Equivalent diameter of the pipe

A) HEAD LOSS THROUGH PIPE :

I DISCHARGE PIPE : DIA. 200

PIPE LENGTH = 3.60 m

hf1 = 6.82 (V/C)^1.85 * L/ D^1.167

6.82(Q)^1.85 (1/AC)^1.85 * L/ D^1.167

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 16.19 Q1
^1.85
=

Head Loss Through Individual pipe,H1

II Head loss through fittings & valves for each individual discharge pump(h1)
Item Description Qty(Q) K value QxK Velocity
1 T(25% branches flow) 0 0.94 0 0.6
2 Bellmouth 0 0.15 0 0.6
3 90 elbow
o
1 0.75 0.75 0.6
4 Gate valve 2 0.1 0.2 0.6
5 Check valve 1 1 1 0.6
Total 1.95

hf2= KV2/2g
= 100.620 Q12

Thus, head loss through individual discharge pipe, H1

H1 = hf1 + hf2 + hf
H1 = 16.19 Q1 ^1.85 + 100.620 Q12 + 15 m

3.2 Common pipe design

3.2.1 Common pipe sizing
Area of pipe, A = 3.142X (D2/4) D=Diameter of individual pipe
= 0.0314 m2 D= 0.2 m
Flowrate, Q2 = 0.0373 m/s Radius= 0.1 m
Velocity, V = Q/A m/s
= 1.1855 m/s (ok =<2.5m/s)

(B) Head Loss Through Common pipe,H1

I Head loss through fittings & valves for common pipe
Item Description Qty(Q) K value QxK Velocity
1 T(100% branches flow) 0 1.2 0 1.2
2 90o elbow 10 0.75 7.5 1.2
3 T(50% branches flow) 0 0.62 0 1.2
Total 7.5

hf1= KV2/2g
= 387.002 Q22

II COMMON PIPE : DIA. 200

PIPE LENGTH = 500.00 m

hf2 = 6.82 (V/C)^1.85 * L/ D^1.167

= 6.82* (Q)^1.85 * (1/AC)^1.85 * L/ D^1.167
2248.1501882229 Q2^1.85

Velocity head, hf3

hf3 = V2/2g
51.600 Q2
2
=

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 h2 = hf1 + hf2 + hf3
= 438.602 Q22 + 2248.1502 Q2^1.85

Total Head loss = h1 + h2

Q2 = 1 Q1
2264.34 Q1^1.85 + 539.2225 Q1 +
2
Thus, H = 15 m

3.3 Design Of Pumping Station For Ultimate Phase

Wet Well Design

Average flow, Qave = 0.00672 m3/s
Peak flow, Qpeak = 0.0285 m3/s

Pump design flow, Qpump = 0.0186 m3/s at 16.76 m head

From system curve, the actual operating point for
1 Qpump = 0.0186 m3/s at 16.76 m head
2 Qpump = 0.0286 m3/s at 18.82 m head
3 Qpump = m3/s at m head
4 Qpump = m /s at
3
m head

First effective volume, V1 = 2.1 m (L) x 1.6 m (W) x 0.45 m (D)

V1 = 1.512 m3
Second effective volume, V2 = 2.1 m (L) x 1.6 m (W) x 0.15 m (D)
V2= 0.504 m3

At Qave, 1st are running At Qpeak, 2nd pump

are running
Time to fill
tf = V1/Qave tf = 3.751 min 0.3865 min
t2= V2/(Qpeak - Qave)
Time to empty
te = V1/(Qpump - Qave) te = 1.154 min 85.4499 min
te = V1/(2Qpump - Qpeak)
Time cycle
T = Tf + te T= 4.905 min 85.8364 min
Pumping cycle/hr (6-15 nos)
P = 60/T P= 12.232 nos 7.083 nos

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Proposed Sewage Pumping Station for Cadangan Pembangunan Di Atas Lot 1668 Dan 2043, Mukim Cheras,
Daerah Hulu Langat, Selangor For Tetuan Syarikat Shoib Properties SDN BHD

PE = 2580 (A)
Module 1

1 Primary screen
Channel width 500 mm
Opening height 0.1 m
no of bar = 12.10 bars
select 13 bars

2 Pump size provided = 1.1 length

0.9 width
0.5 depth

3 Level Switch control level

Alarm level = 0 m
2nd pump start level = -0.15 m
1st pump start level = -0.3 m
Stop level = -0.75 m
Pump Sump bottom level = -1.35 m

Piping size 0.9 m

Flowrate, Q = 0.01863 m3/S 16.76 m head
1 Qpump = 0.01863 m3/S 16.76 m head
2 Qpump = 0.03726 m3/S 18.82 m head
Static Head
Level of discharge point= 62.8 m
level of pump stop point = 47.8 m
First effective volume, V1 = 0.45 m
Second effective volume, V2 = 0.15 m
Vapp & Vft For Primary Mechanical Screen
Q(m3/s) Q^2 W' W'^2 W W^2 H2 right HL left
0.00671875 4.5142E-05 0.35 0.1225 0.5 0.25 0.05239417 1.37E-05 0.05 5.24E-04
0.0284517 0.0008095 0.35 0.1225 0.5 0.25 0.09293327 2.45E-04 0.35 6.87E-02
Vapp Vft
0.13123 0.18748
0.12847 0.18353
 Therefore, System curve equation, H(m) = 15m + 2275.13 Q1 ^ 1.85 + 539.2225 Q12

Choose Grundfos pump model :- AP100.150.115

Capacity, System 1 pump 2 pump

Q(l/s) curve running running

0 15.00 27.91 27.91

5 15.14 25.83 26.87
10 15.51 23.75 25.83
15 16.08 22.29 24.79
20 16.85 20.83 23.75
25 17.81 19.79 23.02
30 18.95 18.75 22.29
35 20.27 17.71 21.56
40 21.76 16.67 20.83
45 23.43 15.42 20.31
50 25.26 14.17 19.79
55 27.26 13.13 19.27
60 29.43 12.08 18.75
65 31.76 10.63 18.23
70 34.25 9.17 17.71
75 36.91 7.82 17.19
80 39.72 6.46 16.67
85 42.69 5.00 16.05
90 45.81 3.54 15.42
95 49.09 2.50 14.80
100 52.53 14.17
105 56.12 13.65
110 59.86 13.13
115 63.75 12.61
120 67.79 12.08
125 71.99 11.36
130 76.33 10.63
135 80.82 9.90
140 85.46 9.17
145 90.24 8.50
150 95.17 7.82
155 100.25 7.14
160 105.47 6.46
165 110.84 6.41
170 116.35 5.00
175 122.01 4.27
180 127.81 3.54
185 133.75 3.02
190 139.83 2.5
195 146.06
200 152.42
 System Pump Curve For AP100.100.150.115
Head (m)
70.00

60.00

50.00

40.00
system curve
1 pump running
2 pump running
30.00

20.00

10.00

0.00 flow, Q l/s

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Therefore, System curve equation, H(m) = 15m + 2275.13 Q1 ^ 1.85 + 539.2225 Q12

Choose Ebara pump model :- 100DLC55.5. 5.5kw

Capacity, System 1 pump 2 pump

Q(l/s) curve running running

0.00 15.00 22.20 22.20

10.83 15.59 20.20 21.20
16.67 16.32 17.80 20.67
21.66 17.15 15.19 20.20
23.33 17.47 14.30 19.85
33.33 19.81 8.20 17.80
43.32 22.85 15.19
46.66 24.02 14.30
66.66 32.57 8.20
 System Pump Curve For Ebara, 100DLC55.5, 5.5kw
35.00

30.00

25.00

20.00
Head, H (m)

System Curve
1 pump running
15.00 2nd pump running

10.00

5.00

0.00
0.00 10.83 16.67 21.66 23.33 33.33 43.32 46.66 66.66

Flow, Q (l/s)