Vol12 Tab13 PDF

Motor Control
13 Motor Control
1
Motor Control
Contactors, Starters and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-2
Adjustable Frequency AC Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-72
Synchronous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-76 2
Starters (Medium Voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-87
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4
5
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Volume 12Aftermarket, Renewal Parts and Life Extension Solutions CA08100014EOctober 2016 www.eaton.com V12-T13-1
13 Motor Control
Contactors, Starters and Brakes
Contents
1 Description Page Description Page
Pre 3-Star 511 AC and DC Brakes
2 Product History Time Line, Replacement Product Description, Product History Time Line,
Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-4 Replacement Capabilities, Technology Upgrades . . .V12-T13-63
3 3-Star DPM-Contactor
Product History Time Line, Replacement Product Description, Product History Time Line,
Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-5 Replacement Capabilities, Technology Upgrades . . .V12-T13-65
4 Citation AVD-Contactor
Product History Time Line. . . . . . . . . . . . . . . . . . . . . V12-T13-6 Product Description, Product History,
5 Replacement Capabilities . . . . . . . . . . . . . . . . . . . . . V12-T13-7 Product History Time Line,
Type N Replacement Capabilities, Technology Upgrades . . .V12-T13-66
6 Product History Time Line, Replacement

Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-22
D-Contactor
Product Description, Product History,
A200 Product History Time Line, Replacement
Capabilities, Technology Upgrades . . . . . . . . . . . . . . V12-T13-67
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-23 Reversing/Assignment Contactors
8 Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-26 Product Description, Product History,
Product History Time Line, Replacement
A202
Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-33 P- and S-Contactors
Product Description, Product History,
V201 and V200
10 Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-36
Freedom
11 Product Description, Product History Time Line . . . V12-T13-37
Overview
Replacement Capabilities . . . . . . . . . . . . . . . . . . . . V12-T13-38
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-46
12 IT. Electromechanical NEMA
Product Description, Product History Time Line,
13 Replacement Capabilities, Technology Upgrades . . V12-T13-47
IT. Electromechanical IEC
14 Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-48
XT IEC Power Control
15 Product Description, Product History Time Line,
Replacement Capabilities, . . . . . . . . . . . . . . . . . . . V12-T13-49
16 Advantage
Product Description, Product History Time Line,
Replacement Capabilities, Technology Upgrades . . V12-T13-51
17 Definite Purpose
18 Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-53
JF Autostarter
Capabilities, Technology Upgrades . . . . . . . . . . . . . V12-T13-56
Type N Contactor Citation Starter
ME and MD DC Contactors Product Description

20 Product Description, Product History, Cutler-Hammer Starters and Contactors from Eatons electrical
Product History Time Line, Replacement business were and are designed to control functions of a
21 Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . V12-T13-57
Technology Upgrades . . . . . . . . . . . . . . . . . . . . . . . V12-T13-60
connected motor by starting, stopping, reversing, regulating and
protecting. When functions do not include speed regulation, this
C80 Mill Type DC Contactors device is known as a starter rather than a controller.
22 Product Description, Product History Time Line, Applications for starter functions are fans, pumps, constant
Replacement Capabilities, Technology Upgrades . . V12-T13-61 horsepower, constant or variable torque machine tools, constant
23 torque metalworking machinery, variable torque and horsepower
fans and blowers, constant power heating, lighting, pumps and
motors for all types of applications.
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V12-T13-2 Volume 12Aftermarket, Renewal Parts and Life Extension Solutions CA08100014EOctober 2016 www.eaton.com
Motor Control
13
Product History
The Citation line of contactors 1
and starters was introduced
in 1968 with many new
features: the new CI non-
2
wearing totally enclosed
permanent air gap magnet 3
structure; dual wound
magnet coil with plug-in
feature; color coded, twin 4
break dust-safe contacts;
and straight-through wiring.
Although the Citation line 5
was obsoleted in 1997,
Freedom A200
replacement contact kits,
magnet coils and heater coils
6
The Cutler-Hammer line of The Type F magnetic will continue to be available.
contactors and starters dates contactor is the first
Today, the Freedom
7
back to the early 1920s in magnetically controlled
Milwaukee, WI. Changes contactor in our contactor, launched in 1986, is
in coil construction, making Westinghouse records. the flagship NEMA offering 8
the first moisture-proof It was open in design, while XT is the IEC offering.
vacuum with impregnated
coils, were innovations
simple in construction and
was state-of-the-art due to 9
in this line of contactors and its magnetically controlled
starters manufactured before
the 3-Star line (now known as
armature. The Type F
contactor was replaced by
10
the Pre 3-Star). Eutectic alloy the DE-ION contactor, which
overloads were used later in featured the Westinghouse 11
this design with the design trademark DE-ION arc
change to the 3-Star line. A quenching. The DE-ION was
few of the new features of followed by the Type DN, 12
the 3-Star line of contactors Type N and the Type A, today
and starters were the first
standard three-coil overload
known as the A200. The Type
B was developed in the late 13
relays, new molding 1970s and was obsoleted
compounds, new metals
and cast resin coils.
two or three years later. The
A200 open control is still a
14
current offering. Prior to
1985, some of the larger 15
sizes (59) were known as
GCA and GCD.
16
17
18
19
20
21
22
23
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25
13 Motor Control
Pre 3-Star Product History Time Line for Pre 3-Star, Bulletin 9586 1
1 Originally a Cutler-Hammer
Product Size 1920 1940 1960 1980 2000 Present
2 Sizes 00 5
3 Replacement Capabilities Technology Upgrades

There are no replacement Size 003Freedom
4 parts available. Replace with Sizes 45Freedom
new contactor or starter.
Note
5 Size 1 Contactor 1 For all NEMA rated starters, please
contact Standard Open Control

Aftermarket at 1-800-535-8992.
6
7
8
9
10 Size 2 Contactor
11
12
13
14
15
Size 5 Contactor
16 Parts are no longer available
for Pre-3 Star.
17
18
19
20
21
22
23
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Motor Control
13
3-Star Product History Time Line for 3-Star, Bulletin 9560, 9586, 9589, 9591, 9556, 9658,
Originally a Cutler-Hammer
9736 and 9739 1 1
Product
Size 1950 1955 1960 1965 1970 1975 1985 2000 Present
2
Size 0
Size 1 3
Size 2
Size 3 4
Size 4
Size 5 5
Replacement Capabilities Technology Upgrades

6
There are no replacement Sizes 003Freedom
parts available. Replace with Sizes 45Freedom 7
Typical Size 0Starter new contactor or starter.
Note
1 For all NEMA rated Bulletin 9586
8
starters, please contact Standard
Open Control Aftermarket
at 1-800-535-8992. 9
10
Typical Size 1Contactor 11
12
13
14
15
16
Typical Size 5Starter
17
18
19
20
21
22
23
24
25
13 Motor Control
Citation
1 Originally a Cutler-Hammer Product
2
3
4
5
6
7
8
Catalog Parts Contact Coil 1 Series
9 Number Publication Kit
Citation Starter and Nameplate
10
Product History Time Line for Citation A10, A11, A13, A30, A31, A40, A41, A50, A51, A70, A71, A80, A81, B10, B11, B50, B51,
B52, C10, C30 and C50
11
NEMA Size Series 1965 1970 1975 1980 1985 1990 1995 2000 Present
12 Size 00 A1
B1
13 C1
D1
14 Size 0 A1
Size 1 A1
15 Size 2 A1
B1
16 Size 3 A1
B1
Size 4 A1
17 B1
Size 5 A1
18 Size 6 A1
B1
19 C1
Size 7 A1
20 B1
Size 8 A1
21 B1
Note
22 1 Although the number 9 is not imprinted on the coil, it must be used when ordering. For example, the proper ordering number for a 120V, 60 Hz,
AC magnet coil would be 9-1887-1 (refer to the style numbers on Page V12-T13-7).
23
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25
Motor Control
13
Replacement Capabilities
1
Replacement CapabilitiesContacts and Coils
Style and Part Numbers 2
Coil Size 00 Size 00 Size 00 Size 00 Size 0 Size 1 Size 2 Size 2 Size 3 Size 3
Description
Contact Kits
Suffix Series A1 1 Series B1 Series C1 Series D1 Series A1 Series B1 Series A1 Series B1
3
4
Part number on contactor or
starter nameplate
Two-pole without interlock 6-21 2 2 2 6-22 6-23 6-24 6-34 6-25 6-35
Three-pole without interlock 6-21-2 2
2
2
2
2 6-22-2 6-23-2 6-24-2 6-34-2 6-25-2 6-35-2 5
Three-pole with interlock 6-21-3
Four-pole without interlock
Five-pole without interlock

6-22-3
6-22-4
6-23-3
6-23-4

6-34-3
6-34-4

6
Magnet Coils
120V, 60 Hz or 110V, 50 Hz A 9-1945-1 9-2183-1 9-2650-1 9-2823-1 9-1887-1 9-1887-1 9-1889-1 9-2526-1 9-1891-1 9-1889-1 7
240V, 60 Hz or 220V, 50 Hz B 9-1945-2 9-2183-2 9-2650-2 9-2823-2 9-1887-2 9-1887-2 9-1889-2 9-2526-2 9-1891-2 9-1889-2
480V, 60 Hz or 440V, 50 Hz C 9-1945-3 9-2183-5 9-2650-3 9-2823-3 9-1887-3 9-1887-3 9-1889-3 9-2526-3 9-1891-3 9-1889-3 8
600V, 60 Hz or 550V, 50 Hz D 9-1945-4 9-2183-19 9-2650-4 9-2823-4 9-1887-4 9-1887-4 9-1889-4 9-2526-4 9-1891-4 9-1889-4
208V, 60 Hz
24V, 60 Hz
E
T
9-1945-5
9-1945-8
9-2183-17
9-2183-16
9-2650-5
9-2650-7
9-2823-5
9-2823-18
9-1887-5
9-1887-7
9-1887-5
9-1887-7
9-1889-13
9-1889-20
9-2526-5
9-2526-6
9-1891-13
9-1891-15
9-1889-13
9-1889-20
9
9-2421-18 3
10
380V, 50 Hz L 9-1945-6 9-2183-3 9-2650-6 9-1887-8 9-1887-8 9-1889-14 9-2526-7 9-1891-14 9-1889-14
277V, 60 Hz H 9-1945-16 9-2183-18 9-2650-13 9-2823-12 9-1887-16 9-1887-16 9-1889-31 9-2526-15 9-1891-26 9-1889-31
9-2823-17
120 Vdc 4 A1 9-2024-2 9-2024-2 9-2025-2 9-2626-2 9-2026-2 9-2025-2 11
240 Vdc 4 B1 9-2024-1 9-2024-1 9-2025-1 9-2626-1 9-2026-1 9-2025-1
24 Vdc 4 T1 9-2024-4 9-2024-4 9-2025-4 9-2626-4 9-2026-4 9-2025-4
12
48 Vdc 4 W1 9-2024-3 9-2024-3 9-2025-3 9-2626-3 9-2026-3 9-2025-3
Replacement CapabilitiesContacts and Coils, continued 13

Style and Part Numbers
Coil Size 4 Size 4 Size 5 Size 6 Size 6 Size 6 Size 7 Size 7 Size 8 Size 8 14
Description Suffix Series A1 Series B1 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1
Contact Kits 15
Part number on contactor or
16
starter nameplate
Two-pole 6-26 6-36-3 6-27 6-28 6-601-2 6-28
Three-pole 6-26-2 6-36-4 6-27-2 6-28-2 6-570 6-601 6-28-2 6-570 646C829G05 6-571
Magnet Coils 17
120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1875-1 9-2651 9-2698 9-1875-1 9-2651 438C805G12 9-2654
240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1875-2 9-2651-2 9-2698-2 9-1875-2 9-2651-2 438C805G11 9-2654-2 18
480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1875-3 9-2651-3 9-2698-3 9-1875-3 9-2651-3 438C805G10 9-2654-3
600V, 60 Hz or 550V, 50 Hz
208V, 60 Hz
D
E
9-1891-4
9-1891-13
9-1891-4
9-1891-13
9-1891-4
9-1891-13
9-1875-4
9-1875-14
9-2651-4
9-2651-6
9-2698-4
9-2698-5
9-1875-4
9-1875-14
9-2651-4
9-2651-6

438C805G11
9-2654-4
9-2654-6
19
24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15
380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 9-2651-5 9-2698-6 9-2651-5 438C805G15 9-2654-5 20
277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26
120 Vdc 4 A1 9-2026-2 9-2026-2 9-2026-2 21
240 Vdc 4 B1 9-2026-1 9-2026-1 9-2026-1
24 Vdc 4
48 Vdc 4
T1
W1
9-2026-4
9-2026-3
9-2026-4
9-2026-3
9-2026-4
9-2026-3

22
Notes
1 Citation overload relays are no longer available. A Freedom overload may be an option. Contact Control Aftermarket at 1-800-535-8992.
23
2 Replace complete contactor.
3 Non-encapsulated coil.
4 For use in existing DC operated devices. Not for conversion of existing AC operated devices to DC.
24
25
13 Motor Control
1
2
3
4 Three-Pole Contact Kit, Size 3, Series B1 Three-Pole Contact Kit, Size 5 Magnet Coil, 120V/60 Hz for Size 3,
Series A1
5 Replacement CapabilitiesOverload Relays

Style and Part Numbers
6 Description
Size 00
Series A1
Size 00
Series B1
Size 00
Series C1
Size 00
Series D1
Size 0 Size 1 Size 2
Series A1
Size 2
Series B1
Size 3
Series A1
Size 3
Series B1
7
Overload Relays
Without mounting plates
for replacement on existing starters
8 Standard trip (Class 20)
Eutectic 1 Element
1 1 1 1 1 1 1 1 1 1
3 Element
9 3 Element with
alarm circuit
Slow trip (Class 30) 1 1 1 1 1 1 1 1 1 1
10 Eutectic 1 Element
3 Element
11
Replacement Thermal Elements
Standard trip eutectic 2 2 2 2 2 2 2 2 2 2
Slow trip eutectic 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3 10-5018 3
12
Replacement CapabilitiesOverload Relays, continued
13 Style and Part Numbers
Size 4 Size 4 Size 5 Size 6 Size 6 Size 6 Size 7 Size 7 Size 8 Size 8
14 Description Series A1 Series B1 Series A1 Series B1 Series C1 Series A1 Series B1 Series A1 Series B1
Overload Relays
15 Without mounting plates

for replacement on existing starters
Standard trip (Class 20) 1 1 1 1 1 1 1 1 1 1
16 Eutectic 1 Element
3 Element
3 Element with
17 alarm circuit
Replacement Thermal Elements
2 2 2 2 2 2 2 2 2 2
18
Standard trip eutectic
Slow trip eutectic 10-5018 3 10-5018 3 10-5018 3
Current transformer 42-3418-3 4 42-3418-3 4
19
Technology Upgrades Notes
20 Sizes 003Freedom
1 Citation overload relays are no longer
available. Replace with up-to-date

Adapter Plates Ordering
Information
Sizes 46Freedom starter, or contact Standard Open Control
Adapter Plate
21 Sizes 78Freedom Aftermarket at 1-800-535-8992
to determine Freedom overload relay NEMA Catalog Number
Adapter Plates compatibility. Size Freedom
22
2 No longer available. Replace with up-to-
The adapter plates make it 00, 0 C321CMP0
possible to replace a Citation date overload relay or starter.
3 Will no longer be available once stock 1 C321CMP1
starter with a Freedom starter
23
is depleted. If stock is out, replace with
and the same mounting holes 2 C321CMP2
up-to-date overload relay or starter.
can be used. 4 On Vista; no price. 3 C321CMP3
24 4 C321CMP4
5 C321CMP5
25
Motor Control
13
Heaters Heater Selection Index
Overload relays do not include Note: Use this index to cross-reference tables on Pages V12-T13-9 through V12-T13-21. 1
heaters. Please see table for
2
heater element index. Index of Overload Relay Heater Selection Tables
Heater Selection Heater Selection Table Number
Starter
For Replacement in Existing
Applications Only
Type
Catalog
NEMA Size of Starter
00-0-1
3
Heaters are rated to protect Prefix Type (1-1/2) 2 3 4 5 6 7 8
40C rise of motors; and, A10 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12 4
open and drip-proof motors Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12
having a service factor of
1.15 where the motor and A11 Open BNC-1 BNC-3 BNC-5 BNC-7 BNC-9 5
the controller are at the same Enclosed BNC-2 BNC-4 BNC-6 BNC-7 BNC-9
ambient temperature. A13 Open LT-2 LT-4 LT-6 LT-7 LT-8 6
For other conditions: Enclosed LT-1 LT-3 LT-5 LT-7 LT-8
1. For 50C, 55C and 75C A30 and A40 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12
7
(122F, 131F and 167F) A31 and A41 Enclosed BNC-8 BNC-3 BNC-6 BNC-7 BNC-9
rise motors and
enclosed motors having
A50 Open ST-1 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 ST-12
8
a service factor of 1.0, Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12
select one size smaller. A51 Open
Enclosed
BNC-1
BNC-2
BNC-3
BNC-4
BNC-5
BNC-6
BNC-7
BNC-7
BNC-9
BNC-9

9
2. Ambient temperature of
the starter lower than
10
A70 and A80 Enclosed ST-9 ST-3 ST-6 ST-7 ST-16 ST-10 ST-11 ST-12
the motor by 26C A71 and A81 Enclosed BNC-8 BNC-3 BNC-5 BNC-7 BNC-9
(79F), use one size
A400-A420 Enclosed ST-14 ST-15 ST-16 ST-10 ST-11 ST-12
smaller.
A460 1 Enclosed ST-2 1 ST-4 1 ST-6 1 ST-7 1 ST-16 1 ST-10 1 ST-11 1 ST-12 1
11
3. Ambient temperature of
A490 2 Enclosed ST-2 2 ST-4 2 ST-6 2 ST-7 2 ST-16 2 ST-10 2 ST-11 2 ST-12 2
the starter higher than
the motor by 26C A700 Open ST-1 ST-3 ST-5 ST-7 ST-16 12
(79F), use one size Enclosed ST-2 ST-4 ST-6 ST-7 ST-16 ST-10
larger.
A800-A803 Enclosed ST-9 ST-3 ST-5 ST-7 ST-16 ST-10 ST-11 13
Ultimate tripping current of A804-A806 Enclosed ST-9 ST-3 ST-5
heaters is approximately 1.25
times the minimum current A808-A809 Enclosed ST-13 ST-5 ST-5 14
rating listed in the tables. B10 and B50 Enclosed ST-1 ST-3 ST-5 ST-7
B11 and B51 Open BNC-1 15
Enclosed BNC-2 BNC-3 BNC-5
C300 Open and
enclosed
ST-1 ST-3 ST-5 ST-7 16
17
C301 Open and BNC-1 BNC-4 BNC-5 BNC-7
enclosed
C303 Open and LT-2 LT-4 LT-6 LT-7
enclosed
18
Notes
19
1 Select heaters for 50% of rated full load current.
2 Select heaters for 68% of rated full load current.
Individually boxed heaters master packed 10 per carton.

20
21
22
23
24
25
13 Motor Control
Overload Relay Heater Selection Tables

1
Type ST Standard Trip Eutectic Alloy
2 For replacement in existing applications only; for motors with 1.15 service factor.
Table ST-1 Table ST-2 Table ST-3 Table ST-4 Table ST-5
3 NEMA Sizes 00, 0, 1, 1-1/2

For Open Type
NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2
For Open Type
NEMA Size 2 NEMA Size 3
For Open Type
Catalog Prefix A10, A50, Catalog Prefix A10, A50, Catalog Prefix A10, A50,
4 A700, B10, B50, C300
For Enclosed Type For Enclosed Type
A700, B10, C300
A700, B10, C300
For Enclosed Type
Catalog Prefix B10, Catalog Prefix A10, A50, Catalog Prefix B10, C300, A30, Catalog Prefix A10, A50, Catalog Prefix A70, A80, Heater
5 B50, C300
Heater Ampere Range
A460 1, A490 2, A700 A40, A70, A80, A800-A803 A460 1, A490 2, A700 A800-A803, A808-A809, B10 Catalog
Number
0.1670.187 0.1550.173 H1101
6 0.1880.210 0.1740.195 H1102
0.2110.237 0.1960.220 H1103
7 0.2380.266 0.2210.247 H1104
0.2670.298 0.2480.278 H1105
8 0.2990.334 0.2790.310 H1106
0.3350.376 0.3110.349 H1107
9 0.3770.422 0.3500.391 H1108
0.4230.474 0.3920.441 H1109
10 0.4750.532 0.4420.495 H1110

0.5330.598 0.4960.555 H1111
11 0.5990.672 0.5560.624 H1112

0.6730.757 0.6250.703 H1113
12 0.7580.855
0.8650.959
0.7040.795
0.7960.895

H1114
H1115
0.9601.07 0.8960.999 H1116
13 1.081.21 1.001.12 H1117
1.221.35 1.131.25 H1018
14 1.361.52 1.261.41 H1019
1.531.70 1.421.58 H1020
15 1.711.90 1.591.77 H1021
1.912.10 1.781.96 H1022
16 2.112.33 1.972.17 H1023
2.342.62 2.182.44 H1024
17 2.632.93 2.452.72 H1025

2.943.27 2.733.04 H1026
18 3.283.64 3.053.38 H1066

3.654.06 3.393.73 3.724.10 H1027
19 4.074.55
4.565.03
3.744.18
4.194.63
4.114.59
4.605.07
3.864.31
4.324.77

H1028
H1029
20 Notes
1 For A460 controllers, select heaters at 50% of rated full load current.
21 Individually boxed heaters master packed 10 per carton.
22
23
24
25
Motor Control
13
Type ST Standard Trip Eutectic Alloy, continued
For replacement in existing applications only; for motors with 1.15 service factor. 1
NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 2
For Open Type For Open Type For Open Type
Catalog Prefix A10, A50, Catalog Prefix A10, A50, Catalog Prefix A10, A50,
A700, B10, B50, C300
A700, B10, C300
A700, B10, C300
For Enclosed Type
3
Catalog Prefix B10, Catalog Prefix A10, A50, Catalog Prefix B10, C300, A30, Catalog Prefix A10, A50, Catalog Prefix A70, A80, Heater
B50, C300 A460 1, A490 2, A700 A40, A70, A80, A800-A803 A460 1, A490 2, A700 A800-A803, A808-A809, B10 Catalog 4
Heater Ampere Range Number
5.045.59
5.606.25
4.645.15
5.165.68
5.085.65
5.666.29
4.785.31
5.325.90

H1030
H1031
5
6
6.266.92 5.696.30 6.307.00 5.916.55 H1032
6.937.75 6.317.05 7.017.82 6.567.33 H1033
7.768.63 7.067.76 7.838.79 7.348.15 8.329.27 H1034
8.649.59 7.778.63 8.809.67 8.169.03 9.2810.1 H1035 7
9.6010.6 8.649.51 9.6810.8 9.0410.1 10.211.4 H1036
10.711.9 9.5210.5 10.912.0 10.211.2 11.512.8 H1037 8
12.013.3 10.611.8 12.113.4 11.312.5 12.914.3 H1038
13.414.7 11.913.1 13.514.9 12.613.9 14.416.0 H1039 9
14.816.6 13.214.8 15.017.6 14.015.7 16.117.8 H1040
16.718.8 14.916.7 17.719.0 15.817.5 17.920.3 H1041 10
18.921.2 16.818.9 19.121.5 17.619.8 20.422.9 H1042
21.323.9 19.021.3 21.624.5 19.922.3 23.026.0 H1043 11
24.027.0 21.424.1 24.627.9 22.425.4 26.129.5 H1044
24.227.0 28.032.0 25.528.7 29.633.5 H1045
12
32.136.6 28.832.5 33.637.8 H1046

36.741.8
41.945.0
32.636.6
36.741.0
37.942.8
42.948.5
H1047
H1048
13
41.145.0 48.655.1 H1049
55.262.3 H1050
14
62.469.5 H1051
69.679.1 H1052 15
79.290.0 H1054
H1055 16
H1056
H1057 17
H1058
Notes 18
19
20
21
22
23
24
25
13 Motor Control

2 NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6
For Open Type
For Open Type Catalog Prefix A10, A50,
3 Catalog Prefix A10, A50, C300 For Open and Enclosed A700
For Enclosed Type For Enclosed Type Catalog Prefix A10, A50, For Enclosed Type
Catalog Prefix A10, A30, Catalog Prefix A10, A30, A30-40, A70, A80, A400, For Enclosed Type Catalog Prefix A10, A30,
4 A40, A50, A460 1, A490 2,
A700
A40, A50, A70, A80, A460 1,
A490 2, A700, A800-A803
A410, A420, A460, A490,
A800-A801
Catalog Prefix A30, A40,
A70, A80, A800-A803
A40, A50, A70, A80, A400,
A460 1, A490 2, A700
Heater
Catalog
5 0.1640.183 H1101
0.1840.205 H1102
6 0.2060.232 H1103
0.2330.260 H1104
7 0.2610.293 H1105
0.2940.328 H1106
8

0.3290.369
0.3700.414

H1107
H1108
9
0.4150.465 H1109
0.4660.522 H1110
0.5230.586 H1111
10 0.5870.659 H1112
0.6600.743 H1113
11 0.7440.839 H1114
0.8400.943 H1115
12 0.9441.05 H1116
1.061.17 H1117
13
1.181.31 H1018
1.321.47 154171 H1019
92101 1.481.66 172192 H1020
14 102113 1.671.85 193215 H1021
114125 1.862.04 216237 H1022
15 126139 2.052.26 238263 H1023
140157 2.272.54 264295 H1024
16 158175 2.552.85 296330 H1025

176196 2.863.18 331369 H1026
17

197218
219243
3.193.53
3.543.95
370410
411458
H1066
H1027
244270 3.964.41 459512 H1028
18 4.424.88 513574 H1029
Notes
19 1 For A460 controllers, select heaters for 50% of rated full load current.
2 For A490 controllers, select heaters for 58% of rated full load current.
21
22
23
24
25
Motor Control
13
NEMA Size 3 NEMA Size 4 NEMA Size 5 NEMA Size 0 and 1 NEMA Size 6 2
For Open Type
For Open Type Catalog Prefix A10, A50,
For Enclosed Type

Catalog Prefix A10, A50, C300
For Enclosed Type
For Open and Enclosed
A700
For Enclosed Type
3
Catalog Prefix A10, A30, Catalog Prefix A10, A30, A30-40, A70, A80, A400, For Enclosed Type Catalog Prefix A10, A30,
A40, A50, A460 1, A490 2,
A700
A40, A50, A70, A80, A460 1,
A490 2, A700, A800-A803
A410, A420, A460, A490,
A800-A801
A70, A80, A800-A803
A40, A50, A70, A80, A400,
A460 1, A490 2, A700
Heater 4
Catalog
4.895.42 H1030 5
4.895.42 H1031
6.086.64 H1032 6
6.657.43 H1033
8.249.19 7.448.23 H1034 7
9.2010.1 8.249.19 H1035
10.211.3
11.412.7

9.2010.1
10.211.3

H1036
H1037
8
12.814.1 11.412.6 H1038
14.215.8 12.714.0 H1039 9
15.917.7 14.115.7 H1040
17.820.1 15.817.7 H1041 10
20.222.7 20.623.3 17.819.8 H1042
22.825.5 23.426.3 19.922.0 H1043 11
25.628.9 26.430.8 22.124.9 H1044
29.032.5
32.636.7
30.934.0
34.138.3

25.027.0

H1045
H1046
12
13
36.841.0 38.443.4 H1047
41.146.0 43.549.3 H1048
46.151.8 49.455.8 H1049
51.958.6 55.963.1 H1050 14
58.764.6 63.270.4 H1051
64.772.7 70.579.9 H1052 15
72.883.1 80.092.7 H1054
Notes
16
Individually boxed heaters master packed 10 per carton. 17

18
19
20
21
22
23
24
25
13 Motor Control

2 NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4
For Open Type For Open Type
Catalog Prefix A10, A50, A700 Catalog Prefix A10, A50, A700
3 For Enclosed Type For Enclosed Type
Catalog Prefix A10, A30, Catalog Prefix A10, A30,
A40, A50, A70, A80, A400, A40, A50, A70, A80, A400, For Enclosed Type For Enclosed Type For Enclosed Type Heater
4 A460 1, A490 2, A700 A460 1, A490 2, A700 Catalog Prefix A808, A809 Catalog Prefix A400 Catalog Prefix A400 Catalog
5

H1101
H1102
6
H1103
H1104
H1105
7 H1106
H1107
8 H1108
H1109
9 H1110
H1111
10
H1112
H1113
H1114
11 H1115
H1116
12 H1117
229255 H1018
13 256287 384429 H1019

288321 430482 H1020
14 322359 483538 H1021

360397 539595 H1022
15 398439 596657 H1023

440492 658741 H1024
16 493551
552615
742827
828924

H1025
H1026
17 616685 9251027 H1066

686763 10281147 H1027
3.894.35 H1028
18
764855 11481285
4.364.81 H1029
19 Notes
21
22
23
24
25
Motor Control
13
NEMA Size 7 NEMA Size 8 NEMA Size 2 NEMA Size 3 NEMA Size 4 2
Catalog Prefix A10, A50, A700 Catalog Prefix A10, A50, A700
For Enclosed Type
For Enclosed Type
3
A40, A50, A70, A80, A400, A40, A50, A70, A80, A400, For Enclosed Type For Enclosed Type For Enclosed Type Heater
A460 1, A490 2, A700 A460 1, A490 2, A700 Catalog Prefix A808, A809 Catalog Prefix A400 Catalog Prefix A400 Catalog 4

4.825.35
5.365.96

H1030
H1031
5
5.976.63 H1032
6.647.41 H1033 6
7.428.23 7.848.71 H1034
8.249.19 8.729.67 H1035 7
9.2010.2 9.6810.8 H1036
10.311.4 10.912.0 H1037 8
11.512.8 12.113.5 H1038

12.914.1
14.215.9
13.615.0
15.116.8

H1039
H1040
9
10
16.018.1 16.919.1 H1041
18.220.4 19.221.6 19.521.9 H1042
20.523.3 21.724.5 22.024.7 H1043
23.426.5 24.627.8 24.829.0 H1044 11
26.630.3 27.931.5 29.131.9 H1045
30.434.7 31.635.5 32.036.1 H1046 12
34.839.6 35.640.3 36.240.7 H1047
39.745.0 40.445.6 40.846.2 H1048
13
45.751.8 46.352.4 H1049

51.958.6
58.765.2
52.559.2
59.366.3
H1050
H1051
14
65.374.3 66.475.1 H1052
74.486.3 75.287.1 H1054 15
Notes
1 For A460 controllers, select heaters for 50% of rated full load current. 16

17
18
19
20
21
22
23
24
25
13 Motor Control
Type BNC Bimetal

Table BNC-1 Table BNC-2 Table BNC-3 Table BNC-4
2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2
Catalog Prefix A11, A51, B11, B51, C301 Catalog Prefix A11, A51, B11, C301
3 For Enclosed Type For Enclosed Type For Enclosed Type For Enclosed Type Heater
Catalog Prefix C301 Catalog Prefix A11, A51, B11, B51 Catalog Prefix A31, A41, A71, A81, B11 Catalog Prefix A11, A51, C301 Catalog
4 0.1800.201 0.1670.187 H1101
0.2020.226 0.1880.210 H1102
5 0.2270.254 0.2110.236 H1103
0.2550.285 0.2370.266 H1104
6 0.2860.320 0.2670.297 H1105
0.3210.357 0.2980.332 H1106
7 0.3580.402 0.3330.373 H1107
0.4030.451 0.3740.419 H1108
8 0.4520.506 0.4200.470 H1109
0.5070.568 0.4710.528 H1110
9 0.5690.638 0.5290.592 H1111
0.6390.716 0.5930.663 H1112
10 0.7170.799 0.6640.743 H1113

0.8000.911 0.7440.847 H1114
11 0.9121.01 0.8480.951 H1115

1.021.14 0.9521.06 H1116
12 1.151.29 1.071.20 H1117

1.301.44 1.211.33 H1018
13 1.451.61 1.341.49 H1019

1.621.80 1.501.67 H1020
14 1.812.03
2.042.25
1.681.89
1.902.09

H1021
H1022
15
2.262.49 2.102.32 H1023
2.502.76 2.332.57 H1024
16
2.773.05 2.582.83 H1025
3.063.39 2.843.15 H1026
3.403.83 3.163.51 3.874.18 H1066
17 3.844.22 3.523.87 4.194.60 3.944.33 H1027
4.234.63 3.884.25 4.615.10 4.344.78 H1028
18 4.645.19 4.264.76 5.115.60 4.795.27 H1029
Note
20
21
22
23
24
25
Motor Control
13
Type BNC Bimetal
Table BNC-1 Table BNC-2 Table BNC-3 Table BNC-4
NEMA Sizes 00, 0, 1, 1-1/2 NEMA Sizes 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 2
Catalog Prefix A11, A51, B11, B51, Catalog Prefix A11, A51, B11, C301
C301
For Enclosed Type
Catalog Prefix A31, A41, A71, A81, For Enclosed Type
3
Heater
Catalog Prefix C301 Catalog Prefix A11, A51, B11, B51 B11 Catalog Prefix A11, A51, C301 Catalog
Heater Ampere Range Number 4
5.205.73 4.775.27 5.616.20 5.285.83 H1030
5.746.49 5.285.90 6.216.92 5.846.51 H1031 5
6.507.32 5.916.63 6.937.76 6.527.29 H1032
7.338.07 6.647.35 7.778.63 7.308.07 H1033 6
8.089.03 7.368.15 8.649.67 8.089.03 H1034
9.049.99 8.168.87 9.6810.5 9.049.99 H1035 7
10.011.1 8.889.99 10.611.8 10.011.1 H1036
11.212.5 10.011.1 11.913.2 11.212.3 H1037
8
12.614.1 11.212.5 13.315.0 12.414.1 H1038
14.215.9 12.614.1 15.117.2 14.216.1 H1039
9
16.018.0 14.216.1 17.319.1 16.217.8 H1040
18.119.8
19.922.2
16.217.7
17.819.8
19.221.5
21.623.6
17.919.9
20.021.9
H1041
H1042
10
11
22.325.0 19.922.2 23.727.0 22.024.7 H1043
25.127.0 22.325.0 27.130.6 24.827.9 H1044
25.127.0 30.735.1 28.031.6 H1045
35.239.8 31.735.3 H1046
12
39.945.0 35.439.4 H1047
39.544.4 H1048 13
44.545.0 H1049
H1050 14
H1051
H1052 15
H1054
H1055 16
H1056
H1057 17
H1058
Note 18
19
20
21
22
23
24
25
13 Motor Control
Type BNC Bimetal, continued

Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9
2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5
For Open Type
For Open Type Catalog Prefix A11, A51, C301 For Open and
3 Catalog Prefix A11, B11, A51, C301 For Enclosed Type For Enclosed Type For Enclosed Type Enclosed Type
For Enclosed Type Catalog Prefix A11, A31, Catalog Prefix A11, A31, A41, Catalog Prefix A31, A41, Catalog Prefix A11, Heater
Catalog Prefix B11, A71, A81 A41, A51 A51, A71, A81 A71, A81 A31-41, A51, A71, A81 Catalog
4 Heater Ampere Range Number
0.1760.198 H1101
5 0.1990.221 H1102
0.2220.249 H1103
6 0.2500.279 H1104
0.2800.313 H1105
7 0.3140.350 H1106
0.3510.395 H1107
8 0.3960.442 H1108
0.4430.497 H1109
9 0.4980.556 H1110
0.5570.626 H1111
10

0.6270.703
0.7040.783

H1112
H1113
11
0.7840.895 H1114
0.8960.999 H1115
1.001.12 H1116
12 1.131.25 H1117
1.261.40 H1018
13 1.411.56 H1019
1.571.74 96.8108 H1020
14 1.751.97 109121 H1021
1.982.19 122135 H1022
15 2.202.42 136149 H1023
2.432.68 150166 H1024
16 2.692.95 167182 H1025
2.963.29 183203 H1026
17 3.303.72 204229 H1066
3.734.10 230253 H1027
18 4.114.49 254283 H1028

4.505.04 H1029
19 Note
20
21
22
23
24
25
Motor Control
13
Type BNC Bimetal, continued
Table BNC-5 Table BNC-6 Table BNC-7 Table BNC-8 Table BNC-9
NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Sizes 0 and 1 NEMA Size 5 2
For Open Type
For Open Type Catalog Prefix A11, A51, C301 For Open and
Catalog Prefix A11, B11, A51, C301 For Enclosed Type
For Enclosed Type Catalog Prefix A11, A31,
For Enclosed Type
Catalog Prefix A11, A31, A41,
For Enclosed Type
Enclosed Type
Catalog Prefix A11,
3
Heater
Catalog Prefix B11, A71, A81 A41, A51 A51, A71, A81 A71, A81 A31-41, A51, A71, A81 Catalog
Heater Ampere Range Number 4
5.055.56 H1030
5.576.23 H1031 5
6.247.03 H1032
7.578.47 7.578.39 7.047.75 H1033 6
8.489.35 8.409.27 7.768.71 H1034
9.3610.1 9.2810.1 8.729.59 H1035 7
10.211.2 10.211.1 9.6010.5 H1036
11.312.2 11.212.1 10.611.8 H1037
8
12.313.7 12.213.6 11.913.3 H1038
13.815.7 13.715.5 13.414.9 H1039
9
15.817.3 15.617.2 15.016.9 H1040
17.419.9
20.022.9
17.319.8
19.922.7

20.022.9
17.018.5
18.620.7

H1041
H1042
10
11
23.026.4 22.826.0 23.026.4 20.823.0 H1043
26.530.6 26.130.0 26.530.6 23.125.7 H1044
30.735.5 30.134.4 30.735.5 25.827.0 H1045
35.641.2 34.539.5 35.641.2 H1046
12
41.346.5 39.644.3 41.346.5 H1047
46.652.4 44.449.9 46.652.4 H1048 13
52.557.8 50.054.3 52.557.8 H1049
57.963.6 54.459.8 57.963.6 H1050 14
63.769.9 59.965.1 63.769.9 H1051
70.079.5 65.273.1 70.079.5 H1052 15
79.690.0 73.283.9 79.692.0 H1054
Note 16
17
18
19
20
21
22
23
24
25
13 Motor Control
Type 8LT Slow Trip Eutectic Alloy

Table LT-1 Table LT-2 Table LT-3 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8
2 NEMA Size 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5
For Enclosed Catalog Prefix A13, For Enclosed Catalog Prefix A13, For Enclosed Catalog Prefix A13,
3 Type C303 Type C303 Type For Open Type C303 For Open and
Catalog Prefix For Enclosed Type Catalog Prefix For Enclosed Type Catalog Prefix Catalog Prefix For Enclosed Type Enclosed Type Heater
A13 Catalog Prefix C303 A13 Catalog Prefix C303 A13 A13, C303 Catalog Prefix A13 Catalog Prefix A13 Catalog
4 Heater Ampere Range Number
0.1670.186 0.1670.186 H1001
5 0.1870.209 0.1870.209 H1002
0.2100.233 0.2100.233 H1003
6 0.2340.260 0.2340.260 H1004

0.2610.293 0.2610.293 H1005
7 0.2940.329 0.2940.329 H1006

0.3300.373 0.3300.373 H1007
8 0.3740.417 0.3740.417 H1008

0.4180.471 0.4180.471 H1009
9 0.4720.531 0.4720.531 H1010

0.5320.591 0.5320.591 H1011
10 0.5920.660
0.6610.739
0.5920.660
0.6610.739

H1012
H1013
11
0.7400.823 0.7400.823 H1014
0.8240.919 0.8240.919 H1015
0.9201.01 0.9201.01 H1016
12 1.021.14 1.021.14 H1017
1.151.27 1.151.27 H1018
13 1.281.41 1.281.41 H1019
1.421.61 1.421.61 H1020
14 1.621.86 1.621.86 96.8111 H1021
1.872.01 1.872.01 112120 H1022
15 2.022.27 2.022.27 121136 H1023
2.282.51 2.282.51 137150 H1024
16 2.522.80 2.522.80 151168 H1025
2.813.21 2.813.21 169192 H1026
17 3.223.51 3.223.51 193210 H1066
3.523.86 3.523.86 3.673.99 3.673.99 211231 H1027
18 3.874.36 3.874.36 4.004.51 4.004.51 232261 H1028

4.374.78 4.374.83 4.525.03 4.525.03 262293 H1029
19 Notes
20
Individually boxed heater coils master packed 10 per carton.
21
22
23
24
25
Motor Control
13
Type LT Slow Trip Eutectic Alloy, continued
Table LT-1 Table LT-2 Table LT-3 Table LT-4 Table LT-5 Table LT-6 Table LT-7 Table LT-8
NEMA Size 00, 0, 1, 1-1/2 NEMA Size 2 NEMA Size 2 NEMA Size 3 NEMA Size 3 NEMA Size 4 NEMA Size 5 2
For Enclosed Catalog Prefix A13, For Enclosed Catalog Prefix A13, For Enclosed Catalog Prefix A13,
Type
Catalog Prefix
C303
For Enclosed Type
Type
Catalog Prefix
C303
For Enclosed Type
Type
Catalog Prefix
For Open Type
Catalog Prefix
C303
For Enclosed Type
For Open and
Enclosed Type
Heater
Catalog
3
A13 Catalog Prefix C303 A13 Catalog Prefix C303 A13 A13, C303 Catalog Prefix A13 Catalog Prefix A13 Number
Heater Ampere Range 4
4.795.35 4.845.41 5.045.59 5.045.59 H1030
5.366.00 5.426.07 5.606.20 5.606.20 H1031 5
6.016.59 6.086.66 6.216.88 6.216.88 H1032
6.607.35 6.677.51 6.897.80 6.897.80 H1033 6
7.368.14 7.528.31 7.818.71 7.818.71 8.169.11 8.249.19 H1034
8.159.11 8.329.27 8.729.59 8.729.59 9.129.99 9.2010.0 H1035 7
9.1210.0 9.2810.3 9.6010.5 9.6010.7 10.011.2 10.111.3 H1036
10.111.3 10.411.7 10.611.8 10.812.0 11.312.3 11.412.5 H1037
8
11.412.5 11.813.0 11.913.3 12.113.4 12.413.9 12.614.1 H1038
12.613.9 13.114.5 13.414.8 13.514.9 14.015.5 14.215.7 H1039
9
14.015.5 14.616.3 14.916.6 15.016.8 15.617.4 15.817.6 H1040
15.617.0
17.118.9
16.418.1
18.220.3
16.718.5
18.620.7
16.918.8
18.921.1
17.519.6
19.721.9
17.719.8
19.922.1

20.022.3

H1041
H1042
10
11
19.021.2 20.423.0 20.823.3 21.224.1 22.024.7 22.225.2 22.425.5 H1043
21.323.3 23.125.9 23.426.5 24.227.3 24.828.1 25.328.7 25.628.9 H1044
23.426.1 26.027.0 26.630.0 27.431.3 28.231.8 28.832.7 29.033.7 H1045
26.227.0 30.133.7 31.435.5 31.936.1 32.837.3 33.837.5 H1046
12
33.837.5 35.640.3 36.240.7 37.442.3 37.642.6 H1047
37.641.9 40.445.0 40.845.5 42.447.9 42.748.2 H1048 13
42.045.0 45.652.0 48.055.4 48.355.9 H1049
52.158.2 55.561.9 56.062.3 H1050 14
58.363.2 62.067.9 62.468.4 H1051
63.368.3 68.073.3 68.573.7 H1052 15
68.479.9 73.487.9 73.888.7 H1054
Notes 16
Individually boxed heater coils master packed 10 per carton.
17
18
19
20
21
22
23
24
25
13 Motor Control
Type N Product History Time Line for Type N

1 Originally a Westinghouse
Product Size 1940 1950 1960 1970 1980 1990 2000 Present
2 04
3 Replacement Capabilities
4 Contact Kits
NEMA Style
5 Size Poles Number
0 3 1605226
6 1
2
3
3
1605212
1605202
7 3
4
3
3
1625563
1625564
8 AC Coils
Type N Contactor
Part Number
9 Two-, Three-Pole Four-, Five-Pole
Voltage Hz Original New Original New
10 Sizes 0, 1
220/380/440 25/50/60 1470243 9969D90G03 1470263 9969D90G18
11 550 60 1470244 9969D90G04 N/A N/A

120 60 1605268 9969D90G09 N/A N/A
12 115/208/230 60/60/60 1605513 9969D90G15 N/A N/A

600 60 1470245 9969D90G20 N/A N/A
13 Size 2
110/208/220 25/60/60 1470202 9969D92G02 1470222 9969D93G02
14
220/380/440/480 25/50/60/60 1470203 9969D92G03 N/A N/A
600 60 1470205 9969D92G08 1470225 9969D93G08
120/110 60/50 1605478 9969D92G10 N/A N/A
15 Size 3
110/208/220 25/60/60 1490646 9969D96G05 1490646 9969D96G05
16 220/380/400/440 25/50/50/60 1490647 9969D96G06 1490647 9969D96G06
120/110 60/50 1600770 9969D96G09 1600770 9969D96G09
17 600/500 60/50 1490649 9969D96G21 1490649 9969D96G21
Size 4
18 110/208/220 25/60/60 1490658 9969D96G11 1597724 9969D96G02
600/500 60/50 1596635 9969D96G16 1490649 9969D96G21
19 440 60 1490659 9969D96G12 N/A N/A
120/110 60/50 1600771 9969D96G20 N/A N/A
20
Technology Upgrades
21 Sizes 003Freedom or IT.
Sizes 45Freedom,
Vacuum or IT.
22
23
24
25
Motor Control
13
A200 Product History Time Line for A200, A201, A203, A204, A206, A210, A211, A213, A214, A216,
Originally a Westinghouse
A220, A223, A224, A226, A250, A251, A600, A603, A604, A606, A700, A703, A704, A706, A800, 1
A804 and A806
Product
Size Model 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present 2
003 J
3
4 J
4 K
4
56 Electrically held
56 Mechanically held
5
78
9 6
Replacement Capabilities 7
A200 Size 1 Starter
Kits for Model J, Sizes 00, 0, 1 and 2 1
Description Poles Size 00 Size 0 Size 1 Size 2
8
9
Contact kit 2 373B331G17 373B331G02 373B331G07 373B331G11
3 373B331G18 373B331G04 373B331G09 373B331G12
373B331G13 2
10
4 373B331G18 373B331G04 373B331G09
5 373B331G19 373B331G05 373B331G10 373B331G14 3
Contact Kit for A200 Model J, Arc box 4 24 6714C74G01 6714C74G02 6714C74G03 6714C74G07 (two-, three-pole)
Size Two-, Three-Pole
5 6714C74G04 6714C74G05 6714C74G06 6714C74G08 (four-, five-pole) 11
Cross bar 23 N/A N/A N/A 672B788G32
45 N/A N/A N/A 672B788G34 12
Upper base (for single rated coils only) 23 N/A N/A N/A 672B788G33
45 N/A N/A N/A 672B788G35 13
Lower base 23 N/A N/A N/A 1250C33G09
45 N/A N/A N/A 1250C33G05 14
KO spring (pk. of 10) All N/A N/A N/A 503C796G01
A200 AC Coil, 120/110V, 60/50 Hz,
Two-, Three-, Four-Pole, Sizes 00, 0 and 1
Terminal line/load (pk. of 3) All N/A N/A N/A 371B870G03 15
AC Coils
16
Sizes 00, 0 and 1 Size 2
17
Voltage Hz Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole
120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01
18
208 60 505C806G02 505C808G02 505C806G02 505C818G02
600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05
380 50 505C806G07 505C808G07 505C806G07 505C818G07
240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12 19
480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13
24 60 505C806G16 N/A 505C806G16 505C818G15 20
277 60 505C806G18 505C808G16 505C806G18 505C818G16
240/480 5 60/60 505C806G03 505C808G03 505C806G03 505C818G03 21
120/240 5 60/60 505C806G10 505C808G10 505C806G10 505C818G10
Notes 22
1 Model C contact kits and coils 004, two-, three-, four- and five-pole contactors are same as Model J.
All other parts are unavailable.

2 Use quantity two373B331G11 (two-pole kit). 23
3 Use one each of 373B331G11 (two-pole kit) and 373B331G12 (three-pole kit).
4 Mounting hardware included.
5 Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.
24
25
13 Motor Control
DC Coils 1
1 Size 0 Size 1 Size 2
Voltage Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole Single-, Two-, Three-, Four-Pole
2 12 1268C86G07 1268C86G07 1268C86G07
24 1268C86G04 1268C86G04 1268C86G04
3 48
125
1268C86G05
1268C86G02
1268C86G05
1268C86G02
1268C86G05
1268C86G02
A200 AC Coil, 110/120V, 60 Hz, Size 6
250 1268C86G01 1268C86G01 1268C86G01
4 125/250 2 1268C86G03 1268C86G03 1268C86G03
Kits for Model JK, Sizes 3 and 4 3

5 Description Poles Size 3Model J Size 4Model J Size 4Model K 4
Contact kit 2 626B187G12 626B187G16 5250C81G16
6 3 626B187G13 626B187G17 5250C81G17
4 626B187G14 5 626B187G18 7 5250C81G18
7 A200 AC Coil, 120/110V, 60/50 Hz,

Arc box
5
23
626B187G15 6
6714C74G09
626B187G19 8
6714C74G11
5250C81G19
6714C74G11
Two-, Three-Pole, Sizes 3 and 4, Model J
45 6714C74G10 6714C74G12 6714C74G12
8 Cross bar 23 672B788G36 672B788G36 672B788G40
45 672B788G38 672B788G38
9 Upper base 23
45
672B788G37
672B788G39
672B788G37
672B788G39
672B788G52

Lower base 23 1250C33G03 1250C33G03 1250C33G10
10 45 1250C33G06 1250C33G06
KO spring (pk. of 10) All 503C796G02 503C796G02 672B788G50
11 Terminals line/load (pk. of 3) All 372B357G12 372B357G13 372B357G13
AC Coils
12 Model J, Sizes 34 Model K, Size 4 9
Voltage Hz Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole
13 120/110 60/50 505C633G01 505C635G01 5250C79G01 5250C80G01

208 60 505C633G02 505C635G02 5250C79G02 5250C80G02
600/550 60/50 505C633G05 505C635G05 5250C79G05 5250C80G05
14 380 50 505C633G07 505C635G07 5250C79G07 5250C80G07
240/220 60/50 505C633G12 505C635G12 5250C79G12 5250C80G12
15 480/440 60/50 505C633G13 505C635G13 5250C79G13 5250C80G13
24 60 505C633G34 N/A 5250C79G34 N/A
16
277 60 505C633G14 N/A 5250C79G14 N/A
240/480 j 60/60 505C633G03 505C635G03 5250C79G03 5250C80G03
120/240 j 60/60 505C633G10 505C635G10 5250C79G10 5250C80G10
17 DC Coils k
Model J, Sizes 34
18 Voltage Two-, Three-Pole
24 1255C68G04
19 48 1255C68G05
125 1255C68G01
20 250
125/250
1255C68G02
1255C68G03
21
Notes
1 Use only on contactors originally supplied with a DC coil.
22
3 Model C contact kits and coils 004, two-, three-, four- and five-pole contactors are same as Model J.
All other parts are unavailable.

4 Model K replaces Model J.
23
5 Use quantity two626B187G12 (two-pole kits).
6 Use one of each of 626B187G12 (two-pole kit) and 626B187G13 (three-pole kit).
7 Use quantity two626B187G16 (two-pole kit).
24
9 Model K replaces Model J.
j Dual voltage coils. Use only on contactors or starters originally supplied with a dual voltage coil.
25 k Use only on units originally supplied with DC coil.
Motor Control
13
Kits for GCA 530/630, Sizes 59and GPD Sizes 79 1
Kit Size 5 Size 6 Size 7 Size 8 Size 9 1
Contact kit (one per pole) 477B477G05 2 2066A10G11 461A757G17 646C829G05 5264C42G01 (rear connected)
5264C42G02 (front connected) 2
Arc box 2050A15G45 2066A10G45 831D580G01 831D580G01 9917D69G02
Magnet assembly 2050A15G46 2050A15G46 N/A N/A N/A 3
Magnet spacing kit 2050A15G47 2050A15G47 N/A N/A N/A
Arc cup kit 2050A15G48 N/A N/A N/A N/A 4
Load connection kit 2050A15G49 2066A10G49 N/A N/A N/A
Line connection kit 2050A15G50 2066A10G50 N/A N/A N/A 5
KO spring-6 2050A15G51 2066A10G46 N/A N/A N/A
CT 300/5 655C285H03 N/A N/A N/A N/A 6
CT 400/5 655C285H04
CT 600/5 N/A 2066A10G18 3 N/A N/A N/A
7
CT 800/5 N/A 2066A10G19 3 N/A N/A N/A
Phase barrier N/A N/A 640C441G01 640C441G01 5264C35G03 (rear connected)
8
Cross bar 2050A15G12 2066A10G15 N/A N/A N/A
Shunt N/A 2066A10G48 650C129G01 646C831G02 (set of three) 5264C39G02 (set of four)
9
Coils Coils
Voltage Hz Size 5 Size 6 Line Voltage Sizes 78 Required Size 9 10
110/120 60 2050A14G05 2050A12G05 115 Vdc 438C805G01 2 100 Vdc
110/120 50 2050A14G06 2050A12G06 125 Vdc 438C805G04 2
5264C34G01
(contains coil
11
200/208 50 2050A14G07 2050A12G07 230 Vdc 438C805G02 2 and resistor)
220/240 50 2050A14G08 2050A12G08 250 Vdc 438C805G03 2 12
200/208 60 2050A14G09 2050A12G09 110/120 Vac 47 438C805G12 2
220/240 60 2050A14G10 2050A12G10 220/240 Vac 57 438C805G11 2 13
277/303 60 2050A14G12 2050A12G12 380 Vac 67 438C805G15 2
380/415 50 2050A14G14 2050A12G14 440/480 Vac 67 438C805G10 2 14
440/480 60 2050A14G15 2050A12G15 550/575 Vac 67 438C805G13 2
440/480 50 2050A14G16 2050A12G16 Notes 15
550/600 60 2050A14G17 2050A12G17 1 Catalog No. A201/A200 Series replaces GCA/GPD Series. Renewal parts are the same.
16
2 Use 477B477G06 for Silver Tungsten applications.
550/600 50 2050A14G18 2050A12G18
3 CT Kit replaces the single molded one CT assembly used on the old Size 6 airbrake. The kit
380/415 60 2050A14G19 2050A12G19 includes a single molded three CT assembly, two busbars and hardware. This CT Kit also
120/240 60 2050A14G20 2050A12G20 replaces the single molded three CT assembly used on the present Size 6 airbrake and Size 6
vacuum contactor. 17
24 DC 2050A14G21 2050A12G21 4 Rectifier 125V 2018A40G01 (one required).
18
5 Rectifier 250V 2018A40G02 (one required).
48 DC 2050A14G22 2050A12G22
6 Rectifier 600V 2018A40G03 (one required).
125 DC 2050A14G25 2050A12G25 7 These coils require an external rectifier. If the rectifier needs to be replaced, order by the
250 DC 2050A14G27 2050A12G27 appropriate style number.

19
20
21
22
23
24
25
13 Motor Control
Accessories for Size 59 AC ContactorsCoils

1 AC/DC Coil Replacement
AC Contactors Voltage Conversion Kit Coil
2 Size 5 120 Vac 7864A28G01 7856A15G05

240 Vac 7864A28G02 7856A15G10
3 DC Coil Conversion Kit

Style Number 7864A29G01
480 Vac 7864A28G03 7856A15G15
Size 6 120 Vac 7864A29G01 7856A16G05
A rectifier circuit converts the
4 AC supply to DC supply. This
conversion provides quiet
240 Vac 7864A29G02 7856A16G10
480 Vac 7864A29G03 7856A16G15
operation and improves
5 pickup and dropout
Accessories for Size 59 AC ContactorsAuxiliary Electrical Interlock
characteristics. All necessary
parts are included in the kit. Catalog Catalog Style
6 Contactor Size
Number
(Obsolete)
Style Number
(Obsolete) Circuits
Number
(Current)
Number
(Current)
7 006 (L-56)
(L-56D)
(2609D01G01)
(2609D01G02)
1NO and 1NC
2NO
J11
J20
9084A17G01
9084A17G02
8 (L-56E)
(L-56B)
(2609D01G03)
(2609D01G04)
1NO and 1NC
2NO
J11
J20
9084A17G01
9084A17G02
9
(L-56H) (2609D01G05) 2NO J20 9084A17G02
(L-56J) (2609D01G06) 1NO and 1NC DB J1C N/A
(T-56A) (2609D01G07) N/A N/A N/A
10 L63Style Number 578D461G01
(T-56A) (2609D01G07) N/A N/A N/A
(T-56B) (2609D01G08) N/A N/A N/A
11 (L-56F) (2609D01G09) N/A N/A N/A
(L-56G) (2609D01G10) 1NO and 1NC DB J1C 9084A17G04
12 (L-56C) (2609D01G11) 2NC J02 9084A17G03
(L-56M) (2609D01G12) N/A N/A N/A
13 (L-56P) (2609D01G17) 1NO and 1NC J11 9084A17G01
(L-56R) (2609D01G18) 2NC J02 9084A17G03
14 L64Style Number 843D943G04 (L-56S) (2609D01G19) 1NO and 1NC J11 9084A17G01
78 L63 NO 578D461G01
15 L63 NC 578D461G03
9 L64 NO/NC 843D943G04
16 L64 2NO 843D943G05

L64 2NC 843D943G06
17 Technology Upgrades
Sizes 003Freedom or IT.
18 Sizes 46Freedom, Vacuum or IT.
Sizes 78Freedom
19 Size 9No upgrade available
20
21
22
23
24
25
Motor Control
13
Manual Reset, Class 20, Operation Ambient Compensation Design Standards
Thermal Type B Overload The Type B overload relay is a The Type B ambient UL 508, CSA, ANSI/NEMA 1
Relay bimetallic actuated device. The compensated design is ICS 2-222.
bimetal elements are operated
by precisely calibrated heaters.
supplied as standard on all
A200 starters. This design
2
The heater elements connect uses a second compensating
either directly in the circuit to
be measured, or through
bimetal responsive to
ambient air temperature in
3
current transformers on the surrounding enclosure.
applications NEMA Size 5 This feature reduces 4
and larger. nuisance tripping in
applications using compact
As the bimetals are heated by control panels and motor 5
motor current flow, a control centers where
deflection force is produced.
Upon a sustained level of
internal temperature rise is
significant compared to
6
Type B Overload Relay, Panel Mounted abnormal current flow, the motor ambient temperature.
deflection becomes great
enough to open the snap
The compensating
characteristic is maintained in
7
action output contact. ambient temperatures from
40C to 77C. 8
Overload Relay Selection Table 9
For replacement in existing applications only.
Starter Mounted Catalog Number
Replacement for Type A Overload
10
Panel Mounted Replacement for Type B Relays in Manual Reset Mode
Motor Full
Load
Catalog Number
Ambient
Overload Relays
Ambient
(Three-Pole Only) 1
Ambient
11
Amperes Comp. Non-Comp. Comp. Non-Comp. Comp. Non-Comp.
Field-Mountable Alarm Contact
Single-Pole (One NC Contact) 12
Note: Alarm contact available as 0.2526.2 BA11JP BN11JP BA11A BN11A
factory modification of field
mountable. For factory 26.345.0 BA21JP BN21JP BA21A BN21A 13
modification, add suffix B. 19.090.0 Use three-pole design, wire three-poles in series
Application Description 19.0135.0 14

The Type B overload relay is Three-Pole (One NC Contact)
designed to protect industrial 0.2526.2 BA13JP BN13JP BA13A 2 BN13A 2 BA13J BN13J 15
motors against overload 26.345.0 BA23JP BN23JP BA23A BN23A BA23J BN23J
conditions. Using modern
block-type, bimetallic design, 19.090.0 BA33P BN33P BA33A BN33A BA33A BN33A 16
this relay will provide Class 20 19.0135.0 BA43P BN43P BA43A BN43A BA43A BN43A
operation in either single-
phase or three-phase 17
Alarm Contact Kit Selection Heaters
applications.
Features
Type B Overload
Relay Size
Catalog
Number
Price of overload relay does
not include heaters. Select 18
Ambient compensation 1, 2 B3NO-2 from the tables on Pages
standard 3, 4 B3NO-4 V12-T13-30 to V12-T13-32.
19
Alarm contact field Notes
mountable
20
1 Includes contactor mounting bracket,
Class 20600V design overload relay and connection straps

to contactor.
Inverse time delay trip
21
2 For replacement on B200 sizes 00, 0
Test trip device for weld and 1, use BA23A instead of BA13A
check and use BN23A instead of BN13A.
High visibility up-front trip
indication
22
Trip-free reset mechanism
23
24
25
13 Motor Control
Auto/Manual Reset, Operation Automatic Reset Design Standards

1 Class 20, Thermal Type A The Type A overload relay is a The Type A overload relay can UL 508, CSA, ANSI/NEMA
Overload Relay bimetallic actuated device. The be supplied as an option on all ICS 2-222.
2 bimetal elements are operated
by precisely calibrated heaters.
A200 starters to provide
automatic reset operation.
The heater elements The overload relay is always
3 connected either directly in the shipped in the non-automatic
circuit to be measured, or mode. To set up auto
through current transformers operation, reposition the
4 on applications NEMA Size 5 reset rod by loosening and re-
and larger. tightening a hold-down clamp
5
at the base of overload relay.
As the bimetals are heated by
motor current flow, a
deflection force is produced.
6 Upon a sustained level of
Three-Pole Panel Mounted abnormal current flow, the
7 deflection becomes great
enough to open the snap
action output contact.
8
Overload Relay Selection Table
9
For replacement in existing applications only.
Motor Full Panel Mounted Catalog Number Starter Mounted Catalog Number
Load Amperes Ambient Comp. Non-Comp. Ambient Comp. Non-Comp.
10 Single-Pole (One NC Contact)
0.2526.2 AA11P AN11P AA11A AN11A
11 Single-Pole Panel Mounted 26.345.0 AA21P AN21P AA21A AN21A
19.090.0 AA31P AN31P AA31A AN31A
12 Application Description
The Type A overload relay is 19.0135.0 AA41P AN41P AA41A AN41A
designed to protect industrial Three-Pole (One NC Contact) 1
13 motors against overload 0.2526.2 AA13P AN13P AA13A AN13A
conditions. Using modern
26.345.0 AA23P AN23P AA23A AN23A
block-type, bimetallic design,
14 this relay will provide Class 20 19.090.0 AA33P AN33P AA33A AN33A
operation in either single- 19.0135.0 AA43P AN43P AA43A AN43A
15 phase or three-phase
applications. Heaters Notes
1 Three-pole Type B Overload Relay is a
Price of overload relay does
16 Features
Field selectable manual/
not include heaters. Select
suitable alternative to a three-pole Type
A Overload Relay in Manual Reset Mode.
from the tables on Pages For example, use BA13JP for AA13P
auto reset V12-T13-30 to V12-T13-32.
17
and BN23J for AN23A, etc. (See
Alarm contact factory Page V12-T13-27.)
available Alarm contact available only as factory
18
modification on Type A relay.
Class 20600V design
19 Adjustable trip rating

15%
Color-coded reset rod:
20 Compensated (gray)
Non-compensated (red)
21
22
23
24
25
Motor Control
13
Type FT Fast Trip, Operation
Class 10 Overload Relay The Type FT overload relay is As the bimetals are heated 1
a bimetallic actuated device. by motor current flow, a
The bimetal elements are
operated directly from line
deflection is produced. Upon
a sustained level of abnormal
2
current, thus separate current flow, the deflection
calibrating heater elements
are not used. The overload
becomes great enough to
open the snap action output
3
relay may be wired directly in contact.
the motor circuit, or through 4
current transformers on
applications larger than 150A.
5
Overload Relay Selection Table
Single-Pole Fast Trip, Panel Mounted
For replacement in existing applications only. 6
Motor Full Load Panel Mounted Catalog Number Starter Mounted Catalog Number 1
Amperes Single-Pole 1 Three-Pole 2 NEMA Size Single-Pole 7
Single-Pole (One NC Contact); Three-Phase (Three NC Contacts in Series)
0.761.1 FT11P-1.1 FT13P-1.1 FT11A-1.1 8
1.11.6 FT11P-1.6 FT13P-1.6 FT11A-1.6
1.62.4 FT11P-2.4 FT13P-2.4 0, 1 FT11A-2.4
9
2.43.6 FT11P-3.6 FT13P-3.6 0, 1 FT11A-3.6
3.65.4 FT11P-5.4 FT13P-5.4 0, 1 FT11A-5.4
10
5.48.0 FT11P-8 FT13P-8 0, 1 FT11A-8
Three-Pole Fast Trip, Panel Mounted 8.012

1218
FT11P-12
FT11P-18
FT13P-12
FT13P-18
0, 1
1
FT11A-12
FT11A-18
11
Application Description
12
1624 FT11P-24 FT13P-24 1 FT11A-24
The Type FT overload relay is
designed to protect special 2232 FT11P-32 FT13P-32 0, 1 FT11A-32
purpose motors having 2436 FT21P-36 FT23P-36 2 FT21A-36
restricted thermal and locked
3654 FT21P-54 FT23P-54 2 FT21A-54
13
rotor capabilities. Using
modern block-type, bimetallic 2232 FT31P-32 FT33P-32 3 FT31A-32
design, this relay will provide 3248 FT31P-48 FT33P-48 3 FT31A-48 14
Class 10 operation in single-
4872 FT31P-72 FT33P-72 3 FT31A-72
phase or three-phase
applications. 72110 FT41P-110 FT43P-110 4 FT41A-110 15
100150 FT41P-150 FT43P-150 4 FT41A-150
Features
Class 10600V design Notes
16
1 Single-pole (one NONC contact): Add suffix B.
Color-coded reset rod
2 Three-pole (three NONC contacts): Add suffix B. Example: FT13PB-12.
17
Alarm contact available only as factory modification on FT relay.
green
Alarm contact factory
available
18
Field selectable manual/
auto reset 19
Adjustable trip rating
20% 20
Ambient compensation
included
21
22
23
24
25
13 Motor Control
Heaters for Thermal Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters
1 Types A and B Overload Non-Compensated Open Starters and Non-Compensated
Relays Ambient Compensated Open and Enclosed Starters Enclosed Starters
2 Product Description
Block-Type Overload
Using Three Heaters
Single-Pole
Type Overload
Block-Type Overload
Using Three Heaters
Single-Pole
Type Overload
Heater
Catalog
Full Load Current of Motor (Amperes) 12 Number
Each heater is identified by
3 a catalog number stamped For Sizes 0, 1 and 2 Starters
on one terminal. The heater
0.250.27 0.290.31 0.240.25 0.280.30 FH03
application table indicates
4 the range of full load motor 0.280.31 0.320.35 0.260.28 0.310.34 FH04
current to which a given 0.320.34 0.360.39 0.290.31 0.350.37 FH05
5 heater may be applied.

0.350.38 0.400.43 0.320.35 0.380.42 FH06
Heaters should be selected 0.390.42 0.440.48 0.360.39 0.430.47 FH07
on the basis of the actual
6 full load current and service
0.430.46 0.490.53 0.400.43 0.480.52 FH08
factor as shown on the 0.470.50 0.540.58 0.440.47 0.530.56 FH09
7 motor nameplate or in the

manufacturers published
0.510.55 0.590.64 0.480.51 0.570.63 FH10
0.560.62 0.650.71 0.520.57 0.640.70 FH11
literature.
8 When motor and overload
0.630.68 0.720.79 0.580.63 0.710.77 FH12
0.690.75 0.800.87 0.640.70 0.780.85 FH13
relay are in the same ambient
9 and the service factor of the
motor is 1.15 to 1.25, select
0.760.83
0.840.91
0.880.96
0.971.06
0.710.77
0.780.85
0.860.94
0.951.03
FH14
FH15
heaters from the heater
10
0.921.00 1.071.16 0.860.93 1.041.13 FH16
application table. If the service
factor of the motor is 1.0, or 1.011.11 1.171.28 0.941.03 1.141.25 FH17
there is no service factor
11
1.121.22 1.291.41 1.041.13 1.261.38 FH18
shown, or a maximum of 1.231.34 1.421.55 1.141.25 1.391.52 FH19
115% protection is desired,
1.351.47 1.561.71 1.261.37 1.531.67 FH20
12 select one size smaller
heater than indicated. 1.481.62 1.721.87 1.381.51 1.681.83 FH21
1.631.78 1.882.06 1.521.65 1.842.01 FH22
13 When motor and overload
relay are in different 1.791.95 2.072.26 1.661.81 2.022.21 FH23
ambients and when using 1.962.15 2.272.48 1.821.99 2.222.43 FH24
14 non-compensated overload
relays, select heaters from 2.162.35 2.492.72 2.002.19 2.442.66 FH25
the tables on Pages 2.362.58 2.732.99 2.202.39 2.672.92 FH26
15 V12-T13-30 through 2.592.83 3.003.28 2.402.63 2.933.21 FH27
V12-T13-32 using adjusted
2.843.11 3.293.60 2.642.89 3.223.53 FH28
motor currents as follows:
16 decrease rated motor current 3.123.42 3.613.95 2.903.17 3.543.87 FH29
1% for each C motor 3.433.73 3.964.31 3.183.47 3.884.22 FH30
17 ambient exceeds controller

ambient. Increase rated
3.744.07 4.324.71 3.483.79 4.234.61 FH31
motor current 1% for each C 4.084.39 4.725.14 3.804.11 4.624.9 FH32
18 controller ambient exceeds

motor ambient.
4.404.87 5.155.6 4.124.55 5.05.5 FH33
4.885.3 5.76.2 4.565.0 5.66.0 FH34
19 For temperature
compensated overload
Notes
1 Based on 60C and 75C wire for 30A or less.
relays, select heaters 2 Based on 60C wire for 31 to 95A.
20 according to the tables on

Pages V12-T13-30 through
Heaters are packaged in strips of six. Minimum ordering quantity is 12.
V12-T13-32 and selection

21 information above regardless
of ambient.
22 Protect the starter against

short circuits by providing
branch circuit protection
23 per National Electrical
Code (NEC).
24
25
Motor Control
13
Heater Selection for Types A and B Overload Relays, Sizes 00, 0, 1 and 2 Starters, continued
Non-Compensated Open Starters and Non-Compensated 1
Ambient Compensated Open and Enclosed Starters Enclosed Starters
Block-Type Overload
Using Three Heaters
Single-Pole
Type Overload
Block-Type Overload
Using Three Heaters
Single-Pole
Type Overload
Heater
Catalog
2
Full Load Current of Motor (Amperes) 12 Number
For Sizes 0, 1 and 2 Starters 3
5.45.9 6.36.8 5.15.5 6.16.6 FH35
6.06.4 6.97.5 5.65.9 6.77.3 FH36 4
6.57.1 7.68.2 6.06.6 7.48.0 FH37
7.27.8 8.39.0 6.77.2 8.18.7 FH38 5
7.98.5 9.19.9 7.37.9 8.89.7 FH39
8.69.4 10.010.8 8.08.7 9.810.5 FH40 6
9.510.3 10.911.9 8.89.5 10.611.7 FH41
10.411.3 12.013.1 9.610.5 11.812.7 FH42
7
11.412.4 13.214.3 10.611.5 12.814.0 FH43
12.513.5 14.415.7 11.612.6 14.115.3 FH44
8
13.614.9 15.817.2 12.713.8 15.416.6 FH45
15.016.3
16.418.0

13.915.1
15.216.7

FH46
FH47
9
10
For Sizes 1 and 2 Starters
17.318.9 16.718.3 FH46
19.020.8 18.420.0 FH47
11
18.119.8 20.922.9 16.818.3 20.121.9 FH48

19.921.7 23.025.2 18.420.2 22.023.9 FH49
21.823.9 25.327.6 20.322.2 24.026.2 FH50
12
24.026.2 22.324.3 FH51
24.426.6 FH52 13
For Size 2 Starters
27.730.3 26.328.8 FH51 14
26.328.7 30.433.3 28.931.4 FH52
28.831.4 33.436.4 26.729.1 31.534.5 FH53 15
31.534.0 36.539.9 29.232.0 34.637.9 FH54
34.637.9 42.043.9 32.135.2 38.041.9 FH55 16
38.041.5 35.338.5 42.045.0 FH56
41.645.0 38.642.3 FH57 17
Notes
2 Based on 60C wire for 31 to 95A.
18
Heaters are packaged in strips of six. Minimum ordering quantity is 12.
19
20
21
22
23
24
25
13 Motor Control
Heater Selection for Types A and B Overload Relays, Heater Selection for Types A and B Overload Relays,
1 Sizes 3 and 4 Starters 123 Sizes 5 and 6 Starters 4
Ambient Compensated Overload Relay
Heater
2 Compensated
Enclosed Starters
Non-Compensated
Enclosed Starters
Heater
Open Starter
Full Load Current of Motor (Amperes)
Enclosed Starter Catalog
Number
All Applications Catalog
3 Full Load Current of Motor (Amperes) 1 Number Size 5 (With 300/5 Current Transformers)
FH23
For Sizes 3 and 4 Starters
4
118129 118129 FH24
12.814.1 11.913.0 FH68
14.215.5 13.114.3 FH69 130141 130141 FH25
142155 142155 FH26
5 15.617.1 14.415.9 FH70
156170 156170 FH27
17.218.9 16.017.4 FH71
171187 171187 FH28
6 19.020.8
20.922.9
17.519.1
19.221.1
FH72
FH73 188205 188205 FH29
206224 206224 FH30
7
23.025.2 21.223.2 FH74
25.327.8 23.325.6 FH75 225244 225244 FH31
27.930.6 25.728.1 FH76 245263 245263 FH32

8 30.733.5 28.230.8 FH77
264292 264292 FH33
33.637.5 30.934.5 FH78 293300 FH34

9 37.641.5 34.638.2 FH79 Size 6 (With 600/5 Current Transformers)
FH23
41.646.3 38.342.6 FH80
10 46.450 42.746 FH81 236259 236259 FH24
5155 4751 FH82 260283 260283 FH25
11 5661 5256 FH83

284310 284310 FH26
6266 5761 FH84 311340 311340 FH27
12 6773 6267 FH85 341374 341374 FH28

375411 375411 FH29
7478 6872 FH86
13 7984 7377 FH87 412448 412448 FH30
8592 7884 FH88 449489 449489 FH31
14 8591 FH89
490527
528585
490527
528540
FH32
FH33
For Size 4 Starters
15
586600 FH34
93101 FH89
Size 7 and Larger
102110 9299 FH90
16
Advise full load current
111122 100110 FH91
123129 111122 FH92 Notes
17 130133 123128 FH93 2 Based on 60C wire for 31 to 95A.
129133 FH94 3 Based on 75C wire for greater than 95A.

4 Based on 75C wire.
18 Heaters are packaged in strips of six. Minimum ordering quantity is 12.
19
20
21
22
23
24
25
Motor Control
13
A202 Lighting Contactor Product History Time Line for A202 Lighting Contactor
(Electrically Held/ (Electrically Held/Magnetically Latched) 1
Magnetically Latched)
Size Amperes Model 1965 1970 1975 1980 1985 1990 1995 2000 Present
2
Product Size 1 30
Size 2 60
3
Size 3 100
Size 4
Size 4
200
200
J
K
4
A202 Kits for 30 to 200A 6
200A 200A
Description Poles 30A 60A 100A Model J 1 Model K 2
7
Contact kit 2 373B331G07 373B331G11 626B187G12 626B187G16 5250C81G16
30A, Four-Pole Magnetically Latched 3 373B331G09 373B331G12

3
626B187G13
5
626B187G17
7
5250C81G17
8
4 373B331G09 5250C81G18
9
5 373B331G10 4 6 8 5250C81G19
Arc box 2, 3, 4 6714C74G03 6714C74G07 6714C74G09 6714C74G11 6714C74G11
10
5 6714C74G06 6714C74G08 6714C74G10 6714C74G12 6714C74G12
Cross bar 23 672B788G32 672B788G36 672B788G36 672B788G40
45 672B788G34 672B788G38 672B788G38
Upper base 23 672B788G33 672B788G37 672B788G37 672B788G52
11
(for single rated
45 672B788G35 672B788G39 672B788G39
coils only)
Lower base 23 1250C33G09 1250C33G03 1250C33G03 1250C33G10
12
13
45 1250C33G05 1250C33G06 1250C33G06
Electrically Held Only
KO spring All 503C796G01 503C796G02 503C796G02 672B788G50
(pack of 10) 14
Terminal line/load All 371B870G03 372B357G12 372B357G13 372B357G13
(pack of 3)
15
Notes
16
1 For 200A A202 Magnetically Latched Lighting Contactors, order three-pole contact kit style 672B788G07.
2 Model K replaces Model J, offering superior design and life characteristics. Renewal parts are different.
Use parts for proper model only.
17
18
19
20
21
22
23
24
25
13 Motor Control
AC Coils Electrically Held

1
120V Coil for
Electrically Held 30A 60A
Lighting Contactor
Style Number Voltage Hz Two-, Three-, Four-Pole Five-Pole Two-, Three-Pole Four-, Five-Pole
2 505C633G01
120/110 60/50 505C806G01 505C808G01 505C806G01 505C818G01
208 60 505C806G02 505C808G02 505C806G02 505C818G02
3 600/550 60/50 505C806G05 505C808G05 505C806G05 505C818G05
380 50 505C806G07 505C808G07 505C806G07 505C818G07
4 240/220 60/50 505C806G12 505C808G12 505C806G12 505C818G12

480/440 60/50 505C806G13 505C808G13 505C806G13 505C818G13
5 24 60 505C806G16 N/A 505C806G16 505C818G15

227 60 505C806G18 505C808G16 505C806G18 505C818G16
6 240/480 1 60/60 505C806G03 505C808G03 505C806G03 505C818G03

120/240 1 60/60 505C806G10 505C808G10 505C806G10 505C818G10
7
AC Coils Electrically Held, continued
8 100 and 200AModel J 200AModel K 2
Voltage Hz Two-, Three-Pole Four-, Five-Pole Two-, Three-Pole Four-, Five-Pole
9 120/110 60/50 505C633G01 505C635G01 52050C79G01 5250C80G01

208 60 505C633G02 505C635G02 52050C79G02 5250C80G02
10 600/550 60/50 505C633G05 505C635G05 52050C79G05 5250C80G05

380 50 505C633G07 505C635G07 52050C79G07 5250C80G07
11 240/220 60/50 505C633G12 505C635G12 52050C79G12 5250C80G12

480/440 60/50 505C633G13 505C635G13 52050C79G13 5250C80G13
12 24 60 505C633G34 N/A 52050C79G34 N/A

227 60 505C633G14 N/A 52050C79G14 N/A
13 240/480 1 60/60 505C633G03 505C635G03 52050C79G03 5250C80G03

120/244 1 60/60 505C633G10 505C635G10 52050C79G10 5250C80G10
14 Notes
2 Model K replaces Model J. Renewal parts are different. Use parts for proper model only.
15
16
17
18
19
20
21
22
23
24
25
Motor Control
13
AC Coils Magnetically Latched
Voltage Hz Two-Pole Three-Pole Four-Pole Five-Pole 1
30A
110/120 50/60 7874A93G01 7874A93G01 7874A93G01 7874A89G01 2
208/240 50/60 7874A93G02 7874A93G02 7874A93G02 7874A89G02
277 50/60 7874A93G03 7874A93G03 7874A93G03 7874A89G03 3
440/480 50/60 7874A93G04 7874A93G04 7874A93G04 7874A89G04
575 50/60 7874A93G05 7874A93G05 7874A93G05 7874A89G05 4
60A
110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G01 5
208/240 50/60 7874A93G02 7874A93G02 7874A87G02 7874A87G02
277 50/60 7874A93G03 7874A93G03 7874A87G03 7874A87G03 6
440/480 50/60 7874A93G04 7874A93G04 7874A87G04 7874A87G04
110/120 50/60 7874A93G01 7874A93G01 7874A87G01 7874A87G05
7
100 and 200A
110/120 50/60 7874A85G01 7874A85G01 7874A83G01 7874A83G01
8
208/240 50/60 7874A85G02 7874A85G02 7874A83G02 7874A83G02
277
440/480
50/60
50/60
7874A85G03
7874A85G04
7874A85G03
7874A85G04
7874A83G03
7874A83G04
7874A83G03
7874A83G04
9
10
550/575 50/60 7874A85G05 7874A85G05 7874A83G05 7874A83G05
Terminals (Line and Load)

Size Two-Pole Three-Pole Four-Pole Five-Pole 11
30A N/A N/A N/A N/A
60A 179C755G17 179C755G16 179C755G17 1 179C755G16 + G17 2 12
100A 179C755G19 179C755G18 179C755G19 1 179C755G18 + G19 2
200A Model K Model J Model K Model J Model K Model J Model K Model J 13
179C755G28 179C755G31 179C755G27 179C755G30 179C755G28 1 179C755G3 1 179C755G27 + G28 2 179C755G30 + G3 2
14
Other Accessories
Size Control Module (Rectifier)
15
30 to 200A 3915B98G01
Notes
1 Order quantity of two for four-pole design.
16
2 Group numbers for the five-pole terminals represent the combination of the two-pole and
three-pole number. 17
18
19
20
21
22
23
24
25
13 Motor Control
V201 and V200 Vacuum Heater Coils Replacement Coils

1 Contactors and Starters
Originally a Westinghouse Heater Coil Selection for Vacuum ContactorReplacement Coils
2 Product Type B Overload Relay
Description Suffix
Part
Number
Motor Full Load Current in Amperes for
Use with Three Heaters Only
3 Open Starter Heater
Size 4
110/120 Vac, 50/60 Hz J 9085A57G01
Ambient Compensated Catalog
220/240 Vac, 50/60 Hz K 9085A57G02
4
Overload Relay Number 1
380/415 Vac, 50/60 Hz H ID89221G07
Size 4 and 160A 440/480 Vac, 50/60 Hz U 9085A57G03
Size 5
5
12.814.1 FH68
14.215.5 FH69 24 Vdc 7874A09G07
15.617.1 FH70 48 Vdc 7874A09G08
17.218.9 FH71
6 19.020.8 FH72
110/120 Vac, 50/60 Hz
220/240 Vac, 50/60 Hz
J
K
7874A09G01 2
7874A09G04 3
20.922.9 FH73 380/415 Vac, 50/60 Hz H 7874A09G10
440/480 Vac, 50/60 Hz U 7874A09G05
7
23.025.2 FH74
25.327.8 FH75 Size 6
27.930.6 FH76
30.733.5 FH77 110/120 Vac, 50/60 Hz J 7874A24G01 2
8 Size 4 Vacuum Contactors 33.637.5 FH78
220/240 Vac, 50/60 Hz
380/415 Vac, 50/60 Hz
K
H
7874A24G02 3
7874A24G07
37.641.5 FH79 440/480 Vac, 50/60 Hz U 7874A24G03
9
41.646.3 FH80
46.450 FH81 Notes
5155 FH82 1 Three are required per overload relay.
10 5661
6266
FH83
FH84
2 125 Vdc can be directly applied to the Size 5 and 6 coil rated for 120V/60 Hz AC
(cannot be applied to Size 4).

6773 FH85 3 250 Vdc can be directly applied to the Size 5 and 6 coil rated for 240V/60 Hz AC
11 7478
7984
FH86
FH87
(cannot be applied to Size 4).
8592 FH88
12 93101
102110
FH89
FH90
111122 FH91
13 123129
130133
FH92
FH93
FH94
14 Size 5 and 320A with 300/5

Current Transformers
107117 FH23
15 118129
130141
FH24
FH25
142155 FH26
16 156170 FH27
171187 FH28
188205 FH29
17 206224
225244
FH30
FH31
245263 FH32
18 264292 FH33
293318 FH34
319350 FH35
19 Size 6 and 540A with 600/5
Current Transformers
20 236259
260283
FH24
FH25
284310 FH26
21 311340
341374
FH27
FH28
375411 FH29
22 412448
449489
FH30
FH31
490527 FH32
23 528585
586600
FH33
FH34
24
25
Motor Control
13
Freedom Series Product History Time Line for Freedom CN15 and AN15
NEMA and IEC 1
NEMA Size Series 1986 1988 1990 1992 1994 1996 1998 2000 Present
Originally a Cutler-Hammer
Product
Size 00 A1 2
B1
Size 0 A1 3
B1
Size 1 A1 4
B1
Size 2 A1 5
B1
Size 3 A1 6
Size 4 A1
B1
7
Size 5 A1
Size 6 A1
8
B1
9
Freedom Size 7 A1
Size 8 A1
Product Description
The Cutler-Hammer Freedom
Note: See contactor/starter nameplate to determine Series A1, B1 or C1. 10
Series starters and
contactors feature a compact
space-saving design using 11
state-of-the-art technology
and the latest in high
strength, impact and
12
temperature-resistant
insulating materials. Starters 13
and contactors are available
in two rating/configuration
stylesNEMA (National 14
Electrical Manufacturers
Association) and IEC
(International 15
Electrotechnical
Commission). The NEMA
devices are sized based
16
on traditional NEMA
classifications and the IEC 17
devices on international
ratings. Internationally rated
starters and contactors, as 18
compared to NEMA devices,
generally are physically down-
sized to provide higher
19
ratings in a smaller package.
20
21
22
23
24
25
13 Motor Control
1 NEMA Sizes 00, 0, 1, 2 and 3
2 NEMA Sizes 00 and 0See Contactor/Starter Nameplate to Determine Series A1, B1 or C1

NEMA Size 000 NEMA Size 00 NEMA Size 00 NEMA Size 0 NEMA Size 0
3 Description
Series A1
Part Number
Series B1
Part Number
Series C1
Part Number
Series B1
Part Number
Series C1
Part Number
Renewal Parts Publication Number None None None None None
4 Contact Kits
Two-pole 1 1 1 1 1
5 Three-pole 1 1 1 1 1
Four-pole 1 1 1 1 1
6 Five-pole 1 1 1 1 1
Magnet Coils Coil Suffix

7 120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1
240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2
8 480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3

600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4
9 208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5

277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12
10 208/240V, 60 Hz J 9-2875-37 9-2875-37 9-2876-17 9-2876-17

240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11
11 380415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6

380V, 50 Hz L
12 415V, 50 Hz
550V, 50 Hz
M
N

13 24V, 60 Hz24V, 50 Hz
24V, 60 Hz
T
T

9-2650-7
9-2875-36

9-2875-36

9-2876-36

9-2876-36

14
24V, 50 Hz U 9-2650-14 9-2875-36 9-2875-36 9-2876-36 9-2876-36
32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16
48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8
15 48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9
Magnet Frame Armature
16 Lower magnet frame 1 1 1 1 1
Upper magnet frame 1 1 1 1 1
17 Note
1 Replace with complete contactor.
18
19
20
21
22
23
24
25
Motor Control
13
NEMA Sizes 1, 2 and 3See Contactor/Starter Nameplate to Determine Series A1 or B1
NEMA Size 1 NEMA Size 1 NEMA Size 2 NEMA Size 2 NEMA Size 3 1
Series A1 Series B1 Series A1 Series B1
Description Part Number Part Number Part Number Part Number Part Number 2
Renewal Parts Publication Number 20861 22177 20861 22177 20426
Contact Kits
3
Two-pole 6-65 6-65 6-65-7 6-65-7 6-43-5
Three-pole
Four-pole
6-65-2
6-65-9
6-65-2
6-65-9
6-65-8
6-65-15
6-65-8
6-65-15
6-43-6

4
5
Five-pole 6-65-10 6-65-10 6-65-16 6-65-16
120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1 9-2756-1
240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2 9-2756-2
6
480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3 9-2756-3
600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 9-2756-4 7
208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9 9-2756-5
277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 9-2756-9 8
208/240V, 60 Hz J
240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14 9-2756-13 9
380415V, 50 Hz L 99-2703-8 9-2703-8 9-2703-8 9-2703-8
380V, 50 Hz L 9-2756-12 10
415V, 50 Hz M 9-2756-8
550V, 50 Hz N 9-2756-14 11
24V, 60 Hz24V, 50 Hz T
24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 9-2756-6 12
24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12 9-2756-11
32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 9-2756-10
13
48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11 9-2756-15
48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 9-2756-7
14
Lower magnet frame
Upper magnet frame
17-18200
48-1936
17-18200
48-1936
17-18200
48-1936
17-18200
48-1936
17-8955-2
48-1902
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
NEMA Sizes 4, 5 and 6See Contactor/Starter Nameplate to Determine Series A1 or B1

1 NEMA Size 4 NEMA Size 4 NEMA Size 5 NEMA Size 5 NEMA Size 6 NEMA Size 6
Series A1 Series B1 Series A1 Series B1 Series A1 Series B1
2 Description Part Number Part Number Part Number Part Number Part Number Part Number
Renewal Parts Publication Number 20428 20428 20429 20429 20146 20146
3 Contact Kits
Two-pole 6-44 6-26 6-45 6-45 6-601-2 6-648
4 Three-pole
6-44-2 6-26-2 6-45-2 6-45-2 6-601
5
120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1 9-1891-1 9-2698 9-2698
240V, 60 Hz or 220V, 50 Hz B 9-1891-2 9-1891-2 9-1891-2 9-1891-2 9-2698-2 9-2698-2
6
480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3 9-1891-3 9-2698-3 9-2698-3
600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4 9-1891-4 9-2698-4 9-2698-4
208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13 9-1891-13 9-2698-5 9-2698-5
7 277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26 9-1891-26
208/240V, 60 Hz J
8 240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20 9-1891-20
380415V, 50 Hz L 9-2698-6 9-2698-6
9 380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14 9-1891-14
415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21 9-1891-21
10 550V, 50 Hz N 9-1891-8 9-1891-8 9-1891-8 9-1891-8
24V, 60 Hz24V, 50 Hz T
11 24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15 9-1891-15
24V, 50 Hz U 9-1891-16 9-1891-16 9-1891-16 9-1891-16
12 32V, 50 Hz V 9-1891-27 9-1891-27 9-1891-27 9-1891-27

48V, 60 Hz W 9-2698-8 9-2698-8
13 48V, 50 Hz Y 9-1891-18 9-1891-18 9-1891-18 9-1891-18

Overload Relays
14 For replacement on existing starters

three-poleambient compensated bimetallic 10-6530-4 10-6530-4 C306DN3B C306DN3B C306DN3B C306DN3B
Current Transformer
15 For replacement on existing starters only 42-3564 42-3564 42-3598 42-3598
16 Lower magnet frame 48-1030-2 48-1030-2 48-1030-2 48-1030-2
Upper magnet frame 48-1029-4 48-1029-4 48-1029-4 48-1029-4
17
18
19
20
21
22
23
24
25
Motor Control
13
NEMA Sizes 7 and 8See Contactor/Starter Nameplate to Determine Series A1 or B1
NEMA Size 7 NEMA Size 7 NEMA Size 8 NEMA Size 8 1
Description Part Number Part Number Part Number Part Number 2
Renewal Parts Publication Number 20848 20848 20849 20849
Contact Kits
3
Two-pole
Three-pole
6-613 6-613 6-571 6-571
4
5
120V, 60 Hz or 110V, 50 Hz A 9-2698 9-2698 9-2654 9-2654
240V, 60 Hz or 220V, 50 Hz B 9-2698-2 9-2698-2 9-2654-2 9-2654-2
480V, 60 Hz or 440V, 50 Hz C 9-2698-3 9-2698-3 9-2654-3 9-2654-3
600V, 60 Hz or 550V, 50 Hz D 9-2698-4 9-2698-4 9-2654-4 9-2654-4
6
208V, 60 Hz E 9-2698-5 9-2698-5 9-2654-6 9-2654-6
277V, 60 Hz H 7
208/240V, 60 Hz J
240V, 50 Hz K 8
380415V, 50 Hz L
380V, 50 Hz L 9-2698-6 9-2698-6 9-2654-5 9-2654-5 9
415V, 50 Hz M
550V, 50 Hz N 10
24V, 60 Hz24V, 50 Hz T
24V, 60 Hz T 11
24V, 50 Hz U
32V, 50 Hz V 12
48V, 60 Hz W
48V, 50 Hz Y
13
Overload Relays
For replacement on existing starters
three-poleambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B 14
Magnet Frame Armature 1
Lower magnet frame 15
Upper magnet frame
Note 16
1 Contact Standard Open Control Aftermarket at 1-800-535-8992 for assistance.
17
18
19
20
21
22
23
24
25
13 Motor Control
IEC Sizes AFSee Contactor/Starter Nameplate to Determine Series A1, B1 or C1

1 IEC Sizes AF IEC Sizes AC 1 IEC Sizes AC 1 IEC Sizes DF 1 IEC Sizes DF 1
Series A1 Series B1 Series C1 Series B1 Series C1
2 Description Part Number Part Number Part Number Part Number Part Number
Renewal Parts Publication Number None None None None None
3 Contact Kits
2 2 2 2 2
Two-pole
4 Three-pole 2 2 2 2 2
Four-pole 2 2 2 2 2
5
Five-pole 2 2 2 2 2
6
120V, 60 Hz or 110V, 50 Hz A 9-2650-1 9-2875-1 9-2875-1 9-2876-1 9-2876-1
240V, 60 Hz or 220V, 50 Hz B 9-2650-2 9-2875-2 9-2875-2 9-2876-2 9-2876-2
480V, 60 Hz or 440V, 50 Hz C 9-2650-3 9-2875-3 9-2875-3 9-2876-3 9-2876-3
7 600V, 60 Hz or 550V, 50 Hz D 9-2650-4 9-2875-4 9-2875-4 9-2876-4 9-2876-4
208V, 60 Hz E 9-2650-5 9-2875-5 9-2875-5 9-2876-5 9-2876-5
8 277V, 60 Hz H 9-2650-13 9-2875-12 9-2875-12 9-2876-12 9-2876-12
208/240V, 60 Hz J 9-2875-37 9-2875-37 9-2876-37 9-2876-37
9 240V, 50 Hz K 9-2650-12 9-2875-11 9-2875-11 9-2876-11 9-2876-11
380415V, 50 Hz L 9-2650-6 9-2875-6 9-2875-6 9-2876-6 9-2876-6
10 24V, 60 Hz24V, 50 Hz T 9-2875-36 9-2875-36 9-2876-36 9-2876-36
24V, 60 Hz T 9-2650-7
11 24V, 50 Hz U 9-2650-14 9-2875-13 9-2875-13 9-2876-13 9-2876-13
32V, 50 Hz V 9-2650-9 9-2875-16 9-2875-16 9-2876-16 9-2876-16
12 48V, 60 Hz W 9-2650-8 9-2875-8 9-2875-8 9-2876-8 9-2876-8

48V, 50 Hz Y 9-2650-10 9-2875-9 9-2875-9 9-2876-9 9-2876-9
13 Overload Relays
For replacement on existing starters:
three-poleambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B C306DN3B
14 Current Transformer
Transformer
15 Magnet Frame Armature
Lower magnet frame 2 2 2 2 2
16 Upper magnet frame 2 2 2 2 2
Notes
17 1 Non-encapsulated coils.
2 Replace with complete contactor.
18
19
20
21
22
23
24
25
Motor Control
13
IEC Sizes G and HSee Contactor/Starter Nameplate to Determine Series A1 and B1
IEC Size G IEC Size G IEC Size H IEC Size H 1
Description Part Number Part Number Part Number Part Number 2
Contact Kits
3
Two-pole 6-65-3 6-65-3 6-65-5 6-65-5
Three-pole
Four-pole
6-65-4
6-65-11
6-65-4
6-65-11
6-65-6
6-65-13
6-65-6
6-65-13
4
5
Five-pole 6-65-12 6-65-12 6-65-14 6-65-14
120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1
240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2
6
480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3
600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4 7
208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9
277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7 8
240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14
380415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8 9
24V, 60 Hz24V, 50 Hz T
24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6 10
24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12
32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10 11
48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11
48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13 12
Overload Relays
For replacement on existing starters:
three-poleambient compensated bimetallic C306DN3B C306DN3B C306DN3B C306DN3B
13
Current Transformer
Transformer 14
Lower magnet frame 17-18200 17-1820 17-18200 17-18200 15
Upper magnet frame 48-1936 48-1936 48-1936 48-1936
16
17
18
19
20
21
22
23
24
25
13 Motor Control
IEC Sizes J and KSee Contactor/Starter Nameplate to Determine Series A1 and B1

1 IEC Size J IEC Size J IEC Size K IEC Size K
2 Description Part Number Part Number Part Number Part Number
3 Contact Kits
Two-pole 6-65-7 6-65-7 6-65-18 6-65-20
4 Three-pole
Four-pole
6-65-8
6-65-15
6-65-8
6-65-15
6-65-17

6-65-19

5
Five-pole 6-65-16 6-65-16
6
120V, 60 Hz or 110V, 50 Hz A 9-2703-1 9-2703-1 9-2703-1 9-2703-1
240V, 60 Hz or 220V, 50 Hz B 9-2703-2 9-2703-2 9-2703-2 9-2703-2
480V, 60 Hz or 440V, 50 Hz C 9-2703-3 9-2703-3 9-2703-3 9-2703-3
7 600V, 60 Hz or 550V, 50 Hz D 9-2703-4 9-2703-4 9-2703-4 9-2703-4
208V, 60 Hz E 9-2703-9 9-2703-9 9-2703-9 9-2703-9
8 277V, 60 Hz H 9-2703-7 9-2703-7 9-2703-7 9-2703-7
240V, 50 Hz K 9-2703-14 9-2703-14 9-2703-14 9-2703-14
9 380415V, 50 Hz L 9-2703-8 9-2703-8 9-2703-8 9-2703-8
24V, 60 Hz24V, 50 Hz T
10 24V, 60 Hz T 9-2703-6 9-2703-6 9-2703-6 9-2703-6
24V, 50 Hz U 9-2703-12 9-2703-12 9-2703-12 9-2703-12
11 32V, 50 Hz V 9-2703-10 9-2703-10 9-2703-10 9-2703-10
48V, 60 Hz W 9-2703-11 9-2703-11 9-2703-11 9-2703-11
12 48V, 50 Hz Y 9-2703-13 9-2703-13 9-2703-13 9-2703-13

Overload Relays
13 For replacement on existing starters:

three-poleambient compensated bimetallic C306GN3B C306GN3B C306GN3B C306GN3B
Current Transformer
14 Transformer
15 Lower magnet frame 17-18200 17-18200 17-18200 17-18200
Upper magnet frame 48-1936 48-1936 48-1936 48-1936
16
17
18
19
20
21
22
23
24
25
Motor Control
13
IEC Sizes L, M and N
IEC Size L IEC Size M IEC Size N 1
Description Part Number Part Number Part Number
Contact Kits 2
Two-pole 6-43-3 6-43 6-43-5
Three-pole 6-43-4 6-43-2 6-43-6 3
Four-pole
Five-pole 4
120V, 60 Hz or 110V, 50 Hz A 9-2756-1 9-2756-1 9-2756-1 5
240V, 60 Hz or 220V, 50 Hz B 9-2756-2 9-2756-2 9-2756-2
480V, 60 Hz or 440V, 50 Hz C 9-2756-3 9-2756-3 9-2756-3
6
600V, 60 Hz or 550V, 50 Hz D 9-2756-4 9-2756-4 9-2756-4
208V, 60 Hz
277V, 60 Hz
E
H
9-2756-5
9-2756-9
9-2756-5
9-2756-9
9-2756-5
9-2756-9
7
240V, 50 Hz
380415V, 50 Hz
K
L
9-2756-13

9-2756-13

9-2756-13

8
9
380V, 50 Hz L 9-2756-12 9-2756-12 9-2756-12
415V, 50 Hz M 9-2756-8 9-2756-8 9-2756-8
550V, 50 Hz N 9-2756-14 9-2756-14 9-2756-14
24V, 60 Hz24V, 50 Hz T 10
24V, 60 Hz T 9-2756-6 9-2756-6 9-2756-6
24V, 50 Hz U 9-2756-11 9-2756-11 9-2756-11 11
32V, 50 Hz V 9-2756-10 9-2756-10 9-2756-10
48V, 60 Hz W 9-2756-15 9-2756-15 9-2756-15 12
48V, 50 Hz Y 9-2756-7 9-2756-7 9-2756-7
Overload Relays 13
For replacement on existing starters
three-poleambient compensated bimetallic 10-6530 10-6530-2 10-6530-3
14
Current Transformer
Transformer

15
16
Lower magnet frame 17-8955-2 17-8955-2 17-8955-2
Upper magnet frame 48-1902 48-1902 48-1902
17
18
19
20
21
22
23
24
25
13 Motor Control
IEC Sizes P, R and S

1 IEC Size P IEC Size R IEC Size S
Description Part Number Part Number Part Number
2 Renewal Parts Publication Number 22278 22278 22278
Contact Kits Size 6-294 6-288 6-286
3 Magnet Coils Coil Suffix

120V, 60 Hz or 110V, 50 Hz A 9-1891-1 9-1891-1 9-1891-1
4 200V, 50 Hz or 118V, 60 Hz
240V, 60 Hz or 220V, 50 Hz
E
B

9-1891-2

9-1891-2

9-1891-2

5
254V, 50 Hz or 277V, 60 Hz H
380V, 50 Hz or 415V, 60 Hz L
6
480V, 60 Hz or 440V, 50 Hz C 9-1891-3 9-1891-3 9-1891-3
600V, 60 Hz or 550V, 50 Hz D 9-1891-4 9-1891-4 9-1891-4
208V, 60 Hz E 9-1891-13 9-1891-13 9-1891-13
7 277V, 60 Hz H 9-1891-26 9-1891-26 9-1891-26
240V, 50 Hz K 9-1891-20 9-1891-20 9-1891-20
8 380V, 50 Hz L 9-1891-14 9-1891-14 9-1891-14
415V, 50 Hz M 9-1891-21 9-1891-21 9-1891-21
9 24V, 60 Hz T 9-1891-15 9-1891-15 9-1891-15
Overload Relays
10 Reference C316 overload relays
11 Lower magnet frame 48-1030-2 48-1030-2 48-1030-2
Upper magnet frame 48-1029-4 48-1029-4 48-1029-4
12
IEC Size T, U and V
13 Description
IEC Size T
Part Number
IEC Size U
Part Number
IEC Size V
Part Number
Renewal Parts Publication Number 22275 22276 22586
14 Contact Kits Size 6-621 6-622 6-601
15 120V, 60 Hz or 110V, 50 Hz A 9-3006 9-3006 9-2698
200V, 50 Hz or 118V, 60 Hz E 9-3006-5 9-3006-5
16 240V, 60 Hz or 220V, 50 Hz B 9-3006-2 9-3006-2 9-2698-2

254V, 50 Hz or 277V, 60 Hz H 9-3006-6 9-3006-6 9-2698-2
17 380V, 50 Hz or 415V, 60 Hz L 9-3006-7 9-3006-7 9-2698-6

480V, 60 Hz or 440V, 50 Hz C 9-3006-3 9-3006-3 9-2698-3
18 600V, 60 Hz or 550V, 50 Hz D 9-3006-4 9-3006-4 9-2698-4

208V, 60 Hz E 9-2698-5
19 277V, 60 Hz H
240V, 50 Hz K
20 380V, 50 Hz
415V, 50 Hz
L
M

21
24V, 60 Hz T
Overload Relays
Reference C316 overload relays
22 Magnet Frame Armature
Lower magnet frame
23 Upper magnet frame
This product currently listed in Volume 5Motor Control and Protection, CA08100006E, Tab 1.
25
Motor Control
13
IT. Electromechanical Product History Time Line for IT. Electromechanical NEMA
NEMA 1
Product 2000 2005 Present
IT. Electromechanical NEMA 2

Replacements for NEMA Contacts and Starters 4
NEMA Catalog
Size Description Number
Contact Kits 1 40A EMHCKT40 1

5
1 50A EMHCKT50 1
2 65A EMHCKT65 1 6
2 85A EMHCKT85 1
2 100A EMHCKT100 1 7
3, 4 125A EMCKT125
NEMA Full Voltage Non-reversing

Starter, Size 0
3, 4
3, 4
160A
200A
EMCKT160
EMCKT200
8
5 250A EMCKT250
Product Description
The Cutler-Hammer
5 315A EMCKT315 9
Intelligent Technologies (IT.) 5 400A EMCKT400
electromechanical starter Coils 2 1 Coil EMCC 10
from Eatons electrical 2 Coil EMCD
business consists of an IT.
electromechanical contact
3, 4
5
Coil
Coil
EMCE
EMCF
11
block or contactor and an IT.
electromechanical solid-state
overload relay as a full voltage
12
non-reversing (FVNR) or a full
voltage reversing (FVR)
device. Size 00 to Size 5
DIN Rail Catch 00, 0, 1
2
Catch with leaf spring and pad
Catch with leaf spring and pad
EMDRCB
EMDRCD
13
Starters are factory or field
assembled. 14
15
Lug Kits 1 Lug EMLUGKTC 16

2 Lug EMLUGKTD
3, 4 Lug EMLUGKTE 17
5 Horizontal box lug kit EMLUGKTFA
5 Vertical box lug kit EMLUGKTFB
18
5 Dual lug kit EMLUGKTFC
Overload Busbars 00, 0 For contactors and starters EMBBB 19

1 For starters EMBBC
1 For reversing contactors and reversing starters EMBBRC 20
2 For starters EMBBD
2
3, 4
For reversing contactors and reversing starters
For starters
EMBBRD
EMBBE
21
3, 4 For reversing contactors and reversing starters EMBBRE
5 Overload relay EMBBOF 22
Notes
1 H = Hold-Open.
2 For reversing contactors and starters, order two.
23
Technology Upgrades 24
This product currently listed in Volume 5Motor Control and Protection,
CA08100006E, Tab 2.
25
13 Motor Control
IT. Electromechanical IEC Product History Time Line for IT. Electromechanical IEC
1
Product 2000 2005 Present
2 IT. Electromechanical IEC
3 Replacement Capabilities
4 Replacements for IEC Contacts and Starters

Frame Catalog
Size Description Number
5 Contact Kits C 40A EMCKT40
C 50A EMCKT50
6 D 65A EMCKT65
D 85A EMCKT85
7 D 100A EMCKT100
IEC FVNR Starter, C-Frame E 125A EMCKT125
E 160A EMCKT160
E 200A EMCKT200
The Cutler-Hammer
9 Intelligent Technologies (IT.) F 250A EMCKT250
electromechanical starter F 315A EMCKT315
from Eatons electrical
10
F 400A EMCKT400
business consists of an IT. Coils 2 C Coil EMCC
electromechanical contact
block or contactor and IT. D Coil EMCD
11 electromechanical solid-state E Coil EMCE
overload relay as a full voltage F Coil EMCF
12 non-reversing (FVNR) or full
voltage reversing (FVR)
device. A-Frame (27 mm) to
13 F-Frame (140 mm) Starters DIN Rail Catch B, C Catch with leaf spring and pad EMDRCB
are factory or field
D Catch with leaf spring and pad EMDRCD
assembled.
14
15
16
Lug Kits C Lug EMLUGKTC
17 D Lug EMLUGKTD
E Lug EMLUGKTE
18 F
F
Horizontal box lug kit
Vertical box lug kit
EMLUGKTFA
EMLUGKTFB
F Dual lug kit EMLUGKTFC
19 Overload Busbars B For contactors and starters EMBBB
C For starters EMBBC
20 C For reversing contactors and reversing starters EMBBRC
D For starters EMBBD
21 D For reversing contactors and reversing starters EMBBRD
E For starters EMBBE
22 E For reversing contactors and reversing starters EMBBRE

F Overload relay EMBBOF
23 Note
1 For reversing contactors and starters, order two.
25
Motor Control
13
XT IEC and NEMA Replacement Capabilities
Power Control 1
Replacement Coils
Voltage
Coil
Suffix
Catalog
Number
2
Frame CSize 1
110/50 120/60 A XTCERENCOILCA
3
110130 Vdc
220/50 240/80
AD
B
XTCERENCOILCAD
XTCERENCOILCB
4
5
200240 Vdc BD XTCERENCOILCBD
415/50 460/60 C XTCERENCOILCC
XT Family of Contactors 550/50 600/60 D XTCERENCOILCD
Product Description 208/60 E XTCERENCOILCE 6

Eatons line of XT Contactors 230/50 F XTCERENCOILCF
and Starters includes non- 190/50 220/60 G XTCERENCOILCG 7
reversing and reversing 240/50 277/60 H XTCERENCOILCH
contactors, overload relay
and a variety of related 380/50 440/60 L XTCERENCOILCL 8
accessories. Because XT 400/50 N XTCERENCOILCN
meets NEMA, IEC, UL, CSA,
CCC and CE standards, it is
380/60 P XTCERENCOILCP 9
the perfect product solution 12/50 12/60 R XTCERENCOILCR
for applications all over the 1214 Vdc RD XTCERENCOILCRD 10
world. The compact, space 24/5024/60 T XTCERENCOILCT
saving and easy to install XT
line of contactors and starters 2427 Vdc TD XTCERENCOILCTD 11
is the efficient and effective 24/50 42/50 U XTCERENCOILCU
solution for customer
applications from 7A to
48/60 W XTCERENCOILCW 12
4860 Vdc WD XTCERENCOILCWD
2000A and NEMA 05.
Product History Time Line
48/50 Y XTCEBENCOILCY
13
Frame DSize 2
for XT Power Control
Product 2005 Present

110/50 120/60 A XTCERENCOILDA
14
110130 Vdc AD XTCERENCOILDAD
XT IEC and
220/50 240/80
200240 Vdc
B
BD
XTCERENCOILDB
XTCERENCOILDBD
15
NEMA
16
Power 415/50 480/60 C XTCERENCOILDC
Control 550/50 600/60 D XTCERENCOILDD
208/60 E XTCERENCOILDE
230/50 F XTCERENCOILDF
17
190/50 220/60 G XTCERENCOILDG
240/50 277/60 H XTCERENCOILDH 18
380/50 440/60 L XTCERENCOILDL
400/50 N XTCERENCOILDN 19
380/60 P XTCERENCOILDP
12/50 12/60 R XTCERENCOILOR 20
1214 Vdc RD XTCERENCOILDRD
24/50 24/60 T XTCERENCOILDT 21
2427 Vdc TD XTCERENCOILDTD
24/50 42/50 U XTCERENCOILDU 22
48/60 W XTCERENCOILDW
4860 Vdc WD XTCERENCOILDWD 23
48/50 Y XTCERENCOILDY
24
25
13 Motor Control
Replacement Coils, continued Replacement Contact Kits

1 Coil Catalog Catalog
Voltage Suffix Number For use with Number
2 Frame FSize 3 XTAE040DXTAE065D XTCERENCONTACTD

110/50 120/60 A XTCERENCOILFA XTCE185LXTCE250L XTCERENCONTACTL
3 110130 Vdc AD XTCERENCOILFAD XTCE300MXTCE500M XTCERENCONTACTM

220/50 240/60 B XTCERENCOILFB
4 200240 Vdc BD XTCERENCOILFBD Replacement Vacuum Tube Assembly

415/50 480/60 C XTCERENCOILFC Catalog
For use with Number
5 550/50 600/60
208/60
D
E
XTCERENCOILFD
XTCERENCOILFE
XTCE580N XTCERENVACT580
XTCE650N XTCERENVACTBB0
6 230/50
190/50 220/60
F
G
XTCERENCOILFF
XTCERENCOILFG
7
240/50 277/60 H XTCERENCOILFH
380/50 440/60 L XTCERENCOILFL
Replacement Arc Chambers
400/50 N XTCERENCOILFN
8 380/60 P XTCERENCOILFP For use with
Catalog
Number
12/50 12/60 R XTCERENCOILFR XTCE185L XTCERENARC185
9 24/50 24/60 T XTCERENCOILFT XTCE225L XTCERENARC225
2427 Vdc TD XTCERENCOILFTD XTCE250L XTCERENARC250
10 24/50 U XTCERENCOILFU XTCE300M XTCERENARC300
42/50 48/60 W XTCERENCOILFW XTCE400M XTCERENARC400
11 4860 Vdc WD XTCERENCOILFWD XTCE500M XTCERENARC500
48/50 Y XTCERENCOILFY
Note
12 Frame GSize 4 1 Electronic modules including coils.
100120V 50/60 A XTCERENCOILGA
13 110130 Vdc AD XTCERENCOILGAD

190240V 50/60 B XTCERENCOILGB
14 200240 Vdc BD XTCERENCOILGBD

480500V 50/60 C XTCERENCOILGC
15 380440V 50/60 L XTCERENCOILGL

24/50 24/60 T XTCERENCOILGT
16 2427 Vdc TD XTCERENCOILGTD

4248V 50/60 W XTCERENCOILGW
17 4860 Vdc
Frame LSize 5 1
WD XTCERENCOILGWD
18
110250 Vac/Vdc A XTCERENCOILLA
250500V 4060 C XTCERENCOILLC
2448 Vdc TD XTCERENCOILLTD
19 48110 Vac/Vdc Y XTCERENCOILLY
Frame M 1
20 110250 Vac/Vdc A XTCERENCOILMA
250500V 4060 C XTCERENCOILMC
21 2448 Vdc TD XTCERENCOILMTD
48110 Vac/Vdc Y XTCERENCOILMY
22 Frame N 1
110250 Vac/Vdc A XTCERENCOILNA
23 250500V 4060 C XTCERENCOILNC
48110 Vac/Vdc Y XTCERENCOILNY
24
25
Motor Control
13
Advantage Product History Time Line for Advantage Contactors and Starters
Originally a Westinghouse 1
Product Size 1991 1995 2000 Present
Sizes 16 2
Replacements for Contact Kits and Coils 4
Catalog
Description Number
Contact Kits Replacement contact kit, size single, three-pole WCK13

5
Replacement contact kit, size two, three-pole WCK23
Replacement contact kit, size three, three-pole WCK33 6
Replacement contact kit, size four, three-pole WCK43
Replacement contact kit, size five, three-pole WCK53 7
Replacement contact kit, size six, three-pole WCK63
Advantage Starter
8
Product Description
Setting a new standard in
9
motor control, revolutionary Coils Size one and two, 110/120V, 60 Hz WCOIL12F
in design, Advantage motor Size three and four, 110/120V, 60 Hz WCOIL34F 10
starters employ state-of-the-
art technology in solving Size five and six, 110/120V, 60 Hz WCOIL56F
motor control application 11
problems that have existed
for ages. Customer focus
group input and 66,000
12
man-hours of engineering
ingenuity have been
combined to create a motor
Advantage / A200 Series Support
and Transition to Freedom-C400
The Advantage+ series However, please note the 13
features: following:
starter that dramatically Series Power Control New
extends operating life in a Technologies Enhanced control board
circuitry
Replacement control
boards for Advantage
14
physical space requirement Eaton has consolidated the
one half the size of Advantage and Advantage+ Same footprint as the NEMA Sizes 1L, 1 & 2
conventional motor starters. product lines into a single Advantage series are not interchangeable; 15
offering effective July 19, No change in accessories therefore, Eaton will
continue to manufacture
2013. This product consolidation
will ensure Eatons ability to
Backwards compatibility of these replacement boards 16
control boards for NEMA
continue supporting the Sizes 36
Overload boards are no
Advantage installed base.
As a result of the
longer available. Overloads
are to be replaced with a
17
consolidation, Advantage complete starter
series part numbers will be All other sizes will accept 18
replaced by the Advantage+ an Advantage+ replacement
series. board. Please see the table
below for additional details 19
20
Replacements for Control and Overload Boards
21
Offering Replaced By
Advantage contactors (sizes 1L6) Advantage+ contactors (sizes 1L6)
22
Advantage starters (sizes 1L6) Advantage+ starters (sizes 1L6)
Advantage overload relays
Replacement control boards (Sizes 1L, 1, 2)
Advantage+ starter
No change: continue to order
23
Advantage
Replacement control boards (Size 3, 4, 5, 6, 5DP, 6DP) Advantage+ control boards 24
Accessories No change
25
13 Motor Control
Technology Upgrades
1 This product is currently listed in Volume 5Motor Control and Protection, CA08100006E, Tab 2.
2
C440 Electronic
Freedom Series StartersC440 Electronic Overload
3
Overload Description Overload Catalog
(With Ground Fault Protection) Range (Amperes) Number
NEMA Size 1 starter 15 AN19DN0A5G005
4 NEMA Size 1 starter 420 AN19DN0A5G020
NEMA Size 2 starter 945 AN19GN0A5G045
5 NEMA Size 3 starter 20100 AN19KN0A5G100
NEMA Size 4 starter 28140 AN19NN0A5G140
6 NEMA Size 5 starter 60300 AN19SN0A5G300
7 Freedom Series ContactorC441 Motor Insight

C441 Motor Insight
8
Motor Insight Motor Insight Display
Overload Freedom Contactor Catalog Number Catalog Number
Range (Amperes) Catalog Number (no display on unit) (in the door mounting)
9 19 CN15DN3AB Size 1 C4410109NOUI C4411 & D77E-QPIP100

590 CN15DN3AB Size 1 C4410590NOUI C4411 & D77E-QPIP100
10 590 CN15GN3AB Size 2 C4410590NOUI C4411 & D77E-QPIP100

590 CN15KN3A Size 3 C4410590NOUI C4411 & D77E-QPIP100
11 60135
120270
CN15NN3A
CN15SN3A
Size 4
Size 5
C4410109NOUI & C441CTKIT150
C4410109NOUI & C441CTKIT300
C4411 & D77E-QPIP100
C4411 & D77E-QPIP100
12
Replacement Circuit Boards
13 Replacement
Description Existing Starter Circuit Board
14 Standard NEMA Size 1L starter board 60 Hz

Standard NEMA Size 1 starter board 60 Hz
W200MLCFC
W200M1CFC
WCBSLF
WCBS1F
15 Standard NEMA Size 2 starter board 60 Hz

Advantage+ NEMA Size 1L starter board 60 Hz
W200M2CFC
W+200MLCFC
WCBS2F
W+CBSLF
16
Advantage+ NEMA Size 1 starter board 60 Hz W+200M1CFC W+CBS1F
Advantage+ NEMA Size 2 starter board 60 Hz W+200M2CFC W+CBS2F
Standard or Advantage+ NEMA Size 3 starter board 60 Hz W200M3CFC or W+200M3CFC W+CBS3F
17 Standard or Advantage+ NEMA Size 4 starter board 60 Hz W200M4CFC or W+200M4CFC W+CBS4F
Standard or Advantage+ NEMA Size 5 starter board 60 Hz W200M5CFC or W+200M5CFC W+CBS5F
18 Standard or Advantage+ NEMA Size 6 starter board 60 Hz W200M6CFC or W+200M6CFC W+CBS6F
19
20
21
22
23
24
25
Motor Control
13
Definite Purpose
Originally a Cutler-Hammer Product 1
Product History Time Line for Definite Purpose, Bulletin 9560, 9584 and 9586
2
Pole Amperes 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 Present
9560 Contactors 3
2P, 3P, 4P 25, 30, 40
2P, 3P 50, 60 4
2P, 3P 75, 90
9584 Starters
5
1P 30
40
50
6
7
60
9586 Starters
1P 30
40 8
50
60 9
C25 Contactors
2P, 3P, 4P 25, 30, 40 10
2P, 3P 15, 60, 75, 90
3P 120, 200, 300,
360 11
12
Contact Kits for Types 9560, 9584, 9586 13

Contact Kit Part Number
Contactor or Starter Size, Ampere Rating 14
12A Inductive 25, 30A Inductive 40A Inductive 50, 60A Inductive 75A Inductive 90A Inductive
15
Description 15A Resistive 30, 40A Resistive 50A Resistive 60, 75A Resistive 90A Resistive 120A Resistive
Single-pole kit 1 6-331-3 6-331-4 6-331-8 6-331-8
Three-pole kit 1 6-331-39
16
Magnetic Coils for Types 9560, 9584 and 9586
Coil Voltage
Coil Part Number
Ampere Rating
17
Coil 12, 25 and 30A Inductive 40A Inductive 50, 60, 75 and 90A Inductive
Suffix 60 Hz 50 Hz 15, 30 and 40A Resistive
1
50A Resistive
1
60, 75, 90 and 120A Resistive
1
18
-7 380
-47 277 1 1 1
-49 104120 104120 1 1 1 19

-50 208240 208240 1 1 1
-69 24 24 1
1
1
1
1
1
20
-72 480 480
1 1 1
21
-74 600 600
Technology Upgrades
22
Definite Purpose Technology Upgrades
Type
9560 Contactors
A25

C25
1590A
C32
120350A
B25

23
9584 Starters 2540A
9586 Starters 2560A 24
Note
1 Replace with new Definite Purpose contactor or starter. 25
13 Motor Control
Renewal Parts
1
Renewal Contact Kits for C25 Definite Purpose Contactors Product Selection
2 Replace complete contactor for:

AC Coils
C25A_
Coil
C25B_
3 C25C_
AC Coil Voltage Frequency Suffix Part Number
15, 25, 30 and 40ATwo- and Three-Pole (Series D1 and E1)
C25D_
4 12
24
60 R
T
9-3185-5
9-3185-6
Renewal Contact Kits for C25 Definite Purpose Contactors
5 Single-Pole Kit Two-Pole Kit Three-Pole Kit 110/120 A 9-3185-1

Catalog Number Part Number Part Number Part Number 208/240 B 9-3185-2
6
C25FNF250 6-65-5 220/240 60 J 9-3185-10
C25FNF350 6-65-6 440/480 C 9-3185-3
C25FNF260 6-65-7 550/600 D 9-3185-4
7 C25FNF360 6-65-8 277 H 9-3185-7
C25FNF275 6-65-20 380/415 50 L 9-3185-8
8 C25FNF375 6-65-19 15, 25, 30 and 40ATwo- and Three-Pole (Series C1)
C25GNF290 12 60 R 9-3125-5
9 C25GNF390 24 T 9-3125-6
C25HNE3120 6-43-6 104/120 A 9-3125-1
10 C25KNE3200 6-288 208/240 50 B 9-3125-2
C25KNE3300 6-286 440/480 C 9-3125-3
11 C25LNE3360 6-45-2 550/600 D 9-3125-4
277 60 H 9-3125-8
12 380/415 50 L 9-3125-8
13 12 60 R 9-3252-5
24 T 9-3252-6
14 110/120 A 9-3252-1
208/240 B 9-3252-2
15 220/240
440/480
60 J
C
9-3252-10
9-3252-3
16 550/600
277
D
H
9-3252-4
9-3252-7
17
380/415 50 L 9-3252-8
50ATwo- and Three-Pole (Series D1 and E1)
12 60 R 9-3186-5
18 24 T 9-3186-6
110/120 A 9-3186-1
19 208/240 B 9-3186-2
220/240 60 J 9-3186-10
20 440/480 C 9-3186-3
550/600 D 9-3186-4
21 277 H 9-3186-7
380/415 50 L 9-3186-8
22
23
24
25
Motor Control
13
AC Coils, continued DC Operation
Coil These DC coils have separate The early break contact 1
AC Coil Voltage Frequency Suffix Part Number pick-up and seal windings. block (C320KGD1) has to
The pick-up winding must be
connected to an early break
be attached to the side of
the contactor, taking up one 2
12 60 R 9-3253-5 normally closed auxiliary of the positions available
24 T 9-3253-6 contact block and provide
the magnetic force required
for add-on auxiliary contact
blocks.
3
110/120 A 9-3253-1
to close the magnet. As the
208/240 B 9-3253-2 magnet approaches the 4
220/240 60 J 9-3253-10 closed position, the early
break normally closed contact
440/480 C 9-3253-3
is opened and the holding coil 5
550/600 D 9-3253-4 is inserted in series with the
277 H 9-3253-7 pick-up winding.
6
380/415 50 L 9-3253-8
60 and 75ATwo- and Three-Pole; 25, 30 and 40AFour-Pole
12 60 R 9-3256-5
DC Coil Elementary DiagramContactors and Starters
7
A1 (Top) A2 (Top)
24
104/120
T
A
9-3256-6
9-3256-1 Hold (Seal) Pick-Up
8
9
208/240 50 B 9-3256-2
440/480 C 9-3256-3
550/600 D 9-3256-4
277 60 H 9-3256-7
Conductor Extending
from Bottom of Coil 10
NCI
380/415 50 L 9-3256-8
90ATwo- and Three-Pole (Series F1)
Early Break Normally
11
24 50/60 T 9-3080-1 Closed Auxiliary Contact
110/120 A 9-3080-2 12
208220 B 9-3080-3
380415 50/60 C 9-3080-5
DC Coils 1 13
277 60 H 9-3080-4 Coil
120AThree-Pole
DC Coil Voltage Suffix Part Number
14
24 50/60 T 9-2756-16
110/120 A 9-2756-1
12
24
1R
1T
9-3254-2
9-3254-3
15
220/240 B 9-2756-2
16
48 1W 9-3254-4
440/480 C 9-2756-3
120 1A 9-3254-5
550/600 D 9-2756-4
208 60 E 9-2756-5
12 1R 9-3255-2 17
277 H 9-2756-9
24 1T 9-3255-3
200, 300 and 360AThree-Pole
48 1W 9-3255-4 18
110/120 50/60 A 9-1891-1
120 1A 9-3255-5
220/240
440/480
B
C
9-1891-2
9-1891-3
15, 25, 30 and 40ATwo- and Three-Pole (Series C1) 19
12 1R 9-3126-1
20
550/600 D 9-1891-4
24 1T 9-3126-2
208 60 E 9-1891-13
48 1W 9-3126-3
277 H 9-1891-26
60 and 75ATwo- and Three-Pole; 25, 30 and 40AFour-Pole (Series C1) 21
12 1R 9-3257-1
24 1T 9-3257-2 22
48 1W 9-3257-3
120 1A 9-3257-4 23
Note
1 DC coils require an early break NC auxiliary contact C320KGD1 (1NCI) or C320KGD2 (1NO-
1NCI). Order separately, not included with replacement coil.

24
25
13 Motor Control
JF Autostarter Product History Time Line for JF Autostarter

1 Originally a Westinghouse
Product Type 1930 1935 1940 1945 1950 1955 1960 1965 1975 1985 1995 2000 Present
2 AF
A
3 MB
JF
4
5 Start KitStyle Number 550D409G18
Manual Autostarter Kits

6 Frame Start Run Grid
Size Required Contacts Required Contacts Required Stack Kit
7 23 1 38A7018G12 1 38A7018G13 1 3354D90G10

45, 5L 1 550D409G18 1 550D409G19 1 3354D90G10
8 Run KitStyle Number 550D409G19

5M5MM 1 3354D90G08 1 3354D90G09 2 3354D90G10
Solenoid Assembly with Coil (All Sizes)

9 Volt Hz Style 2
115 60 5264C05H01
10 230 60 5264C05H02
460 60 5264C05H03
11 575 60 5264C05H04
Grid KitStyle Number 3354D90G10
Technology Upgrades
ECN42ECN44 reduced voltage auto-transformer starter or IT. solid-state reduced voltage starter.
Kits contain a complete
13 set of moving contacts, Notes
stationary contacts 1 When replacing solenoid assembly series 416C160, use adapter plate style 9917D02H01quantity one required.
14 and springs. 2 These styles replace coil style 296B892G_ _. When ordering new style as replacement, customer must order adapter plate 9917D02H01
quantity one required.
15
16
17
18
19
20
21
22
23
24
25
Motor Control
13
ME and MD Product History
DC Contactors The Cutler-Hammer ME and 1940s. These devices were In the late 1970s, rear- 1
Originally a Westinghouse MD line of DC contactors primarily mounted on connected devices were rare
Product dates back to the early 1940s
in East Pittsburgh, PA, where
insulating plates and were
rear connected for ease of
and the ME contactor line
was created for front
2
the development of the M wiring the motor current connection, with a rear
contactors was begun by the
Westinghouse Electric
conductors. In the 1960s,
front-mounted MD versions
connection kit available and
the M rear connected version
3
Corporation to be used in of the devices were discontinued. The MR
steel rolling mills and developed to mount devices normally closed line was 4
nicknamed mill duty on steel panels because the also introduced as a standard
devices. Added frame sizes insulating panels were at that time.
were developed to complete expensive and difficult 5
the line in Buffalo in the late to manufacture.
6
Product History Time Line for M Series DC Contactors
Single-Pole, Cat. No. MD510 with 7
L-64 Auxiliary Contact NEMA Size 1941 1945 1948 1952 1958 1964 1977 1978 1993 2000 2014 Present
Product Description Sizes 01 small frame 8
The Cutler-Hammer ME and Type M
Type MD
MD line of DC contactors
were and are designed to Type ME 9
control functions of a Large frame
connected motor by starting,
stopping, reversing and
Type M 10
Size 2 large frame
regulating. Motor protection Type M
is provided when the Type ME 11
contactors are combined with Sizes 34
an appropriate protective
device such as an
Type MME
Type ME 12
overcurrent relay.
Sizes 34
Application Description Type M 13
Type MD
Typical applications for the
contactor functions are as
variable voltage controller
Size 5 front connected
Type M 14
disconnects, fans, pumps, Type MD
conveyors, rolling mills, Rear connected
Type MR
15
cranes, or anywhere a DC
motor is used.
16
Sizes 69 front connected
Type M
Type MD
Rear connected
Type MR
17
18
19
20
21
22
23
24
25
13 Motor Control
1
ME Series Renewal PartsKits
2 1NO Pole 2NO Poles 1NC Pole 1NO/NC Pole
Part Part Part Part
Description Qty. Number Qty. Number Qty. Number Qty. Number
3 Contact kit 1 2184A10G14 2 2184A10G14 1 2184A10G14 2 2184A10G14
Arc box 10/25/50A 1 2184A10G09 2 2184A10G09 1 2184A10G09 2 2184A10G09
4 Arc box 100/150A 1 2184A10G10 2 2184A10G10 1 2184A10G10 2 2184A10G10
Shunt kit 1 2184A10G21 1 2184A20G16 1 2084A01G07 1 2184A11G07
5 Armature kit 1 2184A10G19 1 2184A20G15 1 2084A01G06 1 2184A11G06
Blowout assembly
6 10A 1 2184A10G15 1 2184A20G11 1 2184A10G15 2 2184A10G15
25A 1 2184A10G16 1 2184A20G12 1 2184A10G16 2 2184A10G16
7 50A 1 2184A10G17 1 2184A20G13 1 2184A10G17 2 2184A10G17

110/150A 1 2184A10G18 1 2184A20G14 1 2184A10G18 2 2184A10G18
8 Rear connection kit 1 2184A10G08 1 2184A10G08 1 2184A10G08 1 2184A10G08
9 ME Series Renewal PartsCoils

Part Number
Operating Coils Holding Coils (Lower) 1 1NO/1NC Contactors Only
10 10/25/50/100/150 10/25/50 100/150
Voltage Ampere Sizes Ampere Sizes Ampere Sizes
11 65 30B4376G06 44A6366G10 30B4376G27

90/92 30B4376G25 44A6366G12 427C048G16
12 115 30B4376G07 44A6366G13 30B4376G01

125 30B4376G08 44A6366G19 30B4376G26
13 230/240
250
30B4376G09
30B4376G10
44A6366G15
44A6366G23
30B4376G02
30B4376G17
14
500 30B4376G14 N/A N/A
550 30B4376G11 44A6366G18 30B4376G03
15 Note
1 If lower coils are required, order separately.
16
17
18
19
20
21
22
23
24
25
Motor Control
13
MR and MD Series 1 Sizes 59 Renewal PartsKits
Type MR Part Number 1
and MD Current
Contact Kit 2
501/501R 26D2610G22
510 26D2610G15
3
601/701 26D2610G24
610/710 26D2610G16
4
810 26D2610G18
810R
910
26D2610G19
26D2610G20
5
6
Shunt
501/501R 25A1650G02
7
510 25A1641G02
601 25A1666G03
610 25A1654G03
701 25A1666G04 8
710 25A1654G04
810/810R 25A1693G02 9
910 45A1425G02
Arc Box 10
501/510 25A1646G01
601/610, 701/710 25A1662G01 11
810/910 25A1677G05
Armature Kit 12
501/501R 25A1649G05
510 25A1640G05 13
601/701 25A1667G03
610/710 25A1655G04 14
810/810R 25A1694G05
910 38A2269G02
15
Blowout Coil Assembly Kit 2
M501/510
M601/610
25A1644G05
25A1659G05
16
M701/710
M810/810R
25A1660G03
25A1698G03
17
18
M910 238A2273G02
Blowout Coil Assembly Kit 3
M501/510 857D505G05
M601/610 857D506G08
19
M701/710 857D516G05
M810 857D508G07 20
M910 857D509G04
Notes
21
1 MR = rear connected; MD = front connected.
2 Type MR only.
3 Type MD only.
22
23
24
25
13 Motor Control
M and MD Series Sizes 59Coils

1 M and MD 501 M and MD 510 M and MD 610/710
Part Symmetrical Part Symmetrical Part Symmetrical
2 Voltage Number Wiring Number Wiring Number Wiring
65 N/A 45A5515G11
3 90/92 N/A 45A5515G23 30B4377G17

115 30B4375G04 45A5515G01 30B4377G04
4 125
230
30B4375G24
30B4375G05

45A5515G07
45A5515G04

30B4377G10
30B4377G05

5
250 30B4375G12 45A5515G12 30B4377G07
550 30B4375G06 45A5515G05 30B4377G08
6
M and MD 601/701 M and MD 810 M and MD 910
7
Voltage Number Wiring Number Wiring Number Wiring
92 435A928G01 1 435A930G01 1
8 115 30B4377G23 1 435A929G01 1 L483507G01 1
115 30B4377G01 2 L482211G01 2 L483507G01 2
9 125 30B4377G24 1 435A966G01 1 435A967G01 1
125 30B4377G13 2
10 230 30B4377G01 1 L482211G01 1 L483507G01 1
230 30B4377G02 2
11 250 30B4377G13 1 334P064G01 1 LR549720G01 2
250 30B4377G08 2
12 550 30B4377G25 1
2
L482213G01 2 L483508G01 2
550 30B4377G03
13 600 N/A L548879G01 1
14 M and MD 810R
Coil Resistor Resistor Mounting
15
Voltage Number Wiring Number Wiring Number Wiring
115 N/A N/A N/A
16 230 L482211G0 1 57D1336G10 3 57D1340G02
550 N/A 1 57D1336G12 4 57D1340G02
17
Technology Upgrades
18 This product currently listed in Volume 5Motor Control and Protection, CA08100006E, Tab 4.
Notes
19
1 Two coils connected in series.
2 Two coils connected in parallel.
3 Two resistors connected in parallel.
20 4 Resistors connected in series.
21
22
23
24
25
Motor Control
13
C80 Mill Type DC Product Description
Contactors These DC mill type mounted on the side of the New hot-molded arc chute 1
Originally a Cutler-Hammer contactors are designed for contactor, rather than as part assemblies contain no
Product heavy industry service and
are suitable for use on
of a separate mounting kit. asbestos and have better arc
extinction characteristics for
2
moving machinery. The The contactors feature forged longer contact life. The short
contactors listed in this
section are for surface
steel armature levers and
magnet frames for superior
stroke armature results in a
mechanical life of more than
3
mounting on steel panels and physical strength. Self- 20 million operations.
front-of-panel wiring. The lubricating bearings eliminate
the need for lubricating the
4
power stud assembly is
contactor.
5
Product History Time Line for C80 Mill Type DC Contactors
Size 1980 1985 1990 1995 2000 Present

6
Size 2Two-Pole Contactor

Sizes 2 8 7
Note: The C80 contactors were renumbered in 1984 from the old 6002 Series, which date back to 1919.
Consult factory for old 6002 Series replacements and parts.
8
9
10
11
12
13
NO Contactor
14
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
1
Replacement Capabilities for C80 Mill Type DC Contactors
2 Part Numbers
Size 2
Single-Pole, Size 3 Size 4 Size 5 Size 6 Size 6A
3 Two-Pole, Single-Pole Single-Pole Single-Pole Single-Pole Single-Pole Size 8
Three-Pole and NO, NC NO, NC NO, NC NO, NC NO, NC Single-Pole
Description Ltl 25 and 50A and Ltl 100A and Ltl 150A and Ltl 300A and Ltl 600A and Ltl 810A NO 1350A
4 Set of Contact Set of Contacts
Single-pole copper 6-599 6-189 6-189 6-189-3 6-189-4 6-189-4 6-215
5 Single-pole silver 6-189-5 6-189-6 6-189-7 6-189-8 6-189-8 6-215-2
Two-pole copper 6-169-4
6 Three-pole copper 6-169-5
7
8 Arc Shield Arc Shield
Right hand 73-2676-2 62-791 62-791 62-793 62-840 62-840 62-804
9 Left hand 73-2676 62-791-2 62-791-2 62-793-2 62-840-2 62-840-2 62-804
10
Coils Coils
11 Single-pole NO 100V 9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8 9-1688-8 9-547-7 1

115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1
12 115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2 9-1688-2 9-547-7 1

550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3 9-1688-3 9-547-28 1
13 Single-pole NC 100V
115V

9-1585-18
9-1585-2
9-1585-18
9-1585-2
9-967-13
9-967-8
9-1717-4
9-1717-1

14
230V 9-1585-1 9-1585-1 9-967-7 9-1717-2
550V 9-1585-3 9-1585-3 9-967-12 9-1717-3
Single-pole Ltl 2 100V
15
9-1549-18 9-1583-15 9-1583-15 9-1589-10 9-1688-8
115V 9-1549-2 9-1583-2 9-1583-2 9-1589-2 9-1688-2
230V 9-1549-1 9-1583-1 9-1583-1 9-1589-1 9-1688-1
16 550V 9-1549-3 9-1583-3 9-1583-3 9-1589-3 9-1688-3
Two-pole 100V 9-1585-18
17 115V 9-1585-2
230V 9-1585-1
18 550V 9-1585-3
Three-pole 100V 9-1585-18
19 115V 9-1585-2
230V 9-1585-1
20 550V 9-1585-3
22 Notes
1 Series resistor used with coil for voltage shown.
2 Magnet closing coil only. If holdout coil is required, give number stamped on coil or advise
23 Bulletin or Serial Number of controller.
24
25
Motor Control
13
511 AC and DC Brakes Product Description
Originally a Cutler-Hammer Cutler-Hammer Type S The retarding torque developed 1
Product brakes are field-proven AC/ is directly proportional to the
DC brakes. For applications
up to 1800 rpm/50 hp.
spring pressure.
2
Precision holding and Typical applications include
stopping in 4, 5.5, 7 and
10-inch wheel sizes. With 15
conveyors, machine tools,
printing presses, small 3
standard bore sizesstraight cranes, overhead doors,
or tapered, non-asbestos dumb waiters, vacuum
molding machines and
4
linings and off-the-shelf
availability, electrically carnival rides.
Size 4-Inch Brake and Wheel released and spring applied, 5
providing fail-safe
operation.
6
Product History Time Line for 511 AC and DC Brakes 7
Types 1934 1940 1950 1960 1970 1980 1990 2000 Present
8
4-inch Small Solenoid
4-inch Large Solenoid
9
5-1/2-inch Old Style
5-1/2-inch Updated
7-inch
10
7-inch High Torque
8-1/2-inch 11
10-inch
12
13
14
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
1
Renewal Parts for Cat. No. 511 Shoe Brakes 1
2 Part Numbers
4-Inch Brake 5-1/2-Inch Brake 7-Inch Brake 10-Inch Brake
3 Description
3, 10 and 15 Lb
Torque
25 and 35 Lb
Torque
50 and 75 Lb
Torque
85 and 110 Lb
Torque
125 Lb
Torque
160 Lb
Torque
4 120V, 60 Hz -39 9-591-9 9-585-9 9-941-20 9-941-8 9-758-36 9-758-37
110V, 50 Hz -5 9-591-9 9-585-9 9-585-9 9-941-39 9-758-26 9-758-10
5 120/110V, 50/60 Hz -66 9-591-9 9-585-9
208V, 60 Hz -45 9-591-16 9-585-33 9-941-35 9-941-45 9-758-30 9-758-31
6 208/240V, 50/60 Hz -50 9-591-3
240V, 60 Hz -40 9-591-10 9-585-10 9-941-15 9-941-4 9-758-2 9-758-30
7 220/240V, 50/60 Hz -67 9-591-10 9-585-10

480V, 60 Hz -41 9-591-11 9-585-16 9-941-12 9-941-6 9-758-4 9-758-20
8 440/480V, 50/60 Hz -70 9-591-11

600V, 60 Hz -58 9-591-12 9-585-26 9-941-32 9-941-25 9-758-13 9-758-5
9 550/600V, 50/60 Hz -71 9-591-12

220V, 50 Hz -6 9-591-10 9-585-10 9-585-10 9-941-29 9-758-6 9-758-2
10 380V, 50 Hz
440V, 50 Hz
-7
-8
9-591-13
9-591-11
9-585-5
9-585-11
9-585-5
9-585-11
9-941-30
9-941-3
9-758-4
9-758-7
9-758-28
9-758-4
11 550V, 50 Hz
120 Vdc
-9
-97
9-591-12
9-1346-3
9-585-12
9-1347-10
9-585-12
9-1347-10
9-941-41
9-1347-12
9-758-27

9-758-13

12
240 Vdc -98 9-1346-4 9-1347-11 9-1347-11 9-1347-13
Lining kit with rivets 2 6-166 6-166-2 6-166-5 6-166-5 6-166-4
Shoe with lining 48-306 3 48-1787 3 48-1200-3 3 48-1200-3 3 24-2146-3 Inner 3
13 24-2146-4 Outer 3
Solenoid without coil AC 88-1553-8 88-2930-4 88-1342-11 88-1342-11 17-17199
14 DC 88-521-6 88-521-5 88-521-5 88-521-5
RP publication number 19320 AC 17377 AC 15475 AC 15475 AC 17379
15 13864 DC 17378 DC 15477 DC 15477 DC
17 1 Parts listed are for current line of 511 brakes.
2 Kit contains two linings and rivets for one brake.
18
3 Part number covers one shoe only.
19
20
21
22
23
24
25
Motor Control
13
DPM-Contactor Product History Time Line for DPM-Contactor
1
Device 1970 1980 1990 2000 Present
DPM-Contactor 2
DPM-Contactor Renewal Parts 4
Catalog
Description Number
5
Contact kit 2131A94G10
DPM 1000 Vdc Contactor Arc box
Shunt
2131A94G03
3534C86G01
6
Product Description
7
The Cutler-Hammer DPM Coils
1000 Vdc Definite Purpose 28 Vdc 2114A92G04
Contactor has been designed 36 Vdc 2114A92G05
to meet severe environmental
and vibration conditions 55 Vdc 2114A92G06
8
found in your worst 74 Vdc 2114A92G09
applications. The contactor 110/115 Vdc 2114A92G14 9
is of unit construction,
assembled on a molded 125 Vdc 2114A92G15
insulated base, providing 275 Vdc 2114A92G16 10
maximum performance in 600 Vdc 2114A92G20
minimum space.
11
Technology Upgrades
This product currently listed in Volume 5Motor Control and
Protection, CA08100006E, Tab 4.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
AVD-Contactor Product History

1 The Cutler-Hammer AVD (Advanced DC Contactor) was released for sale in 1995. The device has
not gone through any significant redesigns since its introduction.
2 Product History Time Line for AVD-Contactor
3 Device 1993 1995 2000 Present
AVD-Contactor
4
5
Replacement Coils
6 Coil Voltage (Vdc)
Catalog
Number
7
2000 Vdc Contactor 28 9-3004-2
Product Description 37 9-3004-3
8
The AVD-Contactor is a 74 9-3004-1
single-pole normally open, 100 9-3004-5
load break, bi-directional
230 9-3004-4
9 definite purpose DC
contactor. The device is rated
at 1400A continuous and is Auxiliary Contacts
10 capable of switching up to Contact Terminal Catalog
2000 Vdc loads. Configuration Configuration Number
11 Operating Coil
1NO/1NC Fast-on 10-3519-5
Characteristics 2NO Fast-on 10-3519-6
12 Coil
Current Draw at
Nominal Voltage Catalog
2NC Fast-on 10-3519-7
1NO/1NC Screw type 10-6817
Voltage ( 5% at 20C) Number
13 28 1.87 9-3004-2
2NO
2NC
Screw type
Screw type
10-6817-2
10-6817-3
37 1.58 9-3004-3
14 74 0.79 9-3004-1 Replacement Contacts and Arc Chute
100 0.62 9-3004-5 Quantity
15 230 0.25 9-3004-4
Description
Required per
Contactor
Catalog
Number
16
Stationary contact 1 23-7253
Movable contact 2 23-7255
Arc chute 1 62-1038
17
Technology Upgrades
18 This product currently listed in Volume 5Motor Control and
19
20
21
22
23
24
25
Motor Control
13
D-Contactor Product History
The Cutler-Hammer The device was redesigned in permanent magnet blowout 1
D-Contactor was released for the early 1980s to include device. In addition, the
sale in early 1970s. The
original device included a
round main contacts and an
intermittent duty blowout
present contact kits with the
round contacts can be used
2
permanent magnet blowout coil in lieu of the permanent on the original devices that
coil and square main
contacts. The permanent
magnet blowout. The
blowout coil device is
employed the square main
contacts. Subsequent minor
3
magnet blowout coil device bi-directional or current can product enhancements
was uni-directional or the flow through the device in have been made with the 4
current could only flow either direction. Although new parts being a direct
through the device in one contact life is maximized if replacement for the parts
direction. As such, it was the +terminal is at the top of that they replaced. 5
essential that the polarity as the device, it is not essential
marked on the power
terminals be maintained. The
that polarity be maintained.
The present blowout coil
6
750 Vdc Contactor permanent magnet blowout device is a form, fit, function
Product Description device is no longer offered. replacement for the original 7
The D-Contactor is a single-
pole normally open, load
break, bi-directional definite Product History Time Line for D-Contactor 8
purpose DC contactor. Two
devices are available rated at
1800 and 3000A at 750 Vdc.
Device 1970 1980 1990 2000 Present 9
Permanant Magnet Blowout Device
Operating Coil Blowout Coil Device 10
Characteristics
Coil
Current Draw at
Nominal Voltage Catalog Replacement Capabilities 11
Voltage ( 7.5% at 20C) Number
12 3.96 9-1688-15 Replacement Coils Auxiliary Contacts 12
24 2.00 9-1688-7 Coil Voltage Catalog Contact Terminal Catalog
13
(Vdc) Number Configuration Configuration Number
32 1.44 9-1688-9
12 9-1688-15 1NO/1NC Fast-on 10-3519-5
48 1.00 9-1688-12
14
24 9-1688-7 2NO Fast-on 10-3519-6
74 .97 9-2064-3
32 9-1688-9 2NC Fast-on 10-3519-7
100 .45 9-1688-8
48 9-1688-12 1NO/1NC Screw type 10-6817
115 .37 9-1688-2
74 9-2064-3 2NO Screw type 10-6817-2
15
230 .20 9-1688-1
100 9-1688-8 2NC Screw type 10-6817-3
115 9-1688-2 16
230 9-1688-1
17
Replacement Contacts, Blowout Coil and Arc Chute
Device Rating Main Contact Catalog
18
Amperes Configuration Contacts Number
1800 Two-main Main contacts 6-497 19
1800 Two-main Arcing contacts 23-5449
3000 Four-main Main contacts 6-496 20
3000 Four-main Arcing contacts 23-5448
1800 and 3000 Two- and four-main Blowout coil 9-2592 21
1800 and 3000 Two- and four-main Arc chute 62-822
22
Technology Upgrades
This product currently listed in Volume 5Motor Control and
Protection, CA08100006E, Tab 4. 23
24
25
13 Motor Control
Reversing/Assignment Product History

1 Contactors The Cutler-Hammer early 1980s to incorporate a upgraded to the new coil
Reversing/Assignment coil spring contact assembly spring contact assembly with
2 Contactor was released for
sale in the early 1970s. The
with round contacts. The
present device is a form, fit,
the one-time purchase of a
contact upgrade kit. The
original device incorporated a function replacement for the standard contact kit can then
3 leaf spring contact assembly original device. In addition, be used for subsequent
and square contacts. The the original leaf spring contact contact replacements.
device was redesigned in the assembly devices can be
4
5 Product History Time Line for Reversing/Assignment Contactors
Device 1970 1980 1990 2000 Present

6
Leaf Spring Contact Assembly Device
1000 Vdc Contactor
Coil Spring Contact Assembly Device
The Reversing/Assignment
8 Contactor is a double-pole,
double-throw, non-load break
Replacement Coils Auxiliary Contacts
9 definite purpose DC
contactor. A three-position Coil Voltage Catalog Contact Terminal Catalog
center-off and a two-position (Vdc) Number Configuration Configuration Number
10 magnetically-latched
configuration is available.
24 9-1903-9 1NO/1NC Fast-on 10-3519-5
28 9-1903-1 2NO Fast-on 10-3519-6
The device is rated for
11 1100A, 1000 Vdc. The 36 9-1903-3 2NC Fast-on 10-3519-7
Reversing Contactor includes 74 9-1903-7 1NO/1NC Screw type 10-6817
cross-over busbars for DC
12 motor reversing applications;
110 9-1903-6 2NO Screw type 10-6817-2
the Assignment Contactor 125 9-1903-4 2NC Screw type 10-6817-3
13 omits the cross-over busbars

for motor assignment
250 9-1903-8
applications.
14 Operating Coil
Replacement Contacts
Catalog
Characteristics Device Configuration Number
15 Coil
Current Draw at
Nominal Voltage Catalog Reversing/assignment Three-position 6-602
Voltage ( 7.5% at 20C) Number Reversing/assignment upgrade kit 1 Three-position 6-602-3
16 24 1.60 9-1903-9 Magnetic latched reversing/assignment Two-position 6-602-5
28 1.30 9-1903-1
17 36 1.06 9-1903-3 Technology Upgrades
74 0.49 9-1903-7 This product currently listed in Volume 5Motor Control and
18 110 0.33 9-1903-6
125 0.33 9-1903-4 Note
19
1 The 6-602-3 contact kit will upgrade the three-position, reversing/assignment device from the
250 0.17 9-1903-8 original design that incorporated a leaf spring contact structure to the present design that
incorporates a coil spring contact structure. The 6-602 contact kit can then be used after the
device has been upgraded for the subsequent contact replacement.
20
21
22
23
24
25
Motor Control
13
P- and S-Contactors Product History
The Cutler-Hammer They typically carried a 1
P-Contactor and S-Contactor 1000 Vdc, 1200A rating and
were released for sale in the
1960s. These were single-
were discontinued in the mid
1980s. A few renewal parts
2
pole DC contactors that used are still available.
two arc chutes. 3
Product History Time Line for P- and S-Contactors 4

Device 1960 1970 1980 2000 Present 5
P- & S-Contactors
6
A few renewal parts are still available. 7
Power Contactor
Product Description Auxiliary Contacts 8

The P- and S-Contactors are Contact Terminal Catalog
9
Configuration Configuration Number
single-pole normally open,
load break DC contactors. 1NO/1NC Fast-on 10-3519-5
Although the devices have
10
2NO Fast-on 10-3519-6
two arc shields, they are
2NC Fast-on 10-3519-7
functionally single-pole
devices. The contactors 1NO/1NC Screw type 10-6817
typically carried a 1000 Vdc, 2NO Screw type 10-6817-2
11
1000A rating and were
2NC Screw type 10-6817-3
applied in locomotive, rapid
transit and high horsepower
12
DC drive applications. Replacement Contacts, Blowout Coil and Arc Chute
Quantity 13
Required per Catalog
Description Contactor Number
Contact kit 1 6-332 14
Arc chute 2 62-469
Blowout coil 2 62-532 15
Technology Upgrades 16
This product can potentially be replaced with the DPM-Contactor
or D-Contactor depending on the application. Please contact our
Technical Resource Center for replacement device selection. 17
Further Information
18
Publication
Number Description
PT03304001E Genuine Cutler-Hammer Replacement Contact Kits and Coils Wall Chart 19
B8F01SE Vacuum Starters and Contactors
CA08100006E Volume 5Motor Control and Protection 20
For further replacement parts information, contact Standard
Open Control Aftermarket at 1-800-535-8992. 21
Pricing Information
Price and Availability Digest (PAD) 22
Vista/VISTALINE Discount Symbols 1CD-5C, 1CD-1C, 15CD3
and 1CD-1 23
24
25
13 Motor Control
Low Voltage Soft Starters
Contents
1 Description Page Product Description
Low Voltage Soft Starter
2 Product Description,
Soft starters serve to provide
reduced voltage starting,
Soft starters also provide
short circuit and various types
Product History, protection and control for of electronic protective
3
Product History standard three-phase functions. Common features
Time Line . . . . . V12-T13-70 induction motors. They are include phase loss,
Replacement commonly found in undervoltage, current
4 Capabilities,
Technology
applications like conveyors,
compressors, extruders,
balance, phase rotation,
current limit,
Upgrades . . . . . V12-T13-71 pumps and blowers, etc. overtemperature, etc.
5 Low Voltage Adjustable
Reduced voltage starting is Soft start controllers are
Frequency AC Drives
Product Description, beneficial because current similar to reduced voltage
6 Product History and torque are reduced motor starters, except they
Time Line . . . . . V12-T13-72 during the motor starting include no overload or short-
process. This reduces the circuit protection. Soft start
7 Replacement
Capabilities,
electrical and mechanical controllers are applied in
Technology shock experienced during series with conventional
8 Upgrades . . . . . V12-T13-74 motor starting, prolonging electromechanical starters to
motor and equipment life. provide the benefits of
Soft starters also provide for reduced voltage starting at
Soft Starters
9 maximum efficiency of the
motor duty cycle by
lower cost. Electromechanical
starter contact life is also
electronically sensing the improved by the soft start
10 motor load and reducing the
voltage applied to the motor
controller.
when it is running at less than
11 full load torque.
12
13
14
15 S811+ and S801+ Soft Starter
16
17
18
19
20
21
22
23
24
25
Motor Control
Low Voltage Soft Starters
13
Product History
Eatons present line of Product History Time Line 1
Cutler-Hammer soft starters
is the culmination of 38 years
of product development. In
Product 1975 1980 1985 1990 1995 2000 Present 2
1958, Vectrol Engineering Cutler-Hammer A415/A445/A485
began manufacturing SCR
Gate Driver circuitry and
Westinghouse Vectrol VMS 3
progressed into their own Westinghouse Vectrol Energy Saver
soft starter product line, Westinghouse Vectrol Startrol 4
known as the Vectrol Motor
Starter (VMS). In 1980, Westinghouse Vectrol Startrol Power Miser
Vectrol was purchased by
Cutler-Hammer A515/A545 Model A
5
Westinghouse. The VMS
was quickly phased out of
production and the Vectrol
Westinghouse Power Miser 2
6
ES (Energy Saver) solid-state Cutler-Hammer A515/A545 Model B
reduced voltage starter
was introduced. The Vectrol
Westinghouse Easy-Start 7
Westinghouse Easy-Start 120
ES combined features of Cutler-Hammer Easy-Start ES
automatic power factor
Westinghouse Power Miser 2, Model 3
8
adjustment and reduced
voltage, maximizing the
efficiency of the motor duty
Cutler-Hammer C514
Cutler-Hammer Easy-Start EC 9
cycle. The Vectrol ES starter
was actively manufactured Westinghouse Easy-Start Jr.
until 1988 when the Easy- Westinghouse Easy-Start 100 10
Start Motor Starter was Cutler-Hammer Easy-Start EJ
introduced.
Cutler-Hammer Easy-Start EA 11
Eaton entered the market in Cutler-Hammer S801+/S811+ Soft Starter
1975 with the A415, A445
and A485 product lines. By 12
1983, Eaton had released the Replacement Capabilities
A515/A545 Model A solid-
state reduced voltage starter In most cases, recommended 13
and followed up in late 1984 replacement product is the
with the improved Model B
A515. This starter used a
Cutler-Hammer S811+ Soft
Starter. Eatons Electrical 14
solid-state controller, an Services & Systems (EESS)
overload relay and a six SCR has trained technicians
nationwide. See Tab 22 in this
15
full-wave power section. In
1988, Westinghouse catalog for further information
introduced its Easy-Start and about EESS capabilities. 16
Easy-Start Jr. product lines
that also used a solid-state
control circuit and a six SCR 17
full-wave power section. In
1995, the newly formed Solid-
State Motor Control Division
18
(SSMC) of the new Eaton
released the Easy-Start EA 19
Reduced Voltage Starter,
combining the voltage control
of SCRs with the durability of 20
the Advantage motor starter
into a uniquely small package.
21
The EA, EJ and the ES
product lines have been
replaced by the S801+ and 22
S811+ line of soft starters.
Introduced in October of
1999, the S801+ and S811+ 23
soft starter is compact, easy
to install, easy to program
and is the most advanced
24
soft starter available
anywhere. 25
13 Motor Control
Adjustable Frequency AC DrivesSolid-State Low Voltage
Adjustable Frequency controls the inverter and their product features. This Typical Adjustable
1 AC Drives ultimately the magnitude and has permitted a more Frequency Controller
frequency of the output economical solution for Block Diagram
Product Description voltage to the motor. Input to adjustable speed motor
2 Cutler-Hammer Adjustable the solid-state logic can be applications because AFCs A B
To Motor
C
460 Volt, 60 Hertz

Frequency Controllers (AFCs) manual (from an operator permit the use of standard Converter
Pole A Pole B
Pole C
3 type keypad) or automatic squirrel cage induction
Gate Driver
serve to provide adjustable
speed and control for (from design features motors instead of DC motors,
standard AC induction programmed into the which are more expensive Microprocessor Logic
4 motors. AFCs rectify the drive logic). and harder to maintain. AFCs
are ideal for variable torque
Operator Panel Status and Fault Indication Panel
incoming AC line voltage to The advent of microprocessor-

supply a fixed potential DC applications like centrifugal
5 bus. An inverter section is
based logic and the
advancements of solid-state
pumps and fans, and
employed to invert the DC constant torque applications
power technology have like conveyers and extruders.
6 bus voltage to an adjustable
frequency output voltage.
dramatically reduced the
costs of AFCs and enhanced
The solid-state logic section
7
8 Product 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present
9
Dynamatic AF-3000
Dynamatic VLT-5
Dynamatic AF-2000
10 Dynamatic AF-300 (Responder)

Dynamatic AF-6000
Westinghouse Accutrol 100
11 Dynamatic AF-7000
Dynamatic IS-7000
Dynamatic AF-8000
12 Westinghouse Accutrol 300
13
Westinghouse Accuflow
Dynamatic AF-1000
14
Dynamatic AF-5000
Westinghouse Accuflow Jr.
Dynamatic AF-1500
15 Westinghouse Accuflow 110
Dynamatic AF-1600
16 Westinghouse Accutrol 700
Cutler-Hammer AF97
Dynamatic AF-5000+
17 Dynamatic IS-5000+
Cutler-Hammer AF93
Cutler-Hammer AF95
18 Cutler-Hammer AF91
Cutler-Hammer SV9000
19 Cutler-Hammer HV9000
Cutler-Hammer CP9000
Cutler-Hammer BP9000
20 Eaton CH MVX 9000
Eaton CH SVX 9000
Eaton CH HVX 9000
21
22
23
24
25
Motor Control
13
General Information
Model hp Range Input Voltage Output Devices Output Algorithm Control Type 1
VLT-5 15 240, 415 SCR VVI Analog
AF-1000 15 1 230, 480 Transistors PWM Analog 2
AF-1500 130 240, 480 Transistors PWM Digital
AF-1600 120 240, 480 IGBT Vector PWM Digital 3
AF-2000 510 230 SCR VVI Analog
AF-300 N/A N/A SCR CSI Analog
4
AF-3000 2 30250 230, (460 opt) SCR PWM Analog
5
AF-5000 5 100 380480 Transistor PWM Analog
AF-5000+ 5600 380480 Transistor PWM Digital
AF-6000 15300 480 SCR VVI Analog
AF-7000 20600 480, 575 Transistor VVI Analog 6
AF-8000 3 and 5 480 SCR PWM Analog
Accutrol 100 15 230 Transistor PWM Analog 7
Accutrol 110 175 230, 460 Transistor PWM Digital 3
Accutrol 150 350 460 Transistor 4 PWM Analog 8
Accutrol 200 3250 460 Transistor 4 PWM Analog
Accutrol 300
Accutrol 400
15600
3150
460, 575
460
Gate turn-off thyristor
Transistor
VVI
PWM
Analog
Digital
9
10
Accutrol 700 100600 480 IGBT Vector PWM Digital
AF93 220 240, 480 Insulated gate bipolar transistor Vector PWM Digital
AF95 15200 480 Insulated gate bipolar transistor PWM Digital
AF97 100600 480 Insulated gate bipolar transistor Vector PWM Digital 11
AF91 Fractional to 10 240, 460 Insulated gate bipolar transistor PWM Digital
MVX9000 Fractional to 10 120, 240, 480 Insulated gate bipolar transistor PWM Digital 12
9000 Series Fractional to 1100 208575 Insulated gate bipolar transistor PWM Digital
SVX9000 Fractional to 2000 208575 Insulated gate bipolar transistor PWM Digital
13
Notes
1 Also available with a single-phase output.
2 Standard 220V output only.
14
3 Analog controls on pre-1988 models.
4 Gate Turn-off Thyristor (GTO) output devices on pre-1986 models. Transistor versions have a
T as the third character in the style number.

15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
1
Replacement Capabilities Eatons Electrical Services &
2 Model
Recommended
Replacement
Systems (EESS) has trained
technicians nationwide. See
Tab 22 in this catalog for
3 Dynamatic Adjustable Frequency Drives
VLT-5 MVX9000
further information about
EESS capabilities.
AF-1000 MVX9000
4 AF-1500 1 MVX9000
Technology Upgrades
The SVX9000 improves upon
AF-1600 MVX9000
5 AF-2000 MVX9000
the SV9000 with modular
construction and greater
AF-300 (Responder) SV/HV/CP9000 program capability. Clean
6 AF-3000 SV/HV/CP9000 power, 18-pulse
configurations are available to
AF-5000 SV/HV/CP9000
meet IEEE-519 requirements
7 AF-5000+ / IS-5000+ SV/HV/CP9000 for electro-magnetic
AF-6000 SV/HV/CP9000 compliance. The HVX9000
provides a simpler parameter
8 AF-7000 / IS-7000
AF-8000
SV/HV/CP9000
AF91SV
set geared toward the HVAC
industry, and the HVX
9 Intellipass provides automatic
Westinghouse Adjustable Frequency Drives
Accutrol 100 MVX9000 bypass with 24 Vdc control.
Additionally, the MVX9000
Accutrol 110/Accuflow Jr. 1 MVX9000
10 Accutrol 150 SVX/HVX/CPX9000
gives customers a compact,
low-cost alternative to the
Accutrol 200/Accuflow SVX/HVX/CPX9000 full-featured drives of 10 hp
11 Accutrol 300 SVX/HVX/CPX9000 or less. The same general
controls are available, with the
Accutrol 400 SVX/HVX/CPX9000
exception of closed-loop
12 Accutrol 700 SVX/HVX/CPX9000 (encoder) control. The
Cutler-Hammer Drives MVX9000 boasts a PLC-like
13 AF91 MVX9000 control in the form of a step
sequence program for
AV91 MVX9000
repeated process applications.
14 AF93
AF95
SVX/HVX/CPX9000
SVX/HVX/CPX9000
These units combine digital
microprocessor control, a
user-friendly keypad, IGBT
15
AF97 SVX/HVX/CPX9000
technology, and a Windows-
SV9000 SVX9000 based programmer to provide
HV9000 HVX9000 an adjustable frequency drive
16 CP9000 CPX9000 that can be customized to
almost any application.
17 Note
1 The AF-1500, Accutrol 110 and Accuflow
Jr. are identical units.

18
19
20
21
22
23
24
25
Motor Control
13
Support Chart for Non-Current Vintage Products
(See below for topic definitions) 1
Model PCB Repair Upgrade Kits Factory Repair Field Service Technical Support Spare Parts
Dynamatic Adjustable Frequency Drives 2
VLT-5
AF-1000 3
AF-1500 1
AF-1600
AF-2000

4
5
AF-300 (Responder)
AF-3000
AF-5000
AF-5000+ / IS-5000+ 6
AF-6000
AF-7000 / IS-7000 7
AF-8000
Westinghouse Adjustable Frequency Drives
8
Accutrol 100
Accutrol 110/Accuflow Jr. 1
Accutrol 150

2

9
2
10
Accutrol 200/Accuflow
Accutrol 300 3
Accutrol 400
Accutrol 700 11
Cutler-Hammer Drives
AF93 12
AF95
AF97 13
Advanced Technology Services, 8200 N. University, Peoria, IL 61615, now provides support for these products.
Their toll-free number is 1-877-645-3606. 14
Definitions Product Support Services
PCB Repair Field Service For all Product Support
15
Printed circuit boards may be Eatons Electrical Services & Services for these legacy
returned to Advanced Systems (EESS) has trained products, contact Advanced 16
Technology Services for technicians nationwide. See Technology Services at
1-877-645-3606. For technical
repair. All PCBs are upgraded
to the most current revision at
Tab 22 in this catalog for
further information about support with Eatons current 17
the time of the repair. EESS capabilities. line of variable frequency
Upgrade Kits Technical Support

drives, contact the
Drives Technical Resource 18
Kits are available to upgrade The trained technicians at Center at 1-800-322-4986.
the basic performance of
certain vintage products.
Advanced Technology
Services are available to
Notes 19
1 The AF-1500, Accutrol 110 and Accuflow
Contact Advanced Technology provide assistance over
20
Jr. are identical units.
Services for more the telephone. 2 No upgrades are available for Gate Turn-
information. off Thyristor (GTO) versions. Transistor
Spare Parts versions are identified by a leading A1T
Service Depot Repairs Advanced Technology or A2T in the model number.
3 GTOs are not available as spare parts
21
Entire assemblies may be Services maintains a complete
for models below 100 hp.
returned to Advanced
Technology Services for
inventory of spare parts.
22
repair, upgrade or
refurbishment. 23
24
25
13 Motor Control
SynchronousRelay or Solid-State Mark V Slipsyn for Brush and Brushless Motors
Contents SynchronousRelay or Solid-StateMark V Relay and Solid-State Type

1 Description Page Solid-State Mark V The Mark V is 100% solid- Control
Slipsyn for Brush and state and features a soft- Relay type Slipsyn was
Brush Type Relay Slipsyn Class
2 14-100 Field Application Panel Brushless Motors turn-on circuit that applies
DC field voltage to the motor
introduced in 1947 and uses
the ASR synchronizing relay.
Product field. It enables all required Forms of solid-state type
Product Description
3
Description, Slipsyn were introduced in
functions for correct
Technology Synchronous Motors the late 1950s and early
synchronization to be
Upgrades . . . . . V12-T13-78 Polyphase synchronous 1960s, but were not
accomplished without the
4 Brush Type Mark V Solid-State
Slipsyn Class 14-100 Field
motors are used primarily to
obtain high pullout torques,
use of moving contacts or completely solid-state and
mechanical closing devices. had some of the operation
Application Panel constant operating speed, or problems that the relay type
5 Product generation of leading reactive With the Mark V, the static control encountered. These
Description. . . . V12-T13-80 kVA for power factor (PF) exciter power supply is were called Mark I and Mark
Replacement correction. To bring a motor always supplied and is part of II Static Slipsyn. In 1989, the
6 Capabilities, to a constant speed, DC the system. Mark V Solid-State Slipsyn
Technology power is applied to a special field control was introduced.
Also available as a modification
7 Upgrades . . . . . V12-T13-81
Brush Type Mark V Solid-State
winding in a synchronous
motor. This winding is called with the Mark V is a VAR or Medium Voltage (AMPGARD)
a field coil winding and is power factor, DC field current Starters
Slipsyn Class 14-100 Low regulator. The regulator
8 Voltage Motor Starters controlled by field control.
Power (DC) for a brush type consists of a printed circuit
The AMI AMPGARD
synchronous starter (1957
Product
motor is usually supplied with board, auxiliary devices 1970) used a 60-inch deep
Description,
9 Technology the starter and entails using and potentiometers for
adjustment.
enclosure with the
Upgrades . . . . . V12-T13-82 an exciter. Power (DC) for a synchronous control in the
brushless type motor is low voltage section in the
10 Brushless Type Relay Slipsyn
Class 14-100 Field Application supplied by an exciter
Product History
front bottom two thirds of the
Panel mounted on the motor. starter enclosure. The basic
Product
11 Product
Description. . . . V12-T13-83
Synchronous Motor Control Synchronous Motor Control
motor control was located in
the rear bottom two thirds of
Synchronous motor field Brush type synchronous field the enclosure, barriered off
Replacement
12 Capabilities,
application control generally
includes a synchronous
control was originally
available in the 1940s. Motor
from the low voltage section.
The AMI AMPGARD for
Technology
Upgrades . . . . . V12-T13-84 device to apply DC power to starters for brushless synchronous motors used the
13 Brushless Type Mark V Solid-
the motor field circuit at the
optimum speed. It may also
synchronous motors have ASR relay type control.
been offered since the late
State Slipsyn Class 14-100 include protective features The LF AMPGARD (1962
1960s. Synchronous motors
14 Field Application Panel
Product
such as locked rotor can be medium voltage 1988) primarily used the ASR
field application relay control.
protection, failure to (23007200V) or low voltage
Description, Mark I and Mark II Static
synchronize, incomplete
15 Technology
Upgrades . . . . . V12-T13-85 sequence, field failure,
(600V and below). A
synchronous motor starter Slipsyn were also used during
pullout protection, etc. includes the basic motor their availability periods. The
Relay and Solid-State Slipsyn LF AMPGARD for synchronous
16 Control
depending on the type of field
application control selected.
control PLUS the
synchronous control and motors included the basic
Further induction motor control (ISO
protection functions.
17 Information,
Pricing
Relay Type vs. Solid-State
TypeMark V Typically, the basic motor switch, contactor and starter
control) in the bottom half of
Information. . . . V12-T13-86 control and the field
Relay Type application control are the structure.
18 The relay type used the ASR mounted in separate
synchronizing relay. Inherent compartments within
in using the relay type are the
19 problems that are associated
the starter. Ratings of
synchronous control are in
with using contacts or terms of the maximum DC
20 mechanical closing devices
such as arcing, spring and
field amperes required by the
motor. Current ratings are 45,
bearing deterioration and 90, 135, 160, 200 or 270A
21 wear, dirty atmospheres, etc. DC, through 6000 hp at 5 kV.
22
23
24
25
Motor Control
13
The upper half contained the Low Voltage Synchronous The second difference lies in
step-down static excitation Starters the primary disconnect used 1
transformer with current Low voltage synchronous in the starters. Low voltage
limiting fuses, the Silicon starters are similar in nature starters can be supplied with
Controlled Rectifier (SCR) to high voltage synchronous no short-circuit protection, 2
type static exciter and the starters except in two with a non-fusible disconnect,
synchronizing control and
motor field protection panel.
regards. High voltage
starters, unlike low voltage
a fusible disconnect switch or
with a molded-case circuit 3
starters, must isolate the low breaker. Low voltage
The SJ AMPGARD (1982
2000) family of synchronous
voltage from the high voltage. synchronous starters were
manufactured in the late
4
The components for the field
control is very similar to the 1940s with the introduction
control are the same.
LF AMPGARD. Until the
availability of the Mark V solid-
of the ASR relay, until 5
September of 1989. In 1991,
state synchronous control, the product was reintroduced
the SJ used the ASR relay using the Mark V solid-state 6
type field control. With the field control.
advent of the Mark V, most of
the synchronous starters are Product History Time Line 7
supplied with this type of
control. In both ASR and
Mark V control schemes, the
Page Product 1945 1955 1965 1975 1985 1995 2000 Present
8
synchronous gear is usually V12-T13-74 ASR Relay Slipsyn (Brush Type)
mounted in the top half of
the starter.
Mark I Static Slipsyn (Brush Type) 9
Mark II Static Slipsyn (Brush Type)
The SL AMPGARD (2000
present) is similar to the SJ V12-T13-80 Mark V Slipsyn 10
AMPGARD but uses the V12-T13-81 Brushless Motor Control
Mark V solid-state
synchronous controller,
11
exclusively.
12
13
14
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
SynchronousBrush Type Relay Slipsyn Class 14-100 Panel
Relay Slipsyn Automatic Typical Schematic

1 Field Application Panel
Product Description
2
3
4
5
6
7
Relay Field Panel
8 Shaded area denotes
obsolete or discontinued
9 products and services.
Automatic Field Application

10 Control
The field application panel
provides Slipsyn automatic
11 field application identical
to that in complete
12 synchronous motor
starters. It is designed for
Typical 14-100 Panel with Constant Static Exciter
(Optional) for use with Primary Motor Starter
use in conjunction with a
13 primary line closing device
such as a circuit breaker or
Note
1 Not supplied with 14-100 panel or static exciter.
a linestarter. One interlock

14 on the primary device is
used to actuate the field
application control. When
15 the motor accelerates to
proper speed for pull-in, the
16 field is automatically applied.
The controller is available
17 for floor mounting. Floor-
mounted cabinets are
NEMA 1 with hinged front
18 door and removable
rear plates.
19
20
21
22
23
24
25
Motor Control
SynchronousBrush Type Relay Slipsyn Class 14-100 Panel
13
Shaded area denotes Information Required from
Static Excitation Power
1
Adjustable Potential Type
obsolete or discontinued Customer for Upgrade
products and services.
Supply Panel An adjustable potential
exciter is similar to the Evaluation
Constant Potential Type
The cabinets contain the Power conversion AC to DC
constant potential exciter
except that it uses SCRs
1. Original assembly
nameplate data including
2
following equipment: units are designed for
and the voltage adjustment general order GO
1 Polarized slip frequency individual synchronous
motor field excitation.
is made with a potentiometer number as well as any 3
field application relay mounted on the door. drawing numbers.
type ASR (FR) with half- These units are convection
wave rectifier (REC). cooled, solid-state and are Technology Upgrades 2. Complete motor data
including horsepower,
4
completely assembled and
1 Time relay with contacts For Brush-Type, Relay-Panel phase, voltage/Hz, RPM,
wired as a self-contained
available for unloader
circuit (2TR).
package with a relay Slipsyn
Slipsyn (Class 14-100)
Upgrades
FLA, LRA, full-load DC 5
automatic field application amperes, power factor,
1 Pullout relay and New synchronous field excitation voltage,
6
control. The connections
transformer (PO). controllers using the latest induced field amperes
necessary to the external
1 Field contactor, two-pole solid-state technology are at 95% speed and at 0%
circuits are line leads, motor
(FC). usually available. Upgrades speed, recommended
1 Damper winding
leads, field connections and
control interconnection.
for primary starter and discharge resistor ohms 7
protective relay (SC). contactor components may and maximum time at
1 Starting and field
discharge resistor
The static system consists
of a convection-cooled
also be available. zero speed (locked rotor).
8
3. Excitation control detail
when size permits; silicon rectifier three-phase
such as constant-
otherwise, provided for full-wave bridge assembly,
a set of current limiting
potential or adjustable- 9
separate mounting) potential. Adjustable-
(1RES). fuses in the secondary side
1 DC field ammeter, panel of the transformer and a set
potential usually requires
a field rheostat (motor 10
type, semi-flush of surge protecting devices. field-resistor).
The transformer has
mounted (DC AMM).
1 DC field ammeter shunt
secondary taps that are 4. Detail on the motors 11
adjustable with four course function such as the
(SH). application data and
1 DC field failure
taps that provide
approximately 12% other service conditions 12
protection (FLA). adjustment per tap, and such as duty-cycle, etc.
2 Auxiliary relays (2TRX),
(2MX).
three fine taps that
provide 4% adjustment
13
1 Incomplete sequence per tap.
relay (IS). 14
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
SynchronousBrush Type Mark V Solid-State Slipsyn Class 14-100 Panel
Slipsyn Automatic Field The solid-state Mark V In both designs, a hinged

1 Application Panel with Slipsyn controller will provide front door with externally
the following protective ventilated heat sinks will
Static Exciter functions: be provided.
2 Product Description A.Locked rotor protection. The cabinets will contain
the following equipment:
3 B.
C.
Incomplete sequence.
Failure to synchronize. 1 Step-down exciter
Fuse failure (Mark V). transformer
4 D.
E.Pullout protection.
three-phase (TX).
3 Primary fuses (3 PRI).
F.DC current failure
5 protection.
3 Secondary fuses (3 SEC).
1 SCR power supply
Also the application of the DC panel.
6 power to the motor field
windings is accomplished
1 Synchronous control
board (CB).
without mechanically moving 1 DC ammeterpanel type
7 Mark V Field Controller
parts, and the device features (DC AMM).
a soft-turn-on circuit when 3 MOV for surge
applying DC voltage to the
8 Automatic Field Application
Control motor field.
protection (MOV).
1 Starting and field
The Slipsyn panel provides discharge resistor (when
Depending on the size of the
9 automatic field application
identical to that in complete
solid-state application panel, size permits; otherwise
the controller is available in provided for separate
synchronous motor starters. mounting).
10 It is designed for use in
a NEMA 1 floor-mounted
enclosure or an AMPGARD 1 Field failure relay (FLA).
conjunction with a primary line
type cell construction. 1 Incomplete SEQ Timer
closing device, such as a
11 circuit breaker or a linestarter.
(FLT).
When the motor accelerates 1 Start timer (SYTR).
1 Potentiometer (P2).
12 to proper speed for pull-in, the
field is automatically applied.
Typical Schematic
13
T3
14 TO PRIMARY CONTROL CIRCUIT 120 Vac

T2
MOTOR
12 FIELD
15 FLA
L N
T1
F1 F2
16
M +RECT
MA PW RES D1
MA AC AC
STARTING/DISCHARGE
MA A HW MB R1 RESISTOR R3 Q4
C D 1RES
17
KQ4
CQ4
M () VR
*
* START DC TO CB TO CB
SH FLA
1 1A STOP 2 3 3 F FLA OL AMM
TO CB TO CB
MX
18
11 14 (+)
CC1
CC2
KC1
KC2
3 QC1 QC2
M FLT
TO CB TO CB
M2 M3 TDO
P
CB1
CB2
QB1 QB2
KB1
KB2
MX RLY1 RLY3
19 K
ST1 ST2 SQ1 SQ1
K1 K2 TO CB TO CB N
CA1
CA2
KA1
KA2
SYTR QA1 QA2

CB
* = REMOTE DEVICE TDO 1L31 1L32 1L33
20
115 IN
= TERM. BLOCK(S)
= CUST. TERM. BLK. MOV
ON DELAY (SET 2 SEC LONGER THAN MOV
FLT MOV
.1 - 30 SEC ACCELERATION TIME)
21
ON DELAY SY
.1 - 30 SEC TR SET @ .5 SEC 3 SEC _ _ AMPS
FUSE
TO TO TO TO TO TO TO 1L21 1L22 1L23
QA2 QB2 QC2 QA1 QB1 QC1 Q4
22
1x3 1x4 2x3 2x4 3x3 3x4
1x1 1x2 2x1 2x2 3x1 3x2
(WB)
KA2
CA2
KB2
CB2
KC2
CC2
KA1
CA1
KB1
CB1
KC1
CC1
CQ4
KQ4
TX
VPF IH1 IH2 2HI 2H2 3H1 3H2
23 AV1
1L11 1L12 1L13
115
IN+
IN
VR
P2
CW AV2 RLY 1 RLY 3 3 PRI

PSC FUSE _ _ AMPS
SO1
SO2
ST1
ST2
24
1L1 1L2 1L3
TO
D1
TO 120 V CONTROL CIRCUIT
TO ac SUPPL Y
25 Note
1 Not supplied with Mark V.
Motor Control
SynchronousBrush Type Mark V Solid-State Slipsyn Class 14-100 Panel
13
Replacement Capabilities Field Panel with Static Exciter
Typical Solid-State 20 kW MaximumApproximate Dimensions in Inches 1
Components Open Cell Floor Mounted NEMA 1
Height Width Depth Height Width Depth
2
45 36 30 90 36 30
Technology Upgrades
3
For Brush Type Mark V Solid-
4
Information Required from
Snubber for Thyristor Stack State Slipsyn (Class 14-100) Customer for Upgrade
Upgrades Evaluation
New synchronous field
controllers using the latest
5
solid-state technology are general order GO
6
Power Module, 200A, Three Required
available. Replacements and number as well as any
upgrades for primary starter drawing numbers.
and contactor components
are also available. 2. Complete motor data
7
phase, voltage/Hz, RPM,
FLA, LRA, full-load DC 8
amperes, power factor,
excitation voltage,
Heat Sink
Main Synchronizing Control/
Protection Board
induced field amperes 9
at 95% speed and at 0%
Note: Typical solid-state
components used in Mark V
speed, recommended
discharge resistor ohms 10
SlipsynRefer to RPD 8855S for
and maximum time at
renewal parts for synchronous
control. zero speed (locked rotor). 11
such as constant-
potential or adjustable-
12
potential. Adjustable-
MOV
potential usually requires 13
a field rheostat (motor
field-resistor).
4. Detail on the motors
14
function such as the
application data and 15
other service conditions
such as duty-cycle, etc.
16
17
18
19
20
21
22
23
24
25
13 Motor Control
SynchronousBrush Type Mark V Solid-State Slipsyn Class 14-200 LV Motor Starters
SynchronousBrush The cabinet will contain the Typical Schematic Full Voltage Starter, Class 14-200,
1 Type Mark V Solid-State following: Non-Combination Type
Slipsyn Class 14-200 LV 1 Primary starter full voltage 1L1
2
TO
1L2 3 PRI
Motor Starter or reduced voltage. 1L3 FUSE
1 Ammeter shunt (when L3 C

M OL
required). T3
3 AC M OL MOTOR
L2 B
SUPPLY
1 Auxiliary relay for main M OL
T2 FIELD
L1 A
line contactor (when T1
4
F1 F2
required) (MX). PRI FUSE
3 AMP RES D1
STARTING/DISCHARGE
1 Starting and field H1 H2
R1
RESISTOR
1RES
R3 Q4
discharge resistor (IRES). VA (-) VR
5
CPT DC TO CB TO CB
SH AMM FLA
1 Current transformer for X1 X2 (+)

TO CB TO CB
CC2
KC2
12
CC1
KC1
QC1 QC1
AC ammeter through FLA

P
TO CB TO CB
CB1
CB2
KB1
KB2
QB1 QB1
6
NEMA Size 4; Sizes 5 and L N
TO CB TO CB N
larger use three current
CA1
KA1
CA2
KA2
QA1 QA2
600V, NEMA Size 8, MX
M
Synchronous Starter transformers for overload 1L31 1L32 1L33
7

relays and AC ammeter.
START
Product Description 1 1A STOP 2 3 F FLA OL
1 Set control circuit terminal M

MX
11 14 3SEC
FUSE AMPS
Slipsyn magnetic starters blocks. M2 M3
FLT
1L21 1L22 1L23
8
TDO
provide reliable, automatic 1X1 1X3 2X22X4 3X1 3X3 3X2 3X4
3 Type AN manual reset WX K RLY1 K1 RLY3 K2 1X21X4 2X12X3
starting of synchronous TX
SQ1
SQ2
ST1
ST2
thermal overload relay and 3 CB
SYTR 1H1 1H2 2H1 2H2 3H1 3H2
motors. Automatic 115

TDO 1L11
3PRI
1L12 1L13
three heater elements

9
FUSE AMPS
synchronization is provided by ON DELAY (SET 2 SEC LONGER THAN
(OL). .1-30 SEC
FLT
ACCELERATION TIME) 1L1 1L2 1L3
the Mark V Solid-State Field ON DELAY SY

TR
Panel, which ensures 1 Step-down exciter .1-30 SEC SET @ .5 SEC TO AC SUPPLY
10 transformerthree-phase TO TO TO TO TO TO TO
QA2 QB2 QC2 QA1 QB1 QC1 Q4
application of the field at
proper motor speed, and at a (TX).
(WB)
CQ4
KA2
CA2
KA1
CA1
KQ4
KB2
CB2
KC2
CC2
KB1
CB1
KC1
CC1
favorable angular position of 3 Primary fuses (3 PRI).
11
VPF
CB
AV1 SYNCHRONIZING AND CONTROL CIRCUIT
stator and rotor poles. As a 3 Secondary fuses (3 SEC).
P2
115
IN+
CW AV2
IN-
VR
RLY 1 RLY 3
PSC
result, line disturbance 1 SCR power supply panel.
SQ1
SQ2
ST1
ST2
12 resulting from synchronization
is reduced and effective motor
board (CB).
TO
D1
TO 120V CONTROL CIRCUIT
pull-in torque is increased. 3 MOV for surge protection

13 Application of DC power to (MOV).
Technology Upgrades
motor field windings is 1 Starting and field For Brush-Type Mark V Solid- 3. Excitation control detail
accomplished without discharge resistor (when State Slipsyn (Class 14-200) Low such as constant-
14 mechanically moving parts, size permits; otherwise Voltage Motor Starter Upgrades potential or adjustable-
and the device features a provided for separate New synchronous field potential. Adjustable-
15
soft-turn on circuit when mounting). controllers using the latest potential usually requires
applying DC voltage to the 1 AC ammeter, panel type solid-state technology are a field rheostat (motor
motor field. (AM). usually available. field-resistor).
16 The solid-state Mark V Slipsyn 1 DC ammeter, panel type Replacements and upgrades
for primary starter and 4. Detail on the motors
controller will provide the (DC AMM). function such as the
contactor components are
17 following protective
functions:
1 Exciter field
potentiometer (P2).
also usually available. application data and
1 Field failure relay (FLA). Information Required from such as duty-cycle, etc.
18 A.
B.
Locked rotor protection.
Incomplete sequence.
1 Incomplete SEQ Timer Customer for Upgrade
Evaluation Note
(FLT). 1 Remote device.
C. Failure to synchronize. 1 Start timer (SYTR). 1. Original assembly
19 D. Fuse failure (Mark V).
General Order GO
E. Pullout protection. number as well as any
20 F. DC current failure drawing numbers.
protection. 2. Complete motor data
21 including horsepower,
phase, voltage/Hz, RPM,
22 FLA, LRA, full-load DC
excitation voltage,
23 induced field amperes
speed, recommended
24 discharge resistor ohms
and maximum time at
zero speed (locked rotor).
25
Motor Control
Synchronous Brushless Type Relay Slipsyn Class 14-100 Panel
13
Relay Slipsyn Automatic Typical Starter Schematic
Field Application Panel 1
2
3
4
5
Brushless Field Panel
Product Description 6
This field application panel
provides DC power to the
exciter field and is designed 7
for use in conjunction with
a primary line closing device
such as a contactor motor
8
starter or a circuit breaker
motor starter. A normally 9
open electrical interlock on
the primary device is used to
actuate the field application 10
control. This panel utilizes
11
electromechanical devices to
apply DC power to the motor
exciter field circuit.
Note: The power rectifiers for the 12
motor field circuit and automatic
synchronizer are mounted on the
synchronous motor rotor. 13
Brushless Synchronous Control
The controller can be 14
supplied with or without
enclosure. Panel mounted
or open cell are suitable for
15
mounting within other
larger enclosures. 16
The cabinet or open panel
or open cell contains the 17
following equipment:
1 Solar transformer (1 CPT). 18
1 Power factor relay (PO). Notes
1 Auto-transformer (AT)
19
1 Starter devices not supplied with field panel.
Powerstat. Devices shown without a a constitute 14-100 panel.

1 Damper winding
protection relay (DP).
1 Field contactor (FC).
20
1 Volt trap (VT).
1 Rectifier (REC). 21
1 Sequence relay (TR).
1 Damper winding
protection hold-in relay
22
(DPX)if required.
2 Fuses (SEC FU), 23
(2 SEC FU).
1 DC ammeterpanel type
(DC AMM). 24
25
13 Motor Control
SynchronousBrushless Type Relay Slipsyn Class 14-100 Panel
Replacement CapabilitiesTypical Components

For Brushless-Type Relay-Panel
2 Slipsyn (Class 14-100) Upgrades
New synchronous field
3 controllers using the latest
solid-state technology are
available. Replacements and
4 upgrades for primary starter
and contactor components
Rectifier are also available.
5 Information Required from
Customer for Upgrade
6 Pullout/Power Factor Relay Evaluation
7 general order GO
number as well as any
drawing numbers.
8
2. Complete motor data
9 phase, voltage/Hz, RPM,
Damper Winding Protection Relay FLA, LRA, full-load DC
10 amperes, power factor,
excitation voltage,
Powerstat induced field amperes
11 Note: Typical components used in
speed, and maximum
Relay Slipsyn Brushless Control
time at zero speed
12
Refer to RPD 8855S for renewal
parts for synchronous control. (locked rotor).
13 such as constant-
potential or adjustable-
potential. Adjustable-
14 Volt Trap
potential usually requires
a field rheostat (motor
field-resistor).
15
4. Detail on the motors
16 application data and
17 such as duty-cycle, etc.
18
19
20
21
22
23
24
25
Motor Control
SynchronousBrushless Type Mark V Solid-State Slipsyn Class 14-100 Panel
13
Slipsyn Automatic Field
Application Panel with 1
Static Exciter
Product Description 2
Automatic Field
Application Control 3
The field application panel
provides Slipsyn automatic
field application identical 4
to that in complete
synchronous motor starters.
It is designed for use in
5
conjunction with a primary
line closing device such as Mark V Brushless Field Controller 6
a circuit breaker or a The solid-state Mark V Slipsyn The cabinets will contain the 1 Field failure relay (FLA).
linestarter. Automatic
synchronization is provided
controller will provide the
following protective
following equipment: 1 Incomplete SEQ Timer
(FLT).
7
by the Mark V solid-state functions: 1 Step-down exciter
1 Start timer (SYTR).
field panel, which ensures
application of the field at A. Locked rotor protection.
transformerthree-phase
(TX). 1 MP-3000 without RTD 8
proper motor speed and 3 Primary fuses (3 PRI). module.
B. Incomplete sequence.
at a favorable angular
position of stator and rotor C. Failure to synchronize. 3 Secondary fuses (3 SEC). 1 DP-4000.
1 VAR/PF/DC field current 9
1 SCR power supply panel.
poles. As a result, line D. Fuse failure (Mark V). board (CB1).
disturbance resulting from E. Pullout protection. board (CB). 1 Auto/manual selector 10
synchronization is reduced switch (SSI).
F. DC current failure 3 MOV for surge protection
and effective motor pull-in 1 Timer (AUTO).
torque is increased. protection. (MOV).
1 AC ammeter, panel type 1 Pullout relay (PO). 11
Application of DC power This control is available in a
NEMA 1 floor-mounted (AM).
to motor field windings is
accomplished without enclosure or an AMPGARD 1 DC ammeter, panel type 12
mechanically moving parts, type cell construction. In both (DC AMM).
and the device features a
soft-turn-on circuit when
designs, a hinged front door
with externally ventilated heat
4 Potentiometer (P2, P3,
P4, P5). 13
applying DC field voltage to sinks will be provided.
the motor field. 14
Approximate Dimensions in Inches
This unit also comes
standard with a VAR or
power factor, DC field
Open Cell
Height Width Depth
Floor MountedNEMA 1
Height Width Depth
15
current regulator. The VAR
regulator controls the AC
45 36 30 90 36 30
16
reactive current flow out of
the motor during varying load Technology Upgrades Information Required from 3. Excitation control detail
conditions by varying the For Brushless-Type Mark V
Customer for Upgrade such as constant- 17
motor field excitation. The PF Evaluation potential or adjustable-
Solid-State Slipsyn
1. Original assembly potential. Adjustable-
regulator controls the motor
power factor under varying
(Class 14-100) Upgrades
New synchronous field nameplate data including potential usually requires 18
load conditions by varying the controllers using the latest general order GO a field rheostat (motor
motor field excitation. The
DC field current regulator
solid-state technology are number as well as any
drawing numbers.
field-resistor).
19
available. Replacements and 4. Detail on the motors
compensates for the motor upgrades for primary starter
field resistance as the motor and contactor components
2. Complete motor data
application data and 20
field heats up by increasing are also available. phase, voltage/Hz, RPM, other service conditions
the motor field voltage. FLA, LRA, full-load DC
such as duty-cycle, etc. 21
Note: Power factor regulation
cannot provide regulation below excitation voltage,
50% of rated voltage and/or 25%
of rated current. Regulation
induced field amperes 22
cannot be accomplished on light speed, and maximum
loads, i.e., less than 20% load. time at zero speed 23
(locked rotor).
24
25
13 Motor Control
Identifying Renewal Parts Further Information

1 Renewal parts data for the Publication
entire history of synchronous Number Description
2 control is contained in RPD
8855S, which provides the
RP04304009E Common Replacement Parts for Mark V Synchronous Field Controller
proper identification of RPD 8855S Renewal Parts Data for Synchronous Control
3 standard parts that may be TD.48A.01.T.E Descriptive Bulletin for AMPGARD Starters
required under normal
IL 17097 Instruction Leaflet for Relay Slipsyn
operation:
4 1. Identify the design of
IB 48008 Instruction Leaflet for Solid-State Slipsyn
IB 48009 Instruction Leaflet for Mark V VAR/PF/DC Field Current Regulator
synchronous control
5 (Relay, Mark I, Mark II
or Mark V Slipsyn) from Pricing Information
the synchronous panel
6 nameplate.
Price and Availability Digest (PAD)
2. Now that you have

7 identified the type of the
synchronous control,
8 determine from the
photographs in RPD
8855S which parts are
9 required and identify
them by style number.
10 3. Because many starters

are supplied to meet
specific customer
11 requirements, other
parts not shown in
RPD 8855S might
12 occasionally be needed.
Price and availability of
parts not listed may be
13 obtained by providing a
complete description of
14 the part, along with the
complete data on the
starter nameplate, which
15 is found in the low
voltage area. Be sure to
include the following:
16 ratings, shop order and
diagram reference.
17
18
19
20
21
22
23
24
25
Motor Control
Medium Voltage Starters
13
Contents AMPGARD Product History
Description Page Originally a Westinghouse The AMPGARD starter line Cutler-Hammer manufactured 1
Product originated in the early 1940s MV motor control from 1966
AMI AMPGARD
Product Description,
and has undergone two major
design changes and one
1976. It was Bulletin 9950
Series, stacked two-high,
2
Technology
major evolution. with no specific trade name
3
Upgrades . . . . . V12-T13-91
(such as AMPGARD).
LF Air AMPGARD Prior to the introduction of
Product Description, the AMI, the AMPGARD was The manufacturing facility
Replacement Capabilities, simply a fused motor starter
in a cabinet with no
moved from Buffalo, NY, to
Asheville, NC, in 1978.
4
Technology
Upgrades . . . . . V12-T13-92 disconnect switch. It was
SL and SJ Vacuum
built in the early 1940s In the 1980s with the advent
of vacuum technology, the LF
5
through the 1950s. There
AMPGARD air contactor design was
was no standard design.
Product Description,
Replacement
discontinued. The SJ vacuum 6
The AMI AMPGARD (1950s contactor was matched with a
Capabilities . . . . V12-T13-94 through 1960s) was a fused isolation switch. Now
Technology AMPGARD Motor Control Assembly standardized design. The AMI two current ratings are 7
Upgrades . . . . . V12-T13-95 was one starter per structure offered 400 amperes, one-
8
Further Information, designed to cover all ratings or two- high, and 800
Pricing and incorporated a disconnect amperes, one-high. Starters
Information . . . . V12-T13-99 switch (ISO-Switch) in the are sized per the motor
upper compartment and
either an air or oil contactor in
horsepower and full load
amperes.
9
the bottom compartment.
In the mid 1960s, a full line of 10
starters was introduced,
tailored to the horsepower
requirement of the motor and
11
(AMI Vintage), 5000V 200A, 2500V 200A,
2500/5000V 400A (LF-Air Vintage) using the LF air contactor.
Product Description The starter incorporated the 12
ISO-Switch and power fuses
A medium voltage starter is an into the same cell as the air
assembly used to control and contactor. Starters were one-, 13
protect an alternating current two- or three-high per
(AC) electric motor rated at
2300, 4160 or 7200V. The
structure, depending on the
rating required. The ratings of 14
controlling function is provided the LF AMPGARD were 200,
by a magnetically held
contactor. The overload
400 and 700A. 15
protection is provided by an
overload relay of some type,
and the short-circuit protection
16
is provided by a non-load break
fused disconnect switch. 400A 17
starters are typically mounted
two-high in a 90-inch high
enclosure. 800A starters are 18
mounted one-high.
19
20
21
22
23
24
25
13 Motor Control

1
Page Product 1945 1950 1955 1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 Present
2 AMPGARD OIL
AMPGARD AH
3 V12-T13-89 AMI AMPGARD
V12-T13-90, LF Air
4
V12-T13-91 25L2 200A
50L2 200A
25/50L4 400A
5 Classic
AMPGARD 25/50L7 700A
V12-T13-92 SJ Vacuum
6 SJA 400A (roll-out)

SJA 800A (roll-out)
SJS 400A (slide-out)
7 V12-T13-92 SL Vacuum
SLW 400A (roll-out)
8 Next
SLF 400A (slide-out)
V12-T13-94 SLB (bolted)
Generation SLS (stab)
9 AMPGARD
10 Catalog Number Selection

Old Catalog Numbering SystemContactors Only
11
LF 25 H 4 3 0
12
13 LF = Air break 25 = 2500V H = Air break 2 = 200A Normally open poles Normally closed poles
SJ = Vacuum 33 = 3300V V = Vacuum 4 = 400A
14 50 = 5000V
72 = 7200V
J = Vacuum 7 = 700A
8 = 800A
15 Old Catalog Numbering SystemContactors Only
16 SJ A 5 0 V W 4 3 0
17
A = Roll-out 25 = 2500V V = Vacuum break Normally opened poles Normally closed poles
18 SJ = Vacuum O = OEM design
S = Slide-out
33 = 3300V
50 = 5000V
W = Bottle 4 = 400A
72 = 7200V
M = Metric bottle 8 = 800A
19 (obsolete)
20 Old Catalog Numbering SystemStarters (with Isolating Switch, Power Fuses, Contactor, etc.)
21 11 2 0 2 25 L 2
22
10 = Manual 2 = Full voltage 0 = Non-reversing 2 = Non-load break, 25 = 2500V L = Air break 2 = 200A
23 11 = Magnetic
13 = Wound rotor
3 = Solid-state
4 = Resistor
1 = Reversing fused switch
1 = Non-load break,
33 = 3300V
50 = 5000V
V = Vacuum
J = Vacuum
4 = 400A
7 = 700A
14 = Synchronous 5 = Reactor non-fused switch 72 = 7200V
24
17 = Air conditioning 6 = RV autotransformer
7 = RV part winding
8 = RV wye-delta
9 = FV multispeed
25
Motor Control
13
Old Catalog Numbering SystemStarters (with Isolating Switch, Power Fuses, Contactors, etc.)
1
S 202 S 4 G
2
H = Air break (obsolete) Type of Starter Enclosure Contactor Voltage Class 3

V = Vacuum break roll-out Ampere Rating
202 = FV non-reversing S = NEMA 1 E = 2400V, 60 Hz
4
S = Vacuum break
212 = FV reversing A = NEMA 1A 2 = 200A G = 4160V, 60 Hz
slide-out
502 = Reactor J = NEMA 12 4 = 400A K = 6900V, 60 Hz
602 = Autotransformer R = NEMA 3 7 = 700A L = 3300V, 60 Hz
702 = Part winding
802 = Wye-delta
8 = 800A
5
902 = Multispeed
6
Old Catalog Numbering SystemContactors Only
7
V MAN 3 F L 4 A 1 T1
8
H = Air break 3 = Three-pole 1 = 120V coil, 50/60 Hz T1 = CPT, standard VA

9
S = Vacuum, slide-out (standard) 2 = Two-pole 2 = 240V coil, 50/60 Hz T2 = CPT, 2 kVA
V
E
= Vacuum, roll-out (standard)
= Vacuum, slide-out (OEM)
10
D = Vacuum, slide-out (with fingers) F = With main fuse Models A & B Model C
provisions
T
R
= Vacuum, slide-out (with long harness)
= 50L2 vacuum retrofit
N = Without main fuse
provisions
E
Y
=
=
2300/2400 Vac
3000 Vac
60 Hz
60 Hz
A
B
=
=
2400 Vac
3000 Vac
60 Hz
60 Hz 11
F = 3300/3600 Vac 60 Hz C = 3300 Vac 60 Hz
12
G = 4000/4160 Vac 60Hz D = 3600 Vac 60 Hz
MAN = Main
FWD = Forward L = With line-fingers H = 4600/4800 Vac 60 Hz E = 4160 Vac 60 Hz
RVS = Reverse or terminals R = 6000/63000 Vac 60 Hz F = 4800 Vac 60 Hz
N = Without line-fingers
RNR
RNA
= Reactor
= Autotransformer or terminals
K
T
=
=
6600/6900 Vac
2000 Vac
60 Hz
50 Hz
G
H
=
=
5500 Vac
6000 Vac
60 Hz
60 Hz 13
BAR = Shorting contactor
J = 2300 Vac 50 Hz J = 6300 Vac 60 Hz
14
SLW = Slow two-winding motor 2 = 200A, air-break or 50L2 retrofit L = 3300 Vac 50 Hz K = 6600 Vac 60 Hz
FST = Fast two-winding motor 4 = 400A, air-break V = 3600 Vac 50 Hz L = 6900/7200 Vac 60 Hz
SLS = Slow single-winding motor 4 = 400A, Vacuum N = 4000 Vac 50 Hz M= 2400 Vac 50 Hz
FAS = Fast single-winding motor 7 = 700A, Air-break
PWA
PWB
= Part-winding motor, 1st contactor
= Part-winding motor, 2nd contactor
8 = 800A, Vacuum P =
S =
4600 Vac
6000 Vac
50 Hz
50 Hz
N
P
=
=
3000 Vac
3300 Vac
50 Hz
50 Hz
15
PFC = Power factor capacitor contactor M= 6600 Vac 50 Hz Q = 3600 Vac 50 Hz
XXX = Undefined application X = Unknown voltage R = 4160 Vac 50 Hz
16
S = 4800 Vac 50 Hz
T = 5500 Vac 50 Hz
U
V
=
=
6000 Vac
6300 Vac
50 Hz
50 Hz
17
18
W = 6600 Vac 50 Hz
X = 6900/7200 Vac 50 Hz
Z = Unknown voltage
19
20
21
22
23
24
25
13 Motor Control
New Catalog Numbering SystemSL Contactors Only

1
SL 50 W 4 3 0
2
3 SL = SL contactor Volts Contactor Type/Rating NEMA Size 2 = 2NO poles 0 = None NC poles
3 = 3NO poles
50 = 5000 G = 200A, roll-out 2 = 200A
4 72 = 7200 W
K
=
=
400A, roll-out
200A, slide-out
4 = 400A
F = 400A, slide-out
5 L
N
=
=
200A, narrow-design with fingers
400A, narrow-design with fingers
P = 200A, narrow-design without fingers
6
X = 400A, narrow-design without fingers
B = 200A, open/standalone
C = 400A, open/standalone
7
New Catalog Numbering SystemSL Starters Only
8
W 2 1 0 S B A
9
10 Contactor Type/Rating Voltage
F = 400A vacuum, slide-out A = 2400 Vac 60 Hz
W = Vacuum, roll-out B = 3000 Vac 60 Hz
11 N = 400A vacuum, narrow-design with stabs
X = 400A vacuum, narrow-design without stabs
C
D
=
=
3300 Vac
3600 Vac
60 Hz
60 Hz
K = 200A vacuum, slide-out
E = 4160 Vac 60 Hz
12 G = 200A vacuum, roll-out
L = 200A vacuum, narrow-design with stabs
F
G
=
=
4800 Vac
5500 Vac
60 Hz
60 Hz
P = 200A vacuum, narrow-design without stabs
H = 6000 Vac 60 Hz
13 Starter Type
J = 6300 Vac 60 Hz
K = 6600 Vac 60 Hz
2 = FVNR L = 6900/7200 Vac 60 Hz
14 3 = FVR M = 2400 Vac 50 Hz
4 = RVSS N = 3000 Vac 50 Hz
5 = RV reactor-type
15
P = 3300 Vac 50 Hz
6 = RVAT Q = 3600 Vac 50 Hz
7 = RV reversing, reactor-type R = 4160 Vac 50 Hz
8 = RVAT reversing
16 9 = RVSS reversing
X = FV with auxiliary special use three-pole contactor
S
T
=
=
4800 Vac
5500 Vac
50 Hz
50 Hz
(without mechanical interlock, with load panel) U = 6000 Vac 50 Hz
17
V = 6300 Vac 50 Hz
Motor Type W = 6600 Vac 50 Hz
X = 6900/7200 Vac 50 Hz
18
1 = Induction, single-speed Z = Unknown voltage
2 = Induction, two-speed, two-winding
3 = Induction, two-speed, single-winding
4 = Synchronous Enclosure Type
19 6 = Wound rotor
7 = Non-motor feeder (transformer, caps, etc.)
A = No enclosure (NEMA 1 doors)
B = Type 1 general purpose
C = Type 1 with gasketed doors
20 Synchronous Type D
E
= Type 2 drip shield
= Type 12 dust-tight
0 = Non-synchronous F = Type 3R outdoor non-walk-in
21 1 = Brush-type solid-state panel (Mark V)
3 = Brush-type relay panel (no longer available)
G
H
= Type 3R outdoor non-walk-in, 72-inch high
= Type 3R outdoor walk-in
4 = Brushless-type relay panel J = Type 1 half-high (NEMA 1 only)
22
5 = Brushless-type solid-state K = Type 1 half-high with gasketed door
L = No enclosure (NEMA 3/12 doors)
Disconnect Switch
23 S
A
= Isolation switch
= Mechanical future with cover plate
F = Electrical future with cover plate
24 G
P
= Electrical future with isolation plate
= No isolation switch, cover plate only
25
Motor Control
AMI AMPGARD Starters (Medium Voltage)
13
AMI AMPGARD Replacement Capabilities Technology Upgrades
Originally a Westinghouse The AMI vintage is obsolete Standard AMI 36-Inch Wide Narrow AMI 30-Inch Wide 1
Product but upgrading to the latest Vacuum Starter Cell-Retrofill Vacuum Starter Cell-Retrofill
vacuum technology with a
cell-retrofill solution is
This kit includes a standard
full-voltage non-reversing
This kit includes a standard full-
voltage non-reversing vacuum
2
available. See Technology vacuum starter in a welded starter in a welded cell
Upgrades for further
information.
cell assembly with horizontal assembly with horizontal top 3
top barriers and deep flanged barriers and deep flanged
doors. Optional components doors. Optional components
Add-On Structure
include a new electronic include a new electronic 4
New add-on vacuum motor protection relay motor protection relay
structures as an extension to
the AMI type structure may
MP-3000 and electronic
meter DP-4000. It will retrofit
MP-3000 and electronic
meter DP-4000. It will retrofit 5
be connected directly to the the AMI designs that are the AMI designs that are at
main bus without a transition
section using special bus
at least 36 inches wide and
30 inches deep. The cell is
least 30 inches wide and
30 inches deep. The cell is
6
links. Contact your local Eaton 45 inches high. 58 inches high.
7
AMI AMPGARD Starter
Field Sales office.
Product Description Standard AMI 36-Inch Wide Narrow AMI 30-Inch Wide
The AMI design AMPGARD
starter introduced in 1957 was
Vacuum Starter Cell-
Retrofill Style Number
Vacuum Starter Cell-
Retrofill Style Number 8
a complete line of starters for Style Style
magnetic control of squirrel
cage, wound rotor and
Description Number Description Number 9
synchronous motors. The AMI SJ Contactor 2147A95G41 SJ Contactor 2147A95G42
was the first front-accessible SL Contactor 2147A95G61 SL Contactor 2147A95G62 10
starter and was available with
air break (Type H) or oil
immersed (Type K) contactors. AMI Starter Cell-Retrofill 11
The standard AMI for full
12
voltage starting was 30 inches
deep, 38 inches wide and 90 Westinghouse Type H, AH
inches high. All components or other Structure
were accessible from the front
through three doors that Existing Starter Structure
13
opened into separate to be Stripped before Cell Retrofit
compartments. The top
New Filter
14
compartment enclosed the
isolating switch and current Strips 1
limiting power fuses. The
Replacement Vacuum Starter Cell with all
New Controls 15
middle compartment enclosed
16
the AC low voltage control
panel and behind it the CTs.
The bottom compartment
housed the contactor.
17
Note: The pre-AMI design was a G41 G42
G61 G62
18
rear-access assembly with two
compartmentscurrent limiting
fuses on the top and the 36 30
contactor below.
19
Standard Narrow
Ratings (Maximum)
400A 1500 hp at 2500V;
2500 hp at 5000V.
Note
1 Upper filler cover may require field modification.
20
Chronology
The AMI design AMPGARD
21
was manufactured from 1957
until 1970 at the General 22
Control Division in Buffalo, NY,
and Westinghouse
Manufacturing and Repair 23
(M&R) facilities around the
country. The air contactor was
available through 1966. The oil 24
contactor was available
through 1970. 25
13 Motor Control
LF Air AMPGARD Starters (Medium Voltage)
LF Air AMPGARD Ratings (Maximum) 400A Air-to-Vacuum Starter

1 Originally a Westinghouse 200, 400 and 700A 2500 hp at Cell Kit
Product 2500V; 4500 hp at 5000V. Complete full-voltage, non-
2 Chronology
reversing, induction, vacuum
AMPGARD motor starter,
The LF air-break design 400A, 7200V maximum, for
3 starter was introduced in
1962, first with the 2500V,
mounting in existing 36-inch
wide enclosure. Includes
200A starter, then with the main contactor, isolation
4 5000V design and the 400
and 700A ratings. The
switch, three power fuses,
50L4 Vacuum Replacement (Rear)
MP-3000 motor protection
starters were built in Buffalo, without RTD module, three-
5 NY, until the operation was
400A Air-to-Vacuum
phase current transformer,
transferred to Asheville, NC, vertical bus, high and low
Contactor Replacement
in 1978, where it was
6 discontinued in the late 1980s. Style
voltage doors, and welded
cell assembly for mounting
Description Number
in existing 36-inch wide
7 Renewal and Replacement Parts
Basic contactor 2300/120V,
750 VA transformer:
enclosure.
for LF Design Starters SJ contactor 2147A45G01 400A Air-to-Vacuum Starter

8 Refer to RPD 8855A for SL contactor 2147A50G01 Cell Kit
identifying the parts needed. Style
Among the parts available Basic contactor 2300/120V,
9 are:
2 kVA transformer: Description Number
SJ contactor 2147A45G02 Slide-out with SJ 2147A95G01

The LF Air-Break Design Current and potential
10 AMPGARD Starter
transformers
SL contactor 2147A50G02 Roll-out with SJ
Slide-out with SL
2147A95G02
2147A95G03
Product Description Control transformers Basic contactor 4160/120V,
600 VA transformer:
11 The LF air-break design
AMPGARD starter was
Fuses
SJ contactor 2147A45G03
Roll-out with SL 2147A95G04
O/L relays and heaters
introduced in 1962. The SL contactor 2147A50G03
12 Isolation switches

LF design introduced the
component-to-component Some air-break 2 kVA transformer:
circuitry concept. This design contactor parts
13 greatly reduced the current-
Technology Upgrades
carrying connections and SL contactor 2147A50G04
allowed for significant space Add-On Vacuum Starter
14 savings. Structures Note: Style numbers listed above
identify a basic contactor that
New add-on vacuum might not include other available
The 25L2 and 50L2 floor-
15 mounted NEMA 1 structures
structures as an extension to
the LF type starter assembly
accessories that were specified
on a customer order. Contact
were 26 inches wide x 30
may be connected directly to factory with original general order
16 inches deep x 90 inches high.
The 25L2 came in 1, 2 or 3
the main bus without a number starter drawing number
and date of manufacture for Completely New Starter Cell
transition section.
starters per structure. The assistance.
17 50L2 came in 1 or 2 starters
per structure.
50L4 (400A) Vacuum
Replacement Contactor
For replacing an existing
18 The 25L4 and 50L4 floor-
mounted NEMA 1 starters
400A LF air contactor with
the directly interchangeable
19
400A vacuum contactor.
inches deep x 90 inches high.
These 400A starters could
have been mounted two-high
20 per structure.
The 25L7 and 50L7 floor-
21 mounted NEMA 1 starters
inches deep x 90 inches high.
22 These 700A starters were
mounted one per vertical
23 structure.
24
50L4 Vacuum Replacement (Front)
25
Motor Control
LF Air AMPGARD Starters (Medium Voltage)
13
50L2 Air-to-Vacuum Retrofit Kit Metering and Protective IQ Floor-Mounted Upgrade
This kit replaces the out-of- Relay Upgrades Style 1
production 5000V, 200A Description Number
air-break contactor with an
SJ vacuum contactor, for
Auxiliary section with
cutouts only. 10-inch
2147A95G35 2
starters built after 1974 wide x 30-inch deep x
with ISO-Switch shutter
mechanism mounted
90-inch high (does not
include bus enclosure, 3
IQ or PB devices)
in the cell. The customer
keeps the existing starter MP-3000 and DP-4000 4
cell and isolation switch and upgrades used for upgrading
modifies the cell to accept
the SJ contactor that is
overload-relay technology from
Type-A, IQ 2000A, IQ 5
mechanically interlocked 2000B or IQ 1000II to the
6
50L7 Vacuum Retrofit with the isolation switch. latest technology. Also
700A Air-to-Vacuum The rating remains 200A. upgrades with a new,
Conversion Kits slideout, LV control panel.
These kits will convert an 50L2 Air-to-Vacuum
The kit includes:
7
existing full-voltage non- Retrofit Kit
reversing 700A air break
starter to vacuum. Description
Style
Number

Typical starter schematic
0.50-inch deep, flange LV
8
200A maximum 2147A95G30 door with three cut-outs for
700A Air-to-Vacuum
Conversion Kit Ampacity upgrade to 320A
new devices 9
IQ Floor-Mounted Enclosure
Works-in-a-drawer slide-out
design for pre-1974 50L2
Description
Style
Number retrofit kits available. IQ Floor-Mounted Enclosure
panel for LV control devices
10
450630A maximum 2147A95G31 This kit is for mounting IQ Metering and Protective
720A maximum 2147A95G32
family products. Includes
standard AMPGARD structure
Relay Upgrades 11
Style
25L2 Vacuum Replacement construction to be used as a
12
Description Number
Contactor lineup extension. Each 90-
inch high x 30-inch deep DP-4000 and MP-3000 2147A95G37
section comes with two (without RTD)
doors, each with a works-in-a- MP-3000 2147A95G39 13
drawer drawout panel. Each (without RTD) only
door has a maximum of three
standard IQ cutouts with
DP-4000 only 2147A95G48
14
IQ 300 only 2147A95G49
device panels. Supplied with
or without IQ and PB devices.
(Photo left shows two
15
auxiliary sections with
optional bus enclosure, 16
IQ and PB devices.)
25L2 Vacuum Replacement
Front View 17
Works-in-a-Drawer Metering and Protective Relay LV Device Panel
Current Transformer Shorting

Rear of 1/4 Turn Fastener
18
Terminal Blocks (when specified)
Routing of
Predrilled Holes for
Additional Control Devices 19
Control MP-3000 Rear View
Wire in
Wire Channel Indicating Lights and 20
Pushbuttons Rear View
Interposing
Control Relay Blank Device Panel 21
DIN Rail Mounted Note: Low voltage door is
25L2 Vacuum Replacement
Rear View Wiring is Protected
hinged to slide-out control
panel. 22
This solution uses the latest Between Low Voltage
Panel and Hinged Low Low Voltage Panel Completely Extended
technology SL contactor
and is designed to replace
Voltage Door 23
vintage 25L2, 2500V, 200A,
1962 air-break contactors. 24
25
13 Motor Control
SL and SJ Vacuum AMPGARD Starters (Medium Voltage)
Classic AMPGARD Ratings (Maximum) Replacement Capabilities 400A Vacuum Roll-out

1 400 and 800A, 3000 hp at Renewal and Replacement Parts
Replacement Contactor
2500V; 5500 hp at 5000V; for SJ Design Starters Style
SL and SJ Vacuum
2 AMPGARD
8000 hp at 7200V. Refer to RP.48J.01.T.E for
identifying the parts needed.
Description
Number
Originally a Westinghouse Chronology

750 VA transformer:
3 Product The SJ vacuum design
AMPGARD starter was
Common Replacement Parts for
SL Design Starters SJ contactor 2147A45G01
introduced in 1982 with the Refer to RP02003002E SL contactor 2147A50G01
4 400A rating. The 800A rating
followed in 1987. With the
for identifying the parts Basic contactor 2300/120V,
needed. 2 kVA transformer:
introduction of the vacuum
5 contactor, the air-break starter Add-On Vacuum Starter
Structures
SJ contactor
SL contactor
2147A45G02
2147A50G02
has been gradually phased out
and is rarely specified in an New add-on vacuum
6 assembly. The starters are built structures as an extension to
750 VA transformer:
in Asheville, NC. the SJ type structure may be SJ contactor 2147A45G03
7 AMPGARD assemblies were
connected directly to the
main bus without a transition SL contactor 2147A50G03
made available with the new section. Contact your local Basic contactor 4160/120V,
8 SJ Vacuum AMPGARD Assembly
SL Contactor in late 1999.
Except for the 400A
Eaton Field Sales office. 2 kVA transformer:
Product Description frame contactor, SJ and SL Replacement Vacuum
9 The SJ vacuum contactor was AMPGARD assemblies are
virtually identical.
Contactors
New replacement vacuum
SL contactor 2147A50G04
designed and engineered Note: Style numbers listed above

specifically for use in break contactors are available identify a basic contactor that
10 AMPGARD starters. The for all SJ model ratings. might not include other available
contactor is a low-chop design accessories that were specified
on a customer order. Contact
11 that permits application
matching of the starter to the factory with original general order
number, starter drawing number,
motor for 22007200V and and date of manufacture for
12 ratings of 400 and 800A. The
400A contactor is available in
assistance.
both slide-out and roll-out

13 configurations. The 800A
contactor is available in the
roll-out design only. The SJ
14 AMPGARD is a horsepower
specific starter design that
15 uses the component-to-
component circuitry concept.
400A SL Roll-Out Replacement (Front)
The full-voltage 400A rating in a

16 NEMA 1 enclosure is 36 inches
wide x 30 inches deep x
90 inches high. These 400A
17 starters are mounted one- or 400A SL Slide-Out Replacement (Front)
two-high per structure. The
800A rating in an enclosure is
18 40 inches wide x 30 inches
deep x 90 inches high in a
19 one-high construction for a
full-voltage starter.
20 400A SL Roll-Out Replacement (Rear)
21
400A SL Slide-Out Replacement (Rear)
22
23
24
25
Motor Control
13
400A Vacuum Starter Technology Upgrades Metering and Protective
Retrofit Kit MP-3000 and DP-4000 Relay Upgrades 1
Style upgrades used for upgrading Style
2
Description Number overload-relay technology Description Number
Slide-out with SJ 2147A95G01 from Type-A, IQ 2000A, DP-4000 and MP-3000 2147A95G37
IQ 2000B or IQ 1000II to (without RTD)
3
Roll-out with SJ 2147A95G02
the latest technology. Also MP-3000 (without RTD) only 2147A95G39
Slide-out with SL 2147A95G03 upgrades with a new,
slideout, LV control panel. DP-4000 only 2147A95G48
Roll-out with SL 2147A95G04
The kit includes:

IQ Data only 2147A95G49 4

Typical starter schematic
0.50-inch deep, flange LV
5
Completely New Starter Cell
door with three cut-outs for
400A Vacuum Starter Cell Kit new devices 6
The 400A vacuum starter cell Works-in-a-drawer slide-out
kit is used to fill a blank cell in
an SL or SJ AMPGARD
panel for LV control devices
7
assembly or to completely
replace an existing 400A SL or
SJ starter.
Works-in-a-Drawer Metering and Protective Relay LV Device Panel
8
Current Transformer Shorting
Terminal Blocks (when Predrilled Holes for
It is a complete full-voltage,
non-reversing, induction,
specified) Additional Control Devices 9
vacuum AMPGARD motor
starter, 400A, 7200V
maximum, for mounting in
Rear of 1/4 Turn Fastener
10
MP-3000 Rear View
existing 36-inch wide Routing of Control
11
(when specified)
enclosure. It includes main Wire in Wire Channel
contactor, isolation switch Indicating Lights and
three power fuses, MP-3000 Interposing Control Relay
motor protection without DIN Rail Mounted
Pushbuttons Rear View
(when specified) 12
RTD module, three-phase
Wiring is Protected
current transformer, vertical
bus, high and low voltage
Between Low Voltage
Panel and Hinged Low
Blank Device Panel
13
Note: Low voltage door is
doors, and welded cell Voltage Door
hinged to slide-out
assembly for mounting in
existing 36-inch Low Voltage Panel control panel. 14
Completely Extended
wide customer enclosure.
15
16
17
18
19
20
21
22
23
24
25
13 Motor Control
SLB and SLS Contactors AMPGARD (Medium Voltage)
Next Generation Ratings (Maximum)

1 AMPGARD 400 and 800A 3000 hp at
2500V; 5500 hp at 5000V;
2 SLB and SLS Contactors
8000 hp at 7200V.
AMPGARD Chronology
3 The SLB and SLS vacuum
design AMPGARD starter
was introduced in 2005 with
4 both 400 and 800A ratings to Stab-In AMPGARD 400A
be incorporated into the next ContactorRear View
generation of AMPGARD
5 assembly. The starters are
built in Asheville, NC. The
6
new SLS and SLB contactors
will not be interchangeable
with the existing SJ or SL
7 contactors.
Next Generation AMPGARD Lineup Replacement Capabilities
Front View
For further information,
contact the Asheville plant
Medium voltage control at 1-800-523-3775.
9 reaches a higher level of
design with the next
10 generation of Cutler-Hammer
AMPGARD starters from Stab-In AMPGARD 800A
Eaton. This product ContactorRear View
11 incorporates 60 years of
experience with over 75,000
units installed worldwide. The
12 SLB and SLS contactor is
a low-chop design that
controls 2008000 hp motors
13 with ratings of 400 and 800A
vacuum contactors. The
14 contactor is available in a stab
(SLS) or bolted (SLB) design
within the starter cell. The
15 two-high structure design can
accommodate two 400A or
one 800A contactor/starter
16 designs. The two-high
structure is 36 W x 92 H x 30
D inches (914.4 x 2336.8 x
17 762.0 mm), which includes a
12-inch high top-mounted
18 main bus compartment.
19
20
21
22
23
24
25
Motor Control
13
AMPGARD IT. Soft Start
Components 1
The Cutler-Hammer
AMPGARD IT. Soft Start
components are now 2
available for upgrading
existing full-voltage and
reduced-voltage starters. The
3
requirements to convert
starters into AMPGARD IT. 4
Soft Start will depend on
specific configurations of the
existing starter. Space will be 5
required for two 36-inch
6
wide, 45-inch high cells that
are ideally mounted in the
MV801 Control Module
same vertical structure. The
upper compartment contains
the M Contactor Cell and AMPGARD IT. Soft Start (Doors Open) 7
the lower compartment
contains the SCR Truck Cell. 8
The new door provided with
the SCR Truck Cell includes
the MV801 control module 9
and is made to interlock with
the door on the upper
compartment. 10
If the targeted upgrade is for
a FVNR AMPGARD starter 11
presently located in the upper
compartment, then the
conversion is simplified by 12
using the existing FVNR
13
SCR Truck (Rear)
starter as the M contactor
cell and converting the
bottom compartment into the
SCR truck cell. The M 14
contactor load terminals are
connected to the SCR truck
cell terminals using three 15
copper bus connectors. AMPGARD IT. Soft Start
Available SCR truck ratings
include 200A and 400A. 16
See Page V12-T13-98 for a
description of other existing
starter configurations. The
17
advanced diagnostics
included in the MV801 18
control module include:
Phase loss 19
Phase imbalance
Jam
Stall
20
Over/undervoltage
Motor overload 21
SCR Truck Cell 22
23
24
25
13 Motor Control
Synchronous
Typical AMPGARD Starter Configurations

1 Example 1 Example 2 Example 1 and 2
(Before Retrofit) (Before Retrofit) (After Retrofit)
2
3
Upper
Compartment
4 M
Contactor
5
6
7 Lower
Compartment
New
SCR
Truck Cell
8
9
Note: Example 1Upper Note: Example 2Upper
Compartment must be converted compartment FVNR can be used
10 to M contactor cell. Lower as the M contactor cell. Lower
compartment must be converted compartment must be converted
into SCR truck cell. to SCR truck cell.
11 Example 3 (Before Retrofit) Example 3 (After Retrofit)
12
13
R Contactor
(RVAT)
Upper
Compartment M
14 Contactor
15 S (RVAT)
or
Available for
Other Use
R (RVPR)
16
New
17 Autotransformer
M
Contactor
SCR
Truck Cell
or
18 Reactor
19 Note: Example 3M
contactor cell can be relocated to
20 upper compartment. Lower
compartment must be converted
into SCR truck cell.
21
22
23
24
25
Motor Control
Synchronous
13
AMPGARD Solutions Overview
1
AMPGARD Selection Table
AMPGARD Aftermarket Products Available 2
Vacuum Class 1
Installed Add-on Isolation Replace- Recondi- Reference
Equipment Vintage Structure 1 Cell 2 Switch 3 Contactor 4 Parts 5 ments tioning Material 3
AMPGARD OIL 19451957
AMPGARD AH 19481957 4
AMPGARD AMI 19481957
AMPGARD 25L2 19621990 6 RPD8855A 5
AMPGARD 50L2 19631981 6 RPD8855A
AMPGARD 50V4 19721979 RP48J01TE
6
AMPGARD 25/50L4 19661989 6 RPD8855A
AMPGARD 25/50L7 19691989 6 RPD8855A
7
AMPGARD V202 (SJ) 400A 19822000 RP48J01TE
AMPGARD S202 (SJ) 400A
AMPGARD W210 (SL) 400A
19872000
2000

RP48J01TE
RP02003002E
8

AMPGARD F210 (SL) 400A
AMPGARD V202 (SJ) 800A
2000
1985
RP02003002E
RP48J01TE
9

10
Synchronous Control 1950 RP04304009E
Notes
1 Add-on structures contain vacuum starters only.
2 Complete cell including frame, ISO-switch, vacuum or air contactor, and all components to complete a starter. 11
3 Isolation switch only (LFR replaced LFM after 1974).
12
4 Complete contactor, available in SJ or SL.
5 New, genuine parts per original specs.
Vacuum replacements OIL, AH, AMI (one-high starters) Complete Cell Retrofill
25L2 Vacuum Replacement Contactor
50L2 Vacuum Retrofit Kit 13
50V4 Vacuum Replacement Contactor
25/50L4 Vacuum Replacement Contactor
Synchronous
25/50L7
Mark V Solid-State Control Retrofit
Vacuum Replacement Contactor and Some Cell Modification
14
6 Check with factory.
15
Further Information
Publication
Number Description
16
RPD8855A
RPD8855S
Renewal Parts Data for AMPGARD LF Air-Break Vintage 200700A
Renewal Parts Data for AMPGARD Slipsyn Synchronous Control
17
18
RP48J01TE Renewal Parts for AMPGARD SJ Vacuum-Break Vintage 400800A
RP02003002E Common Renewal Parts for AMPGARD SL 400A Vacuum Contactors
TD48A01ATE Technical Data for AMPGARD MV Starters
PG48C01TE Product Guide SL Medium Voltage Vacuum Contactors
19
IB48008 Instructions for AMPGARD Mark V Solid-State, Brush-Type, Synchronous Motor Controllers
IB48009 Instructions for AMPGARD Synchronous Motor Field Regulator with VAR and PF Control 20
Pricing Information 21
Price and Availability Digest (PAD)
22
23
24
25

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Motor Control

6 Product History Time Line, Replacement

ME and MD DC Contactors Product Description

3 Replacement Capabilities Technology Upgrades

contact Standard Open Control

Replacement Capabilities Technology Upgrades

Citation Starter and Nameplate

Replacement CapabilitiesContacts and Coils, continued 13

5 Replacement CapabilitiesOverload Relays

15 Without mounting plates

available. Replace with up-to-date

Individually boxed heaters master packed 10 per carton.

Overload Relay Heater Selection Tables

3 NEMA Sizes 00, 0, 1, 1-1/2

10 0.4750.532 0.4420.495 H1110

11 0.5990.672 0.5560.624 H1112

17 2.632.93 2.452.72 H1025

18 3.283.64 3.053.38 H1066

21 Individually boxed heaters master packed 10 per carton.

Individually boxed heaters master packed 10 per carton.

Type ST Standard Trip Eutectic Alloy, continued

16 158175 2.552.85 296330 H1025

20 Individually boxed heaters master packed 10 per carton.

For Enclosed Type

Individually boxed heaters master packed 10 per carton. 17

Type ST Standard Trip Eutectic Alloy, continued

13 256287 384429 H1019

14 322359 483538 H1021

15 398439 596657 H1023

17 616685 9251027 H1066

20 Individually boxed heaters master packed 10 per carton.

Individually boxed heaters master packed 10 per carton.

Type BNC Bimetal

10 0.7170.799 0.6640.743 H1113

11 0.9121.01 0.8480.951 H1115

12 1.151.29 1.071.20 H1117

13 1.451.61 1.341.49 H1019

Type BNC Bimetal, continued

18 4.114.49 254283 H1028

Type 8LT Slow Trip Eutectic Alloy

6 0.2340.260 0.2340.260 H1004

7 0.2940.329 0.2940.329 H1006

8 0.3740.417 0.3740.417 H1008

9 0.4720.531 0.4720.531 H1010

18 3.874.36 3.874.36 4.004.51 4.004.51 232261 H1028

Type N Product History Time Line for Type N

11 550 60 1470244 9969D90G04 N/A N/A

12 115/208/230 60/60/60 1605513 9969D90G15 N/A N/A

All other parts are unavailable.

Kits for Model JK, Sizes 3 and 4 3

7 A200 AC Coil, 120/110V, 60/50 Hz,

11 Terminals line/load (pk. of 3) All 372B357G12 372B357G13 372B357G13

13 120/110 60/50 505C633G01 505C635G01 5250C79G01 5250C80G01

All other parts are unavailable.

25 k Use only on units originally supplied with DC coil.

250 DC 2050A14G27 2050A12G27 appropriate style number.

Accessories for Size 59 AC ContactorsCoils

2 Size 5 120 Vac 7864A28G01 7856A15G05

3 DC Coil Conversion Kit

16 L64 2NO 843D943G05

Application Description 19.0135.0 14

Class 20600V design overload relay and connection straps

Auto/Manual Reset, Operation Automatic Reset Design Standards